Lifting Date: 07/05/2021

Title : Lifting of the Winch Frame 002

Plan No: Rev: 00

SDL-Nobel Workshop

LP002

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 Lifting Date: 07/05/2021
Title : Lifting of the Winch Frame 002
Plan No: Rev: 00

Site name: Work Order No.

SDL NOBEL
Location of lift (area): SDL NOBEL Workshop
Weight of Load: Max. 29800 kg Category Of Lift. Complicated
Crane capacity or
Weight of lifting accessories Accessories: 200 kg
and hook:
lifting equipment at 42.1Te / 15Te
Hook: 1000 kg + 100 kg worst case
Utilisation of Lifting 55%/ 52.5%
Total weight of lift 31100 kg System % (Mob.Cr./EOTC)
Brief description of the lifting operation: Lifting of the Winch frame (No.1 and 2) and loading it to the truck

Number of personnel required / roles and competency level of supervision (PIC) required:
1 x Mobile Crane Operator
1 x EOTC Crane Operator
2 x Load Handlers
1 x Banksman
All certification is in accordance with 100572 – BP Management of Lifting Operations and Lifting Equipment
Certified Lifting Appliances and Accessories to be listed including details of operating capacity (Specify Type,
WLL, Capacity charts or rigging mode):

Mobile Crane Liebherr LTM 1100-4.2 SWL: 100 Te

Electrical Overhead Travelling Crane (EOTC) SWL: 15 Te
1 x Load Cell SWL: 35 Te
1 x 2 Leg Wire Rope Sling x SWL 34.7 Te x L 3.2 mtr
2 x Round Sling WLL: 8 Te x L: 6mtr
4 x Safety Pin Bow Shackle x SWL 25 Te
2 x Safety Pin Bow Shackle SWL: 35 Te

Maximum wind speed is 12,86m/s

Cross Reference Relevant Procedures and Documents: i.e. Engineering Calculations. Etc.

100572 – BP Management of Lifting Operations and Lifting Equipment

All Lifting Operations Require The Following To Be Considered But This List Is Not Exhaustive
Every Lift Every Time Specify, Yes / No
 Pre-use equipment checks by competent person.  Load center of gravity above lifting points No
 All lifting equipment should have SWL identified.  Lifting over live plant criteria, if applicable No
 Weight, size, shape, certification and center of gravity of  Simultaneous conflicting or nearby operations No
load known.  Crane capacity at selected (worse case) radius Yes
 Proximity hazards, obstructions, path of load, lay down  Access & egress for slinging & unslinging of load Yes
area load bearing capacity  Engineering calculation (contingencies, uncertified No
 Consideration of the placement of lifting equipment, plus steelwork criteria, etc.)
potential consequences of catastrophic failure.  Amendments No
 Environmental conditions including weather / Sea.  Pre-lift readiness check sheet Yes
 Experience, competence and training of personnel.  Load Integrity checks including DROPS Yes
 All loads must be checked for loose objects.  Contingency plan No
 TRA level 1 for Simple, TRA level 2 for complicated and  Rescue plan No
complex
 PTW to be raised
 Tool Box Talk – on site
 Check Certification – especially for non-standard lifts /
loads from supply vessel (i.e. not CCU or Baskets)

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 Lifting Date: 07/05/2021
Title : Lifting of the Winch Frame 002
Plan No: Rev: 00

Method statement step by step instructions:

1. All personnel associated with lift should review Risk Assessment and complete TBT prior to commencing
lifting operation.

2. Banksman, crane operators to ascertain environmental conditions are within crane parameters before
commencing lifting operation.

3. Lifting crew ensure no conflicting activities are ongoing in surrounding/landing areas and /load path is clear
of obstructions.

4. Lifting crew ensures barriers have been placed covering all intended load path during lift.

5. Lifting crew to carry out final checks to ensure no dropped object hazards such as tools and other equipment
have been accidently left on the load.

6. Mobile Crane operator to set up Crane at nominated area at max radius of 6 mtr.

7. EOTC Operator bring Overhead Crane above the frame in dedicated area.

8. Install all accessories as shown on the picture (2 leg wire rope sling with 25 Te shackle on each leg should be
installed on the padeyes near the winch, two 8 Te round slings should be installed on other end padeyes by 25
te shackle, top end attached by 35 Te shackle to the load cell on EOTC hook)

9. Banksman give signals to crane operator to bring the hook above the load.

10. Riggers attach two tag lines to the frame.

11. Under the instruction of the banksman position crane boom over the load (max boom length is 11.5mtr) and
ensure load line is plumb.

12. Truck should park in line with the load in a distance of about 2 meters.

13. Banksman check that Crane hooks alignment is in line. Banksman to instruct Crane operators to slowly take
the tension, slowly take weight of load and stop and ensure the weight of load is proper on the both cranes
(check the load on EOTC with the load cell – load should be no more than 7.88 Te) and slings are not twisted.

14. Lift the load at maximum 1.5mtr height from the ground and stop.

15. Banksman give the signal to the truck driver to move under the load.

16. Once in place, Banksman ensure truck driver is away from truck and load on a safe area.

17. Banksman confirm the landing point and give signal to lower down slowly.

18. As soon as load is landed to the bed of the truck Banksman check correct position and security of the load.

19. Banksman gives signals to give a slack to the slings.

20. Riggers disconnect the slings from the hooks and load.

21. Fold up the crane.

22. Riggers inspect the slings and clean the area.

23. Barrier removal.

24. Above mentioned steps to be used for Lifting both Winch frames. Crane will be repositioned
and all parameters will stay same as mentioned in LP.

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 Lifting Date: 07/05/2021
Title : Lifting of the Winch Frame 002
Plan No: Rev: 00

LIFTING CATEGORISATION FLOW CHART

ONSHORE

Start at the top of the chart; answer all the questions.

•
The first question that is answered “YES” will identify the lift category in the right hand column
Tick YES if statement is true or correct CATEGO
NO YES
Tick NO if incorrect or false RY
• Does the lift use a Heavy Lift crane, which is assembled on site? (See standard definition) √
• Is the mobile crane utilisation above 80%? √
• Does the lift involve lifting of personnel? √
• Does the lift require addition technical input? √
• Does the lift have limited boom clearance? (i.e. less than 1 metre) √
• Could the lift be affected by proximity hazards? (public road, overhead power cables etc) √
•
Will the load be lifted directly over or in close proximity to live plant? (With a lifting √
appliance utilisation equal to or exceeding 70%)
•
Does the crane (mobile, crawler, excavator) have to travel or track with a suspended √
load?
Complex
•
Is this a tandem / multiple crane lift or is the load to be lifted, upended or rotated by two √ Cat 3
or more powered lifting devices (excluding cross haul by two air hoists)?
•
Is the Fixed lifting system (overhead crane, runway beam, swing jib etc) utilisation √
above 95%?
• Is the load extremely valuable or irreplaceable? (See standard Definitions) √
• Is the lift non-returnable or classed as demolition? √
•
Will the consequences of failure of equipment or procedure be significant for the asset √
(process safety risk)?
•
Are the lift characteristics unusual (heavier, more complex than normally performed by √
this asset?
•
Is the load to be lifted or cross hauled or restrained using two or more non powered √
lifting appliance without 100% redundancy?
•
Is the load to be lifted or cross hauled or restrained using two or more non powered √
lifting appliance with 100% redundancy?
•
Is the load to be lifted, upended or rotated by one powered lifting device and one manual √
hoist.
•
Does the load have a C of G above the lifting points or a high C of G or the potential to √
become unstable?
•
Will the load be lifted directly over or in close proximity to live plant? (With a lifting √
appliance utilization below 70%)
• Is the lift blind or conducted within a confined space or trench or excavation? √
•
Does the load have an offset C of G without special slings to compensate or is it an √ Complica
awkward shape or have a large sail area? ted Cat 2
•
Is the load fragile or is its integrity uncertain or is it difficult to sling? (See standard √
Definitions)
• Are slings to be used at an angle of below 60 degrees from the horizontal? √
• Can the load ground bearing pressures, exceed the site maximum allowable GBP? √
• Is the lift in an area with restricted head room for the lifting appliance? √
•
Does the load need to be slung (i.e no certified lifting points or no certified anchor points) √
if so does the load have any hazards such as sharp edges?
•
Will fixed, temporary installed, powered lifting appliances be used? (Not air / electric √
chain hoists). Will excavators, fork lift trucks or telehandlers be used to lift slung loads?
None of the above applies to this lift, the load is pre slung or very easy to sling, with no external
Simple
• factors that complicate the operation.
Cat 1
The team is experienced and has performed a similar lift recently

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 Lifting Date: 07/05/2021
Title : Lifting of the Winch Frame 002
Plan No: Rev: 00

Diagrams, Drawings, Photos or Sketches (include key dimensions, showing pick up and set down locations):
Drawings or sketches may be on a separate sheet; best practice is to have scaled sketch on top of underground utilities drawing
however a sketch with dimensions is acceptable.
 For Mobile Cranes Plan View – Pick up, set down location, direction and path of slew/load. Crane location and set up
dimensions. Proximity of underground services. Worst Case radius. Outrigger position and load spreading details.
 For Mobile Cranes Side Elevation – Head room limitations. Boom clearance. Tail clearance at slew path. Height of load at
worst case.

Pic.1

Pic. 2 (top view)

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 Lifting Date: 07/05/2021
Title : Lifting of the Winch Frame 002
Plan No: Rev: 00

Crane Mat Area Calculation Template

Stage1 Gross Load Calculation

Details of lifting accessory weights?
Net load = 29800 Kg Load on Mobile crane:
+ Accessories = 200 Kg Wire rope sling – 50 Kgs max
+ Hook block = 1000/100 Kg 2 x Safety shackle WLL: 25 Te – 26 Kgs
+Stored fly jib if used = Load on EOTC:
N/A Kg Round slings: 42 Kgs
Gross load = 31100 Kg Shackles: 62 Kgs
Load on Mobile Crane = 23200 Kg
Load on EOTC = 7880 Kg

Stage 2 Crane Selection Template

Crane selected model and capacity: Liebherr Mobile Crane 1100-4.2 SWL 100 Te

Counter weight used: 28.2

Boom length used: 11.5
Length & angle if fly jib if used: N/A
Maximum radius used: 6m
SWL at radius used: 42.1 Te
Minimum radius at boom length used: 6m
Outrigger spread: 8608 x 7009 mm

Stage 3 Crane utilization (optional)

Gross load X 100 divided by the SWL @ the radius worked: 55 %

Rigged weight of crane plus additional ballast: 76.2 Te

X .75: 57.1 Te
+ Gross load: 80.3 Te
Divided by the ground bearing allowance: 50 Te /m2
Minimum area of mat required: 1.6 m2
Actual area of mat size used: 4 m2
Mat size, or diameter if circular: 2000 x 2000 mm

Stage 4 Actual bearing pressure under selected mat

Resulting Loading: maximum point loading: 80.3 Te

Divided by the actual area of mat to be used: 4 m2
Resulting pressure: 20 Te/m2
Or Resulting Pressure from Crane Program: -
Ground Surface, ie solid, gravel etc. Concrete

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 Lifting Date: 07/05/2021
Title : Lifting of the Winch Frame 002
Plan No: Rev: 00

Allowable Bearing Pressure Guidance

Mud, Peat, Marsh 0Te/m2

Cohesive Ground Soft
Cohesive Ground Firm
Paving, concrete plinths, heavy duty roads
Soil load-bearing capability known
4Te/m2
15Te/m2 note: this figure will be used for
all areas at ST apart from paving, concrete
plinths and heavy duty roads unless the
exact measurement by specialist tools or
civil engineers report is available
50Te/m2
50Te/m2

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 Lifting Date: 07/05/2021
Title : Lifting of the Winch Frame 002
Plan No: Rev: 00

For none pre-slung loads – Pad eye / shackle interface details, Interface between accessories and lift points, sling tensions
and bending efficiency, refer to sketch if required:

Verification of the load integrity of lifting points if applicable:

Load Centre of Gravity details if required:

Lifting over or in close proximity to live plant criteria if applicable:

Assessment to whether to use tag lines, hands free poles including their hazards and limitations:

Engineering Calculations if required, contingencies, uncertified steelwork, load bearing scaffolding:

Pre-use inspection and physical test of the end stops of the runway beam if applicable:

Specify the method used to identify underground utilities if applicable, i.e. refer to site underground utilities drawings or if the
drawings are not available the sub-surface survey should be conducted by competent person using techniques/tools such as ground penetrating
radar, pipe and cable locator, electromagnetics etc. to determine underground utilities.

Methods of communication: Radio V Verbal V Hand Signals YES

Consideration of the placement of Lifting Equipment, plus potential consequences of catastrophic failure or unintended
motion of load or equipment with particular attention to areas where people congregate. List steps to be taken to eliminate
danger to personnel including definition of exclusion zone, also exclusion zone for lifting team:

Approved by: S. Krokhina Job Title: Lifting Coordinator Signature: Date: 14.03.21

Authorized by: Job Title: Signature: Date:

Endorsed by: Job Title: Signature: Date:

(if req’d)
ANY CHANGES TO AN AUTHORIZED LIFTING PLAN SHALL BE RISK ASSESSED, AGREED WITH AA, REVIEWED BY COMPETENT
PERSON, RE-ENDORSED BY RLE IF APPLICABLE AND RE-AUTHORIZED BY SLC PRIOR TO PROGRESSING JOB

De-brief and Lessons Learning:

Location of the Winch No.1 was changed to another workshop where the height of the roof is 10.2mtr max.
To gain more headroom was agreed to use smaller crane: XCMG QY70K-1.
Crane was tested prior the operation by AMOS.
Lifting capacity of the crane on dedicated radius is 38.5 Te @ 6mtr.
Utilization factor changed from 55% to 60.3%.

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 Lifting Date: 07/05/2021
Title : Lifting of the Winch Frame 002
Plan No: Rev: 00

Detailed safe operating limits of the lifting equipment (capacity charts or load curves).

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 Lifting Date: 07/05/2021
Title : Lifting of the Winch Frame 002
Plan No: Rev: 00

Banksmans/ Person in Charge (PIC) Pre-lift readiness check sheet

Işərəçi/ Cavabdeh şəxsin (CŞ) yükqaldırma əməliyyati qabağı yoxlama
vərəgəsi
Banksman /Person in Charge (PIC) Name & signature:-
Işarəçi / Cavabdeh şəxsin (CŞ) Adı və imzası:-
Location:- Date of job :-
Yer:- İş tarixi:-

1 Check that the crane driver has carried out his pre use inspections
Əmin olmaq ki kran operatoru gündəlik yoxlamanı keçirib və yoxlama vərəgəsini
doldurub
2 Check radius / counter balance charts with the crane driver /
Kran operatorla birlikdə kranın yükqaldırma cədvəlini yoxlamaq
3 Check that worksite is free from any obstruction /
İş yerində maneələrin olmamasını yoxlamaq
4 Check the path of the load for any obstruction /
Yükün yolundə maneələr olmamasını yoxlamaq
5 Check landing area for any obstruction /
Yük qoyulan yerin maneələrin olmamasını yoxlamaq
6 Check if the exclusion zone was properly barriered /
Əmin olmaq ki təhlükəli zona baryer olunub
7 Check the safe working load of rigging is greater than the weight of the load to be
lifted /
Əmin olmaq ki avadanlığın yükqaldırma qabiliyyəti qaldırılan yükün çəkisindən artıqdır
8 Is the equipment certified /
Əmin olmaq ki yükqaldırma avadanlığın sertifikatı var
9 Carry out pre use inspection of rigging equipment /
İstifadədən qabaq yükqaldırma avadanlığları yoxlamaq
10 Check the rigging arrangements and ensure there is no potential for load swinging
during the lift /
Yoxluyub əmin olmaq ki yük düzgün qoşulub və yükqaldırma zamanı yellənməyəcək
11 Carry pre lift inspection of item to be lifted for dropped objects /
Qaldırılan yükün üzərində düşən əşyaların olmamasını yoxlamaq
12 Make sure all members of the work party have read and understand the work method
statement /
Əmin olmağ ki yükqaldırma əməliyyatında iştirak edən işçi heyyət yükqaldırma planını
oxuyub və başa düşüb

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