1 2 3 4 5 6 7 8 9

TRUMPF-MASCHINEN-AUSTRIA

TRUMPF

Schaltplan
Schematics
Plan de Couplage

TruBend

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 800.000
a TrumaBend SHS
gez. 18.06.03 566ha GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 0
gepr. B03-6A-US-ABB2
TruBend 5085 - 5320 6-axes_USA 11-2007

d A-4061 Pasching TruBend 38 Bl.

 10 11 12 13 14 15 16 17 18 19

Installation Sheet No. Page description Ident-No. Location Date Name

.IVZ 1 Blattübersicht SHS 16.10.2006poetzlwe

.IVZ 2 Blattübersicht SHS 16.10.2006poetzlwe

0 TrumaBend 800.000 SHS 18.06.03 566ha

1 HYDRAULIC MOTOR + POWER SUPPLY 800.104 SHS 08.10.2007poetzlwe
2 EM.-STOP / SAFETY CIRCUIT 800.203 SHS 07.05.2004kasperma
3 CONTROL PROTECTIVE DOOR BACK 800.301 SHS 07.05.2004kasperma
4 SOFT START UP /U-POWER 800.404 SHS 26.05.04 kasperma
5 OPERATORS CONTROL PANEL 800.501 SHS 07.05.2004kasperma
6 DIG. INPUT OUTPUTS 800.600 SHS 22.07.03 566ha
7 VALVES/CONTROL SWITCHES 800.703 SHS 07.05.2004kasperma
8 POWER SUPPLY CONTROLLER 800.801 SHS 07.05.03 kasperma
9 X1-AXIS (CNC) 800.900 SHS 22.07.03 566ha
10 I-AXIS PNEUMATIC 2.POS 801.000 SHS 24.09.03 Kam
11 CNC I-AXIS 801.101 SHS 05.09.2005poetzlwe
12 R1-AXIS (CNC) 801.201 SHS 24.05.04 kasperma
13 UP/UN-CLAMPING DEVICE 801.300 SHS 22.07.03 566ha
14 SHEET-SUPPORT 1nd SUPPORT 801.401 SHS 26.05.2004kasperma
15 SHEET-SUPPORT 2nd SUPPORT 801.501 SHS 26.05.2004kasperma
16 V-AXIS CNC 801.600 SHS 18.11.03 Kam
17 Z1-AXIS (CNC) 801.700 SHS 22.07.03 566ha
18 Z2-AXIS (CNC) 801.800 SHS 22.07.03 566ha
19 X2-AXIS (CNC) 801.900 SHS 22.07.03 566ha
20 R2-AXIS (CNC) 802.001 SHS 26.05.04 kasperma
21 OPTION LIGHTING 802.100 SHS 22.07.03 566ha
22 ÖLCOOLER TEMP NIV CONTROL 802.201 SHS 18.11.03 Kam
24 2. OPERATORS CONTROL PANEL 802.401 SHS 07.05.2004kasperma
25 OPTIONAL COOLING UNIT DEVICE P 802.502 SHS 07.05.04 kasperma
26 CAN/I-PC 802.602 SHS 07.05.04 kasperma
27 BENDING ANGLE MEASUREMENT 802.700 SHS 22.07.03 566ha
28 MODE - ROBOT 802.801 SHS 07.05.04 kasperma
29 BENDGUARD 802.901 SHS 22.07.03 566ha
32 OPTIONAL FOOT SWITCH 803.200 SHS 11.05.2004kasperma
33 TWO HAND 800.503 SHS 18.05.2005poetzlwe
34 FOUR HAND-/2nd TWO HAND TRIP G 802.402 SHS 18.05.2005poetzlwe
35 LIGHT-GUARD (MERLIN) 802.301 SHS 18.05.2005poetzlwe

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

Trumpf Maschinen Austria
a Blattübersicht SHS .IVZ
gez. 0 5 . 1 1 . 2 0 0 7p o e t z l w e GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 1
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 20 21 22 23 24 25 26 27 28 29

Installation Sheet No. Page description Ident-No. Location Date Name

36 INTERFACE BENDMASTER 102.538 SHS 27.09.2005poetzlwe
37 INTERFACE BENDMASTER 102.539 SHS 27.09.2005poetzlwe
38 BEDIENKONSOLE BENDMASTER 800.500 SHS 27.09.2005poetzlwe

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

Trumpf Maschinen Austria
a Blattübersicht SHS .IVZ
gez. 0 5 . 1 1 . 2 0 0 7p o e t z l w e GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 2
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 -1X03 L 1 L 2 L 3 N PE 11 12 13 14 15 16 17 18 19

5085 5130 5170 5230 5320

D1

1 3 -DISC11 U <
POWER 10,5kW 15kW 21kW 36kW 36kW
D2 VOLTAGE 3x460V/60Hz 3x460V/60Hz 3x460V/60Hz 3x460V/60Hz 3x460V/60Hz
0,5A
1 3 5
2 4
1 3 5 -CB12.1
MAIN FUSE 35A 50A 50A 80A 80A
20A FEEDING
-DISC11 2 4 6 AWG14 AWG10 AWG10 AWG4 AWG4
6 CROSS SECTION MTR11
-CB13 2 4
bn 3 C R O S S S E C T I O N F R O M F U 11,25 0 / A W G 1 6 1,50/AWG16 1,50/AWG16 1,50/AWG16 1,50/AWG16

-T13 63VA -LS14

PE L1 L2 L3 sn 4
-KS14
MAINS
-SUP71
LOAD

T1 T2 T3
3x460 V +/- 5% 60Hz
T1 T2 T3 1L1/80
1L2/80
1L3/80
-OL11
PE/80
L1 L2 L3 6mm2 T1 T2 T3
18,5-54,5A AWG10
7,5A
-OL12
L2 L1 L3 t-start=about 5 sec
U=mid-position
L1 L2 L3
-A10 t-stop=0sec.

PE
L1
L2
L3
T1 T2 T3 sek.
230VAC
-X2 1 2 3
sek.
-PWS13 110VAC
24VDC

MTR11
24VDC
0V

12VDC
0V
-MTR11 1 1 1 1 1 1 1 1
W1 U2
8A 10A 10A 10A 1,6A 4A 4A 4A
V1 M V2 2 2 2 2 2 2 2 2
U1
3~ W2
-CB14 -CB15 -CB16 -CB17 -CB18 -CB19 -CB20 -CB21
1
1A 24V
PE
3x400V/690V 2
-CB22
0V
+24V

ENGINE PROTECTION

B1.0V1
B1.0V2
B2.0V1
B2.0V2
B3.0V1
B3.0V2

B0.S/S1
B0.S/S2
B1.24V1
B2.24V1
B3.24V1
B3.24V2

5085 17,8A -A20

L4/48

5130 29A
L4 L21 L22 L7 L19 L20 L8
PCSS
-X2 L23 L24 -X2 L6 -X1 -X2 -X2 -X1 -X2 -X1 -X1
24V-F16/80

-X2
5170 35A L4 PE PE
-X2 PE -X1 L6 -X2 -X2 -X1
5230 42A

5320 54,5A -X1 PE

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 800.104
a HYDRAULIC MOTOR + POWER SUPPLY SHS
gez. 0 8 . 1 0 . 2 0 0 7p o e t z l w e GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 1
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 20 21 22 23 24 25 26 27 28 29

PCSS
-A20
.42

B2.X4

B2.Y0
B2.Y1
B2.X1
B2.X0
B2.Y6
B2.X6
B0.X15
B0.X4
B2.Y4
B2.Y5
B2.X5
B1.Y7
B1.X7
B0.X14
B0.X13
B0.X12
-X2 4 -X2 6
-X2 10 -X1 63 -X1 68 -X1 72
PWR24V-1 PWR24V-4 OBLIQUE BACK
11 21 POSITION br LEFT ws ws ws
LEFT RIGHT
LEFT
-LS26 -PRS23 Reed Reed Reed
-1A2 .23 .25
-PB21.1 12 -PB21.1 22 gn br -PRS23.2 br -PRS23.1 br
.260
.22 .21 .26 .27
-X2 11 -X1 64 -X1 69 -X1 73
PWR24V-3 PWR24V-6 OBLIQUE
POSITION BACK
RIGHT br RIGHT ws
-X2 5 -X2 7 Reed
-LS26.1
.24 gn -PRS23.3 br
-X1 16 -X1 18 .26
-X2 12 -X1 65

1 2 3 11 12 13

-FTS42 -FTS42
.22 .21
4 .51 14

12 22

-COS21 -COS21
.22 11 .21 21
-X1 17 -X1 19
-X2 L4 -X1 L4

-X1 30 -X1 32 -X2 13 -X1 66 -X1 70 -X1 74 -X1 -X1 -X1

X1-30/245 X1-32/245
75 71 67
WHEN A 2ND
TWO-HAND/FOOT-CONTROL
IS INSETTED,THE
BYPASS LINE HAS TO BE ws ws
REMOVED!
bl bl bl bl
-LS26 -LS26.1 -PRS23 Reed -PRS23.3 Reed -PRS23.2 Reed -PRS23.1 Reed
-X1 31 -X1 33 .23 .23 .25 sw .25 sw .26 sw .27 sw
X1-31/245 X1-33/245 ge ge

-X2 14 -X2 15

X2-14/225 X2-15/225

EM.-STOP UPPER BEAM PROTECTIVE DOOR PROTECTIVE DOOR

OBLIQUE BACK LEFT und RIGHT
POSITION

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 800.203
a EM.-STOP / SAFETY CIRCUIT SHS
gez. 0 7 . 0 5 . 2 0 0 4k a s p e r m a GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 2
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 30 31 32 33 34 35 36 37 38 39

220V/50Hz
-X2 L4 -X2 L19
24V/DC
-X2 L8

-X2 PE

-X2 60 -X2 66

13 13
-CR32 -CR33
14 14

-X2 61 -X2 67
1.4 1.4
-PB31 -PB32
1.1 1.1 -X2 64 -X2 58

11 11
-CR33 -CR32
12 12 -X2 PE

-X2 56 -X2 62 -X2 65 -X2 59 -X2 68 -X2 69

BROWN BLACK BLUE
+ + -XS36 -XS36 -XS36 -XS36 -XS37 1 -XS37 2
-CR32 -CR33 1 2 3 PE
- -
-LS36 -LS36.1
-X2 57 -X2 63
F
LIMIT SWITCH
PROTECTIVE DOOR -S39
-X2 L6
0V
11 12 11 12 br sw bl PE
.37 .36 CATCHING DEVICE
13 14 13 14 M
.36 .37
-MTR26
3~

PROTECTIVE DOOR PROTECTIVE DOOR PROTECTIVE DOOR BACK

BACK BACK 220V
DOWN UP 260W
15 U/min

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 800.301
a CONTROL PROTECTIVE DOOR BACK SHS
gez. 0 7 . 0 5 . 2 0 0 4k a s p e r m a GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 3
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 40 41 42 43 44 45 46 47 48 49

-X2 L4 -X2 L4
24V/DC NOT APPLICABLE
HYDRAULICS CYCLE START FOR OPTION BH
BRACKET NOT USED
-X1 53 -X1 54
FEEDBACK
PCSS CONTROL LOOP
-A20 21
.20 B1.Y2 -CON37

L4/16
.45 1 22
2 13
-PS35 P -F10 -PS295 P 41
3 14 2 -CON31
42 13 33
-CON37 -CON37
B1.X5 B1.Y5 14 34
-X1 51

-A20 PCSS
A1 14/23 1 .42
-A10 .50
24V_R/124

A2 24 B3.Y01H B3.Y01L
1 31 75 51 53

IU400
-A47
.70
E.03 E.00 E.01 E.04
-A61 0 30 40 5 7 9 11 13 15 50 52 74 3
.61 FIELD BUS CLIMB
A1 A1
-CON31 -CON37
A2 A2
ab V2300

-X2 L6 -X2 L6
0V 1 2 13 14
.82 .48
3 4 21 22
.82 .46
5 6 33 34
.82 .48
13 14 43 44
.103
23 24
33 34

41 42 .46

STARTING UP HYDRAULICS FILTER MOTOR NO AIR- CYCLE START ENABLE

FINISHED DIRTY GUARD ONLY PRESSURE CONTROLLER POWER
SHEET-SUPPORT IU400
I-AXIS PNEUMATIC HYDRAULIK

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 800.404
a SOFT START UP /U-POWER SHS
gez. 26.05.04 kasperma GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 4
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 50 51 52 53 54 55 56 57 58 59

OPERATORS CONTROL PANEL

LCD PUSH BUTTON

POWER INTERFACE
-A55

X2 1 2 3 1 2 3 24V GND GND A B

-LT50 1
X1 3
-FTS42.1 -FTS42.1
-FTS42 4 -FTS42 4 .54 4 .53 2
.22 .51 .382 -XS56 1 -XS56 2 -XS57 -XS57 -XS57
K330
.52 .380 5 2 3
-RES50

-X1 28 -X1 29

- X 1 2 6- X 1 2 7 - X 1 2 0- X 1 2 1 -X1 22 -X1 23 - X 1 2 4- X 1 2 5 -X1 L4 -X1 L6

-X1 L4
24V/DC
WHEN A 2ND
-X1 37
X1-37/244
5
2
3
4
6
7
8

TWO-HAND/FOOT-CONTROL
IS INSETTED,THE - X 1 38
BYPASS LINE HAS TO BE X1-38_AUF/224
-XS47
REMOVED!
X1-38/245
5 2 3 4 6 7 8

Serielle
INTERFACE
.45
-A290 PCI3 / COM 4
.247

B2.Y2
B2.X2
B0.X0
B0.X3
B0.X2

- A.27 00

B3.Y03H
B3.Y03L
PCSS I-PC OB781

FTS42.....FOOTSWITCH DOWN
FTS42.1...FOOTSWITCH UP

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 800.501
a OPERATORS CONTROL PANEL SHS
gez. 0 7 . 0 5 . 2 0 0 4k a s p e r m a GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 5
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 60 61 62 63 64 65 66 67 68 69

X202.2/95
X202.3/95
X202.7/95
-A61 FIELD BUS CLIMB
.42
.102 BUS COUPLER 8x Dig 8x Dig 2x Dig 2x Dig 2x Dig 8x Dig 2xREL.
IN IN OUT OUT OUT OUT AUSG.-
2A 2A 2A 0.5A KLEMME
CANL
GND
CANH

24V 0V + - PE BUS END TERMINAL

-X2 L4 L6 -X2 PE

X202.2/95
X202.3/95
X202.7/95
ON
1
2
3
4
5
6
7
8
DIP

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 800.600
a DIG. INPUT OUTPUTS SHS
gez. 22.07.03 566ha GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 6
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 70 71 72 73 74 75 76 77 78 79

OPT 5230/5320
?

-SOL64 -SOL66 -SOL67 -SOL68 -SOL75.1 -SOL76.1 -SOL76 -SOL77

1 1 1 1 1 1 1 1 1
-SOL63
2 2 2 2 2 2 2 2 2

54 UP 1 55 56 DOWN 1 57 58 UP 1 59 60 DOWN 1 61 62 UP 2 63 64 DOWN 2 65 66 UP 2 67 68 DOWN 2 69 7P

0RESSUR7
E1
LEFT LEFT RIGHT RIGHT LEFT LEFT RIGHT RIGHT
-A47 A B A B A B A B UP
.47
.74 IU400 8 10 12 14 32

-X2 -X2 -X2 -X2 -X2 -X2 -X2 -X2 -X2 45

29 PE 30 PE 31 PE 32 PE
2 ws 2 ws 2 ws 2 ws
POSITION MONITORING 1 FEEDBACK POSITION-CONTROL OF POSITION MONITORING 2 -B61 -B62 -B74 -B75
REGULATING VALVE PRESSING VALVES FOR HOLDING-HIGH REGULATING VALVE
LEFT RIGHT LEFT RIGHT
1 1 1 1
OPT 5230/5320
-X2 L4 -X2 L4 -X2 L4 -X2 L4 -X2 L4 -X2 L4 -X2 L4 -X2 L4
-PRS61 -PRS62 - P R S 6 5 - P R S 6 7 -PRS68 -PRS74 -PRS75
24V/DC br br br br br br
1 1 1 1 1 1 1
3 3 3 3 3 3 3
4 4 4 4 4 4 4 1
bl bl bl bl bl bl bl
-X2 L6 L6 -X2 L6 -X2 L6 -X2 L6 -X2 L6 -X2 L6 -X2 L6 -SOL61
2
0V
BRACKET NOT USED BEI -X2 L6
5230 and 5320 0V

-X2 37 -X2 38 -X2 28 -X2 41 -X2 42 -X2 39 -X2 40

sw sw sw sw sw

-A20 B0.X8 B0.X9 B0.X7 B0.X5 B0.X6 B0.X10 B0.X11

.50
.240 OPT 5230/5320
PCSS
B3.Y6H B3.Y6L B3.Y7H B3.Y7L B1.Y01

-X2 16 -X2 18 -X2 43

LEFT RIGHT LEFT RIGHT
1 1 1 FEEDBACK 1 FEEDBACK 1 FEEDBACK 2 FEEDBACK 2
45
SOL62 -SOL63.1 -SOL60
2 2 2 -A47
-X2 17 -X2 19 -X2 44 .70
.163 IU400

FAST FAST PRESSING ENABLE

DOWN DOWN Y_AXIS
LEFT RIGHT

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 800.703
a VALVES/CONTROL SWITCHES SHS
gez. 0 7 . 0 5 . 2 0 0 4k a s p e r m a GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 7
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 80 81 82 83 84 85 86 87 88 89

3x460VAC
1L1/19
1L2/19
1L3/19
PE/19

1 3 5
-CB12
10A 2 4 6

1 3 5
-CON31
2 4 6

-X1 58
-X1 57
-X1 56
-X1 PE

L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE

X10 X10 X10 X10 X10 X10

X1-AXIS R1-AXIS X2-AXIS R2-AXIS Z1-AXIS Z2-AXIS
-PWS80 -PWS100 -PWS170 -PWS180 -PWS150 -PWS160
.90 X21 RB .120 X21 RB .190 X21 RB .200 X21 RB .170 X21 RB .180 X21 RB
X11 X22 RB X11 X22 RB X11 X22 RB X11 X22 RB X11 X22 RB X11 X22 RB

U+
U+
U-
U-
U+
U+
U-
U-
U+
U+
U-
U-
U+
U+
U-
U-
U+
U+
U-
U-
U+
U+
U-
U-

GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND

+24V
+24V
+24V
+24V
+24V
+24V
+24V
+24V
+24V
+24V
+24V
+24V

-X1 55

RB
-RES81
RB

24V-F16/16
-X1 L6
0V

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 800.801
a POWER SUPPLY CONTROLLER SHS
gez. 07.05.03 kasperma GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 8
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 90 91 92 93 94 95 96 97 98 99

-X1 L4 -X1 L4
-X1 7
24V/DC
-X100 L4
sw sw

-LS80 -LS81
X1-AXIS bl X1-AXIS bl
BACK FRONT

-X1 8 -X100 1 -X100 2

X202.2/60
X202.3/60
X202.7/60
- X 1 1 5 - X 1 L 6- X 1 1 -X1 2

10 11 12 2
X-200 3
X-101
-PWS80 7
X-4 X-20 X-2
.80
2 4 5 8 12 13 15 U V W PE 1 2 3 4

X202.2/125
X202.3/125
X202.7/125

10
12
6
1
2
5
8
1
2
3
PE
6
5
8
7
-MTR80
-END80_R
U V W PE
TH
M
-B80
R -MTR80 3~
TH

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 800.900
a X1-AXIS (CNC) SHS
gez. 22.07.03 566ha GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 9
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 100 101 102 103 104 105 106 107 108 109

-X1 L4 -X1 L4
24V/DC
-X1 L4 -X1 L4 -X1 L4 -X1 L4
LIMIT SWITCH LIMIT SWITCH LIMIT SWITCH LIMIT SWITCH

1
1
I-AXIS I-AXIS I-AXIS I-AXIS
-PRS94.1 -PRS96.1
BACK BACK MID-POSITION MID-POSITION
RIGHT LEFT RIGHT LEFT
-PRS94.1 -PRS94 -PRS96.1 -PRS96
bn bn bn bn
sw sw sw sw
bl bl bl bl

-PRS94.1 -PRS94.1 -PRS96.1 -PRS96.1

3
2
3
2
-X1 50 -X1 L6 -X1 50 -X1 L6 -X1 49 -X1 L6 -X1 49 -X1 L6

E.08 E.10
FIELD BUS CLIMB FIELD BUS CLIMB
-A61 -A61
.61 .102
.107 A.07 .130 A.08
CONNECTION 0.7 - 13
und X1/46 - 14
NOT APPLICABLE
FOR OPTION
CNC I-V-AXIS CNC
-X1 L4
13 if Option 23
-CON31 CNC I-Achse -CON31
14 24
X1-79
-X1 46 -X1 44

1 1
-SOL97 -SOL98
2 2

-X1 47 -X1 45
-X1 L6 -X1 L6
0V

I-AXIS I-AXIS
TO THE BACK TO THE FRONT

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 801.000
a I-AXIS PNEUMATIC 2.POS SHS
gez. 24.09.03 Kam GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 10
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 110 111 112 113 114 115 116 117 118 119

-X1 L4 -X1 L4
24V/DC

43
-K37
44

-X1 79

-X1 -X1 -X1 -X1

L6 L6 L6 L6
-X265

-R226

W90
W91

R120

W90.1 W91.1
CAN_H_I
CAN_GND
CAN_L

br
ws
bl
sw
br
ws
bl
sw
CAN_GND

br
ws
CAN_H
CAN_L

GND_ES
GND_ST
GND_ES
GND_ST

24VDC_ES
24VDC_ST
24VDC_ES
24VDC_ST

CAN_H_3_A
CAN_L_4_A
CAN_H_3_B
CAN_L_4_B
CAN_H_3_A
CAN_L_4_A
CAN_H_3_B
CAN_L_4_B

CAN_GND_2_A
CAN_GND_2_B
CAN_GND_2_A
CAN_GND_2_B

-M90 -M91

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 801.101
a CNC I-AXIS SHS
gez. 0 5 . 0 9 . 2 0 0 5p o e t z l w e GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 11
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 120 121 122 123 124 125 126 127 128 129

-X1 L4 -X1 L4
-X1 7
24V/DC
-X100 L4
sw sw

-LS100 -LS101
R1-AXIS bl R1-AXIS bl
UPWARDS DOWN

-X100 3 -X100 4

X202.2/95
X202.3/95
X202.7/95
- X 1 L 6- X 1 3 -X1 4

10 11 12 2
X-200 3
X-101
-PWS100 7
X-4 X-20 X-2
.82
2 4 5 8 12 13 15 U V W PE 1 2 3 4

X202.2/185
X202.3/185
8 7 6 5 -CR100 X202.7/185
X-302
X-301 X-300
1 2 3 4 +24V GND

-X1
L6

24V_R/48

10
12
6
1
2
5
8
1
2
3
PE
6
5
8
7
-END100_R -MTR100
U V W PE
TH
M
-B100
R -MTR100 3~
B+ TH
-SOL100
B-

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 801.201
a R1-AXIS (CNC) SHS
gez. 24.05.04 kasperma GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 12
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 130 131 132 133 134 135 136 137 138 139

-X2 L4 -X2 L4
24V/DC

-X2 L4 -X2 L4

1 1
-PS113 P -PS116.1 P
3 UD- 3 LD-
PRESSURE PRESSURE

E.05 E.06
OW LOCKED UW LOCKED

-A61 FIELD BUS CLIMB

.107
.146
A.00 A.01 A.02 A.03

1 1 1 1
-SOL112 -SOL111 -SOL118 -SOL117
2 2 2 2

-X2 L6 -X2 L6
0V

OW-CLAMPING DEVICE OW-UNLOCK UW-CLAMPING DEVICE UW-UNLOCK

LOCKING CLAMPING DEVICE LOCKING CLAMPING DEVICE

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 801.300
a UP/UN-CLAMPING DEVICE SHS
gez. 22.07.03 566ha GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 13
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 140 141 142 143 144 145 146 147 148 149

-X1 PE
-X1 58 -X1 L6 -X1 L4 -X12 L4 -X120.1
X120.1-4/150 FIELD BUS CLIMB
-X1 57 4
-X1 56 -X120.1

0V
24VDC
X120.1-5/150 -A61
-X12.13.1 1 2 3 PE 5 4 LIMIT SWITCH LIMIT SWITCH 5 .130
SHEET-SUPPORT SHEET-SUPPORT .221 A.06
-X120.3 1 2 3 PE 5 4 DOWN UPWARDS
-X12 1 2 3 sw sw

1 3 5 -LS122 -LS121
-CON120 -X120.1 bl bl 33
2 4 6 X120.1-1/150 -CON31
1 -X12 11 -X12 12 34
-X1 53 -X1 54
-X12 4 5 6 PE -X120.1
X120.1-2/150

CAN_BH2/156
CAN_BH3/156
CAN_BH7/156
2 -X12 L6
-X120.1 -X12.13.1 7 -X12.13.1 8
-X1 52
X120.1-3/150
3 -X120.3 7 -X120.3 8
-X120.1
X120.1-PE/150 -X12.13.1 6
PE
-X120.3 6 -X12 L4 -X12 8 -X12 9
L1 L2 L3 PE +24V GND 10 12 11 2
3
X-10 X-11 X-101 X-200
-PWS120 7
X-4 X-20 X-2 X-21 21
13
2 4 5 8 12 13 15 U V W PE 1 2 3 4 RB RB -CON120 -CON120
14 22

-X12 7
8 7 6 5 -CR120 CAN_BH2/156
X-302 CAN_BH3/156
X-301 X-300 CAN_BH7/156
A1
1 2 3 4 +24V GND
-CON120
RB
A2
-RES125
- X 1 2- X 1 2 RB
10 L6 -X12 L6

-X120.1 1 2
.140
X120.1-6/150 3 4
.140

10
12
6
1
2
5
8
1
2
3
PE
6
5
8
7
6 5 6
-MTR120 .140
-END120_R 13 14
.148
21 22
.148
U V W PE TH 31 32
-B120 43 44
R M
-MTR120
3~ B+ TH
-SOL120
4,5 Nm SHEET-SUPPORT POWER FEEDBACK
B- BREAK MODULE CONTROL LOOP
3000U/min ON
BREMSMODUL

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 801.401
a SHEET-SUPPORT 1nd SUPPORT SHS
gez. 2 6 . 0 5 . 2 0 0 4k a s p e r m a GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 14
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 150 151 152 153 154 155 156 157 158 159

-X130.1
X120.1-6/144
6
-X130.1
X120.1-4/145
4
-X130.1
X120.1-5/145
5
-X130.1
X120.1-PE/142
PE LIMIT SWITCH LIMIT SWITCH
-X130.1 SHEET-SUPPORT SHEET-SUPPORT
X120.1-3/142
3 DOWN UPWARDS
-X130.1 sw sw
X120.1-2/142
2
-LS132 -LS131
-X130.1
X120.1-1/142 bl bl

CAN_BH2/146
CAN_BH3/146
CAN_BH7/146
1

-X13 1 2 3 PE -X13 L4 L6 -X13 10 -X13 11

L1 L2 L3 PE +24V GND 10 12 11 2
3
X-10 X-11 X-101 X-200
-PWS151 7
X-4 X-20 X-2 X-21
2 4 5 8 12 13 15 U V W PE 1 2 3 4 RB RB

8 7 6 5 -CR154
X-302 RB
X-301 X-300 -RES156
1 2 3 4 +24V GND RB

- X 1 3- X 1 3
10 L6

1
2
3
PE
6
5
8
7
-MTR130

10
12
6
1
2
5
8
-END130_R U V W PE TH
-B155
M
-MTR153
3~ B+ TH
R -SOL154
4,5 Nm
B-
3000U/min

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 801.501
a SHEET-SUPPORT 2nd SUPPORT SHS
gez. 2 6 . 0 5 . 2 0 0 4k a s p e r m a GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 15
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 160 161 162 163 164 165 166 167 168 169

IU400

-A47
.74 X-ENCODER2
.223
77 76 9 5 3 8 2 7 1 6 46

-X1 L4
1 2
-X1 80

-L163
-PRS168
bn
sw
3 4 bl

1
2
1
2
3
4
5
6
7
8
-MTR141 -END141_R
+ - -X1 L6

-MTR141 M R
V-AXIS CNC
24V
150W
120U/min

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 801.600
a V-AXIS CNC SHS
gez. 18.11.03 Kam GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 16
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 170 171 172 173 174 175 176 177 178 179

-X1 L4 -X1 L4
-X1 7
24V/DC
-X100 L4
sw sw

-LS151 -LSS150
Z1-AXIS bl Z1-AXIS bl
INSIDE OUTSIDE

-X100 6 -X100 5

X202.2/185
X202.3/185
X202.7/185
- X 1 L 6- X 1 6 -X1 5
X1-6/182

10 11 12 2
X-200 3
X-101
-PWS150 7
X-4 X-20 X-2
.86
2 4 5 8 12 13 15 U V W PE 1 2 3 4

X202.2/185
X202.3/185
X202.7/185

10
12
6
1
2
5
8
1
2
3
PE
6
5
8
7
-END150_R -MTR150
U V W PE
TH
M
-B150
R -MTR150 3~
TH

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 801.700
a Z1-AXIS (CNC) SHS
gez. 22.07.03 566ha GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 17
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 180 181 182 183 184 185 186 187 188 189

-X1 L4 -X1 L4
-X1 14
24V/DC
-X110 L4
sw

-LS160
Z2-AXIS bl
OUTSIDE

-X110 5

X1-6/171
X202.2/175
X202.3/175
X202.7/175
- X 1 L 6- X 1 1 3

10 11 12 2
X-200 3
X-101
-PWS160 7
X-4 X-20 X-2
.88 BLOCKING
2 4 5 8 12 13 15 U V W PE 1 2 3 4 RESISTOR

10
12
6
1
2
5
8
1
2
3
PE
6
5
8
7
-END160_R -MTR160
U V W PE
TH
M
-B160
R -MTR160 3~
TH

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 801.800
a Z2-AXIS (CNC) SHS
gez. 22.07.03 566ha GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 18
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 190 191 192 193 194 195 196 197 198 199

-X1 L4 -X1 L4
-X1 14
24V/DC
-X110 L4
sw sw

-LS170 -LS171
X2-AXIS bl X2-AXIS bl
BACK FRONT

-X110 1 -X110 2

X202.2/125
X202.3/125
X202.7/125
- X 1 L 6- X 1 9 -X1 10

10 11 12 2
X-200 3
X-101
-PWS170 7
X-4 X-20 X-2
.83
2 4 5 8 12 13 15 U V W PE 1 2 3 4

X202.2/205
X202.3/205
X202.7/205

10
12
6
1
2
5
8
1
2
3
PE
6
5
8
7
-END170_R -MTR170
U V W PE
TH
M
-B170
R -MTR170 3~
TH

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 801.900
a X2-AXIS (CNC) SHS
gez. 22.07.03 566ha GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 19
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 200 201 202 203 204 205 206 207 208 209

-X1 L4 -X1 L4
-X1 14

-X110 L4
sw sw

-LS180 -LS181
R2-AXIS bl R2-AXIS bl
UPWARDS DOWN

-X110 3 -X110 4

X202.2/195
X202.3/195
X202.7/195
- X 1 L 6- X 1 1 1 -X1 12

10 11 12 2
X-200 3
X-101
-PWS180 7
X-4 X-20 X-2
.85
2 4 5 8 12 13 15 U V W PE 1 2 3 4

X202.2/175
X202.3/175
8 7 6 5 -CR180 X202.7/175
X-302
X-301 X-300
1 2 3 4 +24V GND

-X1
L6

24V_R/48

10
12
6
1
2
5
8
1
2
3
PE
6
5
8
7
-END180_R -MTR180
U V W PE
TH
M
-B180
R -MTR180 3~
B+ TH
-SOL180
B-

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 802.001
a R2-AXIS (CNC) SHS
gez. 26.05.04 kasperma GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 20
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 210 211 212 213 214 215 216 217 218 219

-X2 L21 -X2 L21

X1
X1
X1
X1
-H190 -H191 -H196 -H197

X1 X1 X1 X1
110VAC 110VAC 110VAC 110VAC
-WLT212 21/28VA
-WLT213 21/28VA
-WLT216 21/28VA
-WLT217 21/28VA
X2 X2 X2 X2

-H190 -H191 -H196 -H197

X2
X2
X2
X2

-X2 L22 -X2 L22

LIGHTING LIGHTING
INSIDE OUTSIDE

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 802.100
a OPTION LIGHTING SHS
gez. 22.07.03 566ha GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 21
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 220 221 222 223 224 225 226 227 228 229

24V/DC
-X2 L19 220V/50Hz -X2 L4
0V
-X2 L8 -X2 L6

-X2 PE
UP OBLIQUE TEMPERATURE
POSITION CABINET
LEFT RIGHT

2 PT100

X1-38_AUF/55
X2-14/23
X2-15/24
Vers. A.14
-B227
FIELD BUS CLIMB
-A61
.146
.228 A.14

IU400 42 43 44 18 19 FIELD BUS CLIMB

-A47 -A61
.163 .221
.265 4 2 6 16 17 .258 E.02

L6

- X 2 L 4- X 2 3 3 A1 B1 34 - X 2 L 4- X 2 3 5 A2 B2 36 -X2 46 -X2 47 - X 2 4 9- X 2 5 0 -X2 48

L1 N

MTR
-E212 1Ph
PE
Vcc OUT+ A B SH Vcc OUT+ A B SH 2 PT100 5 1 3 4
220VAC
115W
-B224 -B225 -B226

FAN FOR COOLER PRESSURE SENSOR LEFT PRESSURE SENSOR RIGHT TEMPERATURE/NIVEAU
4...20mA 4...20mA SUPERVISION
HYDRAULICS

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 802.201
a ÖLCOOLER TEMP NIV CONTROL SHS
gez. 18.11.03 Kam GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 22
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 240 241 242 243 244 245 246 247 248 249

OPERATORS CONTROL PANEL

LCD PUSH BUTTON

POWER INTERFACE
-A245
X2 1 2 3 1 2 3
-LT240 1
3 24V GND GND A B
X1
-FTS442.1 -FTS442.1
-FTS442 4 -FTS442 4 .244 4 .243 2
.242 .241 - X S 2 4 6 1- X S 2 4 6 2 - X S 2 4 7- X S 2 4 7- X S 2 4 7
K330
.245 5 2 3
-RES240

-X1 42 -X1 43

- X 1 4 0- X 1 4 1 - X 1 3 4- X 1 3 5 -X1 36 - X 1 3 7- X 1 3 8- X 1 3 9 -X1 L4 -X1 L6

BRACKET NOT USED

BEI 2. FOOT SWITCH

X1-37/55
X1-38/55
5
2
3
4
6
7
8

-XS248
X1-32/22
-A20 X1-30/21 5 2 3 4 6 7 8
.70

B2.Y3
B2.X3
B0.X1
B1.X1
.265 1 2 3 1 2 3 Serielle

B3.Y04H
B3.Y04L
INTERFACE
-FTS442 -FTS442 -A290 COM1
PCSS .242 .245 .57
.246 4 4 .260

12 22
FTS442...FOOTSWITCH 2 DOWN I-PC OB781
FTS442.1...FOOTSWITCH 2 UP -PB421 -PB421
.246 11 .245 21

X1-31/21
X1-33/22
EM.-STOP

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 802.401
a 2. OPERATORS CONTROL PANEL SHS
gez. 0 7 . 0 5 . 2 0 0 4k a s p e r m a GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 24
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 250 251 252 253 254 255 256 257 258 259

230V/60Hz
-X1 L20

-X1 L8

-X1 PE
FIELD BUS CLIMB
-A61
110V/60Hz .228
-X1 L21
.363 E.13

-X1 L22

-X1 PE

- X 1 8 2- X 1 L 4

-X1 81

PE N L PE N L PE N L 3 4
AIR/AIR HEAT EXCHANGER
-X251
DEVICE PLUG -A254 SK3126100 -A256
COOLING UNIT
100VA SK3303100

OPTIONAL

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 802.502
a OPTIONAL COOLING UNIT DEVICE PLUG SHS
gez. 07.05.04 kasperma GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 25
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 260 261 262 263 264 265 266 267 268 269

-X2 L4 24V/DC -X2 L4

OB750 PE -A20 PCSS

-1A2 .240
.20 USB C.R.T. PWR24V .281
Kabel
COM2
USB MON +24V GND +24V GND

ENCODER IN ENCODER OUT ENCODER OUT ENCODER IN

LEFT LEFT RIGHT RIGHT
-X2 8 9 -X2 PE

W262.2
W262.1
I.1
I.2
I.3
I.5
I.6
I.7
I.8
I.9
O.1
O.2
O.3
O.5
O.6
O.7
O.8
O.9
O.1
O.2
O.3
O.5
O.6
O.7
O.8
O.9
I.1
I.2
I.3
I.5
I.6
I.7
I.8
I.9

W260
-X2 L4 L6

W264
USB USB DVI ETH

W266 B1/YL
1
2
3
5
6
7
8
9
1
2
3
5
6
7
8
9
W267 B1/YR

W267.1

W266.1
COM3
-X30 -X31

I-PC OB781 S + A + B +G N DS - A - B - U p S + A + B +G N DS - A - B - U p
PCI 3 COM4
-B30 ENCODER -B31 ENCODER
-A290
.247 Y1-LEFT Y2-RIGHT
.285
PCI 5 PCI 2

LCD_Taster
POWER
I-PC CAN 5.1 CAN 5.0 CAN 2.0 CAN 2.1

L PE N 2 3 7 2 3 7 2 3 7 2 3 7
1
2
3
5
6
7
8
9
1
2
3
5
6
7
8
9

IU400
W261.1
ENCODER0 ENCODER1
L PE N .223
RS232 OUTPUT -A47
USV
INPUT
-A290.1 L PE N 7
3 CAN0

CAN_ACB3
X202.2/60
X202.3/60
X202.7/60
W261 2

CAN_BH2/145
CAN_BH3/145
CAN_BH7/145
CAN_ACB2/270
CAN_ACB7/270
CAN2.1-CAN0
-X1 L7 PE L8
OPTIONAL

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 802.602
a CAN/I-PC SHS
gez. 07.05.04 kasperma GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 26
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 270 271 272 273 274 275 276 277 278 279
12V/DC
-X2 L23
-X2 L24
W270
CAN_ACB7/262
CAN_ACB2/262

CAN1

2
3
4
1
-XS270
ACB RAIL

RES120

BLOCKING
RESISTOR

OPTIONAL

+12V CAN- CAN+ GND +12V CAN- CAN+ GND +12V CAN- CAN+ GND +12V CAN- CAN+ GND
X-B1 X-B1 X-B1 X-B1
-A270.3 X-DHS -A273.4 X-DHS -A275.5 X-DHS -A277.6 X-DHS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

X-B1 X-B1 X-B1 X-B1

-B270 -B273.1 -B275.2 -B277.3

SENSOR 1 SENSOR 2 SENSOR 3 SENSOR 4

MAX. 8 MODULES POSSIBLE

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 802.700
a BENDING ANGLE MEASUREMENT SHS
gez. 22.07.03 566ha GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 27
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 280 281 282 283 284 285 286 287 288 289

PCSS IPC OB 781

-A20 -A290
.265 .260
.290 .387

COM2
B1.X0 B1.X6 B1.Y6 B2.Y7 B2.X7

W286

21 13

22 14
-KS351 -KS351
.282 .281 RS232
RJ12

-A286
Modem
-X2 L4 -X1 78 -X1 77
0V 24V

MODE ROBOT
0/OFF
1/ON -X1 L6 -X1 L4

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 802.801
a MODE - ROBOT SHS
gez. 07.05.04 kasperma GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 28
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 290 291 292 293 294 295 296 297 298 299
1 W528 8
rt ge rt
-A410 1 +5V
.291
bl
2 bn
3 bl
9pol. SUB/D 2 LASER_A

PLUG ge 3 ws 2 ge
3 LASER_B

gn 5 gn 5 gn
5 0V

shield
4 shield
1 shield
SHIELD SHIELD

br 6 rs 2
MUTE_LED+

ws 7 gr 1

L4-F14
L6 MUTE_LED-

-XS25.1
8 2k2/1W
gr
7
+24V GND M+ M-
-RES298
-A20
.281
.297 10
L4-F14

ra L6
PCSS 1
-XS25 -A425.1 TRANSMITTER

-XS26 W535 -XS26.1

+24V GND M+ M-
bn 1 rs 8 bn
-A410 1 +5V -A20
.291 .290
bl 4 ws 2 bl .320
9pol. SUB/D 4 FRONT PCSS
PLUG SOCKET 3 6
ws gr ws
3 MIDDLE

rt 2 bn 3 rt
2 REAR WITHOUT BENDGUARD
ge 8 gn 4 ge
6 TEST

gr 5 ge 5 sw
5 0V

shield 6 shield 1 shield

SHIELD SHIELD

ra 10
1

-A425.2 RECEIVER

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 802.901
a BENDGUARD SHS
gez. 22.07.03 566ha GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 29
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 320 321 322 323 324 325 326 327 328 329

OPTION FOOT SWITCH ALTERNATIVE TO 2. OPERATORS CONTROL PANEL

X2 1 2 3 1 2 3
-LT320 1
3
X1
-FTS320.1 -FTS320.1
-FTS320 4 -FTS320 4 .324 4 .323 2
.322 .321
K330 .325

-RES320

-X1 42

- X 1 4 0- X 1 4 1 - X 1 3 4- X 1 3 5 -X1 36 - X 1 3 7- X 1 3 8- X 1 3 9 -X1 L4

BRACKET NOT USED

BEI 2. FOOT SWITCH

X1-37/55
X1-38/55
X1-32/22
-A20 X1-30/21
.297

B2.Y3
B2.X3
B0.X1
B1.X1
.337 1 2 3 1 2 3

B3.Y04H
B3.Y04L
-FTS320 -FTS320
PCSS .322 .325
.326 4 4

12 22
FTS320...FOOTSWITCH 2 DOWN
FTS320.1...FOOTSWITCH 2 UP -PB321 -PB321
.326 11 .325 21

X1-31/21
X1-33/22
EM.-STOP

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 803.200
a OPTIONAL FOOT SWITCH SHS
gez. 1 1 . 0 5 . 2 0 0 4k a s p e r m a GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 32
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 330 331 332 333 334 335 336 337 338 339

-X1 L4
24V/DC

9
-XS100

7
OPERATORS CONTROL PANEL
-XS102

11 11
13 13
-PB43 -PB43.1 -PB43 -PB43.1
.334 12 .335 12 .331 14 .333 14

-XS102 -XS102 -XS102 -XS102 -XS102 -XS102

2
3
4
5
6

1
-X1 83 -X1 84 -X1 85 -X1 86 -X1 L4 -X1 87 -X1 88

-X2 PE

BLOCKING
RESISTOR

R120
24VDC 24V1 PE CH1/RX Ch1
.340 PWR
-A20.1 -A20 PCSS LB01

IO08.Y06
IO08.X06
IO08.Y07
IO08.X00
IO08.X01

IO08..X07
.320
PCSS-LB02 0VDC 0V1 0V2 CH1/TX CH2/TX CH2/RX .355 Ch2 R120

-X1 L6

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 800.503
a TWO HAND SHS
gez. 1 8 . 0 5 . 2 0 0 5p o e t z l w e GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 33
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 340 341 342 343 344 345 346 347 348 349

-X1 L4
24V/DC

9
-XS100

7
OPERATORS CONTROL PANEL
-XS102

11 11
13 13
-PB343 -PB343.1 -PB343 -PB343.1
.344 12 .345 12 .341 14 .343 14

-XS102 -XS102 -XS102 -XS102 -XS102 -XS102

1
2
3
4
5
6
-X1 89 -X1 90 -X1 91 -X1 92 -X1 93 -X1 94

.330
-A20.1

IO08.Y04
IO08.X04
IO08.Y05
IO08.X02
IO08.X03

IO08..X05
PCSS-LB02

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 802.402
a FOUR HAND-/2nd TWO HAND TRIP GUARD SHS
gez. 1 8 . 0 5 . 2 0 0 5p o e t z l w e GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 34
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 350 351 352 353 354 355 356 357 358 359

-X1 L4 -X1 L4

-X1 PE -X1 L7 -X1 L8

1 -3
Receiver/5V Receiver1
-X4 13
5
-X4 1
Receiver/0V
Transmitter
13 2 LaserB
-X4 7 -3
-CR357 Receiver0
14 4
13 11 Receiver2
-X4 14
-CR355 -CR356 -RES353 -RES354
14 12 1K 1K

-X4 PE -X4 5 -X4 8 - X 4 1 1- X 4 1 0

24V
-X4 4 -X4 3 -X4 2
MU+
-RES358
MU-
2K2
PCSS 0V
TB2/14 TB2/12 TB2/13 TB1/10 TB1/11 TB1/9 TB1/8 T B 2 / 3T B 2 / 2T B 2 / 4 TB2/1 GD01

-CR350
LIGHT-GUARD (MERLIN) -A20
B1/Y00
.337
Tx Rx .365 B1/Y03 B1/Y04

-X4 6 -X4 9 -X4 12

Tx Rx
+ + +
-CR351 -CR353
-CR355 -CR356 -CR357
TRANSMITTER RECEIVER - - -
-X4 L6 -X4 L6 -X4 L6

-X1 L6 -X1 L6
11 12 11 12 11 12
.353
13 14 13 14 13 14
.352 .351

MUTE UPPER LIGHT-GUARD

DEAD CENTRE ACTIVATED

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 802.301
a LIGHT-GUARD (MERLIN) SHS
gez. 1 8 . 0 5 . 2 0 0 5p o e t z l w e GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 35
gepr. Eb A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 360 361 362 363 364 365 366 367 368 369
-X1 L4 -X1 L4
24V DC FIELD BUS CLIMB FIELD BUS CLIMB
-X1 28
-A61 O.12 -A61 O.13
.258 .363
.364
-X5 13 -X1 77
INTERFACE
BENDMASTER
-X5 23

9
+1-W22

-+1-X1 14
-X5 20 6

3 3
+1 +1 +1-W22
-S2.1 4 -S2.3 4

-+1-X1 15 +1 11
+1-X1

10
DETAIL
+1-W22 13
BENDMASTER
+1
-X5 24 -X5 64 -X5 70 14
-CR3
AUTO
BENDMASTER
A1 A1 + + +1 12
-CR351 -CR352 -CR371 -CR370 +1-+1-X1
A2 A2 - - DETAIL
BENDMASTER
-X5 65 -X5 71
7

-X5 14
+1-W22

-X1 78 -X5 21
-X1 29

-X1 L6 -X1 L6
0V EM.-STOP WITH FUNCTION SELECTOR EM.-STOP WITH ANSTEUERUNG
BENDMASTER EM.-STOP TWO HAND SWITCH BENDMASTER EM.-STOP DRUCKBALKEN
FUNCTION SELECTOR FOOTSWITCH
TWO HAND SWITCH
FOOTSWITCH
BENDMASTER ACTIVATED B2.Y7 B2.X7
11 12 11 12
13 14 .378 13 14 .382 .381 -A20
13 14 13 14
23 24 23 24 .376 .385 .384 .355
33 34 .384 33 34 .381
41 42 .375 41 42 .380
LOOK SHEET 28
51 52 .384 51 52 .377
61 62 61 62

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 102.538
a INTERFACE BENDMASTER SHS
gez. 2 7 . 0 9 . 2 0 0 5p o e t z l w e GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 36
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 370 371 372 373 374 375 376 377 378 379

-X1 L16 BROWN

-X1 L15 BLUE
X1-31 X1-33
+1-W14
13/14 EM.-STOP / SAFETY CIRCUIT 1
23/24 EM.-STOP / SAFETY CIRCUIT 2
MANUELL AUTO MANUELL AUTO
TRUBEND TRUBEND TRUBEND TRUBEND

-X5 13
41 23 51 13
-CR351 -CR352 -CR352 -CR351
42 24 52 14

-X5 16 -X5 17 -X5 19 -X5 18

2
3
5
4

1 1
4A 4A +1-W22 +1-W22 +1-W22 +1-W22
13 23 24
2 2
-CB363 -CB365
DETAIL DETAIL
A1 S33 S34 +1 7 +1 8 +1 10 +1 9
IN1.1 BENDMASTER BENDMASTER

ASI+
ASI-
PNOZ X5 IN1.2
+1-X1 +1-X1 +1-+1-X1 +1-+1-X1
ADR-6
IN2.1
13 23
IN2.2

-A362 ASI-2F-DI
2.13 33 33 2.23 43 43
14 24
+1 +1 +1 +1 +1 +1
-A5 2.14 -CR2 34 -CR4 34 -A5 2.24 -CR2 44 -CR4 44
S11 S12 A2
MANUALLY AUTO HAND MANUALLY AUTO HAND
TRUBEND BM BM TRUBEND BM BM
14 S12 S22 +1 6 +1 13
-A360 +1-X1 +1-+1-+1-+1-X1
EMERGENCY OFF EMERGENCY OFF
CIRCUIT 1 CIRCUIT 2
BENDMASTER BENDMASTER
-X1 29
1
8

+1-W22 +1-W22
23
-X5 15 -X5 22
-K351 INTERFACE
24 DETAIL BLATT 2.1 BENDMASTER

X1-31 13
-K352
14 B2.X0/22 EM.-STOP PCSS B2.X1/23
X1-33 LOOK SHEET 2.1

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 102.539
a INTERFACE BENDMASTER SHS
gez. 2 7 . 0 9 . 2 0 0 5p o e t z l w e GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 37
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.
 380 381 382 383 384 385 386 387 388 389

OPERATOR PANEL

LCD PUSH BUTTON

-D385
POWER INTERFACE

1 2 3 11 12 13 24V GND GND A B

1 3
-FTS42.1 -FTS42.1
-FTS42 4 .54 2 -FTS42 14 .382 4
.52 .384 .380
.383

-X5 69
-X5 6
13
-X5 5 -X5 8 -X5 9 -X5 7 -X5 10
-CR371
-X5 61 -X5 67 14
5
2
3
4
6
7
8

-X5 68
11 11 -XS47
-CR370 -CR371
12 12 -X1 25
5 2 3 4 6 7 8
-X5 63 -X5 13 -X5 14
-X5 60
Serielle
41 -X1 23 -X5 66 -X1 28 -X1 29 INTERFACE
33 13
-A290 PCI3 / COM 5
-CR352 -CR352 -CR370 .285
42 34
-X1 L4 14
-X1 L4 -X1 L6
24V/DC 51
-CR351 I-PC OB750
52 -X5 62

-X1 20 -X1 21 -X1 24 - X 5 1 - X 5 2 - X 5 3 - X 5 4 - X 5 1 1- X 5 1 2

33
-CR351
34

S42.....FOOTSWITCH DOWN
-X1 -X1 -X1 -X1 -X1 -X1
S42.1...FOOTSWITCH UP -X1 22 16 17 18 19 26 27

Änderung Datum Name Datum Name Bez.: Zeichn.-Nr.: Ort: Anlage:

TRUMPF Trumpf Maschinen Austria 800.500
a BEDIENKONSOLE BENDMASTER SHS
gez. 2 7 . 0 9 . 2 0 0 5p o e t z l w e GmbH & CoKG
b
Industriepark 24 Projektbez.: Projektname: Bl:
c 38
gepr. A-4061 Pasching TruBend B03-6A-US-ABB2
d 38 Bl.