Ihsan Rakha

02 May 2024

Optimalisasi Preparasi Material

untuk Kebutuhan Produksi Menggunakan Timbangan Troli

Webinar Phase 2
Form+ dengan Timbangan Troli
Speaker 2

METTLER TOLEDO INDONESIA

Ihsan Rakha
APP-IND

For internal use - Confidential

Overview 3

METTLER TOLEDO is a renowned global

marketer and manufacturer of precision
instruments and service solutions for
various applications in laboratories,
manufacturing, transportation, and
logistics.
▪ 16,000 employees
▪ $3.1 billion turnover
▪ Presence worldwide with sales
organizations in over 40 countries
▪ Nearly half of our employees work in the
field as Sales, Sales Support, and Service
Technicians.

Untuk pemakaian internal – Rahasia

Agenda 4

1 Optimize Preparation Material for Production Need

2 Mobile Scale Segments and Application

3 Mobile Weighing vs. Fixed Scale Weighing

4 Product and Specification

5 Conclusion

eDemo
6

For internal use - Confidential

Mobile Scale Segments & Application 5

Mobile scale used in Chemical, Pharm, Food and MPE segments

▪ Pharma: Pharma; Biotechnology

▪ Food: Dairy; Bakery and Confectionery;
Meat, Poultry and Seafood
▪ Chemical: Fine and Specialty Chem
▪ Personas/Functions: Quality Manager,
Production Manager, Production Engineer,
Procurement Manager
▪ Workplaces: Packaging and Filling,
Production and Processing, Quality
Management
▪ What to look for: hygienic requirement,
operation efficiency, ease of cleaning, wet
and harsh environment, data integration
(ERP)
Key segments are Pharma, Chemical with Ex, WIFI and multiple terminals
and plentiful applications.

For internal use - Confidential

Mobile Scale Segments and Application 6

Mobile scale used in Chemical, Pharm, Food and MPE segments

Formulation Filling
and Dosing Batching and
Simple Checking
Counting
Weighing Weighing

Goods receiving and

inventory management
Goods shipping
Formulation, Filling & Packing & Dispensing, Counting, Completeness
Check Load management
Weight check

Webinar Phase 2 Webinar Phase 1

For internal use - Confidential

 Optimize Preparation Material for Production Need 7

Current Situation

Incoming Material

How to manage it ?

Inventory
Figure 3.1-2 Coordination of internal material flow and external material flow (Univ. Boras, 2010)

Production Request
For internal use - Confidential
Mobile Weighing vs. Fixed Scale Weighing 8

Flexibility and Efficiency of Mobile Scale Weighing

▪ Do not construct on floor and do not need a space

▪ Material Handling and Weighing in one step
▪ No waste of moving, wear and tear
▪ Move out after weighing and Easy to clean the floor
▪ Medium accuracy and light capacity
VS.

▪ Construct on floor and occupy a space

▪ Weighing and material handling are separated
▪ Difficult to clean the floor
▪ High accuracy and heavy capacity

For internal use - Confidential

Mobile Weighing vs. Fixed Scale Weighing 9

Benefits of Mobile Scale Weighing

▪ Mobile to realize lean production

- Lift and weigh to save time
- Move to the right workplace and weigh to have
high efficiency
- Do not occupy floor space
- Easy to clean weighing area
- Get weighing and material handling together to
achieve high productivity
- Reduce Tear & Wear waste of unnecessary
movement

▪ Meets the trend of market

- Efficiency
- Flexibility
- High productivity

For internal use - Confidential

Product Features and Advantages and Options 10

Supper features and enormous options to meet various customer needs

ICS439 ICS469 ICS689

Rotating Indicator Battery Printer

IND256x

Stainless Version Foot Brake

Fork shoes options Pump Block

GMP Version Various wheel material options

For internal use - Confidential

PHD Smart Ultra-Low-Profile Scale 11

Proven Safe, Convenient Mobility

• One minute setup
• Ultra-low profile
• Easy to move

For internal use - Confidential

Powercell Technology 12

Powercell enables Operator Guidance - Only available from Metter Toledo

▪ Detect off center or off scale situations that can result in bad measurements
- Eliminates production errors before they happen!

For internal use - Confidential

POWERCELL vs. Analog 13

Real-Time Condition Monitoring

- Address issues faster to prevent waste and Maximize uptime

Analog Simple Digital POWERCELL®

▪ Weight Value ▪ Weight Value ▪ Weight Value ▪ Max Temperature
▪ Unresponsive load cell ▪ Node Address ▪ Min Temperature
(optional)
▪ Serial Number ▪ Displacement deviation
▪ Cell Counts ▪ Zero Drift Errors
▪ COM Errors ▪ Zero Drift Value
▪ Major under-voltage ▪ Cell Overloads
▪ Minor over-voltage/current ▪ Cell Shock Load
▪ Minor under-voltage ▪ Average Overload
Weight
▪ Total Transactions
▪ Symmetry Errors
▪ Temperature Deviation
▪ Symmetry Difference
▪ Current Temperature

Diagnostics are Difficult Diagnostics are Easy!

For internal use - Confidential
Form+ 14

Perfect batches every time

▪ Order with materials and target quantities are stored directly in the system and are distributed to the
operator workstations automatically
▪ Each material weighing action has defined tolerance (absolute or relative) and process actions
▪ Form+ automatically recalculates the right quantity of Active Substance and compensator based on the
entered potency value for each weighing action
▪ Check and adjust – ensures post-process quality checkout and potential adjustment, to reach the right
setpoints.

• User-friendly graphical touch displays guide operators for correct and accurate weighing
• Materials and lot numbers can be verified at the operator workstation with barcode reader
• Auto-scale selection focused on precision or speed automatically chooses the scale (with manual switch possibility)
For internal use - Confidential
Form+ 15

Eliminate mistakes with intelligent workflows

Consistent results as easy as 1, 2, 3

▪ Clear operator instructions for each critical step so 1 - Reduce or eliminate reliance on paper procedures and
batches are produced the same way every time documentation

▪ Minimize need for operators retraining, follow the

procedures they already know 2 - Define operator instructions in central recipe
management
▪ Control the sequence of weighing or allow the operator to
choose for more flexibility 3 - Easy to follow prompts guide operators directly on the
weighing station

1 2 3

For internal use - Confidential

Form+ 16

Effortless audits with paper-free traceability

▪ Every operator activity is automatically documented for complete

traceability
▪ Eliminate concerns over incorrect information or missing
documentation, and simplify transition to a paper-free production
process
▪ Search entire system history for lot numbers or other entered
values
▪ Batch evidence report shows:
- Weighed Materials Integration to ERP or MES Systems
- Used Lot numbers REST API allows automatic exchange of
- Actual dispensed quantities recipe and completed batch data
- Followed sequence or workflow

For internal use - Confidential

Form+ 17

Simple network architecture means easy installation

SUPERVISION AND ADMINISTRATION Wireless Form+ PC Workstation
IND700 + PHD779

▪ On-premise application server with SQL

database
- Your recipes and production are protected
- No data leaves your company network
▪ IND700/900 family operator terminals connect
to Ethernet network
▪ Form+ PC Workstation functionality allows to
Wireless Form+ PC Workstation
connect capable terminals with SICS over an IND400x + PJA Scale
Ethernet interface
▪ Supervisor access for all recipe and production
data via any web browsing capable device

Multiple operator workstations can

connect simultaneously for parallel
order processing

For internal use - Confidential

 IND900
Mobile Scale

IND400 + Tablet
IND700

Accessories

Supported Hardware Form+

Conclusion
Feature
High Accuracy with 10,000e
approved resolution/ 60,000d
process resolution
POWERCELL load cells with
preventive diagnostics
Operator guidance
Fully sealed platform
Hygienic lifting frame
Low-profile and short
approach ramps
Advantages
Uniquely high accuracy and
repeatability for low-profile scales
Real-time condition monitoring
Proactive alerts eliminate risk of
Faster troubleshooting in case of errors
No junction box (source of error)
needed
Ensures accurate placement of loads
on the scale
Eliminates spills and bad batches
Faster troubleshooting in case of errors
Easy to clean
Eliminates dirt traps
No risk of water ingress/damage
IP68/69k protection
Allows for 100% Visual Inspection with
360° access
Easy-to-clean construction
Safe and failure-proof operation
Safe, easy load handling
No costly pit installation
Easy compliance with ergonomic
guidelines
19
Benefits
High quality production
Reliable results in any environment
Weigh multiple batch sizes with just
one scale to accelerate productivity
Reliable weighing results with minimal
human error
Low maintenance costs
Easy to keep peak performance
Higher uptime and yield (less material
waste)
Increased process speed
Minimize contamination risk
Reduced cleaning time and frequency
Cleanable to a microbiological level
Decrease of moisture related
breakdowns
Maximize sanitation
Simplified compliance
Ensure operator safety
Eliminate trip hazards
Operator safety and efficiency
Higher uptime
Save costs and valuable production
space
For internal use - Confidential
eDemo Form+ with Mobile Scale

IND400 + Tablet

Release ke
penimbangan

Demo – Form+ Recipe Management System

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Thank you