Ips Valve & Flange

Ivar Aasen Field Development Project – pdQ
Colin Yates 26-May-15
See Comments on page 28 and 64
06I 19.05.2015 Issued for Construction BB
05I 23.04.2015 Re-Issued for Approval BB
02I 10.03.2015 Issued for Approval BB
Prepared Reviewed Approved

Rev. Date Reason for Issue
by by by
INSULATION PROCEDURE SPECIFICATION (IPS)-

VALVES, FLANGES ETC.
Package Title:
Area System Project Tag Numbers: No. of

Code: Code: N/A, Engineering IPS Pages:
T000 00 69
Project No.: Supplier Document Number: Rev.

3810
Purchase Order No: Project Document Number: Proj Rev.

FA0033
DN02-FA0033-L-FD-0002 06I
Doc No: DN02-FA0033-L-FD-0002
Ivar Aasen Field Development Project - pdQ
Rev: 06I
Date: 5/19/2015
INSULATION PROCEDURE SPECIFICATION (IPS)- VALVES,
FLANGES ETC. Page: 2 of 69
Table of Contents
1 Introduction ................................ ................................ ................................ ............................ 5
1.1 Purpose ............................................................................................................................................ 5
1.2 Abbreviations .................................................................................................................................... 5
1.3 References ....................................................................................................................................... 6
1.4 Standards – references .................................................................................................................... 6

1.5 Revision history ................................................................................................................................ 6
2 General for Insulation ................................ ................................ ................................ ............ 7

2.1 Description........................................................................................................................................ 7
2.2 Governing documents ...................................................................................................................... 7
3 General insulation information ................................ ................................ ............................. 8

3.1 HSE .................................................................................................................................................. 8
3.2 Installation of insulation .................................................................................................................... 8
3.3 Material colour codes........................................................................................................................ 9
4 Insulation classes ................................ ................................ ................................ ................ 10

4.1 Class 01. Heat Conservation .............................................................................................................
Class 03 (T > 150 °C). Personnel Protection for T > 150 °C ..............................................................
Class 04. Frost Proofing Class 13. Heat Conservation and Personnel Protection .............................
Class 14. Heat Conservation and Frost Proofing ...............................................................................
Class 34. Personnel Protection and Frost Proofing ........................................................................ 10
4.2 TABLE 2 – For Mineral wool in valve boxes and flange boxes ....................................................... 13
4.3 Class 02. Cold Conservation < 10 °C OT ≤ -30 °C ............................................................................

Class 24. Cold Conservation and Frost proofing < 10 °C OT ≤ -30 °C ........................................... 14
4.4 Class 03. Personnel Protection ...................................................................................................... 18
4.5 TABLE 3 – Air Gap ......................................................................................................................... 21
4.6 Class 05. Fire Proofing ......................................................................................................................

Class 15. Heat Conservation and Fire Proofing .................................................................................
Class 35. Personnel Protection and Fire Proofing .............................................................................
Class 45. Frost Proofing and Fire Proofing ........................................................................................
Class 56. Fire Proofing and Acoustic Insulation .................................................................................
Class 57. Fire Proofing and Acoustic Insulation .................................................................................
Class 58. Fire Proofing and Acoustic Insulation.............................................................................. 22
4.7 TABLE 4 – For insulation thicknesses vs. operating temperatures ................................................. 23
4.8 Class 06. Acoustic Insulation .............................................................................................................

Class 07. Acoustic Insulation .............................................................................................................
Class 17. Heat Conservation and Acoustic Insulation .......................................................................
Class 36. Personnel Protection and Acoustic Insulation ....................................................................
Class 46. Frost Proofing and Acoustic Insulation ...............................................................................
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Class 48. Frost Proofing and Acoustic Insulation............................................................................ 28
5 SUPPORTER BOX DETAILS ................................ ................................ ............................... 33

5.1 Class 01. Heat Conservation .............................................................................................................
Class 04. Frost Proofing ....................................................................................................................
Class 13. Heat Conservation and Personnel Protection ....................................................................
Class 14. Heat Conservation and Frost Proofing ...............................................................................
Class 34. Personnel Protection and Frost Proofing ........................................................................ 33
5.2 Class 02. Cold Conservation .............................................................................................................

Class 24. Cold Conservation and Frost Proofing ............................................................................ 35
5.3 Class 03. Personnel Protection ...................................................................................................... 37
5.4 Class 04 + HT. Frost Proofing + Heat Tracing ...................................................................................

Class 14 + HT. Heat Conservation and Frost Proofing + Heat Tracing ..............................................
Class 34 + HT. Personnel Protection and Frost Proofing + Heat Tracing ....................................... 39
5.5 Class 05. Fire Proofing. For max OT ≤ 100 °C ..................................................................................

Class 15. Heat Conservation and Fire Proofing. For max OT ≤ 100 °C .............................................
Class 35. Personnel Protection and Fire Proofing. For max OT ≤ 100 °C ...................................... 41
5.6 Class 05. Fire Proofing. For max OT > 100 °C ..................................................................................
Class 15. Heat Conservation and Fire Proofing. For max OT > 100 °C .............................................
Class 35. Personnel Protection and Fire Proofing. For max OT > 100 °C .........................................
Class 45. Frost Proofing and Fire Proofing. For max OT > 100 °C ....................................................
Class 56. Fire Proofing and Acoustic Insulation. For max OT > 80 °C ...............................................
Class 57. Fire Proofing and Acoustic Insulation. For max OT > 80 °C............................................ 43
5.7 Class 06. Acoustic Insulation .............................................................................................................

Class 07. Acoustic Insulation .......................................................................................................... 45
5.8 Class 08. Acoustic Insulation .......................................................................................................... 47
5.9 Class 16. Heat Conservation and Acoustic Insulation .......................................................................

Class 48. Frost Proofing and Acoustic Insulation............................................................................ 49
5.10 Class 56. Fire Proofing and Acoustic Insulation. For max OT ≤ 80 °C ...............................................
Class 57. Fire Proofing and Acoustic Insulation. For max OT ≤ 80 °C ............................................ 51
5.11 Class 58. Fire Proofing and Acoustic Insulation. For max OT ≤ 100 °C .......................................... 53
5.12 Class 58. Fire Proofing and Acoustic Insulation. For max OT ≥ 100 °C .......................................... 55
6 VALVE AND FLANGE BOX DETAILS ................................ ................................ ................. 57
6.1 Adjustable Locking Devices ............................................................................................................ 57
6.2 Identification Plate .......................................................................................................................... 58
6.3 Hatch .............................................................................................................................................. 59
6.4 Fastening of Insulation to Valve Box............................................................................................... 60
6.5 Fastening of Insulation to Flange Box............................................................................................. 61

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7 Special Items ................................ ................................ ................................ ........................ 62

7.1 Drains / Deadlegs with and without bracing .................................................................................... 62
7.2 Space Restriction Support Boxes ................................................................................................... 64
7.3 Junction Box Insulation................................................................................................................... 68
7.4 Flange Belt – with Sniff Tube on Flange/Valve ............................................................................... 69

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1 Introduction
1.1 Purpose
The purpose of this procedure prepared by Beerenberg Corp. AS is to give the insulation requirements
and material build-up applicable to the Ivar Aasen Field Development Project - pdQ.
All insulating work is to be done in accordance with this procedure and documents referred to.
1.2 Abbreviations
AES Alkali Earth Silicate wool
AI Acoustic Insulation
CC Cold Conservation Service
CSCC Chloride Stress Corrosion Cracking
DAL Design Accidental Load
FP Fire Proofing
HC Heat Conservation
HSE Health, Safety and Environment
ID Internal Diameter
IPS Insulation Procedure Specification
IPT Insulation Procedure Test
ISO International Organisation for Standardisation
J-60 Jet fire rating and duration, 60 minutes
H-30 Hydrocarbon fire rating and duration, 30 minutes
Max Maximum
Min Minimum
MDS Material Data Sheet
NORSOK Norsk Sokkels Konkurranseposisjon
NPS Nominal Pipe Size
OT Operating temperature
P&ID Piping & Instrument Diagram
PFP Passive Fire Protection
PP Personnel Protection
WI Winterisation (Frost Protection)

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1.3 References
Document Number Title
DN02-DN-R-SP-0002 General Technical Specification
DN02-DN-M-SP-0005 Specification for Coating of Topside Piping, Equipment and Structures
DN02-SM-S-SP-0004 Design Accidental Load Specification
DN02-SM-S-RD-0023 Passive Fire Protection Design Specification
DN02-SM-S-RD-0000 Fire Integrity Study for Piping and Equipment
DN02-SM-M-RA-0001 Technical Note – Insulation Material Selection
DR-DENOR-P-KA-2001 Amendment to NORSOK P-001
DN02-SM-P-LA-0001 Line List
DN02-SM-M-SP-0007 Specification for Passive Fire Protection
DN02-AE-M-RA-0002 Piping and Equipment Insulation
Note: Line List to be read in conjunction with Master P&ID’s and Isometric drawings.
1.4 Standards – references

Document number Title Revision number
Acoustics – Acoustic insulation for pipes, valves

ISO 15665 2003
and flanges
NORSOK R-004 Piping and Equipment Edition 2 and 3, 2006
1.5 Revision history
Revision Modifications
01E Issued for review
02I Issued for Approval
03I Re-Issued for Approval
06I Issued for Construction

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Date: 5/19/2015
2 General for Insulation

2.1 Description
This insulation procedure specification is prepared by Beerenberg and provides requirements and material
build-up applicable to the Ivar Aasen Field Development Project - pdQ. All insulation to be executed in
accordance with documents referred to herein.
IPS describes the factors and conditions that are decisive for choice of materials, thicknesses, system
build up and products.
Furthermore, it includes installation descriptions of the current insulation work to be done, in form of
drawings (sketches) and its detailed information.
In addition, there are also necessary and important documentation in that respect - such as test reports,
verification reports and similar. These reports will be included in the final certification records (Ref. DN02-
FA0033-L-RD-0001, Latest revision)
This procedure describes technical insulation solutions and quality control based on the requirements
settled in the governing documents.
All insulation work for Company on Ivar Aasen Field Development Project - pdQ to be carried out as
described in this IPS.
Products and materials that is part of the insulation systems are HES-evaluated in accordance to
Company criteria (see NORSOK standard R-004 Edition 3).
SMOE project managers and governing personnel must make them familiar with and implement guidelines
for insulation performance described in this IPS. The governing personnel include project managers,
supervisors, QC personnel and equivalent.
All personnel involved shall meet the personnel qualifications in NORSOK standard R-004 Edition 3.
It is required to document that all installation personnel are sufficiently familiar with the following governing
documentation; NORSOK standard R-004 Edition 3, Specification for Insulation (DN02-SM-M-SP-0006,
Latest revision) and Insulation Procedure Specification (DN02-FA0033-L-FD-0002, Latest revision).
All drawings are for illustration purposes only. Orientation of the boxes should not be read as a
requirement.
2.2 Governing documents

The governing documentation in this IPS has the following hierarchy:
NORSOK standard R-004, Piping and equipment insulation, Edition 3, August 2006
TR1660 App A – Insulation Handbook, Draft B Ver. 4, valid from 2013-10-01

Specification for Insulation, DN02-SM-M-SP-0006, Latest revision.
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3 General insulation information

Insulation systems shall meet the requirements in NORSOK standard R-004, Edition 3, August 2006
and Insulation Specification DN02-SM-SP-0006.
Equipment installed on piping systems where insulation is required and that requires regular
maintenance, replacement, inspection etc., such as probes for corrosion monitoring, are to be insulated
with removable insulation.
If not otherwise specified, all temperatures refer to normal operation temperature. General reference is
given to Norm. Opr temp. For PP and PFP applications involving Chartek system Max temperature
shall be used.
3.1 HSE
Approved HSE product data sheets shall be available for all materials. All materials shall comply with
applicable health and safety regulations both in the country where the insulation is applied and the country
where the product is to be used.
All products shall be approved by Company.
MSDS are provided in DN02-FA0033-S-DS-0001.
3.2 Installation of insulation

Installation shall be covered by NORSOK R-004, Edition 3.
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3.3 Material colour codes

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4 Insulation classes
4.1 Class 01. Heat Conservation
Class 03 (T > 150 °C). Personnel Protection for T > 150 °C
Class 04. Frost Proofing
Class 13. Heat Conservation and Personnel Protection
Class 14. Heat Conservation and Frost Proofing
Class 34. Personnel Protection and Frost Proofing
VALVE AND FLANGE BOXES
TABLE 1
Cladding and Insulation and

Classes Comments
thicknesses thicknesses
For insulation of valves /

Class 01 flanges where specified.
SS 316 – 2B Finish Insulation shall be
Class 13 Insulation thickness, ref
wrapped in aluminium foil,
(= Class 0, 7 mm ≤ DN 450 TABLE 2.
and fastened/glued to the
03, for t ˃
0, 9 mm > DN 450) cladding.
150 °C)
Mineral wool
Reinforced aluminium foil
NPS ≤ 3” = 30 mm for Max OT ≤ 150 °C (or
according to data sheet).
NPS > 3” = 40 mm
For Max OT > 150 °C pure
Class 04 SS 316 – 2B Finish aluminium foil to be used.
Class14 0, 7 mm ≤ DN 450
Minimum thickness, or For Space Restrictions
Class 34 0, 9 mm > DN 450 according to TABLE 2 see table in doc. no.
Mineral wool DN02-FA0033-L-LA-0002.
NPS ≤ 8” = 40 mm
With Heat Tracing
NPS > 8” = 50 mm
Class 04 SS 316 – 2B Finish For Space Restrictions
Class14 0, 7 mm ≤ DN 450 see table in doc. no.
Class 34 0, 9 mm > DN 450 Minimum thickness, or DN02-FA0033-L-LA-0002.
according to TABLE 2
Mineral wool
NOTES
1 Boxes are to be equipped with adjustable Toggles.

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4.2 TABLE 2 – For Mineral wool in valve boxes and flange boxes
DN Operating temperature (°C) T ≤

Inch
(“) 10-
mm 150 200 250 300 350 400 450
100
20 ¾ 30 30 30 30 50 50 50 50
25 1 30 30 50 50 50 50 50 50
32 1¼ 30 30 50 50 50 50 50 50
40 1½ 30 30 50 50 50 50 50 50
50 2 30 30 50 50 50 50 80 80
65 2½ 30 30 50 50 50 80 80 80
80 3 30 50 50 50 50 80 80 80
100 4 50 50 50 50 50 80 80 100
150 6 50 50 50 50 80 80 80 100
200 8 50 50 50 50 80 80 80 100
250 10 50 50 50 50 80 80 100 100
300 12 50 50 50 50 80 80 100 100
350 14 50 50 50 50 80 80 100 100
400 16 50 50 50 50 80 80 100 100
450 18 50 50 50 50 80 80 100 100
500 20 50 50 50 50 80 80 100 100
600 24 50 50 50 50 80 80 100 100
Above
>24 50 50 80 80 100 100 100 150
600
and flat
surface
NOTES:
 Thicknesses in millimeters.
 For Space Restrictions see table in doc. no. DN02-FA0033-L-LA-0002.
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4.3 Class 02. Cold Conservation < 10 °C OT ≤ -30 °C

Class 24. Cold Conservation and Frost proofing < 10 °C OT ≤ -30 °C
Classes Cladding and Insulation and thicknesses Comments

thicknesses
Class 02 0, 7 mm ≤ DN 450 Cryogel Z – 30 mm Any void against the valve /

flange body – shall be filled
Class 24 0, 9 mm > DN 450
up with strips of Cryogel Z –
to achieve a smooth surface.
VALVE BOXES
VAPOUR
BARRIER
MASTIC
SWAGED
EDGE
CRYOGEL Z
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FLANGE BOXES
CRYOGEL Z
SWAGED
EDGE
MASTIC
NOTES
Valve boxes and flange boxes
No. Heading Description / Details
1 Insulation thickness Cryogel Z: Insulation thicknesses 3 x 10 mm..
Cryogel Z: Each layer with factory applied aluminium foil / vapour

2 Securing of insulation
barrier.
Cryogel Z: Mastic to be applied between pipe insulation and insulation

3 Mastic
attached directly to valve.
4 Insulation seams Cryogel Z: All seams to be sealed with 50 mm aluminium tape.
5 Heat Tracing Thickness same as without Heat Tracing

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4.4 Class 03. Personnel Protection
Classes Cladding and Insulation and Comments

Class 3 SS perforated sheet Height of PFTE Spacers Ref. For 70 °C ≤ OT ≤ 150 °C

metal guards, 0, 9 mm Table 3
(For OT > 150 °C: Class 1)
VALVE AND FLANGE BOXES

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4.5 TABLE 3 – Air Gap
Operating
DN temperature (°C)
Inch T≤
(“)
10-
mm 150
100
20 ¾ 30 30
25 1 30 30
32 1¼ 30 30
40 1½ 30 30
50 2 30 30
65 2½ 30 30
80 3 30 50
100 4 50 50
150 6 50 50
200 8 50 50
250 10 50 50
300 12 50 50
350 14 50 50
400 16 50 50
450 18 50 50
500 20 50 50
600 24 50 50
Above
>24 50 50
600
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4.6 Class 05. Fire Proofing

Class 15. Heat Conservation and Fire Proofing
Class 35. Personnel Protection and Fire Proofing
Class 45. Frost Proofing and Fire Proofing
Class 56. Fire Proofing and Acoustic Insulation
Classes Cladding and Insulation and Comments

AES wool Total thickness to be

Ref. TABLE 4 according to test records /
Class 5 Benarx F Epoxy Box
documentation.
For space restrictions use
Thickness ref.
Pyrogel XT-E in Table 4 Insulation shall be wrapped
TABLE 4
in aluminium foil, and
fastened / glued to Benarx
F Epoxy Box.
Class 15 Benarx F Epoxy Box AES wool

Insulation shall be wrapped
Ref. TABLE 2
Class 35 Thickness ref. in aluminium foil, and
TABLE 4 For space restrictions use fastened / glued to Benarx
Pyrogel XT-E, thickness F Epoxy Box.
Heat conservation
according doc.no. DN02-
only if specified.
FA0033-L-LA-0002.
Class 45 Benarx F Epoxy Box AES wool

without Heat NPS ≤ 8”, 25 mm
Thickness ref.
Tracing
TABLE 4 NPS > 8”, 38 mm Insulation shall be wrapped
Pyrogel XT-E:
F Epoxy Box.
NPS ≤ 8”, 15 mm
NPS > 8”, 20 mm
Class 45 with Benarx F Epoxy Box AES wool

Heat Tracing NPS ≤ 8”, 38 mm
Thickness ref.
TABLE 4 NPS > 8”, 50 mm Insulation shall be wrapped
Pyrogel XT-E:
F Epoxy Box.
NPS ≤ 8”, 20 mm
NPS > 8”, 25 mm
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Class 56 Benarx F Epoxy Box AES Wool, 25/38 mm Insulation shall be wrapped
Class 57 Thickness 19 mm For space restrictions use
Chartek Pyrogel XT-E, 10/20 mm
F Epoxy Box.
Max. OT
If valve/flange is Heat
Acoustic insulation only to
≥ 100 °C Traced, use same thickness
be added if specified.
as for Class 45 with Heat
Tracing.
Class 58 Benarx F Epoxy Box AES wool, 100 mm Insulation shall be wrapped
Thickness 19 mm For space restrictions use
fastened / glued to Epoxy
Chartek Pyrogel XT-E, 50 mm
Box.
4.7 TABLE 4 – For insulation thicknesses vs. operating temperatures
Max Max Max Max Max Max Max

Max OT Max OT Max OT
Pipe OT OT OT OT OT OT OT
160 180 200
20 40 60 80 100 120 140
Pyrogel XT-E 0 0 0 0 10 10 10 10 20 20
AES wool 0 0 0 0 25 25 25 25 38 38
Chartek 8 8 8 8 8 8 8 8 8 8
NOTES:
 Table 4: AES to be used in general. Pyrogel XT-E to be used for space restrictions when surveyor
decides so. ( AES or Pyrogel)
 Insulation thicknesses in millimetres
 Operating temperatures (OT) in °C.
 All pipe branches ≤ 2” is not to be insulated for Class 5 unless specified on P&ID or Line List.,
 Piping components <4” sha ll not insulated for class 6/7/8 unless specifically shown on the line list and/or P&ID
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VALVE
BOXES
VALVE BOX
ROKU STRIP
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AIR GAP TABLE
HATCH
Max operating Air Gap
temperature (mm)
OT ≤ 80 °C 30
FOR SPACE RESTRICTIONS

10/20 mm PYROGEL XT-E CAN BE
USED FOR ALL OPERATION
TEMPERATURES WITHOUT AIR
PIPE INSULATION: GAP.
ACCORDING TO IPS FOR PIPING
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FLANGE
BOXES
FLANGE BOX
AIR GAP TABLE
Max operating Air Gap

temperature (mm)
OT ≤ 80 °C 30
FOR SPACE RESTRICTIONS

10/20 mm PYROGEL XT-E CAN BE
USED FOR ALL OPERATION
TEMPERATURES.
ROKU STRIP
(SEE NOTE 1)
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ROKU STRIP
(SEE NOTE 1)
PYROGEL XT-E / AES WOOL:

WRAPPED IN ALUMINIUM FOIL
NOTES
Valve boxes and flange boxes
1 ROKU Strip (fire gasket) to be mounted between valve box and insulated
Fire Gasket
pipe.
2 Pyrogel XT- E / AES

Insulation thickness according to information given under performance
wool
description for the specific insulation class.
in flange box
3 Drain hole Drain hole in all boxes

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4.8 Class 06. Acoustic Insulation

Class 07. Acoustic Insulation
Class 17. Heat Conservation and Acoustic Insulation
Class 36. Personnel Protection and Acoustic Insulation
Class 46. Frost Proofing and Acoustic Insulation
Cladding and Insulation and

Classes Comments
Class 6 SS 316 Mineral wool - 40 mm Insulation shall be wrapped in

aluminium foil, and
Class 7 0, 7 mm ≤ DN 450 For space restrictions use
fastened/glued to the cladding.
Pyrogel XT-E – 20 mm
0, 9 mm > DN 450
Note 3: Reinforced aluminium

Class 8 SS 316 Mineral wool - 100 mm
foil for Max OT ≤ 150 °C (or
Class 18 0, 7 mm ≤ DN 450 For space restrictions use according to data sheet). For
Pyrogel XT-E – 50 mm Max OT > 150 °C pure
Class 38 0, 9 mm > DN 450
aluminium foil to be used.
Class 48
Class 16 SS 316 Mineral wool – min. 40 mm For class 6, Valve & flange to
Class 17 0, 7 mm ≤ DN 450 Or ref. TABLE 2 be insulated only when
specified.
Class 36 0, 9 mm > DN 450 For Space Restrictions use
Pyrogel XT-E min 20 mm
Class 37
or table in doc. no. For class 7, flange to be
DN02-FA0033-L-LA-0002 insulated. Valve only when
specified.
Class 46 SS 316 NPS ≤ 3”, 30 mm
Class 47 0, 7 mm ≤ DN 450 NPS > 3”, 40 mm
For class 8, valve & flange to be
Without 0, 9 mm > DN 450 Mineral wool insulated.
Heat Trace For space restrictions

use Pyrogel XT-E:
Piping components ≤ 4” sha ll not
NPS ≤ 3”, 15 mm insulated for class 6/7/8 unless
specifically shown on the line list
NPS > 3”, 20 mm and/or P&ID
Should be <4"
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Class 46 SS 316 NPS ≤ 8”, 40 mm

Class 47 0, 7 mm ≤ DN 450 NPS > 8”, 50 mm
With 0, 9 mm > DN 450 Mineral wool
Heat Trace For space restrictions

use Pyrogel XT-E:
NPS ≤ 8”, 20 mm
NPS > 8”, 25 mm
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VALVE BOXES
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FLANGE BOXES
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NOTES
Adjustable Valve box has to be equipped with Adjustable Toggles.

1 Toggles
Insulation a) Insulation thickness has to be Pyrogel XT-E / Mineral wool.

2 b) Pyrogel XT-E / Mineral wool has to be wrapped in AL Foil and glued to the
SS Cladding.
3 Pipe insulation Pipe insulation according to IPS for Piping.

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5 SUPPORTER BOX DETAILS

5.1 Class 01. Heat Conservation
Class 04. Frost Proofing
Class 13. Heat Conservation and Personnel Protection
Class 14. Heat Conservation and Frost Proofing
Class 34. Personnel Protection and Frost Proofing
NOTES:
 Supporter box to be insulated with removable toggles as for flange box.

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5.2 Class 02. Cold Conservation

Class 24. Cold Conservation and Frost Proofing
NOTES:

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5.3 Class 03. Personnel Protection
SWAGED EDGE
NOTES:

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5.4 Class 04 + HT. Frost Proofing + Heat Tracing

Class 14 + HT. Heat Conservation and Frost Proofing + Heat Tracing
Class 34 + HT. Personnel Protection and Frost Proofing + Heat Tracing
NOTES:

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5.5 Class 05. Fire Proofing. For max OT ≤ 100 °C

Class 15. Heat Conservation and Fire Proofing. For max OT ≤ 100 °C
Class 35. Personnel Protection and Fire Proofing. For max OT ≤ 100 °C
NOTES:

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5.6 Class 05. Fire Proofing. For max OT > 100 °C

Class 15. Heat Conservation and Fire Proofing. For max OT > 100 °C
Class 35. Personnel Protection and Fire Proofing. For max OT > 100 °C
Class 45. Frost Proofing and Fire Proofing. For max OT > 100 °C
Class 56. Fire Proofing and Acoustic Insulation. For max OT > 80 °C
Class 57. Fire Proofing and Acoustic Insulation. For max OT > 80 °C
NOTES:

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SWAGED EDGE
NOTES:

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SWAGED EDGE
NOTES:

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5.9 Class 16. Heat Conservation and Acoustic Insulation

SWAGED EDGE
NOTES:

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5.10 Class 56. Fire Proofing and Acoustic Insulation. For max OT ≤ 80 °C
Class 57. Fire Proofing and Acoustic Insulation. For max OT ≤ 80 °C
NOTES:

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5.11 Class 58. Fire Proofing and Acoustic Insulation. For max OT ≤ 100 °C
NOTES:

 Insulation for Class 58 can be 100 mm Mineral Wool or 50 mm Pyrogel XT-E for space
requirements
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5.12 Class 58. Fire Proofing and Acoustic Insulation. For max OT ≥ 100 °C
NOTES:

 Insulation for Class 58 can be 100 mm Mineral Wool or 50 mm Pyrogel XT-E for space
requirements
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6 VALVE AND FLANGE BOX DETAILS

6.1 Adjustable Locking Devices
LATCH PIN
ADJUSTABLE
LATCH
HOOK
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6.2 Identification Plate
DETAIL A
IDENTIFICATION
PLATE
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6.3 Hatch
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6.4 Fastening of Insulation to Valve Box
CLADDING
INSULATION
ALUMINIUM FOIL
ALUMINIUM FOIL GLUED
TO INNER SIDE OF VALVE
BOX
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6.5 Fastening of Insulation to Flange Box
INSULATION
CLADDING
ALUMINIUM FOIL ALUMINIUM FOIL

GLUED TO INNER SIDE
OF FLANGE BOX
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7 Special Items
7.1 Drains / Deadlegs with and without bracing
Rev: 06I
Date: 5/19/2015
Rev: 06I
Date: 5/19/2015
Add note to clarify that for, Clamp Support

7.2 Space Restriction Support Boxes Locations low profile box is the standard.
Rev: 06I
Date: 5/19/2015
Rev: 06I
Date: 5/19/2015
Rev: 06I
Date: 5/19/2015
Rev: 06I
Date: 5/19/2015
7.3 Junction Box Insulation
NOTE: Larger boxes of a similar design to flange boxes may be used where space is not an issue and by
agreement with the Engineer.
Rev: 06I
Date: 5/19/2015
7.4 Flange Belt – with Sniff Tube on Flange/Valve
SNIFFING TUBES
Note:
1. Two gaskets – one in each outer edge
of the capsule.

Ips Valve & Flange

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Ivar Aasen Field Development Project – pdQ

Colin Yates 26-May-15

See Comments on page 28 and 64

06I 19.05.2015 Issued for Construction BB

05I 23.04.2015 Re-Issued for Approval BB

04I 22.04.2015 Re-Issued for Approval BB

03I 21.04.2015 Re-Issued for Approval BB

02I 10.03.2015 Issued for Approval BB

Prepared Reviewed Approved

INSULATION PROCEDURE SPECIFICATION (IPS)-

Area System Project Tag Numbers: No. of

Project No.: Supplier Document Number: Rev.

Purchase Order No: Project Document Number: Proj Rev.

1.2 Abbreviations .................................................................................................................................... 5

1.3 References ....................................................................................................................................... 6

1.4 Standards – references .................................................................................................................... 6

2 General for Insulation ................................ ................................ ................................ ............ 7

2.2 Governing documents ...................................................................................................................... 7

3 General insulation information ................................ ................................ ............................. 8

3.2 Installation of insulation .................................................................................................................... 8

3.3 Material colour codes........................................................................................................................ 9

4 Insulation classes ................................ ................................ ................................ ................ 10

4.3 Class 02. Cold Conservation < 10 °C OT ≤ -30 °C ............................................................................

4.5 TABLE 3 – Air Gap ......................................................................................................................... 21

4.6 Class 05. Fire Proofing ......................................................................................................................

4.7 TABLE 4 – For insulation thicknesses vs. operating temperatures ................................................. 23

4.8 Class 06. Acoustic Insulation .............................................................................................................

Class 47. Frost Proofing and Acoustic Insulation ...............................................................................

5 SUPPORTER BOX DETAILS ................................ ................................ ............................... 33

5.2 Class 02. Cold Conservation .............................................................................................................

5.3 Class 03. Personnel Protection ...................................................................................................... 37

5.4 Class 04 + HT. Frost Proofing + Heat Tracing ...................................................................................

5.5 Class 05. Fire Proofing. For max OT ≤ 100 °C ..................................................................................

5.7 Class 06. Acoustic Insulation .............................................................................................................

5.8 Class 08. Acoustic Insulation .......................................................................................................... 47

5.9 Class 16. Heat Conservation and Acoustic Insulation .......................................................................

6.2 Identification Plate .......................................................................................................................... 58

6.3 Hatch .............................................................................................................................................. 59

6.4 Fastening of Insulation to Valve Box............................................................................................... 60

6.5 Fastening of Insulation to Flange Box............................................................................................. 61

7 Special Items ................................ ................................ ................................ ........................ 62

7.2 Space Restriction Support Boxes ................................................................................................... 64

7.3 Junction Box Insulation................................................................................................................... 68

7.4 Flange Belt – with Sniff Tube on Flange/Valve ............................................................................... 69

CC Cold Conservation Service

CSCC Chloride Stress Corrosion Cracking

DAL Design Accidental Load

HSE Health, Safety and Environment

IPS Insulation Procedure Specification

IPT Insulation Procedure Test

ISO International Organisation for Standardisation

J-60 Jet fire rating and duration, 60 minutes

H-30 Hydrocarbon fire rating and duration, 30 minutes

MDS Material Data Sheet

NORSOK Norsk Sokkels Konkurranseposisjon

NPS Nominal Pipe Size

P&ID Piping & Instrument Diagram

PFP Passive Fire Protection

WI Winterisation (Frost Protection)

Document Number Title

DN02-DN-R-SP-0002 General Technical Specification

DN02-DN-M-SP-0005 Specification for Coating of Topside Piping, Equipment and Structures

DN02-SM-S-SP-0004 Design Accidental Load Specification