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Textbook Liquid Gas and Solid Gas Separators 1St Edition Jean Paul Duroudier Ebook All Chapter PDF
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Liquid–Gas and Solid–Gas Separators
There are no such things as applied sciences,
only applications of science.
Louis Pasteur (11 September 1871)
Liquid–Gas and
Solid–Gas Separators
Jean-Paul Duroudier
First published 2016 in Great Britain and the United States by ISTE Press Ltd and Elsevier Ltd
Apart from any fair dealing for the purposes of research or private study, or criticism or review, as
permitted under the Copyright, Designs and Patents Act 1988, this publication may only be reproduced,
stored or transmitted, in any form or by any means, with the prior permission in writing of the publishers,
or in the case of reprographic reproduction in accordance with the terms and licenses issued by the
CLA. Enquiries concerning reproduction outside these terms should be sent to the publishers at the
undermentioned address:
Notices
Knowledge and best practice in this field are constantly changing. As new research and experience
broaden our understanding, changes in research methods, professional practices, or medical treatment
may become necessary.
Practitioners and researchers must always rely on their own experience and knowledge in evaluating and
using any information, methods, compounds, or experiments described herein. In using such information
or methods they should be mindful of their own safety and the safety of others, including parties for
whom they have a professional responsibility.
To the fullest extent of the law, neither the Publisher nor the authors, contributors, or editors, assume any
liability for any injury and/or damage to persons or property as a matter of products liability, negligence
or otherwise, or from any use or operation of any methods, products, instructions, or ideas contained in
the material herein.
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Preface
It is conceivable that humans will never understand all the truths of the
world. What is certain, though, is that we can and indeed must understand
what we and other humans have done and created, and, in particular, the
tools we have designed.
Even two thousand years ago, the saying existed: “faber fit fabricando”,
which, loosely translated, means: “c’est en forgeant que l’on devient
forgeron” (a popular French adage: one becomes a smith by smithing), or,
still more freely translated into English, “practice makes perfect”. The
“artisan” (faber) of the 21st Century is really the engineer who devises or
describes models of thought. It is precisely that which this series of books
investigates, the author having long combined industrial practice and
reflection about world research.
Since our very beginnings on this planet, humans have had to deal with
the four primordial “elements” as they were known in the ancient world:
earth, water, air and fire (and a fifth: aether). Today, we speak of gases,
liquids, minerals and vegetables, and finally energy.
The unit operation expressing the behavior of matter are described in
thirteen volumes.
It would be pointless, as popular wisdom has it, to try to “reinvent the
wheel” – i.e. go through prior results. Indeed, we well know that all human
reflection is based on memory, and it has been said for centuries that every
generation is standing on the shoulders of the previous one.
Therefore, exploiting numerous references taken from all over the world,
this series of books describes the operation, the advantages, the drawbacks
and, especially, the choices needing to be made for the various pieces of
equipment used in tens of elementary operations in industry. It presents
simple calculations but also sophisticated logics which will help businesses
avoid lengthy and costly testing and trial-and-error.
Herein, readers will find the methods needed for the understanding the
machinery, even if, sometimes, we must not shy away from complicated
calculations. Fortunately, engineers are trained in computer science, and
highly-accurate machines are available on the market, which enables the
operator or designer to, themselves, build the programs they need. Indeed,
we have to be careful in using commercial programs with obscure internal
logic which are not necessarily well suited to the problem at hand.
The copies of all the publications used in this book were provided by the
Institut National d’Information Scientifique et Technique at Vandœuvre-lès-
Nancy.
Separation by Decantation
or Precipitation in a
Magnetic or Electrical Field
intensity
[ B] = μ 0 [ H ] = μ 0 ×
m
uv
H: magnetic field
EMCGS μ 0 = 4π [ B] = gauss
2 Liquid–Gas and Solid–Gas Separators
By definition:
1,000
1 oersted = A.m −1
4π
We can divide both sides of the equation in turn, because the induction is
proportional to the field.
(in the international system, the value χ/μ0 is 1/4π CGS units of the value χ).
Table 1.1 shows the susceptibility of a number of solids.
Note that magnetite, which is aptly named, can be separated by an
induction field weaker than 1.2×105 A.m-1 because, for it, χ/µ0 > 240×10-6.
4 Liquid–Gas and Solid–Gas Separators
1.2. Electrofilters
1.2.1. Description
The frames are held in place by quartz insulators (which are insensitive
to significant variations in temperature), electrically heated if necessary, to
prevent the formation of condensates on the insulators, because of the high
water vapor content of the gases.
This shape decreases the risks of the fixed dust particles rebounding. The
velocity of the gases must be fairly high to render the installation profitable.
However, it must not be too high, so as not to entrain the particles which
have already precipitated.
When the gases enter through the top or the bottom, we install guide
vanes rectifying the gaseous streams and bringing them to the horizontal in
front of the perforated sheet metal at the inlet to the electrofilter.
1.2.2. Shaking
The dust must fall in clusters because their drop speed is high (as the air
resistance is negligible). Given the presence of the air stream, we cannot
hope to make isolated particles fall. If such particles appear during the
course of the shaking, the separation will need to be restarted from a distance
of a few centimeters in front of the collecting electrode and, if the device is
too short, the yield will drop.
ions, with the production of UV radiation. Above all, though (and it is here
that the interest lies), electrons affix to the gaseous molecules and transform
them into negative ions, which in turn affix to the dust, giving it a negative
charge.
The last two points above are significant causes of yield reduction and, in
order for an installation to function properly, it is important that the
frequency of disruptions is no higher than 1min-1 per electrical section. In
practice, for the working voltage, we choose the nominal voltage compatible
with that condition, which is tantamount to adopting a potential difference
equal to 90% of the disruption voltage.
Note that the disruption electrical voltage is lower in the case of positive
discharge than negative discharge, meaning that sparks occur more readily
with a positive discharge. This is one of the reasons why dust removers
operate with negative discharge.
Separation by Decantation or Precipitation in a Magnetic or Electrical Field 9
If the wires were spaced a considerable distance apart, the current density
on the collecting plates at the end of the wires could be 50% higher than the
installation’s average value. It is therefore useful to space the wires closer
together – i.e. to increase the number thereof – but no great improvement is
obtained once the distance separating two consecutive wires becomes
smaller than the spacing between two plates.
At a given gas velocity VG, the length of the gas path defines the
residence time of the gas in the device, and that length of stay is no greater
than 15 seconds. If the elongation is sufficient, natural sedimentation of the
coarser particles occurs (particularly if VG is no greater than 1 m.s-1). The
elongation also has an influence on the losses engendered by shaking (to
dislodge the layer of dust from the plates). If the device is too short, dust
falling from the plates may be entrained out of the electrofilter by the gas
stream. In the case of finer dust, the drop time over a height of 7–10 m may
reach up to several seconds and if, in addition, the elongation is less than 1
and VG greater than 1.5 m.s-1, there will be harmful consequences for the
yield. In practice, the elongation L/H lies somewhere between the following
bounds:
The spacing of the plates varies, from case to case, between 0.15 and
0.40 m. Significant spacing is used when the dust concentration is high, so as
to minimize the risks of sparks. On the other hand, spacing close together
lowers the necessary voltage, but it is then more difficult to obtain a regular
alignment. We shall soon see, though, that it is possible to circumvent this
problem by dividing the device into independent sections.
Thus, the idea was to divide the device into sections, each with an
independent electrical supply. Depending on the device, there may be
between 2 and 8 sections per 100 m3.s-1 of gas, each section with a surface
area ranging between 500 and 8000 m².
n (u q E) dS
Here, u is the mobility of the charged ions, E the electrical field and q the
volumetric charge density. The vector n is the unit vector normal to the
elementary surface dS.
⌠ n ( u q E ) dS = 0
⎮
⌡S
The mobility u is a constant which we can extract from the sum sign. Let
us then apply Ostrogradsky’s theorem:
⌠
0 = ⎮ n ⋅ ( qE ) dS = ⌠
⎮ div ( qE ) dV
⌡S ⌡V
These equalities do not depend on the chosen volume; they are equivalent
to:
div (qE) = 0
q = div D = εr ε0 div E
(In the case of interest to us here, the relative permittivity εr is very close
to 1, because we are dealing with gas at atmospheric pressure).
12 Liquid–Gas and Solid–Gas Separators
E = - grad V
q² = ε0 grad V. grad q
For calculating the potential field, we have two equations at our disposal:
– Poisson’s equation:
q
ΔV + =0
ε0
q² = ε0 grad V. grad q
∂V
on the side OP: =0
∂x
∂V
on the sides OR and PQ : =0
∂y
V1 + V2 + V3 + V4 − 4V0 q 0
+ =0
a2 ε0
We then take a uniform charge density q(0) – e.g. equal to 1013 elementary
charges per m3 (i.e. 1.602×10-6 C/m3).
The Poisson equation can then be used to calculate the potential field.
If we suppose that the wire occupies the point 0 in the typical mesh, we
can write the following, with u being the celerity of the charged particles:
jL ⎡ ⎡ q + q 0 ⎤ ⎡ V0 − V1 ⎤ ⎡ q 4 + q 0 ⎤ ⎡ V0 − V4 ⎤ ⎤
= a 2u ⎢⎢ 1 ⎥⎢ ⎥+⎢ ⎥⎢ ⎥⎥
4 ⎣⎣ 2 ⎦ ⎣ a ⎦ ⎣ 2 ⎦ ⎣ a ⎦⎦
∂q
on the side OP: =0
∂x
∂q
on the sides OR and PQ : =0
∂y
ε0
q (1)
0 = ⎡( V4 − V2 )( q 4 − q 2 ) + ( V3 − V1 )( q 3 − q1 ) ⎤⎦
4a q 0 (0) ⎣
2
and on the collecting electrode, if we accept that the point 0 of the typical
mesh is on that electrode:
ε0
q (1)
0 = grad V ⋅ grad q
q (0)
0
∂V 1
= ⎡3Vj − 4Vj−1 + Vj− 2 ⎤⎦
∂x 2a ⎣
Separation by Decantation or Precipitation in a Magnetic or Electrical Field 15
1.2.8. Consequences
Leutert et al. [LEU 72] applied this method, and their publication gives
the fields obtained. We then say that the electrical field is nearly uniform
over four fifths of the distance separating the plates from the wires (starting
at the plates). This is why, hereafter, we shall accept the hypothesis of a
uniform electrical field at a distance from each particle which is significant
in relation to the size of that particle.
At present, we are unable to distribute the overall charge into those three
elements. However, in the practical calculations, we accept that only the ions
are significant.
Let us begin by looking for the potential V0 linked to the lone uniform
field E0. We can write:
∂V0
− = E0 [1.1]
∂x
and
∂V0
− =0 [1.2]
∂y
Let us take the origin of the potentials at point 0 and integrate equation
[1.1]:
V0 = − E 0 x
16 Liquid–Gas and Solid–Gas Separators
V0 = − E 0 r cos θ
n =0 r n +1
Indeed, a long way from the particle, we must find the expression of the
potential due to a uniform field.
n =1
Indeed, at point 0, the potential must not only remain finite but actually
disappear, because we have taken the origin of the potentials at that point.
Let us write that at the surface of the particle, the potential is continuous:
B0 B1 cos θ B 2 cos 2 θ
− E 0 rp cos θ + + + = A1rp cos θ + A 2 rp2 cos 2 θ [1.3]
rp rp2 rp3
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"And why so?" I asked.
"Because, an you read and believe it, you will never go back
there," answered Dick; and that was all I could get out of
him.
May 12.
THE May games went off very well. We had all the usual
sports—Robin Hood and Little John, Maid Marian and all the
rest of them, and besides a Miracle play—the first ever seen
in these parts, and for mine own part I should hope it might
be the last. The players, it seems, were at Biddeford May
games, and hearing that we were to have unusual festivities
here, they sent a deputation hither, praying my Lord and
my father to patronize them. The Prior also gave them his
good word, so my Lord consented and won my father to do
the same.
The man gave her courteous thanks and turned away. Just
then Harry came to tell us that the play was about to begin,
and only waited our coming to the seats reserved for us.
"'Tis the Passion of our Lord they are about to play," said
the Prior of Stanton, who had his seat near us. "No one can
object to that, surely."
"But why not expend the time and treasure which these
things cost, in teaching the unlearned?" asked my mother.
The poor old fat priest got so red and did seem so
disturbed, that I was glad my mother made him no reply,
save a smile. Indeed, she had no time to do so, for the play
began directly.
I had never seen such an one before, and I must say I was
shocked. There were all the holy Apostles, our Lady
(represented by a simpering boy with a crack in his voice)
Pontius Pilate (a most truculent looking personage), the two
thieves, and worst of all, our Lord himself, besides devils
and angels in plenty. The people made their remarks freely
enough, and I can't say they seemed greatly solemnized or
edified. The part which pleased them most was when the
devils thrust Judas down to the infernal pit, and were then
kicked after him, without any ceremony, by the angels, who
afterward ascended to heaven, one at a time, on the same
cloud which had served our Lord, and which was worked in
plain sight by a man with a rope and a winch.
After the play was ended, the dancing began anew. Several
of the fathers were down from the convent, as usual, but
methought they were not very cordially received. And when
Father Jerome ventured to chuck Jan Lee's new wife under
the chin, with what I must needs say was rather a broad
jest, Jan gave him a look as black as thunder and drew his
bride away. I too had an encounter which did not please
me. I was standing by my father, and leaning on his arm,
when the Prior came up to us with the same dark priest who
had been in the church on Sunday, and presented him to
my father as Father Barnabas of Glastonbury. Then turning
to me:
"Methinks neither the plumes nor the place are very well
suited to the promised bride of Christ; how well soever they
may beseem fair Rosamond!" with an emphasis on the
name. It was now my father's turn to look black.
"Aye, there it is," said the prior. "Now may we see what
comes of these innovations. Soon every man will be ready
with his text and his commentary—according to the boast of
that archfiend Tyndale, which I heard him make to myself,
that he would so order matters that in a few years every
ploughboy should know more of Scripture than I did. And
what are we to do then!"
"Aye, daughter, that have I! I have both seen and read it!"
she answered.
"I was going to say, that this difference seems very strange
and sad to me," I went on. "If the Gospels are right—and
the true Gospel must be right—then is the Church wrong!"
"As to this book, you shall have it, if your father be willing
to let you run the risk. But count the cost, my child, and
pray for guidance to Him who has promised to give wisdom
to them that ask. When you have done so, come to me in
my closet, and I will put into your hands the word of God."
CHAPTER XXVII.
June 1.
How astonished I was to find that St. Peter and St. James
and other of the Apostles had been married—that our Lady
herself seems to have lived at home with her husband like
any other woman—and that she is nowhere represented as
bearing any rule, or being of more authority in the Church
than any other woman. Indeed, our Lord Himself said that
any one who had His word and kept it, was as near to Him
as His mother—"the same is my brother, and sister, and
mother"—are His words. And then this very Gospel, which
the priests keep so jealously from us, was at the first
preached to the common folk in those parts—they followed
Him in crowds to hear His words, and indeed very few of
the better or more religious class followed Him at all. But I
cannot write down all my thoughts—they are too new and
too precious. I must think them over.
CHAPTER XXVIII.
I HAVE had an adventure which hath bred serious
consequences in the household.
The night before last was very dark and sultry, with thick,
low hanging clouds, and a feeling of thunder in the air. The
sea was calling loudly, and Dobby's Pool roaring in that
hollow, boding tone, which always foretells a storm. I had
had a headache, and some threatenings of a chill, a
visitation to which I am now and then subject, and my
mother gave me a dose of her favorite spicy cordial, and
sent me early to bed.
"Wretched, apostate child! Will you doom your own soul and
your mother's to the flames of hell forever?"
She still pleaded for mercy, and in tones of such real and
abject terror, that I began to fear she might die of fright,
and rose to release her; but just as I was striking a light,
for the clouds had risen once more, and it was very dark,
my stepmother entered the room with a candle in her hand.
"I can't," said I. "Madam has taken the key—" (as indeed
she had, thinking, I dare say, that I should relent).
"Whoever you are, you must bake as you have brewed. I
fear the bread will not be to your taste."
"It is a joke that shall cost you dear," said my father, grimly.
"You shall spend the night in the prison you have chosen,
and in the morning you leave this house forever. But for her
sake whose memory you have outraged, the rising sun
should see you set in the stocks on the village green as a
thief and an impudent witch."
"Oh, Mistress Rosamond!" was all she could say at first, for
she was really weeping—and then—"'Twas all for your good
—to save your precious soul and your mother's."
"Now you are meddling with matters far too high for you,
Prudence!" said I. "As for my vows, there can be none
broken where there were none made, and for the rest,
beware my Lord's anger! If he should hear that you had but
breathed on the fair fame of his wife, it were better you had
never been born!"
What she said about lying has set me to looking up all the
passages in Scripture relating to the same. I find plenty of
them condemning the sin in the strongest terms, as even
that all liars shall have their part in the lake that burneth
with fire and brimstone, which is the second death; and yet
it is true, as she said, that the Church counts it but a venial
sin. I cannot understand it.
CHAPTER XXIX.
June 20.
"Rosamond, the time has come for you to decide upon your
way of life. If you are going back to the convent it is time
and more that you were gone. You know what your
mother's and my wishes once were on the subject. You
have seen what convent life is, and now you must decide
what you will do—whether you will become a nun, or live at
home."
"But not this minute, or this hour, dear heart," said madam,
who had hitherto been silent. "Take time, pray, ask counsel
of God and thine own heart, and then decide. Be sure that
we shall be only too glad to keep you with us as long as we
can."
She smiled.
I saw that she was right. Certainly the ague does not clear
one's head, and I am apt to have a return of it on any
unusual fatigue. So I kissed her good-night, said my