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Journal of Sensory Studies - 2010 - MONTES VILLANUEVA - ESTIMATING SENSORY SHELF LIFE OF CHOCOLATE AND CARROT CUPCAKES
Journal of Sensory Studies - 2010 - MONTES VILLANUEVA - ESTIMATING SENSORY SHELF LIFE OF CHOCOLATE AND CARROT CUPCAKES
279
DOI: 10.1111/j.1745-459X.2009.00256.x
ABSTRACT
PRACTICAL APPLICATIONS
3
Corresponding author. TEL: +51-1-3133400; FAX: +51-1-3133410; EMAIL: nmontes@pucp.edu.pe
INTRODUCTION
Samples
Samples of two cupcakes flavors (chocolate and carrot, both with a
chocolate filling) of a commercial brand known in the Brazilian consumer
market were evaluated. Cupcakes were stored at room temperature with
storage times of approximately 0, 30, 60, 120, 150 and 180 days. Both flavors
presented the same net weight of 40 g each. During storage, products were
kept in their commercial packages, consisting of the following: each cupcake
with a paper mold as a base was individually wrapped in a multilayer film with
aluminum foil. Eighteen individual units were packed in a secondary display-
type cardboard usually used for the presentation at the sales point. In addition,
these display-type cardboards were packed in pairs in a cardboard box, each
box containing 36 units.
It should be stressed that the products already had their shelf life assured
in relation to the microbiological parameters previously determined by the
company, and the microbiological stability exceeded 180 days of storage.
Consumers
Consumers were recruited from the Sao Paulo University (USP), Piras-
sununga, Brazil. Teachers, workers and students were invited to participate in
the test by filling out a recruitment form to select usual cake consumers. The
selection criteria was that they like chocolate and carrot cakes and present a
minimum frequency of consumption equal to “moderate” (once or twice a
week). A total of 102 regular consumers took part in the consumer panel. For
the carrot flavor, 36 consumers were recruited, 75% of them were female and
the remaining 25% were male with ages ranging between 17 and 36 years old.
On the other hand, for the chocolate flavor, 66 consumers participated in the
study, 29% of them were male and 71% female, with ages ranging between 17
and 42 years old. The smaller number of individuals in the experiment for the
carrot cupcakes was because of the limited quantity of samples that were
available for the test.
Experimental Design
A randomized complete block experimental design was used to present
samples to consumers; the subjects were considered as blocks.
Analytical Data
For both cakes, the moisture content was determined using an Ohaus
MB35 moisture analyzer (Pine Brook, NJ). The analysis was carried out in
duplicate.
Statistical Analysis
The acceptance responses of the evaluated attributes were analyzed by
analysis of variance (ANOVA) (P = 5%), considering the effects of consumers
and sample storage time in the statistical model. For the estimation of the shelf
life, the practical shelf life (PSL) method was used (P = 5%), (Jul 1984). The
statistical data analysis was realized using the StatisticaTM software (Statsoft
Inc., Tulsa, OK).
Chocolate Cake
The ANOVA results indicated that the storage time significantly affected
the flavor, texture and overall quality of the products, resulting in a loss of
acceptance. However, it did not influence the appearance of the cakes
(P = 5%).
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SHELF LIFE OF CHOCOLATE AND CARROT CUPCAKES 265
TABLE 1.
MEANS AND STANDARD DEVIATIONS (SDs) OF THE APPEARANCE, TEXTURE, FLAVOR
AND OVERALL QUALITY SCORES FOR EACH STORAGE TIME (n = 66 CONSUMERS)
Table 1 presents the means and standard deviations (SDs) of the attributes
evaluated for each storage time. It shows that in 60 days of storage, the means
of flavor and overall quality stayed in the range of acceptance. However, the
texture presented a slight decrease, and its level of acceptance was close to
indifference (neither liked/nor disliked) by the 120th day in storage. Texture
acceptance entered into the rejection strip (disliked slightly) by the 150th day.
On the other hand, flavor and overall quality was still in the acceptance range
at 150 days, and they entered the rejection strip only in 180 days. In Table 1,
it can be clearly observed that texture was the attribute with a greater loss of
acceptance over the storage period in comparison with flavor and overall
quality.
Shelf-Life Estimation
Different methodologies could be used to determine the shelf life of a
food product, using consumer data (Giménez et al. 2007). In the failure cut-off
point methodology, shelf life is determined as the time at which consumers
express the first significant reduction in the overall acceptability of the product.
However, it does not mean that consumers would reject the product (Giménez
et al. 2007). According to Muñoz et al. (1993), sensory shelf life could also be
determined by the time that is required for the overall acceptance level of the
product to be reduced up to a certain predetermined value, e.g., 6.0 in a 9-point
structured hedonic scale.
In the present study, according to the request of the manufacturer, an
acceptance mean of 5.0 (neither liked nor disliked) on a 9-point hedonic scale
was considered to be the quality limit. This is also the value recommended by
Stone and Sidel (1993).
First of all, and in order to estimate the shelf life, a dispersion diagram of
overall quality means against storage time was obtained. Next, a linear regres-
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266 N.D. MONTES VILLANUEVA and M.A. TRINDADE
sion was performed. The end of shelf life was determined as the storage time
at which the quality limit decreased to the pre-established value of 5.0 (Gacula
Jr. 1975; Waletzko and Labuza 1976). Shelf life determined in this manner is
called PSL, being longer than the one called high quality life (HQL). Many
companies use the time of a 0.5-point decrease in the hedonic scale as the HQL
and the time of a 1.5-point decrease as the PSL, establishing PSL as the time
of product validity.
The following is the model used to estimate the shelf-life of the chocolate
cupcake obtained from the overall quality acceptance data.
The results of the t-test to validate the model showed high statistical
significance for the slope (P = 0.00103), indicating that the empirical relation-
ship of acceptance means versus storage time was linear, with a loss of 0.0164
points per storage day in the overall quality acceptance. Linear relationships
between the acceptance means and the storage time were also found in the
study of “alfajores” (Gámbaro et al. 2004), concentrated and frozen orange
juice (Pinto 2006), natural passion fruit isotonic drink (De Marchi et al. 2003),
brown pan bread (Salvador et al. 2006) and whole pan bread (Giménez et al.
2008) among others.
The coefficient of determination (R2 = 0.95, R2adjust = 0.935) indicates that
95% of the acceptance data variation was explained by the model, meaning that
the model was good. According to Burgard and Kuznicki (1990), the values of
the coefficient of determination in the models considering sensory and instru-
mental measures in function of time that are above 0.6 are considered good
enough. Figure 1 presents the fitted model with a confidence interval of 95%; it
can be observed that for each storage time, all acceptance means were located
inside the interval, confirming the validity of the fitted model. Therefore, this
model can be utilized to estimate the shelf life of the cupcakes, including the
estimation of acceptance for nonevaluated storage times (90 days, for instance).
Considering indifference (score 5 in the 9-point hedonic scale) as the
quality limit of product acceptance, the estimated shelf life was 161 days. It
means that the shelf life can be extended from the current 120 days to a
maximum of 161 days. In a shelf-life study, De Marchi et al. (2003) also
utilized score 5 on the 9-point hedonic scale as the acceptance limit to establish
the shelf life of a passion fruit isotonic beverage stored at room temperature
and under refrigeration during 66 and 141 days, respectively. Results of the
study showed that the refrigerated beverage maintained good acceptance
during the whole storage period, while the one stored at room temperature
presented scores below 5 in the sensory evaluation with scarce 15 days of
storage.
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SHELF LIFE OF CHOCOLATE AND CARROT CUPCAKES 267
Correlation: r = -.9737
8.0
7.5
Overall Acceptance
7.0
6.5
6.0
5.5
5.0
4.5
-20 0 20 40 60 80 100 120 140 160 180 200
Storage Time (days) 95% confidence
Figure 2 shows the tendency acceptance for the texture, flavor and overall
quality of the chocolate cake over time. The estimations of the acceptance
means for 90 and 210 days were added in this figure using the fitted models for
each attribute versus storage time. It can be observed in the figure that texture
had a greater loss of acceptance during the storage period, when compared
with flavor and overall quality, with an increased difference in the level of
acceptance between texture and the other two attributes, by the 150th day of
storage. Changes in the textural properties during the storage time were also
observed in other studies of baked products. Baixauli et al. (2008) compared
the effect of replacing an increasing proportion of wheat flour with four
different levels of resistant starch (RS) on the textural properties of the muffins
freshly baked and stored for 2 weeks, and they also assessed their sensory shelf
life. In their study, changes in the textural parameter values along the storage
time were smaller at higher RS levels. With regard to hardness, the muffins
with 5, 10 and 15% RS behaved in the same way, while the muffins with 20%
RS were always softer than the other muffins and the evolution of their textural
parameters over the storage time changed less. Wetzel et al. (1997) also evalu-
ated the sensory properties of four cupcake formulations with encapsulated
aspartame (APM). The results of their study showed that the hardness of
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268 N.D. MONTES VILLANUEVA and M.A. TRINDADE
8.0
7.5
7.0
6.5
Acceptance Means
6.0
5.5
5.0
4.5
4.0
3.5 Texture
Flavor
3.0 Overall Quality
0 30 60 90 120 150 180 210 240
Storage time (days)
TABLE 2.
CONSUMER’S INTENT TO PURCHASE (IN %) FOR EACH
STORAGE TIME
Certainly will not buy 4.8 4.8 0.0 14.3 30.2 38.1
Probably will not buy 14.3 1.6 17.2 34.9 30.2 34.9
May or may not buy 11.1 15.9 28.1 39.7 28.6 20.6
Probably will buy 23.8 46.0 32.8 9.5 9.5 6.3
Certainly will buy 46.0 31.7 21.9 1.6 1.6 0.0
the nonsugar-added cake and the full sucrose cake increased significantly
(P ⱕ 0.05) over the storage time.
Purchase Intent
The purchase intent of consumers (%) for each storage time is shown in
Table 2. It can be clearly seen that the purchase intent decreased as the storage
time increased. It can also be observed in Table 2 that 46% of the interviewed
consumers affirmed that they will certainly purchase fresh (0 days of storage)
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SHELF LIFE OF CHOCOLATE AND CARROT CUPCAKES 269
TABLE 3.
CHANGES IN MOISTURE CONTENT OF CHOCOLATE
CUPCAKES DURING STORAGE TIME (n = 2 REPLICATES)
46 20.3 0.58
75 19.4 0.40
107 19.5 0.56
135 18.7 0.17
162 18.4 0.04
196 18.5 0.28
cakes. However, this percentage decreased to 22% for cakes stored for 60 days
and to less than 2% for cakes stocked for 120 days or more. According to
Fakhouri and Grosso (2003), score 2 (probably will not buy) in a 5-point
purchase intent scale represents the limit of consumer acceptance. Following
this criterion, the majority of consumers would be already rejecting to pur-
chase chocolate cupcakes with a chocolate filling from 120 days on.
These results indicate that consumers considered important the cupcakes’
sensory characteristics to assign both their intent to purchase and acceptability
scores of the product. In a shelf-life study of apple baby food, storage time had
a significant effect in the loss of acceptance of color and overall acceptability
by consumers (Gámbaro et al. 2006). In another study with pears “Flor de
Invierno” (Pyrus communis L.) variety, the extended storage time under a
refrigerated controlled atmosphere caused changes in the fruit that led to a
lower level of firmness, lower acceptance scores and, consequently, a shorter
sensory shelf life (Salvador et al. 2007). Yet, another study with brown pan
bread showed that the acceptance of this product decreased over time as a
result of the loss of freshness during the storage time (Salvador et al. 2006).
Moisture Content
The moisture content were negatively correlated to time (r = -0.92,
P = 0.008). The chocolate cupcakes lost 1.8% humidity over 5 months (150
days) decreasing from 20.3% at 46 days to 18.5% at 196 days (Table 3). A
linear regression (Fig. 3) was performed on moisture content data versus
storage time to see if the changes in moisture content during storage were
significant. The results of the t-test showed a high statistical significance of the
slope (b = -0.0122, P = 0.012957), indicating that the moisture content of the
chocolate cupcakes decreased gradually during storage time, losing 0.0122%
in moisture content each day they were stored. Thus, according to the fitted
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270 N.D. MONTES VILLANUEVA and M.A. TRINDADE
20.8
20.4
Moisture content (%)
20.0
19.6
19.2
18.8
18.4
18.0
40 60 80 100 120 140 160 180 200 220
Storage time (days) 95% confidence
model (Fig. 3), for the estimated expiration date (t = 161 days), the chocolate
cakes contained a humidity level of about 18.6%. This information could be
employed for quality control because monitoring the humidity levels of the
cupcakes could be used to recognize the acceptance level of the product.
Carrot Cake
The ANOVA results indicated that the storage time influenced signifi-
cantly in the loss of acceptance of the carrot cake appearance, flavor, texture
and overall quality (P = 5%). In Table 4, the means and SDs of the evaluated
attributes are presented. It is observed that appearance was the attribute least
influenced by the storage time. The acceptance level of the cakes’ appearance
remained the same at 60 days. It showed a 1.0-point decrease on the hedonic
scale by the 120th day, reaching a level close to indifference (neither like/nor
dislike) in 180 days. With respect to texture, flavor and overall quality, accep-
tance was lost gradually. In the case of texture, the indifference level was
reached in 120 days and the rejection level in 150 days. However, in the case
of flavor and overall quality, the rejection level was reached only in 180 days.
Similar to the results of the chocolate cake, the attribute that most rapidly lost
acceptance over time was texture.
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SHELF LIFE OF CHOCOLATE AND CARROT CUPCAKES 271
TABLE 4.
MEANS AND STANDARD DEVIATIONS (SDs) OF THE APPEARANCE, TEXTURE, FLAVOR
AND OVERALL QUALITY SCORES FOR EACH STORAGE TIME (n = 36 CONSUMERS)
Shelf-Life Estimation
The following is the model used to estimate the shelf life of the carrot
cake, based on the overall quality acceptance data.
Similar to the chocolate cake, the results of the t-test to validate the model
showed a high statistical significance of the slope (P = 0.00206), indicating
that each storage day caused a fall of 0.0177 points on the hedonic scale for
overall quality acceptance. The coefficient of determination value (R2 = 0.93,
R2adjust = 0.91) indicates that the fitted model explains 93% of the acceptance
data variation. Figure 4 presents the fitted model with a 95% confidence
interval; it can be observed that all overall acceptance means were located
inside the interval, confirming in this manner the validity of the model. Thus,
this model may be used to estimate the carrot cake shelf life, including the
estimation of acceptance for nonevaluated storage times.
Considering indifference (score 5 in the 9-point hedonic scale) as the
quality limit of product acceptance, the shelf life of the carrot cake with a
chocolate filling was 150 days. It means that the shelf life can be extended
from the current 120 days to a maximum of 150 days.
The estimated shelf life of the carrot cake was 11 days less than that of the
chocolate cake. Such difference, although small when compared with the total
validity period, could be because of the less stability that the carrot flavor has
in comparison with the chocolate flavor. Moreover, the industry uses natural
carrots to make these cakes to give them a better taste. Thus, the natural
components of the carrot flavor, especially the beta carotene, could probably
be oxidized during the storage which could lead to a loss of acceptance in
flavor and overall quality. On the other hand, according to Jones (2000),
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272 N.D. MONTES VILLANUEVA and M.A. TRINDADE
Correlation: r = -.9627
8.0
7.5
7.0
Overall Acceptance
6.5
6.0
5.5
5.0
4.5
4.0
-20 0 20 40 60 80 100 120 140 160 180 200
Storage Time (days) 95% confidence
chocolate not only adds a unique flavor and texture but also encloses the
product in a fatty barrier that reduces the rate of moisture loss from the cake
and thereby assists in extending shelf life.
The difference in the estimated shelf life between the two types of
cupcakes shows the importance of determining the shelf life of each product
independently, in order to avoid using the estimation of a specific product in a
generalized manner for a class of similar products.
Figure 5 shows the tendency over time of carrot cake acceptance con-
cerning appearance, texture, flavor and overall quality. Estimation of the
acceptance means for 90 and 210 days were added in this figure, using the
fitted models for each attribute. It is observed that appearance maintained
acceptance up to 150 days. Similar to the chocolate cake, texture showed the
greater acceptance losses over the storage period than flavor and overall
quality. It reached the rejection level at 120 days, while the other attributes still
remained acceptable at 150 days.
Purchase Intent
Table 5 shows the results of the evaluation of the purchase intent of the
consumers (in %) in relation to each storage time. Similar to the chocolate
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SHELF LIFE OF CHOCOLATE AND CARROT CUPCAKES 273
8.0
7.5
7.0
6.5
Acceptance Means
6.0
5.5
5.0
4.5
4.0
3.5
Appearance
3.0 Texture
0 30 60 90 120 150 180 210 240 Flavor
Overall Quality
Storage time (days)
TABLE 5.
CONSUMER’S INTENT TO PURCHASE (IN %) FOR EACH
STORAGE TIME
Certainly will not buy 2.9 2.9 0.0 20.0 22.9 40.0
Probably will not buy 8.6 2.9 14.3 34.3 20.0 37.1
May or may not buy 28.6 25.7 31.4 34.3 34.3 17.1
Probably will buy 28.6 31.4 37.1 11.4 17.1 0.0
Certainly will buy 31.4 37.1 17.1 0.0 5.7 5.7
cake, it was observed that the intent to purchase for the carrot cake clearly
decreased over time. When the cake was evaluated fresh (0 days), 31.4% of the
interviewed consumers manifested that they would certainly buy the cake. The
same figure dropped to 17.1% in 60 days and reached levels lower than 6% in
120 days.
These results show the importance of establishing a shelf life to secure
high levels of acceptance, mainly when consumer fidelity is addressed. The
consumer may not repeat to purchase a certain food product if he/she perceives
an unacceptable quality in the purchased product. As previously stated, some
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274 N.D. MONTES VILLANUEVA and M.A. TRINDADE
TABLE 6.
CHANGES IN MOISTURE CONTENT OF CARROT
CUPCAKES DURING THE STORAGE TIME
(n = 2 REPLICATES)
42 20.3 0.14
82 19.2 0.38
119 19.2 0.24
133 18.1 0.09
166 17.6 0.22
196 16.6 0.06
companies utilize a 1.5-point decrease on the hedonic scale as the end of shelf
life of a product. However, the use of the indifference level (score 5 in the
9-point hedonic scale) as a quality limit to the acceptance of a product could
be an option for the industry in establishing its shelf life. According to the
results obtained in the present study, after 150 days of storage – a period close
to the quality limit – the intent to purchase for both cake flavors tested by the
consumers reduced drastically. In spite of this, a company may accept a higher
loss of sensorial quality in order to label the product with a longer validity,
looking for other benefits, such as a search for far-away markets (shipping
exports by sea, for instance) and a reduction in the return of products by
retailers because of the expiration dates.
Moisture Content
Similar to the results of the chocolate cake, the moisture content were
negatively correlated to time (r = -0.97, P = 0.001). The carrot cake lost 3.7%
of humidity over 5 months (154 days), having decreased from 20.3% in 42
days to 16.6% in 196 days (Table 6). Similar to the chocolate cake, the results
of the t-test for the fitted model on moisture versus storage time (Fig. 6)
showed a high statistical significance of the slope (b = -0.023, P = 0.00173),
indicating that the moisture content of the carrot cupcakes decreased gradually,
losing 0.023% of humidity for each day of storage. These results show that the
loss of moisture for the carrot cupcakes was twice that of chocolate cupcakes,
suggesting that this faster rate of decrease may be the cause of the different
sensory shelf life between the two products. The loss of humidity of the cakes
during the storage period – indicative of the staling process associated with
bakery products – produced an increase in hardness perceived by the consum-
ers. This explains why the texture presented a greater loss in acceptance during
storage period. Additionally, according to the fitted model on moisture content
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SHELF LIFE OF CHOCOLATE AND CARROT CUPCAKES 275
20.0
19.5
19.0
Moisture content (%)
18.5
18.0
17.5
17.0
16.5
16.0
20 40 60 80 100 120 140 160 180 200 220
Storage time (days) 95% confidence
versus storage time, for the estimated expiration date (t = 150 days), the carrot
cakes contained a humidity level of about 17.9%, close 1% less than the
chocolate cakes. This would explain the shorter sensory shelf life of the carrot
cakes in comparison with the chocolate cakes.
CONCLUSIONS
The present study shows that storage time significantly influenced the
acceptance of the texture, taste and overall quality of the two tested flavors of
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276 N.D. MONTES VILLANUEVA and M.A. TRINDADE
TABLE 7.
DATA RELATED TO CONSUMPTION HABITS AND
PREFERENCES OF THE CONSUMERS INTERVIEWED
(IN %)
Questions Responses
(%)
level on the hedonic scale at 120 days. In contrast, even at 150 days, appear-
ance, flavor and overall quality still remained acceptable. Appearance was the
least affected attribute by storage time.
Another interesting result of the present study was to verify the differ-
ences in the estimation of shelf life for two cake flavors. It showed the
importance of determining the shelf life of each product independently,
without generalizing the shelf life of one specific product to a whole class of
similar products.
The PSL method showed its adequacy to estimate the shelf life of cup-
cakes. The end of shelf life was estimated at about 161 days for chocolate
cakes and 150 days for carrot cakes. The fitted models for shelf life estimations
showed that carrot cakes presented a deterioration velocity slightly higher than
chocolate cakes, presenting a difference of 11 days in the estimation of the end
of the shelf life.
Finally, the present study showed that the end of the shelf lives of the
tested products could be extended from the current 120 days to 150 days in the
case of carrot cakes and 160 days for chocolate cakes, without reaching,
however, the 180 days desired by the company.
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