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MECHANICS
OF
MACHINERY
CRC Press
Taylor & Francis Group
MECHANICS
OF
MACHINERY
MECHANICS
OF
MACHINERY
CRC Press
Taylor & Francis Group
Boca Raton London New York
This book contains information obtained from authentic and highly regarded sources. Reasonable efforts
have been made to publish reliable data and information, but the author and publisher cannot assume
responsibility for the validity of all materials or the consequences of their use. The authors and publishers
have attempted to trace the copyright holders of all material reproduced in this publication and apologize to
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not been acknowledged please write and let us know so we may rectify in any future reprint.
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ted, or utilized in any form by any electronic, mechanical, or other means, now known or hereafter invented,
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Dedication
Chapter 1 Mechanisms 1
1.1 Definitions 1
1.2 Degrees of Freedom of Planar Mechanisms 5
1.3 Four-Revolute-Pairs Chain 8
1.3.1 Four-Bar Mechanism 8
1.3.1.1 Performance of the Four-Bar
Mechanism 8
1.3.1.2 Coupler Curves 10
1.3.1.3 Synthesis of a Four-Bar Mechanism 11
1.3.2 Drag (Double Rotating) Link Mechanism 13
1.3.3 Double-Rocker Mechanism 13
1.3.3.1 Performance of the Double-Rocker
Mechanism 14
1.3.4 Applications Based on Four-Bar Linkages 15
1.3.4.1 Windshield Wiper of Automobiles 16
1.3.4.2 Beam Engine 16
1.3.4.3 Automobile Steering Mechanism 16
1.4 Single-Slider Chain 16
1.4.1 Engine Mechanism 16
1.4.1.1 Performance of the Engine
Mechanism 17
1.4.1.2 Radial Engine 17
1.4.2 Quick Return Oscillating Link Mechanism 18
1.4.3 Oscillating (Tilting) Block Mechanism 19
1.4.4 Double Rotating Link Mechanism 19
1.5 Double-Slider Mechanisms 20
1.5.1 Scotch Yoke Mechanism 20
1.5.2 Ellipse Trammel 20
1.5.3 Oldham Coupling 21
1.6 Mechanisms with Higher Pairs 22
1.6.1 Cam Mechanisms 22
1.6.2 Gears 22
1.6.3 Geneva Wheel 22
vii
viii Contents
Bibliography 431
Foreword
Foreword
It
It is not an
is not an easy
easy task
task to
to write
write aa foreword
foreword forfor aa book
book authored
authored byby Professor
Professor Mustafa,
Mustafa,
who taught
who taught me
me thethe principles
principles of of machine dynamics and
machine dynamics and vibrations.
vibrations. In
In the course of
the course of
his teaching
his teaching and
and research
research career,
career, Professor
Professor Mostafa
Mostafa has has been the teacher
been the teacher andand mentor
mentor
to his
to students. He
his students. He kept
kept updating
updating his
his methods
methods of of instruction according to
instruction according to the
the continu
continu-
ous developments
ous developments in his field
in his field of
of expertise.
expertise.
This book is
This book is the
the pinnacle
pinnacle ofof Professor
Professor Mostafa's contributions over
Mostafa's contributions over the
the years.
years. The
The
chapters are
chapters based on
are based on his
his lectures
lectures at
at several
several universities
universities in Egypt and
in Egypt and thethe Middle
Middle
East.
East. The book covers
The book covers both
both the graphical and
the graphical and analytical
analytical methods
methods of of the
the kinematics
kinematics
and dynamics
and dynamics of of different
different types
types of
of mechanisms
mechanisms with with low
low and
and high pairs. It
high pairs. It presents
presents
new analytical approaches,
new analytical approaches, which
which are
are helpful
helpful inin the
the programming,
programming, and and the
the kinematic
kinematic
and dynamic
and dynamic analysis
analysis ofof mechanisms
mechanisms and and cams.
cams.
The book also
The book also presents
presents newnew topics
topics such
such asas the
the analytical
analytical plot
plot of
of cam
cam contour,
contour,
minimum
minimum cam cam size,
size, and
and in-place
in-place balancing.
balancing.
II am
am sure
sure that
that both
both academia
academia andand the
the industry
industry will
will benefit
benefit much
much from
from thisthis book.
book.
The
The newnew topics,
topics, lucid
lucid language,
language, and
and step-by-step examples are
step-by-step examples are all
all assets
assets to
to its
its success.
success.
Professor Sohair F.
Professor Sohair F. Rezeka
Rezeka
Mechanical
Mechanical Engineering
Engineering Department
Department
Alexandria University, Egypt
Alexandria University, Egypt
xv
xv
Preface
This book is intended to serve as a reference for students in the mechanical field and
practicing engineers, and is concerned with the analysis of machines
This book discusses the kinematics and dynamics of mechanisms It is intended
as an informative guide to a more complete understanding of kinematics and its
applications. It is hoped that the fundamental procedures covered here will transfer
to problems the reader may encounter later.
This book was developed from an earlier version published in 1973. That early
version was based on graphical analysis, which did not meet the requirements of
modern developments. This version includes analytical analysis for all the topics.
These analytical analyses makes it possible to use math software for fast, precise,
and complete analysis.
Chapter 1 introduces several mechanisms to familiarize the reader with different
motions and functions they can perform. Analytical analysis for the performance of
the mechanism is also presented, which is adapted to use math software to facilitate
the study of the performance of mechanisms
Chapter 2 deals with the study of velocities and accelerations in the mechanism.
This is a necessary step for the design of machines. The graphical method, which is
based on vector equations, is presented and is applied to different mechanisms. The
graphical method gives insight to the velocities and accelerations for members in
the mechanism. Also, analytical analysis is presented and adapted for use with math
software for an overall study of the mechanisms. One distinct feature of this book is
the analysis of sliding links using a theory developed by the author. It is a replace-
ment for Coriolis components, which are generally difficult to apply in most cases.
The subject of cams is presented in Chapter 3. For specified motion cams, the pro-
file is obtained by graphical method. To obtain the contour analytically, equations
in Cartesian coordinates, which was developed by the author, is presented. Special
emphasis is directed toward the factors affecting the cam design, such as the pres-
sure angle and the radius of curvature.
Chapters 4 through 6 are devoted to giving a realistic study of the geometry and
kinematics of all types of gears. The study of gear reduction units is very important
for machine application.
Chapter 7 is concerned with the study of force analysis in mechanisms. Force
analysis is divided into three parts—static force analysis, friction force analysis,
and dynamic force analysis. In this book, the traditional graphical method is used
in addition to the analytical method. The analytical method lays down the founda-
tion for using math software to perform the analysis. Programs using MathCAD are
presented for complete analysis of all kinds of mechanisms, which include position
analysis, velocities and acceleration analysis, and force analysis. This chapter also
includes the study of the torque variation and the use of flywheels to reduce the speed
variation.
xvii
Chapter 8 covers the study of balancing of machines. It explains how to balance
rotating parts and reciprocating parts. In-place balancing of machines using vibra-
tion measurements is also presented.
xix
xix
Author
Author
Dr. Mahmoud
Dr. Mahmoud Mostafa
Mostafa is is currently
currently aa professor
professor in
in the
the mechanical
mechanical engineering
engineering
department, Faculty
department, Faculty of
of Engineering,
Engineering, University
University of
of Alexandria.
Alexandria. He He received
received his
his BSc
BSc
degree in
degree in mechanical engineering from
mechanical engineering from the
the University
University ofof Cairo.
Cairo. HeHe also
also received
received his
his
MSc and
MSc and PhD
PhD degrees from Oregon
degrees from Oregon State
State University.
University. HeHe held
held several
several positions
positions such
such
as research
as research engineer
engineer in
in E.I.
E.I. Du
Du Pont
Pont Company,
Company, USA,
USA, June
June 1964;
1964; visiting
visiting professor
professor in
in
University of Riyadh,
University of Riyadh, Saudi
Saudi Arabia; and visiting
Arabia; and professor in
visiting professor in Beirut Arab University.
Beirut Arab University.
Dr. Mostafa
Dr. Mostafa was the head
was the head ofof the
themechatronics
mechatronics department
department at at Alexandria
Alexandria High
High
Institute of Engineering
Institute of Engineering andand Technology
Technology andand is still supervising
is still supervising thethe department.
department.
His area
His area of
of research
research is
is in
in the
the fields
fields of
of mechanical vibrations, kinematics
mechanical vibrations, kinematics ofof machin
machin-
ery, and
ery, and synthesis
synthesis of
of mechanisms.
mechanisms. He He was
was aa consultant
consultant for several corps
for several corps in Egypt.
in Egypt.
He attended
He attended international
international conferences
conferences inin the United States,
the United States, Canada,
Canada, Pakistan, and
Pakistan, and
Egypt. He has
Egypt. He has several
several inventions,
inventions, which
which incorporate
incorporate certain
certain mechanisms.
mechanisms.
xxi
xxi
Mechanisms
1
1.1 DEFINITIONS
Machine: A machine, according to Reuleaux, is a combination of resistant
bodies (rigid, elastic, or fluid) so arranged that by their means the mechani-
cal forces in nature can be compelled to produce some effect or work
accompanied by certain determinate motions. Figure 1.1 shows a cross sec-
tion of a single-cylinder engine (or compressor). For an engine, a mixture
of air and vapor of flammable fluid enters the cylinder, is ignited, pushes
the piston, and the connecting rod, which in turn causes the crank to rotate.
Thus, the engine transmits the gas force to be a torque on the crank. Also,
it converts the reciprocating motion of the piston to a rotary motion for the
crank. The function of the compressor is opposite to the engine.
Mechanism: A combination of bodies meant for transmitting, controlling, or
constraining the relative motion between the bodies. If we look at a machine
only from the point of view of motion, then it is a mechanism Figure 1.2
shows the skeleton outline of an engine and is considered to be a mechanism.
Planar and spatial mechanisms: Mechanisms can be divided into planar mecha-
nisms and spatial mechanisms according to the relative motion of rigid bodies.
In planar mechanisms, all the relative motions of rigid bodies are in one plane
or in parallel planes. If there is any relative motion between the bodies that is
not in the same plane or in parallel planes, the mechanism is called a spatial
mechanism. In other words, planar mechanisms are essentially two dimen-
sional, whereas spatial mechanisms are three dimensional. This chapter covers
only planar mechanisms.
Kinematics: Kinematics of mechanisms is concerned with the motion of the
parts without considering the actual shape of the bodies or the forces in a
machine. In other words, kinematics deals with the motion, velocity, and
acceleration of the parts.
Kinetics: Kinetics deals with all the forces in a machine, including the forces
resulting from the masses and the acceleration.
Dynamics: Dynamics is a combination of kinematics and kinetics.
Links: A link is defined as any part of a machine having motion relative to
some other part. It must be capable of transmitting a force. There are three
types of links:
1. Rigid links, which may transmit tension or compressive forces such as
crank, connecting rod, and piston
2. Tension links, which transmit only tensile forces such as belts, ropes,
and chains
3. Compression links, which transmit only compressive force, for exam-
ple, the fluid in hydraulic jacks or the automobile braking system
1
2 Mechanics of Machinery
//////////
//if
FIGURE 11 A cross section of a single-cylinder engine.
(a)
(b) (c)
FIGURE 1.3 (a) Represents a door connection, (b) and (c) represent the revolute joints.
/////////
(a) (b)
FIGURE 1.4 Representation of prismatic joint. (a) Link slides inside another (b) link slide
on the surface of another.
0
(a)
////7
(b)
FIGURE 1.5 (a) Represents a higher pair joint, (b) represents the equivalent higher pair joint.
For example, for a revolute pair (Figure 1.3b and c), relative motion between
the links is a rotational motion about the joint. So, the revolute pair has only
one DOF. This applies to prismatic pairs also (Figure 1.4) for which the rela-
tive motion is sliding motion. For higher pairs (Figure 1.5a), the number of
DOFs is two. This is because the joint allows both rotational and translational
motions as demonstrated in Figure 1.5b. For a spherical joint (Figure 1.6),
the motion is not restricted to certain directions. Thus, it has infinite DOFs.
If the number of DOFs of a chain is zero or negative, then it forms a structure,
that is, there is no relative motion between the links.
The number of DOFs of a mechanism is also called the mobility of the device.
Mobility of a device is the number of input parameters (usually pair vari-
ables) that must be independently controlled to bring the device into a par-
ticular position.
Important: The number of pairs at a joint is equal to the number of links con-
nected to the joint subtracted by one.
DOFs = 3(n — 1) — 2/ — h
Where
EXAMPLE 1.1
(a)
n=4
/=4
h=0
DOFs=3x(4-1)-2x4-1x0
=1
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for a greater sin. The magistrates firmly asserted in court and out
that “meekness is ye chojsest orniment for a woman.”
Joane Andrews sold in York, Maine, in 1676, two stones in a firkin
of butter. For this cheatery she “stood in towne meeting at York and
at towne meeting at Kittery till 2 hours bee expended, with her
offense written upon a paper in capitall letters on her forehead.” The
court record of one woman delinquent in Plymouth, in 1683, is grimly
comic. It seems that Mary Rosse exercised what was called by the
“painful” court chronicler in a triumph of orthographical and
nomenclatory art, an “inthewsiastickall power” over one Shingleterry,
a married man, who cringingly pleaded, as did our first father Adam,
that “hee must doo what shee bade him”—or, in modern phrase, that
she hypnotized him. Mary Rosse and her uncanny power did not
receive the consideration that similar witches and works do
nowadays. She was publicly whipped and sent home to her mother,
while her hypnotic subject was also whipped, and I presume sent
home to his wife.
It should be noted that in Virginia, under the laws proclaimed by
Argall, women were in some ways tenderly regarded. They were not
punished for absenting themselves from church on Sundays or
holidays; while men for one offence of this nature had “to lie neck
and heels that night, and be a slave to the colony for the following
week; for the second offence to be a slave for a month; for the third,
for a year and a day.”
It is curious to see how long and how constantly, in spite of their
severe and manifold laws, the pious settlers could suffer through
certain ill company which they had been unlucky enough to bring
over, provided the said offenders did not violate the religious rules of
the community. We might note as ignoble instances, Will Fancie and
his wife, of New Haven, and John Dandy and his wife, of Maryland.
Their names constantly appear for years in the court records, as
offenders and as the cause of offences. John Dandy at one time
swore in court that all his “controversies from the beginning of the
World to this day” had ceased; but it would have been more to the
purpose had he also added till the end of the world, for his violence
soon brought him to the gallows. Will Fancie’s wife seemed capable
of any and every offence, from “stealing pinnes” to stealing the
affections of nearly every man with whom she chanced to be thrown;
and the magistrates of New Haven were evidently sorely puzzled
how to deal with her.
I have noted in the court or church records of all witch-ridden
communities, save in the records of poor crazed and bewildered
Salem, where the flame was blown into a roaring blaze by “the
foolish breath of Cotton Mather,” that there always appear on the
pages some plain hints, and usually some definite statements, which
account for the accusation of witchcraft against individuals. And
these hints indicate a hated personality of the witch. To illustrate my
meaning, let me take the case of Goody Garlick, of Easthampton,
Long Island. In reading the early court records of that town, I was
impressed with the constant meddlesome interference of this woman
in all social and town matters. Every page reeked of Garlick. She
was an ever-ready witness in trespass, boundary, and slander suits,
for she was apparently on hand everywhere. She was present when
a young man made ugly faces at the wife of Lion Gardiner, because
she scolded him for eating up her “pomkin porage;” and she was
listening when Mistress Edwards was called a base liar, because she
asserted she had in her chest a new petticoat that she had brought
from England some years before, and had never worn (and of
course no woman could believe that). In short, Goody Garlick was a
constant tale-bearer and barrator. Hence it was not surprising to me
to find, when Mistress Arthur Howell, Lion Gardiner’s daughter, fell
suddenly and strangely ill, and cried out that “a double-tongued
naughty woman was tormenting her, a woman who had a black cat,”
that the wise neighbors at once remembered that Goody Garlick was
double-tongued and naughty, and had a black cat. She was speedily
indicted for witchcraft, and the gravamen appeared to be her
constant tale-bearing.
In 1706 a Virginian goody with a prettier name, Grace Sherwood,
was tried as a witch; and with all the superstition of the day, and the
added superstition of the surrounding and rapidly increasing negro
population, there were but three Virginian witch-trials. Grace
Sherwood’s name was also of constant recurrence in court annals,
from the year 1690, on the court records of Princess Anne County,
especially in slander cases. She was examined, after her indictment,
for “witches marks” by a jury of twelve matrons, each of whom
testified that Grace was “not like yur.” The magistrates seem to have
been somewhat disconcerted at the convicting testimony of this jury,
and at a loss how to proceed, but the witch asserted her willingness
to endure trial by water. A day was set for the ducking, but it rained,
and the tenderly considerate court thought the weather unfavorable
for the trial on account of the danger to Grace’s health, and
postponed the ducking. At last, on a sunny July day, when she could
not take cold, the witch was securely pinioned and thrown into Lyn
Haven Bay, with directions from the magistrates to “but her into the
debth.” Into the “debth” of the water she should have contentedly
and innocently sunk, but “contrary to the Judgments of all the
spectators” she persisted in swimming, and at last was fished out
and again examined to see whether the “witches marks” were
washed off. One of the examiners was certainly far from being
prepossessed in Grace’s favor. She was a dame who eight years
before had testified that “Grace came to her one night, and rid her,
and went out of the key hole or crack in the door like a black cat.”
Grace Sherwood was not executed, and she did not die of the
ducking, but it cooled her quarrelsome temper. She lived till 1740.
The point where she was butted into the depth is to this day called
Witches Duck.
Grace Sherwood was not the only poor soul that passed through
the “water-test” or “the fleeting on the water” for witchcraft. In
September, 1692, in Fairfield, Conn., the accused witches “Mercy
Disburrow and Elizabeth Clauson were bound hand and foot and put
into the water, and they swam like cork, and one labored to press
them into the water, and they buoyed up like cork.” Many cruel
scenes were enacted in Connecticut, none more so than the
persistent inquisition of Goodwife Knapp after she was condemned
to death for witchcraft. She was constantly tormented by her old
friends and neighbors to confess and to accuse one Goody Staples
as an accomplice; but the poor woman repeated that she must not
wrong any one nor say anything untrue. She added:—
The truth is you would have me say that goodwife Staples
is a witch but I have sins enough to answer for already, I know
nothing against goodwife Staples and I hope she is an honest
woman. You know not what I know. I have been fished withall
in private more than you are aware of. I apprehend that
goodwife Staples hath done me wrong in her testimony but I
must not return evil for evil.
Being still urged and threatened with eternal damnation, she finally
burst into bitter tears, and begged her persecutors to cease, saying
in words that must have lingered long in their memory, and that still
make the heart ache, “Never, never was poor creature tempted as I
am tempted! oh pray! pray for me!”
The last scene in this New England tragedy was when her poor
dead body was cut down from the gallows, and laid upon the green
turf beside her grave; and her old neighbors, excited with
superstition, and blinded to all sense of shame or unwomanliness,
crowded about examining eagerly for “witch signs;” while in the
foreground Goodwife Staples, whose lying words had hanged her
friend, kneeled by the poor insulted corpse, weeping and wringing
her hands, calling upon God, and asserting the innocence of the
murdered woman.
It is a curious fact that, in an era which did not much encourage
the public speech or public appearance of women, they should have
served on juries; yet they occasionally did, not only in witchcraft
cases such as Grace Sherwood’s and Alice Cartwright’s,—another
Virginia witch,—but in murder cases, as in Kent County, Maryland;
these juries were not usually to render the final decision, but to
decide upon certain points, generally purely personal, by which their
wise husbands could afterwards be guided. I don’t know that these
female juries shine as exemplars of wisdom and judgment. In 1693 a
jury of twelve women in Newbury, Mass., rendered this decision,
which certainly must have been final:—
Wee judge according to our best lights and contients that
the Death of said Elizabeth was not by any violens or wrong
done to her by any parson or thing but by some soden stoping
of hir Breath.
In Revolutionary days a jury of “twelve discreet matrons” of
Worcester, Mass., gave a decision in the case of Bathsheba
Spooner, which was found after her execution to be a wrong
judgment. She was the last woman hanged by law in Massachusetts,
and her cruel fate may have proved a vicarious suffering and means
of exemption for other women criminals.
Women, as well as men, when suspected murderers, had to go
through the cruel and shocking “blood-ordeal.” This belief, supported
by the assertions of that learned fool, King James, in his
Demonologie, lingered long in the minds of many,—indeed does to
this day in poor superstitious folk. The royal author says:—
In a secret murther, if the dead carkas be at any time
thereafter handled by the murtherer, it will gush out of blood.
Sometimes a great number of persons were made to touch in turn
the dead body, hoping thus to discover the murderer.
It has been said that few women were taught to write in colonial
days, and that those few wrote so ill their letters could scarce be
read. I have seen a goodly number of letters written by women in
those times, and the handwriting is comparatively as good as that of
their husbands and brothers. Margaret Winthrop wrote with precision
and elegance. A letter of Anne Winthrop’s dated 1737 is clear,
regular, and beautiful. Mary Higginson’s writing is fair, and Elizabeth
Cushing’s irregular and uncertain, as if of infrequent occurrence.
Elizabeth Corwin’s is clear, though irregular; Mehitable Parkman’s
more careless and wavering; all are easily read. But the most
beautiful old writing I have ever seen,—elegant, regular, wonderfully
clear and well-proportioned, was written by the hand of a woman,—a
criminal, a condemned murderer, Elizabeth Attwood, who was
executed in 1720 for the murder of her infant child. The letter was
written from “Ipswitch Gole in Bonds” to Cotton Mather, and is a most
pathetic and intelligent appeal for his interference to save her life.
The beauty and simplicity of her language, the force and directness
of her expressions, her firm denial of the crime, her calm religious
assurance, are most touching to read, even after the lapse of
centuries, and make one wonder that any one—magistrate or priest,
—even Cotton Mather—could doubt her innocence. But she was
hanged before a vast concourse of eager people, and was declared
most impenitent and bold in her denial of her guilt; and it was
brought up against her, as a most hardened brazenry, that to cheat
the hangman (who always took as handsel of his victim the garments
in which she was “turned off”), she appeared in her worst attire, and
announced that he would get but a sorry suit from her. I do not know
the estate in life of Elizabeth Attwood, but it could not have been
mean, for her letter shows great refinement.
CHAPTER IV.
BOSTON NEIGHBORS.