Common Rail Diesel - Repair

Parts
DRS Partner only!

04/2022
Change Management

Version Date Comment

1.4 30.11.2018 Change management and tools per system implemented
1.5 11.02.2019 Article numbers for injectors implemented
1.6 25.04.2019 Corrections
1.7 30.07.2019 Sprint parts included in Puma system, A2C20003768Z cancelled
1.8 27.09.2019 CR injector repair kits and according tools implemented
1.9 30.09.2019 Repair parts for Lion CR pumps edited
1.10 22.10.2019 Shaft sealing rings and tools for Lion / K9K EU5 CR pumps
1.11 30.10.2019 Release of tools for EU5 injector repair
1.12 12.12.2019 Release of EU5 CR injector repair parts
1.13 07.01.2020 Gasket kit A2C5333369280 replaced by A2C5336196180
1.14 27.01.2020 Corrections
1.15 13.02.2020 New repair parts for Puma/DV6C CR pumps
1.16 05.03.2020 New repair parts for Puma CR pumps
2.0 30.03.2020 Exploded views with captions and availabilities
2.1 28.05.2020 New repair parts for Puma/DV6C CR pumps
2.2 05.06.2020 DW10B repair kit flange image edited
2.3 11.08.2020 Repair kit pot for DV6C added
2.4 08.09.2020 Compression spring for injector repair added
2.5 05.07.2021 Flanges for K9K CR pumps added
2.6 31.08.2021 O-Ring for VW CR injector added
2.7 01.09.2021 High pressure connectors for injectors added
2.8 08.09.2021 Tools and parts for K9K Gen6 CR pump added
2.9 18.10.2021 DV6C PLV cancelled
2.10 24.03.2022 Flange DW10B Volvo cancelled
2.11 19.04.2022 Corrections
 Focused on the future

Focused on the future

Working with us, you can look forward to good business. With our wide range of leading-edge products and
comprehensive distribution network, we are perfectly set up to meet current and future demands. And we're
always interested in hearing our partners' ideas and suggestions.

Our innovative capacity and quality as an original equipment manufacturer are available to you in each product
in the replacement parts range - for vehicle diagnostics, fuel systems, engine actuators and sensors. It's your
guarantee of lasting success in the automotive world of tomorrow.
CR Pumps 5

DW10TD 6

DV4 10

DW10B 14

K9K EU4 / EU5 18

K9K Gen6 22

Lynx 24

Lion V6 Base 27

Lion V6 Upgrade / V8 32

VW 36

Puma Conus / Oldham / Keyway 40

DV6C PSA Start/Stop / Ford 44

CR Injectors 47

DV4 48

DW10B 50

Lion V6 Base / DT17 52

Lion V6 Upgrade / V8 54

K9K 56

IESA 58

Lynx 60

4
 VW 62

Puma 64

DV6C 66

Accessories for CR Injectors 67

Tools for component repair 69

5
 CR Pumps

CR Pumps
 CR Pumps

DW10TD
5WS40018-Z, A2C20000502, 1920CG, 9658195080

Required Tools

Description Article number

Basic holder CR Pumps for shaft 2910000854400
Basic CR Pump shaft holder 2910000417700
Pump Fixture DW10TD / K9K EU4 / Lynx X39-800-200-005
Mounting Tool Supply DW10TD / DV4 X39-800-200-010
Torque Wrench Adapter PCV/VCV X39-800-200-003
Torque Wrench Adapter VCV X39-800-200-002
Torque Wrench Adapter PCV X39-800-200-001
Torque Wrench To be purchased in specialized shops
Extractor (for Shaft Seal Ring) To be purchased in specialized shops
Micrometer Gauge To be purchased in specialized shops
Inside Calipers To be purchased in specialized shops
Dial Gauge To be purchased in specialized shops
Multimeter To be purchased in specialized shops

6
 CR Pumps

Image Description Article number

1 - Pressure Control Valve A2C59506225

DW10TD

2 - Volume Control Valve X39-800-300-006Z

DW10TD

3 - ITP X39-800-300-010Z
DW10TD

4 - Cylinder Roller ITP X39-800-300-023Z

DW10TD

7
 CR Pumps

Image Description Article number

5 - High Pressure Elements X39-800-300-008Z

DW10TD

6 - Gasket Kit High Pressure Elements X39-800-300-004Z

DW10TD

7 - Repair Kit Thrust Plate X39-800-300-011Z

DW10TD

8 - Repair Kit Flange X39-800-300-009Z

DW10TD

8
 CR Pumps

Image Description Article number

9 - Gasket Kit Flange X39-800-300-001Z

DW10TD

10 - Set Connectors X39-800-300-002Z

DW10TD

11 - Camshaft A2C59511247
DW10TD

9
 CR Pumps

DV4
5WS40008-Z, 5WS40008, A2C20000727, 1920EP, 430735430, 2S6Q-9A543-A,
2S6Q9A543AF, 9685440880

Required Tools

Description Article number

Basic holder CR Pumps for shaft 2910000854400
Basic CR Pump shaft holder 2910000417700
CR Pump Fixture DV4 X39-800-200-006
Mounting Tool Supply DW10TD / DV4 X39-800-200-010
Torque Wrench Adapter VCV X39-800-200-002
Torque Wrench Adapter PCV X39-800-200-001
Torque Wrench Adapter PCV/VCV X39-800-200-003
Extractor Control Disk DV4 / DW10B / K9K EU4 / EU5 X39-800-200-008
Torque Wrench To be purchased in specialized shops
Extractor (for Shaft Seal Ring) To be purchased in specialized shops
Micrometer Gauge To be purchased in specialized shops
Inside Calipers To be purchased in specialized shops
Dial Gauge To be purchased in specialized shops
Multimeter To be purchased in specialized shops

10
 CR Pumps

Image Description Article number

1 - Pressure Control Valve A2C59506225

DV4

2 - Volume Control Valve X39-800-300-006Z

DV4

3 - ITP X39-800-300-010Z
DV4

4 - Cylinder Roller ITP X39-800-300-023Z

DV4

11
 CR Pumps

Image Description Article number

5 - High Pressure Elements X39-800-300-008Z

DV4

6 - Gasket Kit High Pressure Elements X39-800-300-004Z

DV4

7 - Repair Kit Thrust Plate X39-800-300-011Z

DV4

8 - Repair Kit Flange X39-800-300-021Z

DV4

12
 CR Pumps

Image Description Article number

9 - Gasket Kit Flange X39-800-300-019Z

DV4

10 - Set Connectors X39-800-300-015Z

DV4

11 - Camshaft A2C59511248
DV4

13
 CR Pumps

DW10B
5WS40809-Z, 5WS40163-Z, 5WS40380, A2C59511600, A2C20000598, A2C27100268,
36002487, 9688153080

Required Tools

Description Article number

Basic holder CR Pumps for shaft 2910000854400
Basic CR Pump shaft holder 2910000417700
Pump Fixture DW10B X39-800-200-007
Fit-up aid Flange DW10B X39-800-200-004
Torque Wrench Adapter PCV/VCV X39-800-200-003
Torque Wrench Adapter VCV X39-800-200-002
Torque Wrench Adapter PCV X39-800-200-001
Extractor Control Disk DV4 / DW10B / K9K EU4 / EU5 X39-800-200-008
Torque Wrench To be purchased in specialized shops
Extractor (for Shaft Seal Ring) To be purchased in specialized shops
Micrometer Gauge To be purchased in specialized shops
Inside Calipers To be purchased in specialized shops
Dial Gauge To be purchased in specialized shops
Multimeter To be purchased in specialized shops

14
 CR Pumps

Image Description Article number

1 - Pressure Control Valve A2C59506225

DW10B

2 - Volume Control Valve X39-800-300-018Z

DW10B

3 - ITP X39-800-300-010Z
DW10B

4 - Cylinder Roller ITP X39-800-300-023Z

DW10B

5 - High Pressure Elements X39-800-300-008Z

DW10B

15
 CR Pumps

Image Description Article number

6 - Gasket Kit High Pressure Elements X39-800-300-004Z

DW10B

7 - Repair Kit Thrust Plate X39-800-300-011Z

DW10B

8 - Gasket Kit Flange X39-800-300-020Z

DW10B

9 - Camshaft A2C59511249
DW10B

16
 CR Pumps

Image Description Article number

10 - Tank Drive Plate (Oldham X39-800-300-031Z

coupling)
DW10B

11 - Repair Kit Flange X39-800-300-022Z

DW10B

11 - Repair Kit Flange n.a.

DW10B Volvo

12 - High Pressure Connection X39-800-300-017Z

DW10B

17
 CR Pumps

K9K EU4 / EU5

A2C9254250080, A2C92542500, A2C59511605, A2C20000754, 5WS40153, 8200430599,
167008859R, A2C59513595, A2C53252602, 5WS40565, 167000061R, 167000938R

Required Tools

Description Article number

Basic holder CR Pumps for shaft 2910000854400
Basic CR Pump shaft holder 2910000417700
Pump Fixture Bosch CP1 X39-800-200-011
Mounting Tool Supply K9K EU4 A2C59512866
Mounting Tool Supply K9K EU5 2910002224900
Torque Wrench Adapter PCV/VCV X39-800-200-003
Torque Wrench Adapter VCV X39-800-200-002
Torque Wrench Adapter PCV X39-800-200-001
Extractor Control Disk DV4 / DW10B / K9K EU4 / EU5 X39-800-200-008
Torque Wrench To be purchased in specialized shops
Extractor (for Shaft Seal Ring) To be purchased in specialized shops
Micrometer Gauge To be purchased in specialized shops
Inside Calipers To be purchased in specialized shops
Dial Gauge To be purchased in specialized shops
Multimeter To be purchased in specialized shops

18
 CR Pumps

Image Description Article number

1 - Pressure Control Valve A2C59506225

K9K EU4 / EU5 / EU5.2

2 - Volume Control Valve A2C53259841Z

K9K EU4 / EU5 / EU5.2

3 - ITP X39-800-300-010Z
K9K EU4 / EU5 / EU5.2

4 - Cylinder Roller ITP X39-800-300-023Z

K9K EU4 / EU5 / EU5.2

19
 CR Pumps

Image Description Article number

5 - Gasket Kit High Pressure Elements X39-800-300-004Z

K9K EU4 / EU5 / EU5.2

6 - Repair Kit Thrust Plate X39-800-300-011Z

K9K EU4 / EU5 / EU5.2

7 - Gasket Kit Flange X39-800-300-001Z

K9K EU4 / EU5 / EU5.2

8 - Camshaft A2C53282143Z
K9K EU4 / EU5 / EU5.2

20
 CR Pumps

Image Description Article number

9 - Set Safety Caps A2C59512192

K9K EU4 / EU5 / EU5.2

10 - High Pressure Elements X39-800-300-008Z

K9K EU4 / EU5 / EU5.2

11 - Repair Kit Flange A2C20000777Z

K9K EU4

11 - Repair Kit Flange 2802002010180

K9K EU5

11 - Repair Kit Flange EU5.2 2802002011180

K9K EU5.2

12 - Set Connectors A2C59512191

K9K EU4

12 - Set Connectors 2910001009800

K9K EU5 / EU5.2

21
 CR Pumps

K9K Gen6
Artikelnummern: A2C59507608, A2C53351931, 167008557R, 167003669R, 167008997R,
A6070700001

Required Tools

Description Article number

Basic holder CR Pumps for shaft 2910000854400
Basic CR Pump shaft holder 2910000417700
Pump Fixture K9K Gen6 2802002010280
Torque Wrench To be purchased in specialized shops
Extractor (for Shaft Seal Ring) To be purchased in specialized shops
Micrometer Gauge To be purchased in specialized shops
Inside Calipers To be purchased in specialized shops
Dial Gauge To be purchased in specialized shops
Multimeter To be purchased in specialized shops

Image Description Article number

1 - Set Safety Caps A2C59512192

K9K Gen6

22
 CR Pumps

Image Description Article number

5 - Pressure Limiting Valve A2C9318690080

K9K Gen6

4 - VCV A2C8761150080
K9K Gen6

6 - Gasket Kit High Pressure Elements A2C5333369180

K9K Gen6

8 - Shaft Sealing Ring A2C5328614180

K9K Gen6

23
 CR Pumps

Lynx
A2C59511609, 5WS40094, A2C20003032, 4M5Q-9B395-AD, 4M5Q-9B395-AE,
4M5Q-9B395-AF

Required Tools

Description Article number

Basic holder CR Pumps for shaft 2910000854400
Basic CR Pump shaft holder 2910000417700
Pump Fixture DW10TD / K9K EU4 / Lynx X39-800-200-005
Torque Wrench Adapter PCV/VCV X39-800-200-003
Torque Wrench Adapter VCV X39-800-200-002
Torque Wrench Adapter PCV X39-800-200-001
Torque Wrench To be purchased in specialized shops
Micrometer Gauge To be purchased in specialized shops
Inside Calipers To be purchased in specialized shops
Dial Gauge To be purchased in specialized shops
Multimeter To be purchased in specialized shops

Image Description Article number

1 - Flange Assembly with Camshaft A2C59512972

Lynx

24
 CR Pumps

Image Description Article number

2 - Gasket Kit Flange X39-800-300-001Z

Lynx

3 - High Pressure Elements X39-800-300-008Z

Lynx

4 - Gasket Kit High Pressure Elements X39-800-300-004Z

Lynx

5 - Pressure Control Valve A2C59506225

Lynx

25
 CR Pumps

Image Description Article number

6 - Volume Control Valve X39-800-300-006Z

Lynx

7 - Set Connectors A2C59512242

Lynx

26
 CR Pumps

Lion V6 Base
A2C59511314, A2C20003757, 5WS40157, 1920HJ, 4S7Q-9B395-AL

Required Tools

Description Article number

Basic holder CR Pumps for shaft
Basic CR Pump shaft holder
Pump Fixture Lion V6/DT17
Torque Wrench Adapter PCV/VCV
Torque Wrench Adapter VCV
Torque Wrench Adapter PCV
Torque Wrench
Extractor (for Shaft Seal Ring)
Micrometer Gauge
Inside Calipers
Dial Gauge
Multimeter
2910000854400
2910000417700
A2C59511240
X39-800-200-003
X39-800-200-002
X39-800-200-001
To be purchased in specialized shops
To be purchased in specialized shops
To be purchased in specialized shops
To be purchased in specialized shops
To be purchased in specialized shops
To be purchased in specialized shops

27
 CR Pumps

Image Description Article number

1 - Repair Kit Flange A2C59512212

Lion V6 Base

2 - Gasket Kit Flange A2C59512213

Lion V6 Base

3 - ITP X39-800-300-010Z
Lion V6 Base

4 - Cylinder Roller ITP X39-800-300-023Z

Lion V6 Base

28
 CR Pumps

Image Description Article number

5 - High Pressure Elements n.a.

Lion V6 Base

6 - Gasket Kit High Pressure Elements A2C59512214

Lion V6 Base

7 - Repair Kit Thrust Plate A2C59513284

Lion V6 Base

8 - Pressure Control Valve A2C59506225

Lion V6 Base

29
 CR Pumps

Image Description Article number

9 - Volume Control Valve A2C20000719Z

Lion V6 Base

10 - Set Connectors A2C59512211

Lion V6 Base

11 - Camshaft A2C59511247
Lion V6 Base

12 - Cable For Straight PCV A2C59513201

Lion V6 Base

12 - Cable For Angled PCV A2C59513376

Lion V6 Base

30
 CR Pumps

Image Description Article number

13 - Cable Plastic Clip A2C59513493

Lion V6 Base

31
 CR Pumps

Lion V6 Upgrade / V8
A2C59513482, A2C20003282, 5WS40273, 7H2Q-9B395-CH, LR005549, A2C59513481,
A2C20003180, 5WS40254, 6H4Q-9B395-BG, LR006735

Required Tools

Description Article number

Basic holder CR Pumps for shaft 2910000854400
Basic CR Pump shaft holder 2910000417700
Pump Fixture Lion V6 Upgrade A2C59513727
Pump Fixture Lion V8 / Puma A2C59513728
Pressure Pads Lion CR Pumps 2910000853300
Torque Wrench Adapter PCV/VCV X39-800-200-003
Torque Wrench Adapter PCV X39-800-200-001
Torque Wrench To be purchased in specialized shops
Extractor (for Shaft Seal Ring) To be purchased in specialized shops
Micrometer Gauge To be purchased in specialized shops
Inside Calipers To be purchased in specialized shops
Dial Gauge To be purchased in specialized shops
Multimeter To be purchased in specialized shops

32
 CR Pumps

Image Description Article number

1 - Set Safety Caps 2910000449200

Lion V6 Upgrade / V8

2 - Pressure Control Valve A2C2000385980

Lion V6 Upgrade / V8

3 - Volume Control Valve A2C2000382580

Lion V6 Upgrade / V8

4 - ITP n.a.
Lion V6 Upgrade / V8

5 - High Pressure Elements n.a.

Lion V6 Upgrade / V8

33
 CR Pumps

Image Description Article number

6 - Gasket Kit High Pressure Elements A2C5336196180

CR pumps Lion V6 Upgrade / V8

7 - Thrust Plate n.a.

Lion V6 Upgrade / V8

8 - Cover n.a.
Lion V6 Upgrade / V8

9 - Gasket Kit Pump A2C5319358880

Lion V6 Upgrade / V8

10 - Shaft Sealing Ring A2C2710036780

Lion V8

10 - Shaft Sealing Ring A2C2710036680

Lion V6 Upgrade

34
 CR Pumps

Image Description Article number

11 - Cable for VCV A2C2720001980

Lion V6 Upgrade

12 - Toothed Wheel A2C2710034380

Lion V8

13 - High Pressure Connection A2C2720069180

Lion V6 Upgrade

13 - High Pressure Connection (2 A2C5340676080

pcs.)
Lion V8

14 - Camshaft A2C5336083880
Lion V6 Upgrade

14 - Camshaft n.a.
Lion V8

35
 CR Pumps

VW
A2C59517047, A2C59517049, 03L130755, A2C53341464, 5WS40836, A2C53366731,
5WS40891

Required Tools

Description Article number

Basic holder CR Pumps for shaft 2910000854400
Basic CR Pump shaft holder 2910000417700
Pump Fixture VW / DV6C 2910000417600
Tool-Set VDO CR Pump - A for VW/DV6C CR Pumps 2910000803300
Torque Wrench To be purchased in specialized shops
Extractor (for Shaft Seal Ring) To be purchased in specialized shops
Micrometer Gauge To be purchased in specialized shops
Inside Calipers To be purchased in specialized shops
Dial Gauge To be purchased in specialized shops
Multimeter To be purchased in specialized shops

36
 CR Pumps

Image Description Article number

1 - Set Safety Caps 2910000435200

VW CR Pumps

2 - Design Cover A2C5329449880

VW CR Pumps

3 - VCV A2C5329064080
VW CR Pumps

4 - Filter for VCV A2C8494170080

VW CR Pumps

5 - ITP A2C5321418380
VW CR Pump Start/Stop

37
 CR Pumps

Image Description Article number

6 - Thrust Plate A2C5335028280

VW CR Pump Start/Stop

7 - High Pressure Connection A2C5327848280

VW CR Pumps

8 - Shaft Sealing Ring A2C5328614180

VW CR Pumps

9 - High Pressure Elements A2C3758910080

VW CR Pump Start/Stop

9 - High Pressure Elements A2C8137060080

VW CR Pump ITP-less

10 - Gasket Kit High Pressure A2C5333369180

Elements
VW CR Pump Start/Stop

10 - Gasket Kit High Pressure A2C2000076980

Elements
VW CR Pump ITP-less

38
 CR Pumps

Image Description Article number

11 - Cover A2C8494150080
VW CR Pump Start/Stop

11 - Cover A2C8527240080
VW CR Pump ITP-less

12 - Gasket Kit Pump/Cover A2C5332518180

VW CR Pump Start/Stop

12 - Gasket Kit Pump/Cover A2C5321418280

VW CR Pump ITP-less

13 - Camshaft A2C5321418980
VW CR Pump Start/Stop

13 - Camshaft A2C5336672380
VW CR Pump ITP-less

39
 CR Pumps

Puma Conus / Oldham / Keyway

A2C59517043, 5WS40695, 5WS40699, A2C96176300, BK3Q-9B395-AE, FB3Q-9B395-
BB, A2C59517045, A2C96443200, BK2Q-9B395-CA, A2C93217600, FB3Q-9B395-AB,
U203-13-350

Required Tools

Description Article number

Basic holder CR Pumps for shaft 2910000854400
Basic CR Pump shaft holder 2910000417700
Pump Fixture Lion V8 / Puma A2C59513728
Tool-Set VDO CR Pump - B for Puma/DV6C CR Pumps 2910000851200
Torque Wrench To be purchased in specialized shops
Extractor (for Shaft Seal Ring) To be purchased in specialized shops
Micrometer Gauge To be purchased in specialized shops
Inside Calipers To be purchased in specialized shops
Dial Gauge To be purchased in specialized shops
Multimeter To be purchased in specialized shops

Image Description Article number

1 - Safety Caps 2910000435800

Puma/Sprint CR Pumps

40
 CR Pumps

Image Description Article number

2 - Pressure Limiting Valve A2C9318700080

Puma CR Pumps

3 - VCV incl. Filter A2C9318740080

Puma/Sprint CR Pumps

4 - Filter for VCV A2C8527260080

Puma CR Pumps

5 - ITP 2910002250900
Puma CR Pumps

6 - Gasket Kit Pump / Control Plate A2C5332973480

Puma/Sprint CR Pumps

41
 CR Pumps

Image Description Article number

7 - Shaft Sealing Ring A2C5325205380

Puma CR Pumps

8 - Temperature Sensor A2C5335467080

Puma/Sprint CR Pumps

9 - High Pressure Elements A2C3876380080

Puma Conus / Oldham

10 - Gasket Kit High Pressure A2C5336196180

Elements
Puma CR Pumps

10 - Gasket Kit High Pressure A2C5336196180

Elements
Puma Keyway

11 - Camshaft A2C8333430080
Puma Conus

11 - Camshaft A2C8333460080
Puma Oldham

42
 CR Pumps

Image Description Article number

11 - Camshaft A2C9310110080
Puma Keyway

12 - Repair Kit Cover A2C8006710080

Puma CR Pumps

13 - High Pressure Connection A2C5332352980

Puma CR Pumps

43
 CR Pumps

DV6C PSA Start/Stop / Ford

A2C59513829, 5WS40893, A2C53384062, AV6Q-9A543-CB, A2C59513830,
A2C53381555, 5WS40894, 9670652580

Required Tools

Description Article number

Basic holder CR Pumps for shaft 2910000854400
Basic CR Pump shaft holder 2910000417700
Pump Fixture VW / DV6C 2910000417600
Tool-Set VDO CR Pump - A for VW/DV6C CR Pumps 2910000803300
Tool-Set VDO CR Pump - B for Puma/DV6C CR Pumps 2910000851200
Torque Wrench To be purchased in specialized shops
Extractor (for Shaft Seal Ring) To be purchased in specialized shops
Micrometer Gauge To be purchased in specialized shops
Inside Calipers To be purchased in specialized shops
Dial Gauge To be purchased in specialized shops
Multimeter To be purchased in specialized shops

Image Description Article number

1 - Safety Caps 2910000435700

DV6C CR Pumps

44
 CR Pumps

Image Description Article number

3 - Volume Control Valve A2C8761150080

DV6C CR Pumps

4 - ITP A2C5325694680
DV6C CR Pumps

5 - High Pressure Elements n.a.

DV6C CR Pumps

6 - Gasket Kit High Pressure Elements A2C5333369180

DV6C CR Pumps

7 - High Pressure Connection A2C5325601880

DV6C CR Pumps

45
 CR Pumps

Image Description Article number

8 - Shaft Sealing Ring A2C5328614180

DV6C CR Pumps

9 - Repair Kit Pot A2C5336708980

DV6C CR Pumps

10 - Gasket Kit Pump / Cover A2C5331110880

DV6C CR Pumps

11 - Camshaft A2C5339471980
DV6C CR Pumps

46
 CR Injectors

CR Injectors
 CR Injectors

DV4
A2C59511612, 1980L0, 2S6Q-9F593-BD, 2S6Q-9F593-BE, Y404-13-250A, 9663429280,
SU00100754, SU00100836, 5WS40148-Z, 1980E7, 9655304780, 9655304880,
2S6Q-9F593-AA, 2S6Q-9F593-AB, 2S6Q-9F593-AC

Required Tools

Description Article number

Toggle Press A2C59514000
CR Injector Repair Tool A A2C59514886
Pressure Transfer Adapter Letter D A2C59513999
Pressure Transfer Adapter Letter E A2C59514913
Mounting Plate CR Injectors HPC 2800000200180
Multimeter To be purchased in specialized shops
Torque Wrench To be purchased in specialized shops

Image Description Article number

CR Injector Repair Kit A2C59513997

DV4 EU3

CR Injector Repair Kit A2C59513998

DV4 EU4

48
 CR Injectors

Image Description Article number

High Pressure Connector 2802002002180

DV4

Sealing Disc For High Pressure 2802002007180

Connector
All CR Injectors

49
 CR Injectors

DW10B
5WS40156-4Z, 1980J4, 9657144680, 3M5Q-9F593-DB, 5WS40156-Z, 1980J6,
3M5Q-9F593-FB, A2C59511601, A2C59511602, 1980K5, A2C59511603, 1980Z4,
A2C59513552, 1980Z5, 1980J9

Required Tools

Description Article number

Toggle Press A2C59514000
CR Injector Repair Tool Kit B A2C59514001
Pressure Transfer Adapter Letter E A2C59514913
Compression Spring Nozzle Exchange CR Injectors 2802002000180
Mounting Plate CR Injectors HPC 2800000200180
Multimeter To be purchased in specialized shops
Torque Wrench To be purchased in specialized shops

Image Description Article number

CR Injector Repair Kit A2C59514909

DW10B - all Classes

CR Injector Repair Kit A2C59514910

DW10U

50
 CR Injectors

Image Description Article number

High Pressure Connector 2802002003180

DW10 B/U

Sealing Disc For High Pressure 2802002007180

Connector
All CR Injectors

51
 CR Injectors

Lion V6 Base / DT17

A2C59511315, 4S7Q-9K546-AG, 02XR856939, A2C59511316, 1980H1, 5U3Q-9K546-AA,
02C2S40004, A2C59511364, 4H2Q-9K546-AE, 4H2Q-9K546-AF, LR006495, LR008836

Required Tools

Description Article number

Toggle Press A2C59514000
CR Injector Repair Tool Kit B A2C59514001
Pressure Transfer Adapter Letter E A2C59514913
Holder Plate Lion CR Injectors 2800000100180
Vertical Bearing CR Injectors 19mm 2910000851300
Compression Spring Nozzle Exchange CR Injectors 2802002000180
Mounting Plate CR Injectors HPC 2800000200180
Multimeter To be purchased in specialized shops
Torque Wrench To be purchased in specialized shops

Image Description Article number

CR Injector Repair Kit A2C2001018980

Lion V6 Base EU3

CR Injector Repair Kit A2C2001064080

Lion V6 Base EU4

CR Injector Repair Kit A2C5311306980

Lion V6 Base / DT17 EU4

52
 CR Injectors

Image Description Article number

High Pressure Connector 2802002002180

Lion V6

Sealing Disc For High Pressure 2802002007180

Connector
All CR Injectors

53
 CR Injectors

Lion V6 Upgrade / V8
A2C59513553, 7H2Q-9K546-CB, LR006496, LR008837, A2C59513596, LR0008832,
LR0008834, LR002473, LR002475, 6H4Q-9K546-DB, A2C59513597, 6H4Q-9K546-EB,
LR0008833, LR0008835, LR002474, LR002476

Required Tools

Description Article number

Toggle Press A2C59514000
CR Injector Repair Tool Kit B A2C59514001
Pressure Transfer Adapter Letter E A2C59514913
Vertical Bearing CR Injectors 19mm 2910000851300
Holder Plate Lion CR Injectors 2800000100180
Compression Spring Nozzle Exchange CR Injectors 2802002000180
Mounting Plate CR Injectors HPC 2800000200180
Multimeter To be purchased in specialized shops
Torque Wrench To be purchased in specialized shops

Image Description Article number

CR Injector Repair Kit A2C5311291780

Lion V6 Upgrade

CR Injector Repair Kit A2C5311896380

Lion V8

54
 CR Injectors

Image Description Article number

High Pressure Connector 2802002005180

Lion V8

High Pressure Connector 2802002002180

Lion V6UG

Sealing Disc For High Pressure 2802002007180

Connector
All CR Injectors

55
 CR Injectors

K9K
EU4: A2C59511606, 16600 00Q0H, 16600 00Q1T, 16600-00Q0P, 166009445R,
8200380253 // EU5: A2C59513484, 166008052R, 166004305R, 8200903034, // Gen6:
A2C59507596, 166006212R, 166006526R

Required Tools

Description Article number

Toggle Press A2C59514000
CR Injector Repair Tool A A2C59514886
Pressure Transfer Adapter Letter F A2C59506472
Mounting Plate CR Injectors HPC 2800000200180
Multimeter To be purchased in specialized shops
Torque Wrench To be purchased in specialized shops

Image Description Article number

CR Injector Repair Kit A2C59506606

K9K EU4

CR Injector Repair Kit A2C5321655180

K9K EU5

CR Injector Repair Kit A2C5338094180

K9K Gen6

56
 CR Injectors

Image Description Article number

High Pressure Connector 2802002005180

K9K EU5 / Gen6

High Pressure Connector 2802002002180

K9K EU4

Sealing Disc For High Pressure 2802002007180

Connector
All CR Injectors

57
 CR Injectors

IESA
A2C59515264, 5WS40080, LK2400684, 77550

Required Tools

Description Article number

Pressure Transfer Adapter Letter E A2C59514913
Compression Spring Nozzle Exchange CR Injectors 2802002000180
Mounting Plate CR Injectors HPC 2800000200180
Multimeter To be purchased in specialized shops
Torque Wrench To be purchased in specialized shops

Image Description Article number

CR Injector Repair Kit A2C2000961680

IESA NGD

High Pressure Connector 2802002002180

IESA

58
 CR Injectors

Image Description Article number

Sealing Disc For High Pressure 2802002007180

Connector
All CR Injectors

59
 CR Injectors

Lynx
A2C59511610, 4M5Q-9F593-AD, A2C59511611, 7T1Q-9F593-AB

Required Tools

Description Article number

Toggle Press A2C59514000
CR Injector Repair Tool A A2C59514886
Pressure Transfer Adapter Letter D A2C59513999
Mounting Plate CR Injectors HPC 2800000200180
Multimeter To be purchased in specialized shops
Torque Wrench To be purchased in specialized shops

Image Description Article number

CR Injector Repair Kit A2C59514911

Lynx

CR Injector Repair Kit A2C59514912

Lynx V227

60
 CR Injectors

Image Description Article number

High Pressure Connector 2802002002180

Lynx

Sealing Disc For High Pressure 2802002007180

Connector
All CR Injectors

61
 CR Injectors

VW
A2C9626040080, A2C59513554, 03L130277S, 03L130277B

Required Tools

Description Article number

Toggle Press A2C59514000
CR Injector Repair Tool Kit B A2C59514001
Pressure Transfer Adapter Letter E A2C59514913
Holder Plate VW CR Injector 2800000300180
Vertical Bearing CR Injectors 19mm 2910000851300
Compression Spring Nozzle Exchange CR Injectors 2802002000180
Mounting Plate CR Injectors HPC 2800000200180
Multimeter To be purchased in specialized shops
Torque Wrench To be purchased in specialized shops

Image Description Article number

CR Injector Repair Kit A2C5325696180

VW

62
 CR Injectors

Image Description Article number

Sealing Disc For High Pressure 2802002007180

Connector
All CR Injectors

High Pressure Connector 2802002002180

VW

Dichtring CR Injektor VW 2802002039180

VW

63
 CR Injectors

Puma
Puma: A2C59517051, BK2Q-9K546-AG // Ranger: A2C8139490080, CK4Q-9K546-AA //
JLR: 2910000177400, BH1Q-9K546-AB // Sprint: BH1Q-9K546-AB, A2C3999700080,
7001105C1, 7001105C1, A2C3951840080

Required Tools

Description Article number

Toggle Press A2C59514000
CR Injector Repair Tool Kit B A2C59514001
Pressure Transfer Adapter Letter G 2800000700180
Holder Plate Puma CR Injector 2800000400180
Vertical Bearing CR Injectors 19mm 2910000851300
Compression Spring Nozzle Exchange CR Injectors 2802002000180
Mounting Plate CR Injectors HPC 2800000200180
Multimeter To be purchased in specialized shops
Torque Wrench To be purchased in specialized shops

Image Description Article number

CR Injector Repair Kit A2C3006590080

Sprint

CR Injector Repair Kit A2C5343538980

Puma

CR Injector Repair Kit A2C8141220080

Puma Ford Ranger

64
 CR Injectors

Image Description Article number

CR Injector Repair Kit A2C5342102880

Puma JLR

High Pressure Connector 2802002004180

Puma/Ranger/Sprint/JLR

Sealing Disc For High Pressure 2802002007180

Connector
All CR Injectors

65
 CR Injectors

DV6C
A2C59513556, 1980ER, 1980ET, 1980R9, 1980S0, 9802448680, 1791017, 1812616,
Y650-13-H50C, 9674973080, 36001726, 36001727, 36001728, 36001729

Required Tools

Description Article number

Toggle Press A2C59514000
CR Injector Repair Tool A A2C59514886
Pressure Transfer Adapter Letter G 2800000700180
Mounting Plate CR Injectors HPC 2800000200180
Torque Wrench To be purchased in specialized shops
Multimeter To be purchased in specialized shops

Image Description Article number

CR Injector Repair Kit A2C5325395580

DV6C

High Pressure Connector 2802002006180

DV6C

Sealing Disc For High Pressure 2802002007180

Connector
All CR Injectors

66
 CR Injectors

Accessories for CR Injectors

Image Description Article number

Sealing Cap for Injector Plug X39-800-100-040

Copper Rings 1,5mm 3 noses X11-800-002-002Z

DW10TD/B/U / Lion V6/DT17/ V6 UG/
V8

Copper Rings 2mm 3 noses X11-800-002-003Z

Lynx / Lynx V227

Copper Rings 2,5mm 6 noses X11-800-002-004Z

DV4

Copper Rings 2,1mm 6 noses A2C59514036

Puma

Copper Rings 2,5mm 6 noses A2C59516873

VW

Leakage Clips X11-800-001-001Z

DW10TD / DV4

Leakage Clips X11-800-001-002Z

Lion V6/DT17/V6 UG/V8 / K9K EU4/
EU5 / VW

Leakage Clips X11-800-001-003Z

DW10B/U / Lynx / Lynx V227

67
 CR Injectors

Image Description Article number

O-Ring Return Line A2C59514037

K9K EU5 / Gen6 / Puma / DV6C

Protection Cap for Injector Nozzle A2C00012030

68
 Tools for component repair

Tools for component repair

 Tools for component repair

Image Description Article number

Pump Fixture K9K Gen6 2802002010280

Mounting Plate CR Injectors HPC 2800000200180

Basic holder CR Pumps for shaft 2910000854400

Basic CR Pump shaft holder 2910000417700

70
 Tools for component repair

Image Description Article number

Pump Fixture DW10TD / K9K EU4 / X39-800-200-005

Lynx

CR Pump Fixture DV4 X39-800-200-006

Pump Fixture DW10B X39-800-200-007

71
 Tools for component repair

Image Description Article number

Pump Fixture Bosch CP1 X39-800-200-011

Pump Fixture VW / DV6C 2910000417600

Pump Fixture Lion V6/DT17 A2C59511240

Pump Fixture Lion V6 Upgrade A2C59513727

72
 Tools for component repair

Image Description Article number

Pump Fixture Lion V8 / Puma A2C59513728

Fit-up aid Flange DW10B X39-800-200-004

Mounting Tool Supply DW10TD / DV4 X39-800-200-010

Mounting Tool Supply K9K EU4 A2C59512866

Mounting Tool Supply K9K EU5 2910002224900

73
 Tools for component repair

Image Description Article number

Pressure Pads Lion CR Pumps 2910000853300

Torque Wrench Adapter PCV/VCV X39-800-200-003

Torque Wrench Adapter VCV X39-800-200-002

74
 Tools for component repair

Image Description Article number

Torque Wrench Adapter PCV X39-800-200-001

Extractor Control Disk DV4 / DW10B / X39-800-200-008

K9K EU4 / EU5

Tool-Set VDO CR Pump - A for VW/ 2910000803300

DV6C CR Pumps

Tool-Set VDO CR Pump - B for Puma/ 2910000851200

DV6C CR Pumps

75
 Tools for component repair

Image Description Article number

Toggle Press A2C59514000

CR Injector Repair Tool A A2C59514886

CR Injector Repair Tool Kit B A2C59514001

76
 Tools for component repair

Image Description Article number

Compression Spring Nozzle Exchange 2802002000180

CR Injectors

Holder Plate VW CR Injector 2800000300180

Holder Plate Puma CR Injector 2800000400180

Holder Plate Lion CR Injectors 2800000100180

Vertical Bearing CR Injectors 19mm 2910000851300

77
 Tools for component repair

Image Description Article number

Pressure Transfer Adapter Letter G 2800000700180

Pressure Transfer Adapter Letter D A2C59513999

Pressure Transfer Adapter Letter E A2C59514913

Pressure Transfer Adapter Letter F A2C59506472

Torque Wrench To be purchased in specialized shops

78
 Tools for component repair

Image Description Article number

Extractor (for Shaft Seal Ring) To be purchased in specialized shops

Micrometer Gauge To be purchased in specialized shops

Inside Calipers To be purchased in specialized shops

Multimeter To be purchased in specialized shops

79
 Tools for component repair

Image Description Article number

Dial Gauge To be purchased in specialized shops

80
Continental Aftermarket & Services GmbH
Sodener Strasse 9
65824 Schwalbach
Deutschland
Tel: +49 6196 87-0
Fax: +49 6196 86571
www.vdo.de
E-Mail: DRS_HQ@continental-corporation.com
VDO – A Trademark of the Continental Corporation

The information provided in this brochure contains only general descriptions or performance characteristics, which do not always apply as described in case of
actual use or which may change as a result of further development of the products. This information is merely a technical description of the product. This information
is not meant or intended to be a special guarantee for a particular quality or a particular durability. An obligation to provide the respective characteristics shall only
exist if expressly agreed in the terms of contract. We reserve the right to make changes in availability as well as technical changes without prior notice.

Continental Aftermarket & Services GmbH © 2018

Please note:
Application – The products described in
this catalogue are designed for use in
land vehicles, engines and equipment.
Disclaimer – The data in this replacement
parts catalogue has been compiled and
processed for the purpose of presenting
our replacement parts range and is
correct