DOCUMENT NUMBER

Project Package Discipline Doc. Type Serial No. Rev. Page.

MSM CVY CON MST 0007 A 1/6

PROCEDURE FOR REMOVE PUTTY AND FULLY WELDING

NOZZLE
Vendor Name/Logo: LITANY ENERGY SERVICES SDN BHD

Acceptance Discipline CONTRACTOR Checker Date

Status Code abbreviation N. Surname Signature (dd-mmm-yy)

Acceptance Status description:

A Accepted AC Accepted with Comment, Resubmit
CR Commented – Resubmit for Acceptance NA Not Accepted, Resubmit

OWNER Approval: MSM SUGAR

Name:
Date (DD-MMM-YY):
Signature:

Document Class: X

A 03-JAN-24 FOR APPROVAL AZLAN MADALI S.SREE

DATE
REV. STATUS – REVISION MEMO WRITTEN BY CHECKED BY APPROVED BY
(dd-mmm-yy)
Sections changed in last revision are identified by a vertical line in the margin
 DOCUMENT NUMBER
Project Package Discipline Doc.Type Serial No. Rev. Page

Page
MSM CVY CON MST 0007 A 2/6

REVISION HISTORY

REV DESCRIPTION ACTIONS

A FOR APPROVAL
 DOCUMENT NUMBER
Project Package Discipline Doc.Type Serial No. Rev. Page

Page
MSM CVY CON MST 0007 A 3/6

TABLE OF CONTENTS PAGE

1. PURPOSE 4
2. SCOPE OF WORK 4
3. DOCUMENT REFERENCES 4
4. SAFETY REQUIREMENTS AND RESTRICTIONS 4
5. KEY RISKS/CONTROLS 4
6. METHOD OF RECTIFICATION 5-6
 DOCUMENT NUMBER
Project Package Discipline Doc.Type Serial No. Rev. Page

Page
MSM CVY CON MST 0007 A 4/6

1. PURPOSE

This document intended to be use as guideline to define the procedure for the rectification of incomplete welding
the nozzle at head funnel.

2. SCOPE OF WORK

The scope of work involves the following for completion of MSM Bulk Sugar System:

2.1 Head Funnel

3. DOCUMENT REFERENCES

3.1 Drawings

a) LAYOUT DRAWING OF BELT CONVEYOR R1-C1 LES22004-ENG-DWG-LAY-001

b) LAYOUT DRAWING OF BELT CONVEYOR R1-C1 LES22004-ENG-DWG-LAY-001
c) LAYOUT DRAWING OF BELT CONVEYOR RMIX-C1 LES22004-ENG-DWG-LAY-002
d) LAYOUT DRAWING OF BELT CONVEYOR R1-C2 LES22004-ENG-DWG-LAY-003
e) LAYOUT DRAWING OF BELT CONVEYOR RMIX-C2 LES22004-ENG-DWG-LAY-004
f) LAYOUT DRAWING OF BELT CONVEYOR R1-C3 LES22004-ENG-DWG-LAY-005
g) LAYOUT DRAWING OF BELT CONVEYOR RMIX-C3 LES22004-ENG-DWG-LAY-006
h) LAYOUT DRAWING OF BELT CONVEYOR R1-C4 LES22004-ENG-DWG-LAY-007
i) LAYOUT DRAWING OF BELT CONVEYOR RMIX-C4 LES22004-ENG-DWG-LAY-008
j) LAYOUT DRAWING OF BELT CONVEYOR R1-C5 LES22004-ENG-DWG-LAY-009
k) LAYOUT DRAWING OF BELT CONVEYOR R1-C6 LES22004-ENG-DWG-LAY-0010
l) LAYOUT DRAWING OF BELT CONVEYOR R1-C7 LES22004-ENG-DWG-LAY-0011

4. SAFETY REQUIREMENT AND RESTRICTIONS

As per contract requirements,no restrictions

Prior to commencement of any activities, all workers shall be briefied on the Job Hazard Analysis
(JHA).Supervisors, Work Leader or Safety Officers shall conduct Daily Toolbox Talk.Work Leader shall
conduct identification of hazard and assessment of the risks are performed in daily tool box meeting prior
to the commencement of the operation and to reduce the risk at actual work area together with workers and
relational operator.The risk assessment shall be updated for any change in the condition of work area or
any new activities.

All workers shall comply with the PPE requirement. In the event of any possible hazards may arise from
relevant work activites the necessary safety measures shall be taken to prevent accident or injury at all
time.
 DOCUMENT NUMBER
Project Package Discipline Doc.Type Serial No. Rev. Page

Page
MSM CVY CON MST 0007 A 5/6

5. KEY RISKS/CONTROLS

Key risks/controls as identified in the Job Safety Analysis (JSA).

6. METHOD OF RECTIFICATION

6.1 Preparation

I. Identify all conveyor which nozzle covered with putty.

II. Check the putty condition either worst and required chemical to remove.
III. Remove the sensor from nozzle to prevent the sensor damage during cleaning and welding repair.

6.2 Repair

Remove Putty

I. Standby the hand wire brush and sanding pencil grinding for cleaning the putty at nozzle location.
II. By using the hand wire brush, slowly brush the nozzle until the surface clean.
III. Check the cleaning condition, if the putty not remove, shall use sanding grinding.
IV. Start the cleaning using sanding grinding.
V. Keep sanding grinding to ensure thick putty was disappeared.
VI. Clean the nozzle surface using cotton rags if grinding complete and ready for full welding the nozzle.
VII. Ensure that the surface of the nozzle is clear from any chemical composite, dry, and free from dust,
dirt, grease, and other contaminants.
VIII. Use a wire brush or power brush to remove any loose or flaking paint from the surface.
 DOCUMENT NUMBER
Project Package Discipline Doc.Type Serial No. Rev. Page

Page
MSM CVY CON MST 0007 A 6/6

Welding Nozzle

IX. Check the surface condition, by using TIG machine, the nozzle shall be fully welding.
X. The current and Amp shall be suitable with material thickness to prevent the plate deform and incomplete
filling.
XI. Slowly grinding if any defect found after welding and over filling welding.
XII. Welding all the conveyor nozzle which incomplete welding.

6.3 Cleaning welding Joint

I. Grind using sand paper abrasive 320 GRIT on welding location.

II. Clean the surface with cotton rags.
III. After cleaning, use Pickling gel. Stir or shake the gel before use.
IV. Apply the gel with Pickling gel acid-resistant on rusty/welding location.
V. Leave the paste to work up for minimum 10 minutes (Depending on temperature and steel grade).
VI. Remove pickling residues by using a high-pressure water jet or with a stainless steel brush and rinse
VII. with water.
VIII. Clean the surface with cotton rags.
IX. Apply wax polishing buffing wheel compound soap on welding location.
X. Using grinding wool polish disc buffing wheel grind the compound soap to make stainless steel shine.
XI. Wipe the surface with cotton rags to ensure stainless steel shining.