Catalogue Railway Catenary System

Edition 2013
Railway Catenary Systems

Product Catalogue
Welcome to the RAILWAY CATENARY
SYSTEM Centre of Competence.
PFISTERER provides perfect solutions for railway systems. The technology developed in-house for the
production of safe and reliable railway electrification material offers a comprehensive program of clamps
and compensating devices. This also includes all necessary auxiliary equipment and tools.
We have extended this line to include a broad range of silicon and section insulators, as well as
catenary geometry measuring devices.
All these products are complemented by a full range of voltage detectors and grounding equipment.
RAILWAY CATENARY SYSTEMS offers you connectors and systems for the electrification of railway lines:
Hangers and Connectors
Insulators and Suspensions
Tools
TENSOREX® System
Safety Equipment
Excellent Products for Excellent Means of Transport.
PFISTERER has been supplying products for railway systems, introducing an innovative solution for the
electrification for more than 30 years which has mechanical compensation of catenary cables, increa-
shaped our product program. Our products have sing efficiency and substantially reducing mainte-
been installed worldwide in subway, tramway and nance.
high-speed lines becoming a reference for Railway
Administrations. Our hangers and connectors have been success-
fully installed by major Railway Administrations both
The length of the subway, tramway and high-speed in local tramway, and in high-speed lines satisfying
rail networks will more than double worldwide in demanding requirements and achieving a high gra-
the next 10 years due to an expanding market and de of performance.
changes in consumer demands. PFISTERER will be
present in this growth supplying not only products Nowadays, silicon insulators are becoming more
but knowledge as well. and more accepted due to their advantages: custo-
mized fittings, light weight, simple installation.
Our products are adapted to customer needs provi-
ding application and design support. And in safety equipment, we have increased our
range including variants to cover all the different
For example our patented TENSOREX® system has operating voltages of the Railway Administrations.
demonstrated a definite improvement in catenary
Contents
Solutions for Railway Electrification
Fixed Point Clamps

Pages 23 - 24
Stitch Wire Clamps
Pages 23 - 24
MW Anchor Clamps
Pages 23 - 24
Hangers
Pages 19 - 22 Steady Arm Clamps
Page 29
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Contents
Cantilever Fittings
Page 46
Insulators
Page 51
CW Anchor Clamps
Pages 27 - 28
Safety Equipment
Pages 62 - 96
www.pfisterer.com 5
Contents
Solutions for Spring Tensioning Devices
Fixing Brackets
Pages 59 - 60
Insulators
Page 51
TENSOREX
Pages 53 - 58
6 www.pfisterer.com
Contents
Solutions for Tramway Electrification
Cantilever Supports
Page 48
Parafil End Terminals

Page 33
Delta Supports
Page 48
Insulators
Page 51
Cantilever Fittings
Page 48
Steady Arm Clamps

Delta Suspensions Page 29
Page 35
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Contents
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Contents
Catenary Connectors Page | 14 – 50 I
Insulators Page | 51 II
Section Insulators Page | 52 III
Overhead Contact Line Tensioning Systems Page | 53 – 60 IV
Measuring Equipment Page | 61 V
Safety Equipment Page | 62 – 96 Vl
Tools Page | 97 – 107 VII
www.pfisterer.com 9
Contents
Oberleitungsmaterial
Spannungsprüfer
Catenary Connectors
Werkzeuge
Insulators und Montagezubehör
Isolatoren
Section Insulators
10 www.pfisterer.com
Contents
Page | 14 – 50 I
Compression Clamps Hangers Messenger Wire Clamps Contact Wire Clamps Contact Wire Splice
Page 14 – 18 Page 19 – 22 Page 23 – 26 Page 26 - 29 Page 30
Feed Terminals Other Clamps Compression Joints Cable Lugs Aluminium Fittings
Page 31 Page 32 – 37 Page 38 – 41 Page 42 – 45 Page 46 – 50
Page | 51 II
Insulators
Page 51
Page | 52 III
Section Insulators
Page 52
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Contents
Fahrleitungsspannsysteme
Overhead Contact Line Tensioning Systems
Streckentrenner
Measuring Equipment
Spannungsprüfer
Messgeräte und Montagehilfsmittel

Spannungsprüfer
Safety Equipment
Sicherheitstechnik für Bahnnetze

Tools
Contents
Page | 53 – 60 IV
TENSOREX TENSOREX-Phantom TENSOREX C+ Deflection Pulleys

Page 53 – 54 Page 55 Page 56 – 60 Page 60
Page | 61 V
Contact Wire Position Laser

Measuring Equipment
Page 61
Page | 62 – 96 VI
Voltage Detectors Earthing Poles Earthing Devices Earthing Clamps Accessories

Page 62 – 67 Page 68 – 74 Page 75 – 86 Page 87 – 89 Page 90 – 96
Page | 97 – 107
VII
Manual Compression Tools Electro-Hydraulic Come-along Clamps

Page 97 – 102 High Pressure Pumps Page 107
Page 103 – 106
Catenary Connectors
Compression Terminals (E-Clamps)

I
The compression terminals are used to feed power to the contact wire. As the terminals
do not only have to give a good electrical contact but also safe mechanical support, they
Compression Clamps
must be fitted and compressed with a bronze clip (see accessories) between the contact
wire and the terminal.
Material:
E-Cu; uncoated surface
Clasp: Bz
No. Conductor cross section Contact wire appropriate die for appropriate die for Type
compressing removing
(mm2)
302 381 698 70 F Ri80 - Ri120 302 131 131 302 246 246 b
305 142 002 95 F Ri161 305 802 001 305 803 001 a
302 381 380 35 F Ri80 - Ri120 302 131 131 302 246 246 c
303 802 802 95 Ri107 305 802 001 305 803 001 a
304 618 068 95 Ri65 - Ri100 305 802 001 305 803 001 a
303 802 185 185 Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -
303 802 225 225 Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -
303 802 FC150 150 F Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -
303 802 150 150 Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -
303 802 FC50 50 F Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -
303 802 FC70 70 F Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -
303 802 FC95 95 F Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -
303 802 95 95 Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -
303 802 FC86 86,5 F Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -
303 802 FC125 125 F Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -
303 802 FC120 120 F Ri107 - Ri150 611.042.231 + 612.045.045 610.044.245 + 610.501.248 -
304 202 006 bolts Ri80 - Ri100 305 802 001 305 803 001 a
304 839 839 120 F Ri80 - Ri100 305 802 001 305 803 001 a
302 381 381 95 F Ri80 - Ri120 302 131 131 302 246 246 a
304 839 001 95 F / 120 Ri80 - Ri100 305 802 001 305 803 001 a
Please consult for other sections
Catenary Connectors
Compression Tap Connectors (C-Clamps) for Sections

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up to 120 mm2
Compression Clamps
The compression dead-end clamps are used to connect Cu or Bz cables with the same
or different cross sections carrying full current. They are installed hydraulically with size
III compression tools.
Material:
E-Cu, uncoated surface
No. Cable cross section 1 Cable cross section 2 appropriate die for appropriate die for Type
(mm2) (mm2)
303 120 95 F 120 95 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1

303 120 120 120 120 F 302 131 131 302 246 246 c
303 028 028 120 F 70 F / 95 302 131 131 302 246 246 i
302 827 827 150 50 305 730 001 305 729 001 -
304 614 278 50 50 305 730 001 305 729 001 -
302 776 354 50 35 F / 50 302 131 131 302 246 246 d
302 777 777 50 120 F 302 131 131 302 246 246 g
302 776 355 50 95 F / 120 302 131 131 302 246 246 c
302 776 776 50 70 F / 95 302 131 131 302 246 246 e
303 134 001 50 120 F / 150 305 730 001 305 729 001 -
304 993 135 50 120 F 305 730 001 305 729 001 -
303 404 404 50 / 70 F Staku 50 / 40 305 730 001 305 729 001 -
304 594 840 50 / 70 Staku 25 F / 35 305 730 001 305 729 001 -
302 776 909 70 70 F / 95 302 131 131 302 246 246 f
304 800 003 70 95 F / 120 302 131 131 302 246 246 l
304 800 004 70 70 302 131 131 302 246 246 m
304 800 800 70 35 F / 50 302 131 131 302 246 246 k
304 800 910 70 F / 95 95 F / 120 302 131 131 302 246 246 h
304 800 438 70 F / 95 70 F / 95 302 131 131 302 246 246 b
303 95 95 F 95 95 F 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1
303 95 125 F 95 125 F 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1
303 398 397 95 95 610 720 720 + 622 221 001 621 244 001 + 621 267 001 -
303 405 405 95 / 92 95 / 92 305 730 001 305 729 001 -
304 800 906 95 F / 120 95 F / 120 302 131 131 302 246 246 a
304 993 139 Cut 70 / 50 95 F / 120 305 730 001 305 729 001 -
Catenary Connectors
Compression Tap Connectors (C-Clamps) for Sections

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over 120 mm2
Compression Clamps
The compression dead-end clamps are used to connect Cu or Bz cables with the same
or different cross sections carrying full current. They are installed hydraulically with size
III compression tools.
Material:
No. Cable cross section 1 Cable cross section 2 appropriate die for appropriate die for Type
(mm2) (mm2)
303 150 125 F 150 125 F 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1

303 150 95 150 95 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1
303 150 150 150 150 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1
303 150 95 F 150 95 F 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1
303 150 150 F 150 150 F 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1
304 331 331 150 Staku 92 / Cu 95 305 730 001 305 729 001 -
303 185 120 F 185 120 Flex 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1
303 185 95 185 95 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1
303 185 125 F 185 125 Flex 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1
303 185 185 185 185 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1
303 185 150 185 150 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1
303 185 150 F 185 150 Flex 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1
303 185 240 F 185 240 Flex M. 303 240 Flex D. 303 240 Flex 2
303 185 95 F 185 95 Flex 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1
303 225 185 225 185 M. 303 240 Flex D. 303 240 Flex 2
303 225 225 225 225 M. 303 240 Flex D. 303 240 Flex 2
303 225 95 225 95 M. 303 240 Flex D. 303 240 Flex 2
303 240 185 240 185 M. 303 240 Flex D. 303 240 Flex 2
303 240 225 240 225 M. 303 240 Flex D. 303 240 Flex 2
303 240 95 240 95 M. 303 240 Flex D. 303 240 Flex 2
303 300 225 300 225 M. 303 240 Flex D. 303 240 Flex 2
303 300 185 300 185 M. 303 240 Flex D. 303 240 Flex 2
303 300 240 300 240 M. 303 240 Flex D. 303 240 Flex 2
Catenary Connectors
Aluminium C-Clamps
I
The aluminium compression clamps are used to connect aluminium cables with the same
or different cross section carrying full current.
Compression Clamps
Material:
A2
No. Cable cross section 1 Cable cross section 2

(mm ) 2
(mm2)
EA.110.R 50 - 70 50 - 70
Clips
Clips are used to improve the electrical and mechanical connection between components
(e.g. between compression E-Clamps and contact wire or with hangers on the
messenger wire)
Material:
Bz
No. Conductor cross section

(mm2)
619 390 952 95

620 338 001 50 / 70
620 338 002 35
Catenary Connectors
Bimetallic Compression Clamp

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This clamp is used to connect aluminium cables with copper cables.
Compression Clamps
Material:
Aluminium alloy
Bimetallic CUPAL plate
No. Copper cable Aluminium cable References

cross section cross section
(mm2) (mm2)
PB-50.110 50 LA-110 AVE
PB-50.180 50 LA-180 AVE
PB-50.280 50 LA-280 AVE
PB-70.110 70 LA-110 AVE
PB-95F.180 95FLEX LA-180
PB-95F.280 95FLEX LA-280
Bimetallic connection aluminium cable /

copper cable
Catenary Connectors
Conductive Hangers Produced by Cold Forging

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Hangers are used for the full current carrying suspension / connection between the
contact wire and the messenger wire.
Hangers
Material:
CuNi2Si or A2
Screws in A2
No. Description Messenger wire Contact wire Hanger cable Tightening References
cross section cross section cross section Torque
(mm2) (mm2) (mm2) (Nm)
625 012 CONJ 120 Messenger wire clamp 120 - 10 - 25 * 25 ADIF: 64.313.100
AVE
625 012 CONJ 95 Messenger wire clamp 95 - 10 - 25 * 25 AVE
CHINA
CHINA
TURKEY, CHINA
625 012 CONJ Contact wire clamp - 80 - 150 10 - 25 * 30 ADIF: 64.313.100

AVE, CHINA
625 012 CON 50CU ALE Messenger and contact 50 80 - 150 10 - 25 * - DB: Ebs 07.42.12-4
wire clamp
* Splices, thimbles according to hanger cable section

Conductive Hanger
Catenary Connectors
Conductive Hangers Produced by Hot Forging

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Hangers are used for the full current carrying suspension / connection from/to the contact
wire on the messenger wire.
Hangers
Material:
CuNi2Si
Thimble, Splices in Cu
Screws in A2
No. Messenger Contact wire Hanger cable Tightening References

wire cross cross section cross section Torque
section
(mm2) (mm2) (Nm)
305 859 120 95 - 120 Ri107 - Ri150 10 - 25* 30
305 859 002 150 - 185 Ri107 - Ri150 10 - 25* 30 ADIF: 64.392.011
305 859 002 70 70 Ri107 - Ri150 10 - 25* 30 NETWORK RAIL
305 859 35 35 - 10 - 25* 30 ADIF: 64.392.013
305 859 300 300 - 10 - 25* 30 ADIF: 64.392.012
305 859 POL 120 - 150 Ri107 - Ri150 10 - 25* 30
* Splices, thimbles according to hanger cable section
Conductive Hanger
Catenary Connectors
Conductive Hanger Produced by Cold Forging Process

I
Hangers are used to suspend / connect the contact wire from / to the messenger wire.
Hangers
Material:
CuNiSi
No. Description Contact wire Messenger wire Hanger cable

(mm2) (mm2)
G-VT.1 Hanger clamps for messenger wire 95 Cu/Bz 25

G-VT.2 Hanger clamps for messenger wire 35 Cu/Bz 25
625 016 VUP Suspension clamps for messenger wire Ri107 - Ri150 25 - 95 Cu/Bz 25
625 015 VUP Hanger clamps for messenger wire 150 - 184 Cu/Bz 25
Catenary Connectors
Suspension Clamps for Messenger Wire

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The suspension clamp is used to make hangers for 35, 70 und 120 mm2 messenger wire.
Hangers
Material:
Cu
A2 screws and nuts
No. Messenger wire cross section

(mm2)
625 310 003 35

625 310 004 70
625 310 005 120
Suspension Clamps for Contact Wire and Messenger Wire

Full current carrying, easy to fit suspension hanger. They are installed with the
mechanical crimping plier PRIMAT O2, O6T or hydraulic compression tool size III.
Material:
Cu alloy, uncoated, A2 screw
No. Contact wire Messenger wire Hanger cable Clamp length Die
(mm2) (mm2) (mm)
302 823 003 Ri80 - Ri120 50 Bz 10f 56 10

302 825 825 Ri80 - Ri120 50 Bz 25 63 13
303 848 002 Ri80 - Ri120 70 - 95 Bz 16 68 13
Hanger with Suspension Rod

Easy to fit hanger clamp for insulated suspended sliding bow-shaped hanger.
Material:
CuNi2Si
No. Contact wire Rod diameter

(mm)
EPEN 108 Ri80 - Ri150 5
Suspension Support
Material:
Polyoxymethylen (POM)
No. Description
01.1044 Suspension Support
Catenary Connectors
High Mechanical Working Load Clamps

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This clamp is used for high mechanical load applications providing a full current
connection as:
Messenger Wire Clamps

■ Messenger wire anchor cable (Z-cable)
■ Fixed point
■ Stitch wire
Material:
CuNi2Si
Screws in A2
No. ID-code Main cable cross section Derived cable cross section Tightening Weight References
Torque
(mm2) (mm2) (Nm) (kg)
332 321 003 KP 25/70 25 / 70 25 / 70 20 0.362 DB: Ebs 07.42.42 Bl.1
332 321 005 KP 35/120 25 / 95 50 / 95 20 0.362 NETWORK RAIL
AVE
- KP 35/120# 70 / 120 70 / 120 20 0.362 AVE
Fixed point clamp Stitch wire clamp Messenger wire anchor clamp
Catenary Connectors
Messenger Wire Z-Cable Anchor Clamp

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This clamp is used to anchor de messenger wire with the Z-cable.
Messenger Wire Clamps
ID-code Anchoring cable cross section

(mm2)
GPF2 70/150 70 - 150
Parallel Groove Clamps

These clamps are used for fixed point and to connect two cables.

(mm2) (mm2)
322 213 213 AL-95 AL-253

322 235 235 153 - 184 48 - 72
Connection and Dead End Binding Terminals

These clamps are used to connect the anchor cable (Z-cable) with the messenger wire.
Material:
CuNi2Si
A2 screws and nuts
A2 washers
NBR O-ring

(mm2) (mm2)
KP 2x50 50 50
Stitch Wire Clamp

This clamp is used to connect the messenger wire with the stitch wire
ID-code. Messenger wire cross section Stitch wire clamp

(mm )2
(mm2)
23-5530 VKP 120 - 150 25 - 35
Catenary Connectors
Four Wire Connector

I
The clamp is used as a parallel or cross clamp.
Messenger Wire Clamps / Contact Wire Clamps

No. Cable cross section 1 Cable cross section 2 Angle between axes
(mm )
2
(mm ) 2
XC 614001 50 - 70 50 - 70 90°
Connecting Clamps for Cu Cables

These clamps are used to connect two copper cables.
Material:
Cu alloy

(mm )
2
(mm2)
EPC 15.40 V1 150 - 400 150 - 400

EPC 35.15 35 - 150 35 - 150
Connection Clamp
This clamp is used to connect two copper cables.
Material:
Brass
A2 screws and nuts

(mm2) (mm2)
HLT 10-22 V 35 - 300 35 - 300
Catenary Connectors
Bolt Electrical Connection Clamps

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This clamp is used to provide a full current connection between:
■ Messenger wire and feeding cable
Messenger Wire Clamps / Contact Wire Clamps
■ Contact wire and feeding cable
Material:
Brass
Screws in A2
No. Messenger wire Feeder cable cross Contact wire cross Tightening Torque Weight References
cross section section section
(mm2) (mm2) (mm2) (Nm) (kg)
HC 107 VM * - 95 - 300 Ri 80 - 150 65 0.5 NETWORK RAIL
ADIF
HC 107 VM * 95 - 300 95 - 300 - 65 0.5 NETWORK RAIL
ADIF
* Codes according to section
CW and MW connections in jumper
Catenary Connectors
Contact Wire Z-Cable Anchor Clamps

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This clamp is used to anchor the contact wire to the Z-cable.
Contact Wire Clamps

Material:
CuNi2Si
Screws in A2
No. ID-code Contact wire Anchoring cable Number of bolts Tightening Weight References
cross section cross section Torque
(mm2) (Nm) (kg)
325 102 001 GPF 70/150 Ri 80 - 150 70 - 150 2 65 0.44 NETWORK RAIL
AVE
- GPF 70/150M Ri 80 - 150 70 - 150 1 65 0.22 -
Z-cable anchorage
Catenary Connectors
Contact Wire Separator Produced by Cold Forging

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The contact wire separator is used to separate two contact wires.
Contact Wire Clamps
Material:
CuNi2Si
No. Width Contact wire section

(mm)
GS.35 35 Ri 80-150
GS.40 40 Ri 80-150
GS.50 50 Ri 80-150
GS.170 170 Ri 80-150
GS.200 200 Ri 80-150
Contact Wire Separator Produced by Hot Forging

The contact wire separator is used to separate two contact wires.
Material:
CuNi2Si, A2
No. Width Contact wire section

(mm)
G-1T2 80 Ri 80-150
Mid-Point Anchor Clamp for Contact Wire

The anchor clamp is used as a fixed point clamp to connect the Z-cable to the contact
wire.
Material:
CuNi2Si
A2
No. Cable cross section Contact wire section

(mm2)
75.05.02 A 70 Ri 85-150
Catenary Connectors
Steady Arm Clamps

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This clamp is used to mount the contact wiire with the steady arm with bolts.
Contact Wire Clamps

Option: hexagonal bolts.
Material:
CuNi2Si
A2 screws
No. ID-code Contact wire Pivot outside Pivot inside Tightening Weight References
cross section diameter diameter Torque
(mm) (mm) (Nm) (kg)
304 741 001 G-1T Ri80 - Ri150 24.5 16 38 0.198 ADIF: 74.024.400
SBB, CHINA
304 742 001 G-1TA Ri80 - Ri150 16 10.5 38 0.175 AVE
Hexagonal bolts version available, please consult.
Pivot for G-1T Pivot for G-1TA G-1T on high speed
Catenary Connectors
Contact Wire Splice, Screw-In

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The screwed on overhead traction wire splice is used to connect grooved overhead
traction wires with full tension.
Contact Wire Splice
Material:
High strength copper alloy CuNiSi clamping jaws
A2 screws
Uncoated surface
No. ID-code Contact wire Number of Screws Tightening Torque Weight References
cross section screws
(mm2) (Nm) (kg)
302 537 537 - Ri80 - Ri120 6 M10 44 0.5 ADIF: 64.311.150
- 302 537 537 IT 80 / 120 6 M10 44 0.9 RFI 774/215
Contact Wire Splice, Riveted

The riveted overhead traction wire splice is used to connect grooved overhead traction
wire with full tension.
It is fitted hydraulically with size III compression units.
Material:
High strength copper alloy clamping jaws
CuNiSi
Copper rivet
Uncoated surface
No. ID-code Contact wire appropriate insert appropriate insert Number of Weight References
cross section for compressing for removing rivets
(mm2) (kg)
302 391 391 - Ri65 / 80 / 100 / 120 302 346 346 (DB 4 N) 302 345 345 (DB 4 L) 4 0.37 DB 07.42.23
- 302 910 910 65 / 120 - - 6 - -
Catenary Connectors
Feed Terminals for Conductor Cables

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Material:
Al alloy
Feed Terminals
(mm2) (mm2)
HGT2 630 200 V 630 200

HGT2 630 250 V 630 250
HGT2 630 350 V 630 350
HGT2 630 400 V 630 400
HGT2 630 480 V 630 480
HGT2 645 100 V 564 - 645 100
HGT2 645 152 V 564 - 645 152
HGT2 645 V 564 - 645 564 - 645
HGT2 800 645 V 800 564 - 645
PTA 25.56 25 - 56 25 - 56
PTA 35.200 35 - 200 35 - 200
PTA 35.300 35 - 300 35 - 300
PTA 50.150 50 - 150 50 - 150
Feed Terminals for Fitting to Conductor Rails

For connecting feed lines to conductor rails.
Material:
Al alloy
No. Conductor cross section Screw length

(mm ) 2
(mm)
SAT 32 V1 630 60
SAT 32 V2 630 70
SAT 32 V3 630 100
SAT 32 V4 630 130
Catenary Connectors
Wedge-Shaped End Terminals

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Wedge-shaped end terminals are used for the tension-proof tensioning of copper and
copper alloy contact wires and conductor cables (except for copper magnesium alloys,
Other Clamps
e.g. RIM – contact wires) or steel cables.
Material:
Cast aluminium
Including:
For contact wire and conductor cables:

■ Wedges, Material Bz
■ cable bags, Material Al/Cu
For steel cables:

■ Wedges, Material Al
No. Cable diameter Hole

(mm) Ø (mm)
GA-10.12 12 20
GA-10.8 8 - 12 20
Wedge Clamp for Contact Wire

This Wedge end clamps is used for the tension-proof tensioning of contact wires.
Material:
CuNi2Si, A2
No. Bolt diameter Contact wire section

(mm) (mm2)
75.05.03 A 16 80 - 150
Duo Wedge Terminal Clamp

These clamps are used to strain all types of feeders and line feeders in all overhead line
constructions.
Material:
Clamp bodies, clamping jaws, cover AlMgSi1
screws, nuts electroplated steel
split pin E-Cu
Other types of duo wedge terminal clamps are available on request.
No. Nominal force Conductor range Cable cross section

(kN) (mm) (mm2)
439 171 004 100 20,1 - 22,5 240 Al
439 171 006 40 20,1 - 22,5 LA-280
437 582 001 50 16,0 - 18,0 LA-180
437 582 002 50 14,0 - 15,9 LA-110 / LA-145
Catenary Connectors
Support Clamp
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This clamp is used to suspend all types of feeders and line feeders in their supported
position in all overhead line constructions.
Other Clamps
Material:
Recess, compression piece AlMgSi1
A2 hexagonal screws
No. Type Cable cross section

(mm2)
438 591 001 c 240 Al

185/30 Al/St
438 618 002 a 240 Al
185/30 Al/St
438 618 006 c 240 Al
185/30 Al/St
Parafil End Terminal

The parafil end terminals are used to be mounted on parafil cables.
Material:
Aluminium or stainless steel
Pins in A2
No. Parafil diameter Application References

(mm)
ANPA-07A 7 Headspan suspensions Oran Tramway
ANPA-11A 11 Cantilever+ Headspan Oran Tramway
ANPA-13A 13 Cantilever+ Headspan Oran Tramway
Cantilever Parafil Terminal
Catenary Connectors
Parafil Clamp
I
These clamps are used to be mounted on parafil cables.
Other Clamps
Material:
Main bodies in polyamide with 30% glass fiber reinforced)
Bolt, screws in A2
No. Parafil diameter References

(mm)
CPS-11 11 Oran Tramway
CPS-13 13 Oran Tramway
Ball-and-Socket Union Joint

This union joint is used to connect mechanically two parts lie parafil clamps and
delta supports.
Material:
A2
No. References
CL16 Oran Tramway
Delta suspension in headspan Delta suspension in headspan
Catenary Connectors
Delta Suspensions
I
The delta suspensions are used to maintain the contact wire in tramways.
Other Clamps
Material:
Parafil cable
Thimble in Cu
CW clamps in A2 or Cu
No. Length Parafil diameter References

(mm) (mm)
SD-1500 1500 7 Oran Tramway
SD-3000 3000 7 Oran Tramway
SD-1500P 1500 7 Oran Tramway
SD-3000P 3000 7 Oran Tramway
Please consult for other lengths / parafil diameters
Simple delta suspension
Catenary Connectors
Cone Coupling for Induction Joint

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This cone coupling is used to provide electrical connection between the rail and an
aluminium cable or a copper cable.
Other Clamps
Advantages of PFISTERER solution:

■ Suitable for copper cables or bimetallic bolts
■ Easy to mount
■ No special tools required to mount the cone coupling on rail
Material:
Brass
Mounting description:
Cone coupling ( 2 & 3 ) mounted into the rail 1 . Bimetallic bolt
44 or a copper cable mounted with a hammer. Compression of
bimetallic bolt 44 and the lug 6 on an aluminium cable.
No. Drilling Diameter Bolt Diameter Cu cable section

(mm) (mm) (mm2)
V 15B 22.5 12 95 2 & 3
V 14B 19 12 95
Bimetallic connection Copper cable connection
Catenary Connectors
Connecting Clamp of Horizontal or Vertical Cable to Electrode or 1 I

Tube
Material:
Other Clamps
Bronze
Bolts inox
No. Electrode diameter Cable cross section

(mm) (mm2)
GPX.2014 16 - 20 35 - 120 1
GPP.2014 16 - 20 35 - 120 2
Earthing Clamp to Main Electrode

Material:
Copper alloy
Bronze
Bolts inox
No. Sections Conductor diameter

(mm2) (mm)
TCT5.120X2.18 95 - 185 14
Catenary Connectors
Tension-Proof Compression Joints for Grooved Contact Wires

I
and Copper Cables
Compression Joints
The crimp connections are used to form a full-tension connection between DIN 48201 Cu
cables and hold the cable with at least 85 % of the breaking load specified in VDE 0210.
Fitting up to 95 mm2 is installed with the PRIMAT 06T manual crimping plier. Above that
it is installed hydraulically with size III compression tools.
Material:
No. Conductor cross Contact wire Tool code no. Number of compressions, Number of compressions,
section mechanical hydraulic
(mm2)
300 952 952 95 Ri100 19H KP.MC 8-8 8-8
Compression Joints, Cu, Tension-Proof, for Copper Cable

The crimp connections are used to form a full-tension connection between DIN 48201 Cu
cables and hold the cable with at least 85% of the breaking load specified in VDE 0210.
Fitting up to 95 mm2 is installed with the PRIMAT O6T manual crimping plier. Above that
it is installed with hydraulically size III compression tools.
Material:
DB drawing no.: Ebs 20.01.17
No. Conductor Conductor Tool code no. Number of compressions, Number of compressions,
cross section, max cross section mech. hydraulic
(mm2) (mm2)
300 950 950 50 50 14 6-6 -

300 951 001 70 70 16 6-6 -
300 953 953 120 120 22 8-8 4-4
300 954 954 150 150 25 12-12 5-5
300 955 955 - 182 / 185 30H KP.MC - 5-5
300 956 956 - 210 / 228 / 240 34H KP.MC - 6-6
300 957 957 - 299 / 300 38H KP.MC - 7-7
305 513 002 95 95 20 - 4-4
305 573 002 25 25 10 4-4 -
Catenary Connectors
Compression Joints, Cu
I
for non-tension connections.
Compression Joints
For DIN 48201 compliant circular stranded copper cables and circular stranded/sectors-
haped stranded copper conductors in compliance with DIN VDE 0295.
Dimensions according to DIN 46267 Part 1.
No. Conductor cross section Conductor diameter Tool code no. Number of compressions,
mech. / hydr.
(mm2) Ø (mm)
300 891 891 6 2,7 - 3,3 5 2-2/-

300 892 892 10 3,5 - 4,2 6 2-2/-
300 893 893 16 4,5 - 5,3 8 2-2/1-1
300 894 894 25 5,6 - 6,6 10 2-2/1-1
300 895 895 35 6,6 - 7,9 12 2-2/1-1
300 896 896 50 7,7 - 9,1 14 3-3/1-1
300 897 897 70 9,3 - 11 16 3-3/1-1
300 898 898 95 11,0 - 12,9 18 4-4/2-2
300 899 899 120 12,5 - 14,5 20 4-4/2-2
300 900 900 150 13,9 - 16,2 22 4-4/2-2
Compression Joints, Cu
with through hole for non-tension connections of medium-voltage cables.
The compression joints are suitable for paper and plastic-insulated cables. They have
double markings and can be either round compressed or hexagonally compressed,
depending on the cable type and voltage level.
No. Surface Conductor Conductor Tool code no. Tool code no. Tool code no. Number of Number of
cross section diameter, max round hexagonal compressions, compressions,
hexagonal hexagonal
mech. hydraulic
(mm2) Ø (mm)
305 303 001 uncoated 50 9 14 / 12HR 12 HR 14 3-3 1-1

305 305 001 uncoated 95 12,5 18 / 16HR 16 HR 18 4-4 2-2
305 307 001 uncoated 150 15,8 22 / 21HR 21 HR 22 4-4 2-2
Catenary Connectors
Tension-Proof Compression Joints for Grooved Contact Wires

I
and Bronze Cables
The crimp connections are used to form a full-tension connection between grooved
Compression Joints
overhead traction wires and bronze cables Bz I – II. They are installed hydraulically with
size III compression tools.
Material:
High strength copper alloy CuNiSi
Uncoated surface
No. Contact wire Conductor cross Die Number of compressions,

section hydraulic
(mm2)
304 584 584 Ri100 50 Bz I-II 17 3-3

304 585 585 Ri80 50 Bz I-II 17 3-3
Tension-Proof Compression Joints for Bronze Cables and

Staku Cables
The crimp connections are used to form a full-tension connection between bronze
cables Bz I-II and Staku cables Staku I-III to comply with the strength specified in VDE
0115. Absolute fatigue life is achieved by an appropriate design of the inside of the
sleeve. They are fitted hydraulically with size III compression tools.
No. Conductor cross section Cable cross section 2 Die Number of compressions,
hydraulic
(mm2) (mm2)
300 293 293 25 Bz I-II, Staku I-III 25 Bz I-II, Staku I-III 13 3-3
300 297 297 95 Bz I-II 95 Bz I-II 21 4-4
303 801 801 120 Bz I-II 120 Bz I-II 23 4-4
304 887 887 50 Bz I-II 50 Bz I-II 17 3-3
Compression Joints for Bronze Cables and Male Threads

Material:
Brace (CuNi2Si F64)
No. Conductor Terminal bolt Die Number of compressions, Length

cross section hydraulic
(mm2) (mm)
623 284 001 50 Bz I-II M20 17 3 84

623 393 001 95 Bz I-II, Ri100 M20 21 4 100
Catenary Connectors
Compression Joints, St, Non-Tension

I
The crimp connections are used to form a non-tension connection between solid steel
wires and steel cables.
Compression Joints
Material:
St A2
No. Conductor Wire Cable cross Die Number of

cross section diameter section 2 compressions,
hydraulic
(mm2) Ø (mm) (mm2)
303 427 427 95 F St - 95 F St 19 2-2

304 222 001 - 10 - 16 2-2
Compression Joints, Al
For strong connections in aluminium cables conforming to DIN 48201, Part 5.
Material:
Al
Dimensions in according with DIN 48085, Part 2.
Al pressure connectors are supplied filled with additive and sealed in film.
No. Surface Conductor Conductor Tool code no. Number of Number of Number of
cross section, diameter, max compressions, compressions, compressions,
max mech. / hydr. hydraulic wide hydraulic narrow
(mm2) Ø (mm)
301 036 036 uncoated 120 14,0 25 - 2-2 6-6

301 039 039 uncoated 240 20,3 34 - / 7-7 3-3 7-7
Compression Joints, Al/St, Tension-Proof

DIN 48085 compression joints are used to form a full-tension connection of Al/St cables
as per DIN 48204.
They are installed hydraulically with size III compression tools.
Material:
C15K steel sleeve
Zinc-plated surface
Al sleeve AlMgSi
Uncoated surface
No. Conductor Number of compressions Tool no. Al Number of compressions Tool no. St
cross section hydraulic Al hydraulic St
(mm2)
305 231 004 LA 56 9-9 16 6-6 7

305 509 016 LA 110 9-9 25 6-6 13
305 509 018 LA 180 6-6 28 4-4 15
305 522 025 LA 280 7-7 34 4-4 15
305 525 004 LA 380 8-8 42H.KP.MA 2-2 17H.KP.MC
305 231 011 185/30 6-6 30 4-4 15
305 231 015 240/40 7-7 34 4-4 15
305 231 017 300/50 8-8 38 4-4 17
305 232 001 44/32 5-5 25 4-4 15
305 232 004 105/75 5-5 34 4-4 21
Catenary Connectors
Compression Cable Lug, Al

I
The Al compression cable lugs are used to connect Cu NYY cables.
Cable Lugs
Material:
Al
Uncoated surface
No. Conductor cross section Die Number of compressions,

hydraulic
(mm2)
305 738 001 50 22b 1

305 738 002 70 22b 1
Compression Cable Lug Connector, Cu

The Cu compression cable lugs are used to connect Cu NYY cables and steel cables.
Material:
Cu
Tin-plated surface
No. Conductor cross section Die Number of compressions,

hydraulic
(mm2)
305 075 002 50, Cu 19 2

305 075 003 70, Cu 19 2
305 075 075 95 F, Steel cable 19 2
Catenary Connectors
Compression Cable Lug, Cu, Uncoated

I
DIN 46235 for DIN 48201 compliant circular stranded copper cables and DIN VDE 0295
compliant circular stranded/sector-shaped stranded copper conductors.
Cable Lugs
No. Terminal bolt diameter Conductor cross section, max Conductor diameter Tool code no.
(mm) (mm2) Ø (mm)
300 001 001 6 10 3,5 - 4,2 6

300 002 002 6 16 4,5 - 5,3 8
300 002 003 8 16 4,5 - 5,3 8
300 004 004 10 16 4,5 - 5,3 8
300 004 005 12 16 4,5 - 5,3 8
300 006 006 6 25 5,6 - 6,6 10
300 006 007 8 25 5,6 - 6,6 10
300 008 008 10 25 5,6 - 6,6 10
300 008 009 12 25 5,6 - 6,6 10
300 010 010 8 35 6,6 - 7,9 12
300 010 011 10 35 6,6 - 7,9 12
300 012 012 12 35 6,6 - 7,9 12
300 013 013 8 50 7,7 - 9,1 14
300 013 014 10 50 7,7 - 9,1 14
300 013 015 12 50 7,7 - 9,1 14
300 016 016 16 50 7,7 - 9,1 14
300 017 017 10 70 9,3 - 11,0 16
300 017 018 12 70 9,3 - 11,0 16
300 019 019 16 70 11 - 9,3 16
300 021 021 10 95 11 - 12,9 18
300 021 022 12 95 11 - 12,9 18
300 023 023 16 95 11 - 12,9 18
300 023 024 20 95 11 - 12,9 18
300 025 025 12 120 12,5 - 14,5 20
300 025 026 16 120 12,5 - 14,5 20
300 025 359 10 120 12,5 - 14,5 32
300 027 027 20 120 12,5 - 14,5 20
300 028 028 12 150 13,9 - 16,2 22
300 028 029 16 150 13,9 - 16,2 22
300 028 592 10 150 13,9 - 16,2 22
300 030 030 20 150 13,9 - 16,2 22
300 031 031 12 185 15,5 - 18,0 25
300 031 032 16 185 15,5 - 18,0 25
300 031 033 20 185 15,5 - 18,0 25
300 031 593 10 185 15,5 - 18,0 25
300 034 034 12 240 17,8 - 20,6 28
300 034 035 16 240 17,8 - 20,6 28
300 034 036 20 240 17,8 - 20,6 28
Catenary Connectors
Compression Cable Lug, Cu, Tinned

I
DIN 46235 for DIN 48201 compliant circular stranded copper cables and DIN VDE 0295
compliant circular stranded/sector-shaped stranded copper conductors.
Cable Lugs
No. Terminal bolt diameter Conductor cross section, max Conductor diameter Tool code no.
(mm) (mm2) Ø (mm)
300 008 289 10 25 5,6 - 6,6 10

300 008 297 12 25 5,6 - 6,6 10
300 013 261 10 50 7,7 - 9,1 14
300 013 262 12 50 7,7 - 9,1 14
300 016 263 16 50 7,7 - 9,1 14
300 017 265 12 70 9,3 - 11,0 16
300 019 266 16 70 9,3 - 11,0 16
300 021 268 10 95 11 - 12,9 18
300 021 269 12 95 11 - 12,9 18
300 025 272 12 120 12,5 - 14,5 20
300 025 273 16 120 12,5 - 14,5 20
300 028 275 12 150 13,9 - 16,2 22
Flat Cable Connection Terminal

Material:
Al alloy
No. Conductor cross section Number of holes Connection width

(mm2)
178 SCP 000 2 x 150 - 225 1x 70

178 SCP 001 2 x 120 - 185 4x 70
178 SCP 099 2 x 240 - 300 1x 78
178 SCP 100 2 x 185 - 300 4x 76
178 SCP 400 2 x 400 4x 80
178 SCP 500 2 x 500 4x 80
SPTC 2x70-153R 2 x 70 - 150 1x 70
SPTC 2x70-153R1 2 x 70 - 150 4x 76
SPTC 4x70-153R 4 x 70 -150 1x 70
SPTC 4x70-153R1 4 x 70 - 150 4x 76
Catenary Connectors
Screw-In Cable Lug for Aluminium Cable

I
Material:
Al alloy
Cable Lugs
(mm2)
178 SAP 099 2 x 185 - 300 1x 70

178 SAP 100 2 x 185 - 300 4x 76
HGT2 645 35 6x1V1 2 x 645 2x 75
HGT2 645 35 6x2V1 2 x 645 x 2 4x 75
Brass Screw Cable Lug

Material:
Brass

(mm2)
300 317 L 70 - 120 1 40

330 318 L 150 - 310 1 40
330 944 L 70 - 120 1 40
331 245 L 150 - 310 1 40
Bi-Metal Bolted Cable Lug

Material:
Al/Cu

(mm2)
330 380 70 - 120 1 40

330 381 150 - 250 1 40
330 916 70 - 120 1 40
330 951 150 - 250 1 40
Notch Type Cable Lugs for Full Current Carrying DB Hanger

Material:
Cu
No. Die
625 307 001 DB 10K
Catenary Connectors
Aluminium Fittings for Railway Cantilever

I
PFISTERER provides the whole cantilever aluminium pipe system.
Aluminium Fittings
Material:
Aluminium alloy
4 9
3
10
5
13
2 6 7 8 11
12
No. Description For diameter tube

(mm)
ASM.SSP-01 Top support - 1
ASM.SIP-01 Bottom support - 2
ASM.UTA-55R Threaded end fitting 55 3
ASM.SUT-55 Eye support 55 4
ASM.SUT-70 Eye support 70 5
ASM.SUG-70 Eye clamp 70 6
ASM.STG-01 Ball-and-socket - 7
ASM.UTA-55 Clevis end fitting 55 8
ASM.SUS-55 MW support 55 9
ASM.SGD-55 Hook clip 55 10
ASM.SRB-55 Adjustable steady arm support 55 11
ABATC-XXXXT Steady arm straight - 12
GSLA 11-21 V V1 Suspension clamp - 13
Please consult us for other cantilever configurations
Catenary Connectors
Suspension Clamp for Earthing Cable

I
These clamps are used to hang the aluminium earthing cable.
Aluminium Fittings
Material:
Aluminium
No. Material Earthing cable section References

(mm2)
GSLA 11-21 C Aluminium LA110-LA230 AVE
GSLA 11-21 C V1 Aluminium LA110-LA380 AVE
ADIF: 64.319.100
Aluminium suspension clamp
Wedge Clamp
The wedge clamps have been developed to tension conductor wires on overhead
catenary systems.
Material:
High strength aluminium alloy
No. BR References Wire diameter Working load Conductor Wire

(mm) (kN)
406 594 594 A 9.0 - 10.7 90 Copper or Steel
406 594 595 B 10.8 - 12.5 90 Copper or Steel
406 594 597 C 14.4 - 16.1 90 Copper or Steel
406 598 602 D 16.2 - 18.2 90 Aluminium
406 598 604 E 20.5 - 22.5 90 Aluminium
406 594 003 F 18.3 - 20.4 160 Copper or Steel
406 598 598 AS 9.0 - 10.7 90 Aluminium

406 598 599 AL 10.8 - 12.5 90 Copper or Steel
Wedge Clamp Body
No. For wire diameter up to

(mm)
438 158 001 9.0 - 24.5
438 158 002 24.5 - 32
Catenary Connectors
Delta Support for Tramway

I PFISTERER provides delta suspensions support for tramways.
Material:
Aluminium Fittings
Main body in aluminium alloy

Plasticified aluminium alloy
Wheel in Polyamide or Nylon
No. Description Tube Diameter References

(mm)
BS-01TRV Delta support for 55 Oran Tramway
cantilever
BS-02TRV Delta support for 55 Oran Tramway
cantilever with wheel
PS-01TRV Delta & CW support for - Oran Tramway
cantilever & head span
Delta suspension support CW support in overlap
Aluminium Fittings for Tramway Cantilever

PFISTERER provides a full range of fittings for tramway cantilever.
Material:
Aluminium alloy
No. Description Tube diameter References

(mm)
AO-55TRV Eye clamp 55 Oran Tramway
SGM-C323 Cantilever Support - Oran Tramway
RG-01TRV Swivel with clevis - Oran Tramway
SA-55TRV Steady arm support 55 Oran Tramway
SBU-03-55 Support for 3 tubes 55 Oran Tramway
Steady arm support SA‐55TRV Eye clamp AO‐55TRV Swivel with clevis RG‐01TRV
Catenary Connectors
Contact Wire Support

I
PFISTERER provides a full range of contact wire support for cantilever and head span in
tramway.
Aluminium Fittings
Material:
Main body in Aluminium alloy or PVC
Polyamide
Stainless steel
No. Description Application References
PS-11.500T CW support for 11 mm parafil Head span straight Oran Tramway

PS-13.500T CW support for 13 mm parafil Head span straight Oran Tramway
QC-09T CW support for 11 mm and Head span smooth curved Oran Tramway
13 mm parafil
SCA-55HC Insulated Steady arm support Overlap Oran Tramway
for 55 mm tubes
CW support on parafil CW on parafil in smooth curved CW support on tube
Catenary Connectors
Connecting Clamp from Horn Gap Discharger to Earthing

I
Electrode
Aluminium Fittings
Material:
Aluminium
No. Main cable Main cable Branch cable Branch cable

diameter diameter
(mm) (mm)
330 869 869 Stainless steel 9 L-110 LA 110 14
Consult for other sections
Connecting Clamp from Horn Gap Discharger to Messenger Wire

Material:
Aluminium and stamped copper plate
No. Main cable Main cable Branch cable Branch cable

diameter cross section
(mm) (mm2)
330 869 869 Stainless steel 9 Cu 95
Metallic Pole Fixing Clamp
Material:
Aluminium alloy
Bolts inox
No. Cable Conductor diameter

(mm)
GTLA.11.21 LA 110 - 280 14 - 21
Cross Terminal (Metallic Pole Fixing)

Material:
Aluminium alloy
No. Sections Conductor diameter

(mm)
SXHAT.149 LA 110 - L 110 14
Insulators
Railway Silicone Composite Insulators

Composite silicone insulators for high speed, railway and tramway lines with the
following advantages:
■ Light weight
■ Anti-vandalism
■ Self cleaned with rain
■ Suitable for polluted areas
■ Easy to store and handle
■ Manufactured according to IEC standards
II
Material:
Steel or aluminum end fittings
Insulators
Silicone insulators with fiberglass rod core
No. Insulation Power frequency Minimum Max. tensile Specified Specified Approx. References
withstand (wet) creepage load (STL) mechanical cantilever Weight
distance load (SML) load (SCL)
(kV) 1 min (kV) (mm) (kN) (kN) (kN) (kg)
AM-0750TRV 0.75 35 305 2.4 Oran tramway
144 034 092 1.5 22 94 N/A 30 8 0.5
144 034 025 3 65 406 N/A 54 N/A 5.5
144 034 064 3 38 305 N/A 25 N/A 2.2 ADIF
144 034 066 3 65 300 N/A 135 N/A 1.5 ADIF/Poland
144 034 037 15 60 570 N/A 135 N/A 2.2
144 034 038 15 70 610 N/A 3 N/A 10.1
144 034 001 25 115 1238 N/A 135 N/A 3.1 AVE
144 034 018 25 205 1476 N/A 54 N/A 5.7
144 034 003 25 95 1241 60 N/A 8 6 AVE
144 034 147 25 135 1200 135 N/A 10 4.7
144 034 259 25 175 1597 N/A 60 13.5 14.9 Eurotunnel
144 034 029 25 146 1200 N/A 70 N/A 1.6
144 034 015 50 380 2784 N/A 54 N/A 13.2
Please ask for our complete railway insulators catalogue
High speed cantilever insulators High speed traction insulator Tramway insulator
Section Insulators
3 kV Section Insulators, Single Contact Wire

■ 0.6 - 3 kV DC railway catenary section insulator for low speeds
■ With an insulating rod made of GRP/PTFE
■ Which can be replaced when worn
■ Copper skids
■ Stainless steel spark conductors
■ For single railway catenary with a height adjustment device
No. Contact wire Insulating length Total length Distance between Total Width Weight
arcing horns
(mm2) (mm) (mm) (mm) (mm) (kg)
305 422 DDH SD2 107 955 1820 60 180 15.0

305 422 DDH SD2 IT 107 955 1820 85 180 17.0
III
3 kV Section Insulators, Double Contact Wire
Section Insulators
■ 0.6 - 3 kV DC railway catenary section insulator for low speeds

■ with an insulating rod made of GRP/PTFE
■ which can be replaced when worn
■ copper skids
■ Stainless steel spark conductors
■ for single railway catenary with a height adjustment device
No. Contact wire Insulating length Total length Distance between Total Width Weight
arcing horns
(mm2) (mm) (mm) (mm) (mm) (kg)
305 422 DDH DD2 107 955 1820 60 220 20.0

305 422 DDH DD2 IT 107 955 1820 85 220 22.0
TENSOREX Spring Charged Tensioning System

Modern railways place new demands on tensioning systems: High-speed lines with
numerous tunnels require tensioning devices that easily integrate in the tunnel geometry.
To an ever increasing extent, urban transport systems are being designed with a focus
on aesthetic aspects and require tensioning devices that blend inconspicuously into the
overall scheme. TENSOREX, the spring-operated tensioning system offers solutions for
both applications.
Further advantages:
■ Use of spring tensioning devices for constant tension in contact
wires and/or bearer cables
■ Suitable for temperature ranges and many span lengths
■ Minimum storage and maintenance costs
■ Constant tension over entire length of lines
■ Highly accurate
■ Suitable for all types of catenary poles
■ Easy to install - reduced manpower
■ Moving parts inaccessible - no protective cage required
■ Optional equipment: Telemonitoring system on request
TENSOREX TR 450
TENSOREX® is a patented automatic tensioning system that uses spring power to exert
a constant tension on contact wire and/or bearer cable. Thus the expansion caused by
changes in temperature when switching from day to night as well as seasonal changes is
compensated and the mechanical load in the railway catenary is kept at a constant level.
IV
TENSOREX
No. ID-code Tensile force Regulating length Weight
(kN) (mm) (kg)
305 442 001 000 700 238 6 450 96,0
305 442 002 000 700 301 7,5 450 100,0
305 442 003 000 700 061 10 450 106,0

- 000 700 095-S 11,3 450 118,0
305 442 004 000 700 095 11,3 450 118,0
305 442 005 000 700 115 12 450 110,0
305 442 006 000 700 205 12,8 450 117,0
305 442 007 000 700 194 13 450 116,0
305 442 008 000 700 302 13,8 450 115,0
305 442 009 000 700 192 14,3 450 120,0
305 442 010 000 700 303 15 450 128,0
- 000 700 305-S 18,6 450 161,0
305 442 011 000 700 178 18,8 450 158,0
305 442 012 000 700 304 20 450 149,0
305 442 013 000 700 193 21 450 150,0
305 442 014 000 700 305 22,5 450 155,0
TENSOREX TR 750
TENSOREX® is a patented automatic tensioning system that uses spring power to exert
a constant tension on contact wire and/or bearer cable. Thus the expansion caused by
changes in temperature when switching from day to night as well as seasonal changes is
compensated and the mechanical load in the railway catenary is kept at a constant level.
No. ID-code Tensile force Regulating length Weight

(kN) (mm) (kg)
305 443 002 000 700 173 5 750 150,0
305 443 003 000 700 301 7,5 750 160,0

305 443 004 000 700 088 10 750 190,0
305 443 005 000 700 117 12 750 200,0
305 443 006 000 700 352 13,8 750 203,0
305 443 007 000 700 356 14,3 750 200,0
305 443 008 000 700 353 15 750 206,0
305 443 009 000 700 176 15,8 750 220,0
305 443 010 000 700 033 18,8 750 247,0

305 443 001 000 700 354 20 750 247,0
IV 305 443 011 000 700 355 22,5 750 262,0
305 443 012 000 700 355-S 22,5 750 262,0
TENSOREX
TENSOREX Phantom PH 800

Tensorex®-Phantom specially for railway catenarys for trams and buses is a patented
automatic tensioning system which takes up considerably less space. The tensioning
system is easily installed inside the circular mast. The vertical components are very well
protected by the mast.
No. Tensile force Regulating length Mast sub frame Set up for street Weight
included lighting
(kN) (mm) (kg)
000 700 253 15 800 yes - 1079,0

000 700 253-1 15 800 yes yes 1110,0
000 700 253-2 15 800 yes yes 1085,0
000 700 253-3 15 800 yes - 1116,0
IV
TENSOREX Phantom
TENSOREX Phantom PH 1000
Tensorex®-Phantom specially for railway catenarys for trams and buses is a patented
automatic tensioning system which takes up considerably less space. The tensioning
system is easily installed inside the circular mast. The vertical components are very well
protected by the mast.
No. Tensile force Regulating length Mast sub frame Set up for street Weight
included lighting
(kN) (mm) (kg)
000 700 251 10 1000 - yes 435,0

000 700 252 7 1000 yes - 860,0
000 700 252-1 7 1000 yes yes 867,0
000 700 252-2 7 1000 yes - 891,0
000 700 252-3 7 1000 yes yes 897,0
TENSOREX C+
TENSOREX C+ is a patented, automatic tensioning system that uses the force of a coil
spring to constantly tension the railway catenary and/or bearer cable. It therefore
effectively compensates the expansion caused by fluctuating daytime and nighttime
temperatures as well as the change in the seasons while keeping the tension at a
constant level.
Advantages:
■ Very compact, small size:

Easy and fast handling from stock to installation site
Fast installation
It could be lifted up to the pole’s head by a tackle. No needs of crane
Low visual impact
■ Device without weight:
Free space at ground level around the pole
Vandalism proof
■ No maintenance requested
■ Accuracy:
Low hysteresis effect over pull [P] value
■ Purely mechanics:
It does not need power supply or /and refill oil or gas
No influence from the temperature variation
■ Safe and monitoring:
It is possible to provide a monitoring system that read pull, position and temperature
values remote them to the office
No. Description Compensating length Tensile force Weight References

(mm) (kgf) (kg)
IV 000 700 674 TR C+ 250/1350 250 13.5 90 -
000 700 422 TR C+ 375/1200 spec. 375 12 90 -
TENSOREX C+
000 700 486 TR C+ 400/1100 400 11 90 -

000 700 487 TR C+ 400/1125 400 11.25 90 RFI
000 700 420 TR C+ 450/750 450 7.5 90 RET / RFI
000 700 421 TR C+ 450/1000 450 10 90 -
000 700 441 TR C+ 450/1000 450 10 120 BVG / LVG
000 700 425 TR C+ 450/1200 450 12 120 ADIF
000 700 671 TR C+ 450/1320 450 13.2 120 -
000 700 772 TR C+ 450/1380 450 13.8 ADIF / RFI
000 700 426 TR C+ 450/1425 450 14.25 ADIF
000 700 423 TR C+ 450/1500 450 15 120 ADIF / RFI
000 700 459 TR C+ 450/1640 450 16.4 120 -
000 700 735 TR C+ 450/1800 450 18 ADIF
000 700 774 TR C+ 450/1875 450 18.75 ADIF / RFI
000 700 424 TR C+ 450/2000 450 20 150 ProRail / RFI
000 700 427 TR C+ 450/2100 450 21 150 ADIF
000 700 776 TR C+ 450/2250 450 22.5 RFI
000 700 738 TR C+ 450/2400 450 24 ADIF
000 700 739 TR C+450/2475 450 24.75 ADIF
000 700 490 TR C+ 500/2250 500 22.5 150 -
000 700 664 TR C+ 550/800 550 8 90 -
000 700 475 TR C+ 550/1200 550 12 120 -
000 700 457 TR C+ 550/2000 550 20 150 -
000 700 453 TR C+ 550/2750 550 27.5 180 -
000 700 497 TR C+ 600/600 600 6 90 -
000 700 782 TR C+ 600/2250 600 22.5 RFI
000 700 478 TR C+ 600/2400 600 24 180 -
000 700 488 TR C+ 600/2500 600 25 180 -
000 700 494 TR C+ 650/1100 650 11 120 -
000 700 680 TR C+ 650/1125 650 11.25 120 -
000 700 438 TR C+ 650/1640 650 16.4 150 -
000 700 449 TR C+ 650/2150 650 21.5 180 -
000 700 450 TR C+ 650/2200 650 22 180 NETWORK RAIL: 091/029007
TENSOREX C+
No. Description Compensating length Tensile force Weight References

(mm) (kgf) (kg)
000 700 456 TR C+ 650/2250 650 22.5 180 -
000 700 740 TR C+ 700/1050 700 10.5 ADIF
000 700 751 TR C+ 700/1575 700 15.75 ADIF
000 700 452 TR C+ 700/2100 700 21 180 ADIF
000 700 435 TR C+ 750/450 750 4.5 -
000 700 498 TR C+ 750/600 750 6 120 -
000 700 476 TR C+ 750/750 750 7.5 120 RFI / BV / SNCF
000 700 496 TR C+ 750/800 750 8 120 -
000 700 479 TR C+ 750/850 750 8.5 120 -
000 700 484 TR C+ 750/900 750 9 120 -
000 700 441 TR C+ 750/1000 750 10 120 JBV / BV
000 700 437 TR C+ 750/1100 750 11 150 NETWORK RAIL: 091/029006
000 700 439 TR C+ 750/1200 750 12 150 ADIF / SVEZIA
IV
000 700 455 TR C+ 750/1250 750 12.5 150 -
TENSOREX C+
000 700 672 TR C+ 750/1320 750 13.2 150 -
000 700 454 TR C+ 750/1375 750 13.75 150 -
000 700 778 TR C+ 750/1380 750 13.8 ADIF / RFI
000 700 440 TR C+ 750/1425 750 14.25 150 -
000 700 744 TR C+ 750/1425 750 14.25 ADIF
000 700 442 TR C+ 750/1440 750 14.4 150 JBV
000 700 433 TR C+ 750/1500 750 15 150 ADIF / RFI / SVEZIA
000 700 436 TR C+ 750/1640 750 16.4 180 -
000 700 673 TR C+ 750/1680 750 16.8 180 -
000 700 485 TR C+ 750/1800 750 18 180 ADIF
000 700 780 TR C+ 750/1875 750 18.75 ADIF / RFI
000 700 434 TR C+ 750/2000 750 20 180 ProRail / RFI
000 700 748 TR C+ 750/2100 750 21 ADIF
000 700 749 TR C+ 750/2400 750 24 ADIF
000 700 750 TR C+ 750/2475 750 24.75 ADIF
000 700 669 TR C+ 800/450 800 4.5 90 -
000 700 493 TR C+ 800/1400 800 14 150 -
000 700 489 TR C+ 840/1800 840 18 180 SNCF
000 700 684 TR C+ 900/500 900 5 120 -
000 700 666 TR C+ 900/750 900 7.5 120 -
000 700 663 TR C+ 900/800 900 8 120 -
000 700 683 TR C+ 900/1100 900 11 150 -
000 700 492 TR C+ 900/1200 900 12 150 -
000 700 667 TR C+ 900/1500 900 15 180 -
000 700 480 TR C+ 950/850 950 8.5 120 -
000 700 477 TR C+ 1000/600 1000 6 120 -
000 700 481 TR C+ 1000/750 1000 7.5 120 -
000 700 482 TR C+ 1000/1000 1000 10 150 -
000 700 491 TR C+ 1000/1100 1000 11 150 -
000 700 681 TR C+ 1000/1125 1000 11.25 150 -
000 700 483 TR C+ 1000/1500 1000 15 180 -
000 700 432 TR C+ 1100/1000 1100 10 150 -
IV
TENSOREX C+
Attachments for TENSOREX C+
Attachment for Lattice Poles
No.
000 700 463
Attachments for Building Walls and Various Types of Steel Poles
No.
000 700 416
IV
TENSOREX C+
Attachments for Steel or Concrete Circular Masts (Strap Retainer)
No.
000 700 414
Attachments for Steel or Concrete Circular Masts

(Crossbar and U-Bolt)
No. ID-code Diameter

(mm)
305 444 012 000 700 408 160

000 700 408-1 215 - 219
000 700 408-2 229
Attachments for Steel Square and Peiner Masts
No.
000 700 415
Attachments for two TENSOREX C+ for Steel or Concrete Circular

Masts
No.
000 700 461
IV
TENSOREX C+ and Deflection Pulleys
Deflection Pulley Set
No. Deflection Axle Washers Fork Suspension Material

pulley (2x) suspension pins
RT-100 U RT-102 U RT-103 U RT-104 U RT-105 U RT-106 U Al
Measuring Equipment
Contact Wire Position Laser Measuring Equipment

The laser railway catenary position measuring unit is used to determine
(without touching) the height of the contact wires over the upper rail edge and lateral
position (zigzag) using laser measuring technology.
The measurements can be taken when the railway catenary is live regardless of weather
conditions.
The „International“ version of the unit is designed for the standard rail gauge of 1435 mm,
for height measurements between 4 and 6 m and for maximum contact wire lengths of
+/- 75 cm.
The „local public transport“ version of the unit is designed for the standard rail gauge of
1435 mm, for height measurements between 4 and 6 m and for maximum contact wire
lateral position of +/- 60 cm. Versions with wheels are also available.
Other track gauges are available on demand.

The measuring accuracy for height and side position measurements is +/- 5 mm.
The measuring device is also available with bluetooth so the measuring data can be
send to the PC.
No. ID-code Track width Measuring range, Bluetooth Data information DB-Drawing no.
on the side
(mm) (mm)
304 132 001 GLI-6PK 1435 +/- 750 - - Ebgw 03.41

304 132 002 GLI-6PK.60 1435 +/- 600 - - -
304 132 003 1000 +/- 450 - - -
304 132 007 1435 +/- 600 - case incl. -
304 132 008 GLI-6PK.FI 1524 +/- 600 - - -
GLI-6PK.B 1435 +/- 750 ■ - -
Contact Wire Position Laser Measuring Equipment
Stagger measuring Height measuring
Safety Equipment
Voltage Detectors KP-Test 5H

The KP-Test 5H capacitive voltage detector has universal high voltage application for
nominal voltages from 30 to 420 kV. It indicates the presence of operating voltage when
brought into contact with the conductor. The KP-Test 5H voltage detector is distinguished
by its high level of user-friendliness and user safety.
Technical description:
■ Available for different ranges of nominal voltages from 30 to 420 kV
■ Can be used in rain and snow
■ Particularly loud, integrated audible signal for reliable voltage tests even in a noisy
environment
■ Extremely bright LEDs in clear layout to prevent confusion
■ Maximum resistance to interference fields through the use of a high-quality contact
electrode extension
■ Extensive self-test functions at switch-on
■ Available separately for use with existing insulating poles
■ Available complete with suitable insulating poles in any overall length or carrying length
■ Insertion depth Ai = 898 mm
■ Nominal frequency 50 Hz, optional 60 Hz
The KP-Test 5H is constructed and type-tested to Standard IEC 61243-1.
The KP-Test 5H Series voltage detector is also available with a carrying case on request.
Other versions with deviating nominal voltages, ranges of nominal voltage, frequencies
and languages are available on request.
No. Version Nominal voltage Insulating Total length Transporting Number of suitable bag
length length insulating poles
Un (kV) LI (mm) LG (mm) LT (mm)
930 250 001 0136 33 - 66 kV / 50 Hz 975 2478 1485 1 B5

930 250 001 0167 66 - 132 kV / 50 Hz 1802 3700 1855 2 B2
VI 930 250 001 0048 110 kV / 50 Hz 1802 3700 1855 2 B2
930 250 001 0008 110 - 220 kV / 50 Hz 3220 5118 2050 3 B2
Voltage Detectors
930 250 001 0078 220 - 420 kV / 50 Hz 3850 5748 2050 3 B2
930 250 001 0038 400 kV / 50 Hz 3850 5748 2050 3 B2
Safety Equipment
Voltage Detectors for Railway Systems

Electric railway systems around the world are operated with different voltage systems.
PFISTERER can supply voltage detectors for all common voltage systems.
■ 15 kV at 16.7 Hz
■ 25 kV at 50 Hz
■ 1500 V DC
■ 3000 V DC
■ Voltage supply for trolley lines
■ Voltage supply for urban rail systems with third rail
Depending on type, our voltage detectors are suitable for use on railway catenaries and
power lines as well as on switchgear.
Voltage Detectors KP-Test 5R 25 kV for Catenaries

The KP-Test 5R 25 kV 50 Hz capacitive voltage detector designed for use on railway
catenaries. It indicates the presence of operating voltage when brought into contact with
the conductor.
Technical Description:
■ Bright LEDs for clear recognition
■ Particularly loud, integrated audible signal
■ Contact electrode in hook form with contact pin for optimum contact with the catenary
■ For single-phase networks
Versions in other languages or with other signal mode are available on request.
No. Version Total length Transporting suitable bag Carrying bag

length included
LG (mm) LT (mm)
930 300 001 0007 4795 2460 B3 -
VI
Voltage Detectors
Safety Equipment
Voltage Detectors KP-Test 5R 25 kV for Catenaries, Separable

The KP-Test 5R 25 kV 50 Hz capacitive voltage detector designed for use on railway
catenaries. It indicates the presence of operating voltage when brought into contact with
the conductor.
For transport in service vehicles the voltage detector can be dismantled into five separate
components.
Technical Description:
■ Bright LEDs for clear recognition
■ Particularly loud, integrated audible signal
■ Separable contact electrode in hook form with point-contact for optimum contact with
the catenary
■ For single-phase networks
Versions in other languages or with other signal mode are available on request.
No. Version Total length Transporting suitable bag Carrying bag

length included
LG (mm) LT (mm)
930 300 601 0009 4785 1100 B1 -
VI
Voltage Detectors
Safety Equipment
Voltage Detectors KP-Test 5R DC

The KP-Test 5R DC double-pole voltage detector is designed for use on the catenary
systems of DC voltage railways. It indicates the presence of operating voltage when
brought into contact with the conductor. With its extensive, integrated self-tests,
the KP-Test 5R DC voltage detector ensures maximum user safety.
■ Double-pole type for the catenary systems of DC voltage railways with nominal
voltages between 500 and 4,000 V DC
■ Second pole designed with practical magnetic connection to rail (cable length = 6.5 m)
■ Hook-type contact electrode with high-quality contact pin for optimum contact
■ Self-test at switch-on also checks the connecting cable
■ Integrated audible signal for reliable voltage tests even in a noisy environment
■ Induced AC voltage signal detection
■ Voltage testing possible even with a high proportion of leakage current on
disconnected contact wires
■ Available separately without insulating pole
■ Available separately without insulating pole, but with additional adapters
■ Available complete with three-piece insulating pole (poles RP1 and UP; total length
about 5,000 mm), or five-piece insulating pole (poles RP2, RP3, RP4 and UP; total
length about 4,880 mm)
■ Available with convenient carrying case
Other versions with deviating nominal voltages, ranges of nominal voltage and languages
are available on request.
No. Version Nominal Voltage DC Transporting Number of suitable bag

length insulating poles
Un (V) LT (mm)
930 350 001 0097 650 - 750 2450 2 B3

930 350 001 0085 1500 2450 2 B3
930 350 001 0077 3000 2450 2 B3 (incl.)
VI
Voltage Detectors
Safety Equipment
Voltage Detectors KP-Test 5R DC dual

The KP-Test 5R DC dual double-pole voltage detector is similar in design to the
KP-Test 5R DC. In addition, this voltage detector can be switched between two nominal
voltage ranges in two steps. This allows a larger system range to be covered even when
there is a high proportion of leakage current.
The KP-Test 5R DC dual has two selectable voltage steps.

Step 1:
■ Selected by briefly pressing the On button
■ LED indicator: 1 x green
Step 2:
■ Selected by pressing and holding the On button
■ LED indicator: 2 x green
Deliberate voltage level selection at switch-on and the related self-test ensure that the
KP-Test 5R DC dual displays safe, clear indications.
■ Double-pole type for the catenary systems of DC voltage railways with nominal
voltages between 500 and 4,000 V DC
■ Second pole designed for practical magnetic connection to rail (cable length = 6.5 m)
■ Voltage range selectable
■ Hook-type contact electrode with high-quality contact pin for optimum contact
■ Induced AC voltage signal detection
■ Voltage testing possible even with a high proportion of leakage current on
disconnected contact wires
■ Available separately without insulating pole
■ Available separately without insulating pole, but with additional adapter
■ Available complete with three-piece insulating pole (poles RP1 and UP; total length
about 5,000 mm), or five-piece insulating pole (poles RP2, RP3, RP4 and UP; total
length about 4,880 mm)
■ Available with convenient carrying case
No. Version Nominal voltage DC Nominal voltage DC Transporting Number of suitable bag
Level I Level II length insulating poles
Un (V) Un (V) LT (mm)
930 350 501 0007 600 1200 1111 - B1

VI
930 350 501 0008 600 1200 2450 2 B3
Voltage Detectors
930 350 501 0009 600 1200 1111 4 B1

930 350 501 0010 750 1,500 1111 - B1
930 350 501 0011 750 1,500 2450 2 B3
930 350 501 0012 750 1,500 1111 4 B1
Safety Equipment
Voltage Detectors KP-Test 5 DC

The KP-Test 5 DC double-pole voltage detector is suitable for use on the switchgear of
DC voltage railways as well as railway systems with a third rail. It indicates the presence
of operating voltage when brought into contact with the conductor. With its extensive,
integrated self-tests, the KP-Test 5 DC voltage detector ensures maximum user safety. It
also provides maximum ease of operation.
■ Double-pole type for use on the switchgear of DC railways as well as on railways with a
third rail and nominal voltages between 500 and 4,000 V DC
■ Induced AC voltage signals detected
No. Version Nominal voltage Total length Transporting Cable length suitable bag
length
UN LG (mm) LT (mm) (mm)
930 370 001 0020 750 V DC 815 572 1000 A1
VI
Voltage Detectors
Safety Equipment
Insulating Poles for Railway Voltage Detectors

These insulating poles can be used with all voltage detectors of the KP-Test 5R series.
This allows optimum configuration of the voltage detectors for the respective application.
■ Hex connection for KP-Test 5 Series voltage detectors
■ Yellow or white varnished FRP tubes with optimum leakage values
Insulating Pole Base Parts for Three-part Voltage Detectors,

Type RP1
Insulating pole base part with end cap, hand guard and plug-in connection for insulating
pole upper parts UP.
No. Total length Insulating length Length of handle Diameter of

insulating element
LG (mm) Li RP1 (mm) LH (mm) d (mm)
620 780 002 1950 480 1465 33

620 780 001 2450 480 1965 33
Insulating Pole Base Parts for Five-part Voltage Detectors,

Type RP2
Insulating pole base part with end cap, hand guard and plug-in connection for insulating
pole intermediate parts RP3.
No. Total length Length of handle Diameter of

insulating element
LG (mm) LH RP2 (mm) d (mm)
623 930 001 1080 955 43
VI
Earthing Poles
Safety Equipment
Insulating Pole Intermediate Parts for Five-part Voltage Detectors,

Type RP3
Insulating intermediate part with plug-in connection for insulating pole intermediate parts
RP4.
No. Total length Length of handle Diameter of

insulating element
LG (mm) LH RP3 (mm) d (mm)
623 929 001 1080 955 43
Insulating Pole Intermediate Parts for Five-part Voltage Detectors,

Type RP4
Insulating base part with plug-in connection for insulating pole upper parts UP.
No. Total length Insulating length Length of handle Diameter of

insulating element
LG (mm) Li RP4 (mm) LH RP4 (mm) d (mm)
623 929 100 1010 65 945 43
VI
Earthing Poles
Safety Equipment
Insulating Poles for Voltage Detectors KP-Test 5R DC and KP-Test 5R DC dual
VI
Earthing Poles
Safety Equipment
In-Service Tests for Voltage Detectors

Depending on national regulations in the country concerned, in-service tests are required
for phase comparators with nominal voltages above 1 kV. In Germany, these are
obligatory under the „Electrical installations and equipment“ (BGV A3) accident
prevention regulations. Voltage detectors must then, within a maximum period of six
years, be submitted to another in-service test and specified checks. The appendix of
Standard IEC 61243-1 gives a description of these tests.
PFISTERER have been successfully carrying out these in-service tests in their own
testing facility for many years. The voltage detectors are tested according to the
specifications, and immediately adjusted or repaired if necessary. Whenever extensive
repairs are necessary, we give a cost quotation.
When the tests are completed, the results are documented in detail.
To request an In-service test, please contact your local sales representative.
Customers in Germany are requested to use the following mailing address:
PFISTERER Kontaktsysteme GmbH

Bereich Wiederholungsprüfung
Bahnhofstraße 30
89547 Gerstetten - Gussenstadt
Germany
No. Version Remark
200 000 200 0009 KP-Test II

200 000 200 0099 KP-Test III
200 000 200 0077 KP-GLI
200 000 200 0083 KP-Test II Railway
200 000 200 0075 KP-Test II USE
200 000 200 0280 KP-Test 5
VI
Earthing Poles
Safety Equipment
Switching Poles
These switching poles are suitable for use on installations with nominal voltages up to
110 kV.
■ Suitable for indoor and outdoor installations
■ Plastic actuating bolt and hand guard
■ End cap made of non-slip rubber
■ Switching pole made of yellow fibreglass reinforced polyester tubing
The switching poles are designed to Noem DIN VDE 0681 Parts 1 and 2.
No. Nominal Total length Length of Length of Diameter of

voltage insulating handle insulating
element element
Un (kV) LG (mm) LI (mm) LH (mm) d (mm)
364 035 004 30 1008 525 400 33

364 035 005 30 1508 525 530 33
364 035 035 30 2008 525 635 33
364 035 036 30 2508 525 750 33
364 035 037 30 3008 525 750 33
364 035 042 110 2008 1300 635 33
364 035 043 110 2508 1300 750 33
364 035 008 110 3508 1300 750 33
VI
Earthing Poles
Safety Equipment
Earthing Poles for Railway Systems

Earthing poles for railway systems are used for connecting railway earthing devices. To
do this, the earthing terminals are brought up to the contact wire. These earthing poles
are marked with red stripes on a white background. This allows optimum identification of
the work site.
■ Contact wire earthing terminals held by spindle and cross-pin
■ Receiving head with roller locking device allows the earthing pole to be easily
attached / detached from the contact wire earthing terminal
■ Robust construction for use in railway applications
Telescoping Earthing Poles, two-piece

Earthing poles for railway systems, in two-piece design. These earthing poles are used
mainly for transformers and railway power lines. They are continuously adjustable.
No. Length Pole length Transporting Insulating Weight DB drawing

range extended length length number
(m) L (mm) LT (mm) LI (mm) (kg)
362 744 001 1,8 - 3,0 3500 1800 500 3.8 3 Ebgw 01.17
362 744 744 2,6 - 5,0 5000 2600 500 4,3 3 Ebgw 01.12
Telescoping Earthing Poles, three-piece

Earthing poles for railway systems, in three-piece design. The upper section of this
earthing pole is continuously adjustable.
A slider enables the connection between the earthing pole and the contact wire earthing
terminal to be locked. The earthing pole can thus be used to mark the work site.
No. Length Pole length Transporting Insulating Weight

range extended length length
(m) L (mm) LT (mm) LI (mm) (kg)
362 745 745 2,0 - 5,0 5080 2000 500 5.2

362 745 002 3,2 - 7,0 7000 3200 500 5.2
VI
Earthing Poles
Safety Equipment
Earthing Poles, five-piece

Earthing pole for railway systems in five-piece design. Because of the short carrying
length, this type is suitable for transport in all common passenger vehicle types.
The connection between the earthing pole and the contact wire earthing terminal can be
locked using a slider. The earthing pole can thus be used to mark the work site.
No. Length range Pole length Transporting Insulating DB drawing

length length number
(m) L (mm) LT (mm) LI (mm)
364 784 001 4,9 4892 1100 500 3 Ebgw 01.22
VI
Earthing Poles
Safety Equipment
Earthing and Short-circuiting Devices

According to IEC 61230:2008, portable devices for earthing, or earthing and short-
circuiting, are manually useable devices which, without forcible guidance are brought
towards connection points of components of electrical systems for the purpose of
earthing and short-circuiting, and then connected to these. They consist of earthing and
short-circuiting devices (E&S devices) and earthing poles, and represent an essential
factor in the realisation of the five basic safety rules for work to be performed in the
absence of harmful voltage. PFISTERER earthing and short-circuiting devices are ma-
nufactured to user requirements
in accordance with IEC 61230. The right input specification therefore, is accordingly
important for the correct configuration.Procedure for the determination of the earthing
and short-circuiting device
1. Number of conductors to be earthed:
If on a three-phase system all three lines need to be earthed, a 3-pole earthing and
short-circuiting device should be chosen.2. System short-circuit current:
For the determination of the required conductor cross-section the maximum system
short-circuit current needs to be determined.
1-pole 2-pole 3-pole 4-pole
Short-circuiting- / Earthing cable Highest permissible short-circuit current (A)
3. Line clamp:
Solid neutral Compensated network
This clamp connects the earthing cable with theover time period (s)
conductor to be earthed. Line clamps
earthing (impedance neutral
can be selected from earthing)
the summary tables. The maximum
2s short-circuit
1s currents (Ik /1s)
>0.5s
must agree for the earthing and short-circuiting cables as well as for the clamps!
25 / 25 25 / 25 3500 4900 7000
4. Earthing clamp:
35 / 35 35 / 35 4900 6900 10000
This clamp connects the earthing cable to the connection point of the earthing system.
50 / 50 clamps can be
Earthing 50 /selected
25 7000tables. The
from the summary 9900 14000
maximum short-circuit
currents
70 / 70 (Ik /1s) must 70
match
/ 35 for the earthing and9800
short-circuiting cables as well
13800 as for the
19500
clamps!
95 / 95 95 / 35 13200 18700 26500
5.
120Cable
/ 120 lengths: 120 / 50 16700 23700 33500
The length of the cables can be determined individually according to the particular
150 / 150 150 / 50 20900 29600 42000 VI
requirements. The length of an earthing and short-circuiting device should be at least
1.2 times the distance between the two connection points. Nevertheless, the cable
Earthing Devices
lengths should be kept as short as possible as a short-circuit incident can cause

strong deflections to occur.
Safety Equipment
Earthing and short-circuiting devices are available in 1- to 5-pole versions with the
following types of conductor insulation:
PVC (transparent) standard

SILICONE (transparent)
TPE (orange)
6. Exchangeability:
The connecting cluster in a signal colour serves as protection against inadvertent
touching and mechanical damage to the fastened connecting piece. When necessary,
conductor lengths with mechanical damage can be replaced by PFISTERER or at lower
cost by the user in accordance with the instruction manual.
7. Durability:
Extensive and durable protection against the penetration of moisture is achieved by
compressing the insulation in the broadened area at the back of the compression cable
lug.
1 2
3
1 conductor 10
2 line fixed point
3 line clamp
4 short-circuiting cable
4
5 connecting cluster
6 earthing cable
7 earthing clamp
11
8 earthing fixed point
9 earthing system 12
5
10 receiving head
11 insulating part 6
12 black marking 7
13 handle
13
14 end cap 9 8
14
Notes:
arthing and short-circuiting devices are designed for only one exposure to the rated
E
short-circuit current.
Short-circuiting cables of multi-pole earthing and short-circuiting devices must have the
same cross-section.
The length of an earthing and short-circuiting device should be at least 1.2 times the
VI distance between the two connection points. The cable lengths should also be kept as
short as possible as a short-circuit incident can cause strong deflections to occur.
If earthing and short-circuiting devices are connected in parallel with conductors in
Earthing Devices
order to achieve a particular total conductor cross-section, the following conditions

must be met:
- equal conductor lengths and cross-sections
- same connection hardware and locations
- installation of the devices close together with parallel cable routing
- for each conductor the rated capacity is to be de-rated to a value corresponding to
75% of the conductor cross-section
In the following section earthing and short-circuiting devices without clamps will be
described. For the line and earthing clamps, please refer to the summary tables.
Deviating versions with different conductor types, conductor cross-sections, clamps and
lengths are available on request.
Safety Equipment
Overview Earth Clamps
No. Type Max. Max. short- Clam- Clam- Weight

cross circuit ping ping
section current range width
(mm2) Ø (mm) Ø (mm) Ø (mm) Ø (mm) (mm) lk 1 s (kA) (mm) (mm) (g)
364 811 001 A1 150 - 16 - - - 29,6 16 - 656
364 544 002 A2 150 - - - 16 - 22 - 29,6 16 - 22 - 736
360 419 004 E2 70 - - - 2 - 30 2 - 30 13,8 2 - 30 - 370
360 416 002 F1 50 - - - - 2 - 20 9,9 2 - 20 - 442
360 628 002 F2 120 - - - - 2 - 22 23,7 2 - 22 - 978
360 414 001 U1 120 20 - 15 5 - 20 2 - 20 23,7 2 - 20 38 720
361 346 001 U2 150 25 - 15 5 - 20 2 - 20 29,6 2 - 20 38 754
364 704 004 U3 120 20 - 15 5 - 20 2 - 20 23,7 2 - 20 38 806
364 704 003 U4 120 25 - 15 5 - 20 2 - 20 23,7 2 - 20 38 836
364 714 002 U5 150 25 - 20 5 - 25 2 - 25 29,6 2 - 25 50 902 VI

Earthing Devices
361 657 001 M12 150 - - - - - 29,6 - - 210
361 657 002 S12 150 - - - - - 29,6 - - 250
361 659 010 HM12 150 - - - - - 29,6 - - 340
361 659 011 HS12 150 - - - - - 29,6 - - 360
Safety Equipment
Overview Line Clamps
No. Type Max. Max. short- Clam- Clam- Weight

cross circuit ping ping
section current range width
(mm2) Ø (mm) Ø (mm) Ø (mm) Ø (mm) (mm) lk 1 s (kA) (mm) (mm) (g)
364 904 001 P1 120 - - - 4 - 20 - 23,7 4 - 20 48 382
364 903 001 P2 150 - - - 6 - 32 - 29,6 6 - 32 57 526
360 330 002 P3 120 20 5 - 20 15 5 - 20 5 - 20 23,7 2 - 20 38 754
360 332 001 P4 150 25 5 - 20 15 5 - 20 5 - 20 29,6 2 - 20 38 782
360 333 002 P5 150 25 5 - 25 20 5 - 25 5 - 25 29,6 2 - 25 50 850
364 309 005 P6 120 - - - 4 - 23 4 - 23 23,7 4 - 23 27 440
363 245 006 P7 150 - - - 4,5 - 35 4,5 - 35 29,6 4,5 - 35 34 714
364 459 009 P8 150 - - - 10 - 85 - 29,6 10 - 85 40 886
360 335 003 P9 95 - - - 10 - 32 10 - 32 18,7 10 - 32 38 968
VI 360 335 004 P11 95 - - - 10 - 32 10 - 32 18,7 10 - 32 38 1010

Earthing Devices
363 091 297 P12 150 - - - - 10 - 25 29,6 10 - 25 40 914
363 245 010 P13 95 - - - 15 - 60 15 - 60 18,7 15 - 60 35 900
Safety Equipment
Overview Rail Earth Clamps for Railway Systems
No. Type Max. cross section of Rail type Max. short- Clam- Clam- Weight
connected cable circuit ping ping
current range width
(mm2) lk 1 s (kA) (mm) (mm) (g)
363 322 005 R50 50 40 - - 2128

(lk 0,12s)
364 901 001 R51 70 13,8 - - 5000

(lk 1s)
364 868 001 R52 50 40 - - 858

(lk 0,12s)
Overview Contact Wire Earth Clamps for Railway Systems
No. Type Max. cross section of Max. short- Clamping Clamping Weight
connected cable circuit range width
current
(mm2) Ø (mm) lk 1 s (kA) (mm) (mm) (g)
363 418 003 P50 120 4,5 - 35 23,7 4,5 - 35 34 814
361 499 001 P51 50 Ri80 - 150 36,5 - 30 1070

(lk 0,12s)
361 499 499 P52 50 Ri80 - 150 36,5 - 30 942

(lk 0,12s)
362 947 947 P53 50 Ri80 - 150 23,3 - 30 1968

(lk 0,12s)
VI
Earthing Devices
Safety Equipment
Single-Pole Earthing and Short-Circuiting Cables

Utmost flexibility for assembling customer-specific earthing and short-circuiting devices.
With a range of more than 25 line and earth clamps, conductor cross-sections are
available from 25 to 150 mm2 in any length.
The standard conductor lengths are:

Earthing cable: c = 5,000 mm
For line and earth clamps please refer to the summary tables.
No. Version Cable cross section Max. short-circuit current
(mm2) IK 1s (kA)
369 201 001 0024 25 4.9

369 201 001 0029 35 6.9
369 201 001 0001 50 9.9
369 201 001 0113 70 13.8
369 201 001 0002 95 18.7
369 201 001 0115 120 23.7
369 201 001 0520 150 29.6
VI
Earthing Devices
Safety Equipment
Three-Pole Earthing and Short-Circuiting Conductors with

Cross-Section-Reduced Earthing Conductor

Short-circuiting cables: a = b = d = 600 mm
Earthing cable: c = 1500 mm
VI
Earthing Devices
(mm )2
IK 1s (kA)
369 203 001 0020 50 / 25 9.9

369 203 001 0066 70 / 35 13.8
369 203 001 0067 95 / 35 18.7
369 203 001 0697 120 / 50 23.7
369 203 001 0700 150 / 50 29.6
Safety Equipment
Three-Pole Earthing and Short-Circuiting Conductors with

Non-Reduced Earthing Conductor Cross-Section

Short-circuiting cables: a = b = d = 600 mm
Earthing cable: c = 1500 mm
VI
Earthing Devices
(mm2) IK 1s (kA)
369 203 001 0062 25 / 25 4.9

369 203 001 1539 35 / 35 6.9
369 203 001 1027 50 / 50 9.9
369 203 001 0109 70 / 70 13.8
369 203 001 1640 95 / 95 18.7
369 203 001 0206 120 / 120 23.7
369 203 001 2048 150 / 150 29.6
Safety Equipment
Earthing Devices for Railway Systems

Earthing devices that meet the highest quality and reliability requirements are a
prerequisite for work on the overhead lines of electric railways.
PFISTERER has been developing and producing earthing devices for railway systems
for decades, and symbolises this kind of quality and reliability. Through an optimised
process, we are able to supply the widest variety of types of earthing devices.
■ Earthing devices for mainline railways with AC or DC voltage, as well as for
underground railways and trolley lines
■ Copper earthing and short-circuiting cables available with cross-sections from
25 mm2 to 150 mm2
■ Earthing and short-circuiting devices available for non-protruding earthing
■ Optimised protection against damage and atmospheric influences on cable ends
■ Components suitable for various types of application
■ Components dimensioned for high short-circuit currents
Railway Earthing Devices for Overhead Lines

This railway earthing device is designed for use on overhead catenaries. It can be used
for contact wire heights between 4.8 and 6.25 m. The use of rail earthing clamp R50
allows non-protruding earthing, thus allowing diesel locomotive operation in earthed
conditions.
Depending on type, this railway earthing device is made up of the following components:
■ 1 contact wire earthing clamp, 361 499 001
■ 1 rail earthing clamp, 363 322 005
■ 1 earthing cable, 8.5 or 12 m long, 362 138 138
■ 1 suspension hook, 360 453 453
■ 1 telescopic type earthing pole (two-piece), 362 744 744
No. Remark Length of Non-protruding DB drawing

earthing cable number
(m)
364 845 001 with telescopic earthing 8.5 - 3 Ebgw 01.11

pole, 2-piece
364 845 006 without earthing pole 8.5 - -
364 845 002 with telescopic earthing 12 ■ 3 Ebgw 01.11

pole, 2-piece and
suspension hook for
earth wire VI
364 845 005 without earthing pole 12 ■ -
with suspension hook
Earthing Devices
for earth wire
Safety Equipment
Railway Earthing Devices for Overhead Lines (Automobile Type)

This railway earthing device is designed for mobile use and is suitable for transport
in cars and service vehicles of emergency services and fire brigades. The use of rail
earthing clamp R50 allows non-protruding earthing, thus allowing diesel locomotive
operation in earthed conditions. To secure the working site the earthing pole and the
ratchet can be removed.
■ Transport length of 5-piece earthing pole approx. 1,100 mm
■ Short-circuit capacity Ik = 36.5 kA/ 0.12 s
Depending on type this railway earthing device consists of the following components:
■ 1 segmented earthing pole, No. 364 784 001
■ 2 rail earthing clamps, No. 363 322 005
■ 2 contact wire earthing clamps, No. 361 499 001
■ 2 short-circuiting cables 50 mm2, length 8.5 m or 12 m, with red marking flags
■ 1 storage case for earthing pole, No. 364 786 001
■ 1 storage case for 2 earthing devices, No. 364 785 001
No. Remark Length of Non-protruding DB drawing

earthing cable number
(m)
364 766 001 with plug-in type 8.5 - 3 Ebgw 01.21

earthing pole,
5-piece
364 766 004 with plug-in type 12 ■ -
earthing pole,
5-piece
Railway Earthing Devices for Railway Power Lines

This railway earthing device is designed for use on railway power lines.
It is made up of the following components:
■ 1 Telescopic type earthing pole, two-piece, No. 362 744 001
■ 1 Earth clamp U2, No. 361 346 001
■ 1 contact wire earth clamp P50, with feeler rod, No. 363 418 003
■ 1 short-circuiting cable 50 mm2, length 4 m
VI
Earthing Devices
No. Length of earthing cable DB drawing

number
(m)
363 571 571 4 3 Ebgw 01.23
Safety Equipment
Railway Earthing Devices for Transformers

This railway earthing device is designed for use on pole-mounted transformers on
overhead lines.
This railway earthing device is made up of the following components:
■ 1 telescopic type earthing pole, 362 744 001
■ 2 earth connection clamp U2, 361 346 001
■ 2 line connection clamps P4, 360 332 001
■ 2 short-circuiting cables 50 mm2, length 4 m
No. Length of earthing cable DB drawing number

(m)
364 844 001 4 3 Ebgw 01.16
Railway Earthing Devices for Construction Machines

This railway earthing device is suitable for the protective earthing of construction
machines.
It is made up of the following components:
■ 1 earth terminal clamp U2, 361 346 001
■ 1 rail earthing clamp R50, 363 32 005
■ 1 short-circuiting cable 50 mm2, length 12 m
VI
Earthing Devices
No. Length of earthing cable DB drawing number

(m)
364 843 001 12 3 Ebgw 01.15
Safety Equipment
Single-Pole Earthing and Short-Circuiting Cables

Fitted on both sides with compression type cable lugs with 30° angled palms and 13 mm
mounting hole for M12 connecting screw. The conductor egress at the mouth of the cable
lugs is provided with bending protection.
No. Cable cross Max. short- Length of Non-protruding DB drawing

section circuit current earthing cable number
(mm2) Ik 0,12 s (A) (m)
362 138 138 50 36500 8.5 - 3 Ebgw 01.11

362 138 529 50 36500 12 ■ 3 Ebgw 01.11
362 138 004 50 36500 13 - -
Suspension Hook
For non-protruding suspension of earthing wire.
No. DB drawing number
360 453 453 3 Ebgw 01.11
VI
Earthing Devices
Safety Equipment
Rail Earthing Clamps

PFISTERER offers a range of rail earthing clamps for railway lines.
Rail Earth Clamps R50

This rail earthing clamp is suitable for all rail base gauges. The small overall height of
35 mm below the rail base makes removal of gravel unnecessary. A separate handle
allows easy placing of the clamp and protects the earth wire connection. When tightening
the clamp, the annular cutting edge cuts through layers of dirt and oxide, thus ensuring
reliable contact. The counter-surface, a hardened metal tip, is spring-mounted and
insulated. The clamp is therefore flame-resistant in the event of a short circuit.
No. Max. cross section Max. short-circuit With Weight DB drawing

of connected cable current ratchet number
(mm2) Ik 0,12 s (A) (g)
363 322 005 50 40000 ■ 2128 3 Ebgw 01.13

363 322 006 50 40000 - 1706 -

This rail earthing clamp is designed as an earthing magnet for use on trolley lines.
No. Max. cross section of Max. short-circuit Weight

connected cable current
(mm2) Ik 1 s (A) (g)
364 901 001 70 13800 5000

These rail earthing clamps are suitable for use on grooved rails.
VI
Earthing Clamps
No. Max. cross section of Max. short-circuit Weight

(mm2) Ik 0,12 s (A) (g)
364 868 001 50 40000 858
Safety Equipment
Contact Wire Earthing Terminals

PFISTERER offers contact wire earthing clamps for railway earthing devices. These
contact wire earthing clamps are designed for connection to various contact wires.
■ Contact wire earthing clamps for grooved, circular and shaped contact wires as well as
for twin contact wires
■ Screw spindle of A2 stainless steel ensures reliable contact between clamp and
contact wire
■ Compact, robust design
■ Easy handling
■ Earthing poles available for attaching all types of contact wire earthing clamps
Contact Wire Earthing Clamp P50

This contact wire earthing clamp has a twist-proof earthing cable terminal at the front.
The frame and thrust block are finely grooved to ensure secure electric contact and firm
mechanical grip even when the conductors are corroded.
■ Conductor range 4.5 – 35 mm
■ With feeler rod for verifying absence of voltage to railway-internal specifications
No. Max. cross Max. short- Clamping Clamping Weight DB drawing

section of circuit range width number
connected current
cable
(mm2) Ik 1 s (A) (mm) (mm) (g)
363 418 003 120 23700 4,5 - 35 34 814 4 Ebgw 01.26

This contact wire earthing clamp is fitted with a flexible spindle and is used for grooved,
circular or shaped conductors.
■ With feeler rod for easy application onto the contact wire
■ The spring-mounted thrust block is connected to the M12 connecting screw on the
back by means of flexible copper straps
■ 361 499 002 with shortened feeler rod
VI
Earthing Clamps
No. Max. cross Max. short- Contact Clamping Weight DB drawing

section of circuit wire width number
connected current
cable
(mm2) Ik 0,12 s (A) (mm) (g)
361 499 001 50 36500 Ri 80 - 150 30 1070 3 Ebgw 01.14

361 499 002 50 36500 Ri 80 - 150 30 1010 -
Safety Equipment

This contact wire earth clamp is fitted with a rigid spindle and is used for grooved, circular
or shaped conductors.
■ With feeler rod for easy application onto the contact wire
■ The spring-mounted thrust block is connected to the M12 connecting screw on the
back by means of flexible copper straps
No. Max. cross Max. short- Contact wire Clamping Weight

section of circuit current width
connected
cable
(mm2) Ik 0,12 s (A) (mm) (g)
361 499 499 50 36500 Ri 80 - 150 30 942

This contact wire earthing clamp is designed for use on twin contact wires.
No. Max. cross Max. short- Contact wire Clamping Weight

section of circuit current width
connected
cable
(mm2) Ik 0,12 s (A) (mm) (g)
362 947 947 50 23300 Ri 80 - 150 30 1968
VI
Earthing Clamps
Safety Equipment
Earthing and Line Fixed Points

PFISTERER has a range of both earthing and line fixed points.
Special line fixed points on request.
Maximum installation torque

M10: 33 Nm
M12: 56 Nm
M16: 135 Nm
Ball Pin, Straight, with Outside Thread

According to DIN 48088 Part 1.
German Railways licence 4 Ebgw 01.24
■ 360 938 095 DB-No. 00 157 503
■ 360 938 939 DB-No. 00 157 495
■ 360 384 003 DB-No. 00 621 849
No. Max. cross section Head diameter Thread length Thread Width across Max. short-circuit for line clamp
of connected cable flats current
(mm2) (mm) (mm) G (SW) Ik 1 s (A)
360 382 004 120 20 28 M12 22 23700 360 330 002

360 382 005 120 20 38 M12 22 23700 360 330 002
360 382 006 120 20 48 M12 22 23700 360 330 002
360 938 095 150 25 25 M16 27 29600 360 332 001
360 333 002
360 384 002 150 25 28 M12 27 29600 360 332 001
360 333 002
360 384 003 150 25 38 M12 27 29600 360 332 001
360 333 002
360 384 004 150 25 48 M12 27 29600 360 332 001
360 333 002
360 938 939 150 25 55 M16 27 29600 360 332 001
360 333 002
Ball Pin, Straight, with Inside Thread

VI
Accessories
No. Max. cross section Head diameter Thread Width across flats Max. short-circuit for line clamp
of connected cable current
(mm2) (mm) G (SW) Ik 1 s (A)
612 633 005 95 20 M10 22 18700 360 330 002

612 633 004 120 20 M12 22 23700 360 330 002
360 786 003 120 20 M16 24 23700 360 330 002
615 820 001 150 25 M12 27 29600 360 332 001
360 333 002
615 822 001 150 25 M16 27 29600 360 332 001
360 333 002
Safety Equipment
Ball Pin, Angled, with Outside Thread
No. Bracket Max. cross section Head diameter Thread length Thread Width across Max. short-circuit for line clamp
(mm2) (mm) (mm) G (SW) Ik 1 s (A)
360 784 001 45° 70 20 38 M12 24 13800 360 330 002

360 385 001 90° 95 25 45 M12 27 18700 360 332 001
360 333 002
360 786 001 90° 70 20 35 M12 24 13800 360 330 002
Ball Pin, Angled, with Inside Thread
No. Bracket Max. cross section Head diameter Thread Width across Max. short-circuit for line clamp
(mm2) (mm) G (SW) Ik 1 s (A)
360 385 002 45° 95 25 M12 27 18700 360 332 001

360 333 002
360 786 002 90° 70 20 M12 24 13800 360 330 002
611 370 001 45° 70 20 M12 24 13800 360 330 002
T-Bolts, Straight, with Outside Thread

suitable for universal line clamp P3.
VI
Accessories
No. Max. cross section Diameter Width Thread length Thread Max. short-circuit
(mm2) Ø (mm) (mm) (mm) G Ik 1 s (A)
360 372 001 120 15 30 28 M12 23700

360 372 002 120 15 30 48 M12 23700
Safety Equipment
T-Bolts, Straight, with Inside Thread

No. Max. cross section of Diameter Width Thread Max. short-circuit

(mm2) Ø (mm) (mm) G Ik 1 s (A)
615 805 001 120 15 30 M12 23700
610 670 001 150 20 58 M12 29600
T-Bolts, Angled, with Outside Thread

No. Max. cross section Diameter Width Thread length Thread Max. short-circuit
360 567 001 120 15 30 28 M12 23700

360 567 002 120 15 30 48 M12 23700
600 925 001 120 15 30 38 M12 23700
T-Bolts, Straight, with Outside Thread

suitable for multi-purpose line clamp P5.
VI No. Max. cross section Diameter Width Thread length Thread Max. short-circuit
Accessories
360 386 001 150 20 58 28 M12 29600

360 386 002 150 20 58 48 M12 29600
Safety Equipment
Cylindrical Earthing Bolt with Outside Thread

According to DIN 48088, part 2.
with annular groove.
suitable for terminal sockets type A1 (No. 364 811 001) and A2 (No. 364 544 002).
Diameter = 16 mm
No. Thread Thread length Width across flats Max. short-circuit current
G (mm) (SW) Ik 1 s (A)
360 407 407 M12 40 22 29600

360 408 408 M16 40 27 29600
360 408 003 M16 25 27 29600
Cylindrical Earthing Bolt with Inside Thread

According to DIN 48088, part 2.
with annular groove.
suitable for terminal sockets type A1 (No. 364 811 001) and A2 (No. 364 544 002).
Diameter = 16 mm
No. Thread Width across flats Max. short-circuit current

G (SW) Ik 1 s (A)
610 923 001 M12 22 29600
Earth Coupling Bolt with Radial Groove

Suitable for connection bolts Type A1 (No. 364 811 001) and Type A2 (No. 364 544 002).
Diameter = 16 mm
VI
No. Width across flats Length (mm) Max. short-circuit current
Accessories
(SW) (mm) Ik 1 s (A)
360 409 409 22 145 29600
Safety Equipment
Earthing Connector M12, with Outside Thread

No. Width across flats Length (mm) Max. short-circuit

current
360 421 421 30 60 23700
Earthing Connector M12, with Inside Thread

No. Length (mm) Max. short-circuit

current
(mm) Ik 1 s (A)
360 425 615 25 23700
Earthing Connection Bolts

No. Width across flats Length (mm) Max. short-circuit

current
361 206 206 27 85 23700

361 206 001 27 110 23700
361 206 002 27 145 23700
Hex Bolts M12

VI No. Width across flats Length (mm) Max. short-circuit

current
Accessories
621 007 003 27 40 23700

621 007 004 27 65 23700
621 007 005 27 110 23700
Safety Equipment
Thread Adapter M12 / M10

suitable for all PFISTERER clamps, for the attachment of compression cable lugs with
10 mm spade drilling.
No. Width across flats Length (mm)

(SW) (mm)
360 480 482 22 37
Line Fixed Point for High-Voltage Overhead Lines

Line fixed points serve as an aid for attachment of line clamps to high-voltage equipment
up to 420 kV. They are available in various sizes in curved, straight and hooked form or
for bundle conductors in Copper or Aluminium versions.
Further versions are available on request, whereby the conductor diameter should
always be stated.
No.
360 365 020
VI
Accessories
Safety Equipment
Carrying Cases for Earthing and Short-Circuiting Poles

These storage cases are used for the safe transport and dust-free storage of earthing
and short-circuiting devices.
No. Width Height

(mm) (mm)
364 785 005 400 300

364 785 001 520 350
364 785 004 1000 230
Storage Cabinet for Voltage Detectors and Earthing Devices

This storage cabinet is designed for the storage of voltage detectors, earthing and
short-circuiting devices and earthing rods. It protects the stored equipment against
harmful environmental impact and theft by third parties.
Maximum storage volume:

■ 2 voltage detectors for overhead lines incl. carrying case
■ 2 telescopic insulating poles
■ 2 railway earthing devices (set)
The storage cabinet is designed for fixing on walls or masts.
Material:
■ Sheet steel, galvanized and paint coated
No. Dimensions DB drawing number

(mm)
364 807 001 320 x 464 x 3000 3 Ebgw 04.42
VI
Accessories
Tools
Manual Compression Tool PRIMAT O2

Mechanical, open design.
The open design of the compression head enables the compression tool to be put on and
taken off the connection to be compressed without removing the dies.
Compressible cross sections:

Copper up to 35 mm2
Aluminium up to 50 mm2
Accessories:
■ Case for mechanical hand compression tool, PRIMAT 02 and dies
■ Holder for mechanical hand compression tool, PRIMAT 02 for clamping the tool into a
vice
No. Total length Nominal compression force

(mm) (kN)
303 088 088 370 25
Dies for Compressing Notched Sleeves and Notch Type Cable

Lugs for 10 mm2 Hangers
PRIMAT O2 hand compression tool for oval compression joints.
The tool is used for fitting compression sleeves and compression cable lugs for current-
stable hanger connections, 10 mm2 Bz flex.
No. Conductor cross section Tool code no. Material

(mm ) 2
304 328 328 10 Bz flex DB 10 K Case-hardening steel,

burnished
Dies for Compressing Dead Ends and Compression Joints into

an Oval Shape
For oval compression, for hand compression tool, mechanical, PRIMAT 02.
The tool is used to compress Cu compression dead end bindings and compression joints
into an oval shape.
No. Conductor Tool code no. Compression Material

cross section width
(mm2) (mm)
303 414 402 16 Cu / Bz F 16 PO 5 Case-hardening steel,

burnished VII
Manual compression tools
Tools
Hexagonal Compression Dies

For mechanical crimping pliers for copper and steel compression joints.
Compression die, burnished surface for manual crimping plier:

Type O2D, width 25 mm, compression width 5 mm
No. Tensile compressible Non-tensile compressible Tool code no. Compression Material
cross section, Cu cross section, Cu width
(mm2) (mm2) (mm)
303 109 109 – 10 6 5 Case-hardening

steel, burnished
303 109 110 10 – 16 16 8 5 Case-hardening
steel, burnished
303 109 111 25 25 10 5 Case-hardening
steel, burnished
303 109 400 35 35 12 5 Case-hardening
steel, burnished
303 109 468 6 6 5 5 Case-hardening
steel, burnished
Storage Case
content not included.
For storing mechanical crimping pliers and dies.
No. Suitable for
303 552 552 Mechanical hand operated compression tool O2 and 12 dies
Bracket for Manual Compression Tool PRIMAT O2
No.
VII 303 683 683

Tools
Manual Compression Tool Type O6

The manual crimping plier is equipped with a C-shaped crimping head that can be
rotated through 360°. The telescopic handle is released and tightened by simply turning
for infinitely variable length adjustment.
No. Total length Nominal Cross section Al Cross section Cu Code no. Code no. Hexagonal dies Weight
compression Cu Al max. width
force
(mm) (kN) (mm2) (mm2) (mm) (kg)
303 871 002 540 - 750 60 16 - 150 6 - 185 25 25 32 3,2
Oval Compression Tools

For mechanical crimping pliers I653, copper compression tap-off connectors (H-shaped)
and copper twin compression cable lugs. Die, burnished surface.
No. Tool code no. Compression width Conductor cross section Material
(mm) (mm2)
300 463 464 8 PO 5 10 RE Case-hardening steel, burnished

300 463 465 10 PO 5 16 RE / 10 RM Case-hardening steel, burnished
300 463 466 12 PO 5 16 Case-hardening steel, burnished
300 463 467 16 PO 5 25 / 16 F Case-hardening steel, burnished
Die O6T for Compressing Oval Sleeves on Current-Stable Bz

Hangers
VII
(mm) (mm2)
305 726 001 16 PO 13 16 F Case-hardening steel, burnished
Tools
Dies for Compressing Cable Lugs onto Full Current Carrying

Bz Hangers with the O6T Hand Compression Tool
(mm) (mm2)
305 725 001 10 13 16 Case-hardening steel, burnished
Hexagonal Compression Dies O6T
No. Tool code no. Compression width Tensile compressible Non-tensile compressible
cross section, Cu cross section, Cu, max
(mm) (mm2) (mm2)
300 438 438 5 5 6 6

300 438 439 6 5 — 10
300 438 441 8 5 10 — 16 16
300 438 443 10 5 25 25
300 438 445 12 5 35 35
300 438 447 14 5 50 50
300 438 448 16 5 70 70
300 438 449 18 5 — 95
300 438 450 19 5 - 95
300 438 451 20 5 95 120
300 438 452 22 5 120 150
300 438 453 25 5 150 185
VII
Tools
Manual Crimping Plier GO6T

PFISTERER‘s manual crimping pliers have a C-shaped 360° swivel compression head.
For the infinitely-variable length adjustment of the new type of telescopic handles, these
are loosened and tightened respectively by turning.
No. Total length Nominal Cross sections Cross sections Code no. Code no. Hexagonal dies Weight
compression Al Cu Cu Al max. width
force
(mm) (kN) (mm) (kg)
303 871 003 550 - 760 60 16 - 150 6 - 185 25 25 38 3,3
Oval Compression Tools GO6T

For mechanical crimping pliers I653, copper compression tap-off connectors (H-shaped)
and copper twin compression cable lugs. Die, burnished surface.
No. Conductor cross section Tool code no. Compression width

(mm2) (mm)
300 379 001 10 10 PO 13

300 378 384 50 20 PO 5
300 378 383 35 18 PO 5
300 378 382 25/16 F 16 PO 5
300 385 386 70 22 PO 5
VII
Tools

For mechanical crimping pliers for copper and steel compression joints.
Compression die, burnished surface for manual crimping plier:

Type G06T, width 38 mm, compression width 5 mm
No. Tensile compressible Non-tensile compressible Tool code no. Compression width
cross section Cu cross section Cu
(mm2) (mm2) (mm)
300 353 364 — 95 18 5

300 353 354 — 10 6 5
300 353 356 10 — 16 16 8 5
300 366 367 120 150 22 5
300 366 368 150 185 25 5
300 353 358 25 25/16 F 10 5
300 353 360 35 35 12 5
300 353 362 50 50 14 5
300 353 353 6 6 5 5
300 353 363 70 70 16 5
300 366 366 95 120 20 5
Storage Case
content not included.
For storing mechanical crimping pliers and dies.
No. Suitable for
305 293 001 Mechanical hand operated compression tool O6,

GO6, GO6-300 and 15 dies
VII
Tools
Electro-Hydraulic High-Pressure Pumps EHP
The high-pressure pump is fitted in a handy carrying case. The well-proven double-hose
system (flow and return) with control valve and oil-tight coupling joint for connecting
a compression head completes the equipment in this component. A pressure relief
valve protects the high-pressure pump against overload. The electric motor has a power
consumption of 500 W. The 5 m long connecting cable is suitable for use on construction
sites.
No. Operating Voltage Hose length Operating pressure Hydraulic oil volume Weight
(V AC) (mm) (bar) (cm ) 3
(kg)
305 853 012 220 3000 850 650 9,6

305 853 013 220 4000 850 650 9,6
305 853 016 230 8000 850 650 9,6
305 853 014 110 3000 850 650 9,6
305 853 017 110 8000 850 650 9,6
Two Stage High Pressure Pumps

With size III compression head.
The high pressure unit with an operating pressure of 850 bar for manual operation (hand
or foot operated) is mounted in a reclined position on a galvanised U-frame.
The high pressure hose is equipped with an oil-tight coupler for connecting the
compression head. The pump operates with rapid feed up to the start of compression,
i.e. few working strokes are required. A pressure relief valve prevents overloading of the
press. Two different versions are available „standalone” or „for attaching to a ladder”.
Accessories:
Case for high pressure press
Pressure gauge, 0-1000 bar
No. Standard Hose length

(mm)
305 800 002 Suspend on conductor 3000

305 800 003 Suspend on conductor 4000
305 800 010 Free fitting 2000
305 800 011 Free fitting 3000
305 800 012 Free fitting 4000
Accessories
VII
No. Description
High Pressure Pumps
305 762 001 Storage Case

546 022 002 Control manometer for two stage high pressure pump
Tools
Compression Head, Hydraulic, Size III

This compression head is fitted with a coupling plug for an oil-tight connection to
the hose.
No. Power stroke Nominal compression force

(mm) (kN)
305 678 009 22,5 240
Hydraulic Die Heads 850 bar

Hydraulic die heads 850 bar with oil-tight coupling plug for two-stage high-pressure pump
ZHP, electro-hydraulic high-pressure pump EHP and battery-operated hydraulic high-
pressure pump AHP with pump connection (coupling joint).
No. Type Operating Power stroke Nominal Compressible Tensile compressible Compressible Weight
pressure compression cross section cross section cross section
force Al Al/St Cu
(bar) (mm) (kN) (mm2) (mm2) (mm2) (kg)
305 671 003 GO6 850 16 60 16 - 150 25/4 - 120/20 6 - 185 3,1
High Pressure Coupling

1. Coupling plug for an oil-tight connection to the compression head
2. Coupling joint for a manual hydraulic high pressure compression for oil-tight
connection to the high-pressure hose
3. Coupling joint for an oil-tight connection to the reflux valve in high- pressure
compression with a double hose system
VII
High Pressure Pumps
No. Description Operating pressure Male thread Internal thread

(bar)
305 066 066 Coupling plug 850 M15 x 1 -

305 067 001 Coupling joint 850 M14 x 1,5 -
305 067 067 Coupling joint 850 - M15 x 1
Tools
Dies for High Pressure Presses, Hydraulic, Size III for

Compressing Tap Connectors and Feeder Terminals
With guide, for high pressure compression, hydraulic, size III, for releasing compression
tap connectors (C terminals, X terminals) and compression feeder terminals
(E terminals).
No. Tool code no. Tool code OT Tool code UT Compression width
(mm)
302 131 131 DB 3 - - 44

304 282 139 X - - 18
305 730 001 - E1/C2 C2 44
305 802 001 - E1/C2 E1 44
Dies for High Pressure Presses, Hydraulic, Size III for Removing
Tap Connectors and Feeder Terminals
With guide, for high pressure compression, hydraulic, size III, for releasing compression
tap connectors (C terminals, X terminals) and compression feeder terminals
(E terminals).
No. Tool code no. Tool code OT Tool code UT Compression width
(mm)
302 246 246 DB 3 - L - - 44

304 343 001 X-L - - 50
305 729 001 - C2 E1/E2/C1/C2 44
305 803 001 - E1 E1/E2/C1/C2 44
Dies for High Pressure Presses, Hydraulic, Size III for Riveting
Contact Wire Splices
With guide, for high pressure compression, hydraulic, size III.
For riveting contact wire splices.
No. Tool code no.
302 346 346 DB 4-N / UIC-107
Dies for High Pressure Presses, Hydraulic, Size III for Riveting
Contact Wire Splices
VII
High Pressure Pumps
No. Tool code no.
302 345 345 DB 4-L / UIC-107
Tools
Dies for High Pressure Presses, Hydraulic, Size III for Shearing off
18 - 22 mm Steel Bolts
With guide, for high pressure compression, hydraulic, size III.
For shearing off 18-22 mm steel bolts
No. Tool code no.
302 318 318 DB 5-S

For hydraulic high pressure compression tools for copper, aluminium and ACSR
compression joints.
Tool surface, burnished
No. Tool code no. Compression width

(mm)
300 608 004 13 14

300 608 005 14 14
300 608 006 15 14
300 608 007 16 14
300 608 008 17 14
300 608 009 18 14
300 608 010 19/14 14
300 608 011 20 14
300 608 012 21 14
300 608 013 22B Al 34
300 608 014 22 14
300 608 015 23 14
300 608 016 25 14
300 608 017 27 14
300 608 018 28 14
300 608 019 30 17
300 608 020 32 17
300 608 021 34 17
300 608 022 38 17
300 608 023 42 17
300 608 024 44 17
VII
High Pressure Pumps
Tools
Come-along Clamps
No. Diameter of Conductor cross Permissible load

conductor sections
Ø (mm) (mm2) (kN)
330 736 736 3.0 - 8 6 - 35 10
330 737 737 5.0 - 11 16 - 70 10
330 738 738 8.0 - 16 50 - 150 25
330 739 001 14.0 - 23 150 - 300 35
330 659 637 9.4 - 10.2 50/8 17
330 659 638 10.9 - 12 70/12 17
330 661 639 13.0 - 13.6 95/15 25

330 640 663 15.5 - 16.3 150/20; 120/20 35
VII
Come-along Clamps
PFISTERER worldwide
PFISTERER S.A. PFISTERER PFISTERER UPRESA S.A.U.

Av. Velez Sarsfield 464 Representative Office Calle Industria 90-92
C1282AFR Buenos Aires Bég u. 3-5. 08025 Barcelona
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Phone +54 11 4306 3595 Hungary Phone +34 93 4367409
pfisterer@pfisterer.com.ar Phone +36 1 251 3441 pfisterer.upresa@pfistererupresa.eu
office@pfisterer.hu
PFISTERER Ges.m.b.H. PFISTERER
Augasse 17 PFISTERER s.r.l. Komponent & System AB
1090 Wien Via Sirtori 45 d Flygfältsgatan 2
Austria 20017 Passirana di Rho (MI) 12830 Skarpnäck
We Can Assume no Liability for Printing Errors/Subject to Technical Modification

Phone +43 1 3176531 0 Italy Sweden
info@pfisterer.at Phone +39 02 93158 11 Phone +46 8 7240 150
pfisterer@pfisterer.it info.se@pfisterer.com
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Systems (Beijing) Co., Ltd. PFISTERER PFISTERER SEFAG AG
Unit 518, Landmark Tower 2 Korea Branch Werkstrasse 7
8 North Dongsanhuan Road Room 1930, 6102 Malters, Luzern
Chaoyang District Kwanghwamun Officia Building Switzerland
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Catalogue Railway Catenary System

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Catalogue Railway Catenary System

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Edition 2013

Railway Catenary Systems

Hangers and Connectors

Insulators and Suspensions

Solutions for Railway Electrification

Fixed Point Clamps

Solutions for Spring Tensioning Devices

Solutions for Tramway Electrification

Parafil End Terminals

Steady Arm Clamps

Catenary Connectors Page | 14 – 50 I

Section Insulators Page | 52 III

Overhead Contact Line Tensioning Systems Page | 53 – 60 IV

Measuring Equipment Page | 61 V

Safety Equipment Page | 62 – 96 Vl

Tools Page | 97 – 107 VII

Messgeräte und Montagehilfsmittel

Sicherheitstechnik für Bahnnetze

TENSOREX TENSOREX-Phantom TENSOREX C+ Deflection Pulleys

Contact Wire Position Laser

Voltage Detectors Earthing Poles Earthing Devices Earthing Clamps Accessories

Manual Compression Tools Electro-Hydraulic Come-along Clamps

Compression Terminals (E-Clamps)

Please consult for other sections

Compression Tap Connectors (C-Clamps) for Sections

303 120 95 F 120 95 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1

Please consult for other sections

Compression Tap Connectors (C-Clamps) for Sections

303 150 125 F 150 125 F 611.042.231 + 611.230.230 611.044.245 + 610.937.247 1

Please consult for other sections

No. Cable cross section 1 Cable cross section 2

Please consult for other sections

No. Conductor cross section

619 390 952 95

Bimetallic Compression Clamp

No. Copper cable Aluminium cable References

Bimetallic connection aluminium cable /

Conductive Hangers Produced by Cold Forging

625 012 CONJ Contact wire clamp - 80 - 150 10 - 25 * 30 ADIF: 64.313.100

* Splices, thimbles according to hanger cable section

Conductive Hangers Produced by Hot Forging

No. Messenger Contact wire Hanger cable Tightening References

* Splices, thimbles according to hanger cable section

Conductive Hanger Produced by Cold Forging Process

No. Description Contact wire Messenger wire Hanger cable

G-VT.1 Hanger clamps for messenger wire 95 Cu/Bz 25

Suspension Clamps for Messenger Wire

No. Messenger wire cross section

625 310 003 35

Suspension Clamps for Contact Wire and Messenger Wire

302 823 003 Ri80 - Ri120 50 Bz 10f 56 10

Hanger with Suspension Rod

No. Contact wire Rod diameter

EPEN 108 Ri80 - Ri150 5

01.1044 Suspension Support

High Mechanical Working Load Clamps

Messenger Wire Clamps

Messenger Wire Z-Cable Anchor Clamp

ID-code Anchoring cable cross section

GPF2 70/150 70 - 150

Parallel Groove Clamps

No. Cable cross section 1 Cable cross section 2

322 213 213 AL-95 AL-253

Connection and Dead End Binding Terminals