| Connecting Strength

K2 Base Report
New project
Project address 71 Renningen, Germany
Company K2 Systems Sales Office Brazil
Author Cesar Augusto de Almeida Nogueira
Issue date & version 05/07/2024 | K2 Base Version 3.1.126.1
 | Connecting Strength

Contents

Project overview 4
Roof 1 6
Assembly plan 8
Results 10
Structural analysis report 12
Bill of material 16

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 | Connecting Strength

About us

K2 Systems. Innovative mounting system from a strong team.

Since 2004 we have been developing pioneering and highly functional
mounting system solutions for photovoltaic installations around the world. Our
systems are designed in our own product development department where we
continually optimize and adapt mounting systems to the ever-changing
market.

A knowledgeable and friendly team 10 locations and worldwide sales network

Just like a mountain climbing team, K2 Systems
is built on mutual trust. This applies to our
customer service as well as within the company
itself, because we believe a trusting partnership
leads to successful photovoltaic projects.
Our employees place total focus on the needs
and wishes of our customer. This is true in all
company departments.
In our international team, everyone works
together to provide customers with competent,
comprehensive and entirely personalized service.
This is especially true in the constant training
our employees undergo with regards to product
optimization, quality assurance, or innovations in
construction techniques.

Quality management and certificates

K2 Systems stands for Connecting Strength, the highest quality, and precision-crafted and
customized components. Our customers and business partners deeply appreciate all of these
factors. Three independent authorities have tested, confirmed, and certified our skills and
components. External authorities are not the only ones to have put K2 Systems to the test. Our
internal quality control ensures that all our products are subject to a constant review process.
These measures all ensure the outstanding quality standards that exemplify products from K2
Systems, and which we maintain through largely exclusive "Made in Germany" or "Made in Europe"
practices.

Product guarantee
K2 Systems offers a 12-year product warranty on all products in its integrated range.
The use of high quality materials and a three-level quality inspection ensure these
standards.

In a nutshell
As roof-top specialists, we offer effective and economical solutions for roofs all around the world
and provide professional, fast and reliable support for our customers in the solar industry.
The static report is not including module and building verification.

K2 Base Report 3.1.126.1 | 05/07/2024 | New project 3/17

 | Connecting Strength

Project overview

Roofs
Roof System Module Height Quantity Total power

Roof 1 SingleRail JAM72S30-550/MR (1000V) 5.00 m 60 33 kWp

2,278x1,134x35 mm
Tile
550 Wp

Total 60 33.00 kWp

Project information
Address 71 Renningen, Germany
Author Cesar Augusto de Almeida Nogueira

Load settings
Design method DIN EN
Failure consequence class CC2
Design working life 25 years
Terrain category II - Agricultural/farmland area
Wind load zone 4
Snow load zone 1a
Snow load on ground level 0.82 kN/m²

Material values
Aluminium EM-AW 6063 (EP, ET, ER/B) T66
Elastic module E = 70.000 N/mm²
Shear module G = 26.923 N/mm²
Density g = 2.700 kg/m³
Thermal coefficient αT = 2.3e-⁵
Yielding strength fo,k = 200 N/mm²
Ultimate strength fu,k = 245 N/mm²

THE PROJECT IS VERIFIED.

The selected mounting system can be installed as planned.
Thank you for choosing a K2 mounting system.

K2 Base Report 3.1.126.1 | 05/07/2024 | New project 4/17

 | Connecting Strength

New project

Project information
Address 71 Renningen, Germany
Author Cesar Augusto de Almeida Nogueira

K2 Base Report 3.1.126.1 | 05/07/2024 | New project 5/17

 | Connecting Strength

Roofs | Roof 1

24.33 m
12.17 m

24.33 m 12.17 m

Roof System Module Height Quantity Total power

Roof 1 SingleRail JAM72S30-550/MR (1000V) 5.00 m 60 33 kWp

2,278x1,134x35 mm
Tile
550 Wp

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 | Connecting Strength

Roofs | Roof 1 | Assembly plan

Base Rails
Whole Rails Rail cutting
Type Total Rail Length Quantity 4.80 m Part of Rail / Rest Length Rest

12*A 18.302 m 3*4.80 m 4.800 3.902 from 0.888

4.800

1 cm is viewed as lost for each cutting

Red numbers are leftover rails which will not be used any longer

Fastener Spacing
Module Array Distance maximum maximum fastener
cantilever length spacing
1 field area 1.30 m 0.509 1.736

Module arrays
Module array Width[m] Length[m] Width in modules Length in modules
1 17.29 9.14 15 4

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 | Connecting Strength

Roofs | Roof 1 | Module array 1

N

15

Roof 1 Module array 1

Mounting System SingleRail N
Module 60(33 kWp) x
JAM72S30-550/MR
(1000V)
Row spacing 2.29 m
1

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Roofs | Roof 1 | Module array 1 | Module blocks

N

17.4 m (15)

(1.2) (1.2)
Dc= 20 mm Dm= 10 mm
(3.8) (3.2)
A
8.00
7.43 A
6.86 A

5.72 A
5.15 A
4.58 A

9.1 m (4)
3.43 A
2.86 A
2.29 A

1.14 A
0.57 A
0.00 A
(3.8) (3.2)
1.30
(1.9) (1.9)
18.30 m

Roof 1 Module array 1 Module block 1

Modules 15 x 4 = 60 N
Legend

Fastener

Dc
Mounting rail: K2 SingleRail 36
Distance to Roof Edge [m]

Distance for clamping between modules

1
Dm Distance between modules

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 | Connecting Strength

Results | Roof 1

Roof System Module Height Quantity Total power

Roof 1 SingleRail JAM72S30-550/MR (1000V) 5.00 m 60 33 kWp

2,278x1,134x35 mm
Tile
550 Wp

Module
Name JAM72S30-550/MR (1000V)
Manufacturer Shanghai JA Solar Technology Co. Ltd.
Output power 550 Wp
Dimensions 2,278x1,134x35 mm
Weight 28.1 kg

Components
Fastener SingleHook 3S
Base rails K2 SingleRail 36

Loads on modules (module dimensioning)

ultimate state [Pa] serviceability [Pa]
Array A-TrA [m²]
Pressure ⟂ Pressure ∥ Uplift ⟂ Uplift ∥ Pressure ⟂ Pressure ∥ Uplift ⟂ Uplift ∥

field area 2.58 1,169.6 270.1 -1,170.4 30.1 791.0 183.1 -742.9 30.1

Utilization result

load-bearing capacity Usab. Distances maximum values

No. roof areas Pr CL Fst Pr Fst BR CL Fst
Module Array σ[%] σ[%] F[%] f[%] [m] [m] Lmax[m] Fst Dmax[m]

1 field area 50.3 0.0 59.5 36.3 1.300 --- 0.509 1.736

Pr Profile Fst Dmax maximum fastener spacing

Fst Fastener BR base rail
σ Stress Usab. usability
f deflection CL Cantilever
F Force
CL/Lmax maximum cantilever length

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Results | Roof 1

Notes
The dimensioning of the timber construction screws is not part of this structural analysis. The
dimensioning and positioning of the timber construction screws to be used must be carried out in
accordance with the respective applicable codes of practice.
The structure was statically verified in accordance with Eurocode 9: Design of aluminum structures (DIN
EN 1999-1-1:2021) and offers sufficient load-bearing capacity and stability for the loads specified in the
chapter 'Maximum actions on the components'.
Adjustment factor for wind load regarding servise life periond, fW, is according to DIN EN 1991-1-4/ NA,
NDP for 4.2 (2P) note 5, table 3
Adjustment factor for snow load regarding servise life periond, fS, is according to DIN EN 1991-1-3/ annex
D, table 4
The design rules comply with the EURO CODE EN 1990 - Basis of structural design.
The determination of the snow load is based on the National Annex to DIN EN 1991-1-3/NA - Snow loads.
The determination of wind loads is based on the National Annex to DIN EN 1991-1-4/NA - wind loads.
Service life is recognised according to ‘Eurocode EN 1991 - Action on structures, Snow loads’ and
‘Eurocode EN 1991 - Actions on structures, Wind actions’. Subject to the Building Regulations and for
security-relevant reasons the installation has to be dismantled at the end of its service life.
Failure consequence class is considered according to ‘Eurocode EN 1990 - Basis of structural design’.
Data and results must be verified with regard to local conditions and checked by a suitably qualified
person. Please see our TCU under https://k2-systems.com/en/base-tcu , in particular § 2 ("technical and
specialist requirements for the customer"), § 7 ("warranty provisions") and § 8 ("limitation of liability").

K2 Base Report 3.1.126.1 | 05/07/2024 | New project 11/17

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Structural analysis report | Roof 1

General information
Name New project
Mounting System SingleRail
Author Cesar Augusto de Almeida Nogueira

Location information
Address 71 Renningen, Germany
Ground level 405.51 m

Roof information
Building height 5.00 m
Roof type Gable roof
Roof pitch 15°
Roof covering Tile
min. roof edge distance 0.00 m
Rafter spacing 1.300 m
Rafter width 50.0 mm
Set rafter to left edge No
Rafter spacing left 465.0 mm
Rafter spacing right No
Rafter spacing 465.0 mm
Batten spacing 340.0 mm

Loads
Design method DIN EN
Failure consequence class CC2
Design working life 25 years
Terrain category II - Agricultural/farmland area

Wind load
Wind load zone 4
Velocity pressure, 50 qp,50 = 0.996 kN/m²
Adjustment factor for service life fw = 0.901
Velocity pressure, 25 qp,25 = 0.898 kN/m²

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Structural analysis report | Roof 1

Roof areas

Array load impact area maxCpe10 minCpe10 wind pressure wind uplift
[m²] [kN/m²] [kN/m²]
field area 10.00 0.200 -0.600 0.180 -0.539

Snow load
Snow load zone 1a
Snow guard No
Snow load on ground level sk = 0.824 kN/m²
Shape Coefficient for Snow µi = 0.800
Factor for roof pitch di = 0.966
Snow load on roof, 50 si,50 = 0.636 kN/m²
Adjustment factor for service life fs = 0.929
Snow load on roof, 25 si,25 = 0.591 kN/m²

Dead Load
Weight of module GM = 28.1 kg
Weight of mounting system per = 2.5 kg
module
Module area AM = 2.58 m²
Dead weight of module per m² = 10.88 kg/m²
Dead weight of mounting system per = 0.97 kg/m²
m²
Total Dead Load (excl. ballast) per = 0.12 kN/m²
m²

Load Combinations
Load-bearing capacity
Partial safety factor unfavorable permanent load γG,sup = 1.35
Partial safety factor favorable permanent load γG,inf = 1.00
Partial safety factor destabilising permanent load γG,dst = 1.10
Partial safety factor stabilising permanent load γG,stb = 0.90
Partial safety factor variable loads γQ = 1.50
Combination coefficient with regards to wind ψ0,W = 0.60
Combination coefficient with regards to wind (additional varying ψ1,W = 0.20
influences)
Combination coefficient with regards to Snow ψ0,S = 0.50
Importance factor permanent κFl,G = 1.00
Importance factor variable κFl,Q = 1.00

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Structural analysis report | Roof 1

Load case combination 01
Load case combination 02
Load case combination 03
Load case combination 04
Load case combination 06
LCC 01_uls = γG,sup * κFl,G * Gk + γQ * κFl,Q * Si,n
LCC 02_uls = γG,sup * κFl,G * Gk + γQ * κFl,Q * Wk,Pressure
LCC 03_uls = γG,sup * κFl,G * Gk + γQ * κFl,Q * (Wk,Pressure + ψ0,S * Si,n)
LCC 04_uls = γG,sup * κFl,G * Gk + γQ * κFl,Q * (Si,n + ψ0,W * Wk,Pressure)
LCC 06_uls = γG,inf * Gk + γQ * κFl,Q * Wk,Suction

Usability
Combination coefficient with regards to wind ψ0, = 0.60
W

Combination coefficient with regards to Snow ψ0,S = 0.50

Combination coefficient with regards to wind (additional varying ψ1,W = 0.20
influences)

Load case combination 01 LCC 01_sls = Gk + Si,n

Load case combination 02 LCC 02_sls = Gk + Wk,Pressure
Load case combination 03 LCC 03_sls = Gk + Wk,Pressure + ψ0,S * Si,n
Load case combination 04 LCC 04_sls = Gk + Si,n + ψ0,W * Wk,Pressure
Load case combination 06 LCC 06_sls = Gk + Wk,Suction

Maximum load on modules (Mounting system dimensioning)

ultimate state [kN/m²] serviceability [kN/m²]
Array A-TrA [m²]
Pressure ⟂ Pressure ∥ Uplift ⟂ Uplift ∥ Pressure ⟂ Pressure ∥ Uplift ⟂ Uplift ∥

field area 10.00 1.170 0.270 -0.696 0.030 0.791 0.183 -0.426 0.030

Max. load on fastener

ultimate state [kN] serviceability [kN]
Array A-TrA [m²]
Pressure ⟂ Pressure ∥ Uplift ⟂ Uplift ∥ Pressure ⟂ Pressure ∥ Uplift ⟂ Uplift ∥

field area 10.00 1.429 0.330 -0.850 0.037 0.966 0.224 -0.521 0.037

Resistance Values of Components

Base Rails

Base Rails A Iy Iz Wy Wz
[cm²] [cm^4] [cm^4] [cm³] [cm³]
K2 SingleRail 36 2.850 4.02 6.37 2.14 3.09

Fastener

Fastener RD,Uplift,Perpendicular [kN] RD,Pressure,Perpendicular [kN] RD,Pressure,Parallel [kN]

SingleHook 3S 2.17 2.67 2.40

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Structural analysis report | Roof 1

Utilization result

load-bearing capacity Usab. Distances maximum values

No. roof areas Pr CL Fst Pr Fst BR CL Fst
Module Array σ[%] σ[%] F[%] f[%] [m] [m] Lmax[m] Fst Dmax[m]

1 field area 50.3 0.0 59.5 36.3 1.300 --- 0.509 1.736

Pr Profile Fst Dmax maximum fastener spacing

Fst Fastener BR base rail
σ Stress Usab. usability
f deflection CL Cantilever
F Force
CL/Lmax maximum cantilever length

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Bill of material

Position Item no. Item description Quantity Weight

1 2004112 Wood screw 8x100 360 9.7 kg
2 2002589 OneEnd Black Set 30-42 24 2.1 kg
3 2003215 SingleHook 3S 180 95.4 kg
4 2003072 OneMid Black Set 30-42 168 13.3 kg
5 1004767 SingleRail 36 End Cap 24 0.2 kg
6 2003523 BlackCover SingleRail 36 24 0.6 kg
7 2002870 K2 Solar Cable Manager 60 0.2 kg
8 2004393 SingleRail 36; 4.80 m 48 177.2 kg
9 2001976 SingleRail 36 RailConnector Set 36 13.5 kg
Total 312.2 kg

K2 Base Report 3.1.126.1 | 05/07/2024 | New project 16/17

 | Connecting Strength

Thank you for choosing a K2 mounting system.

Systems from K2 Systems are quick and easy to install.
We hope these instructions have helped.
Please contact us with any questions or suggestions for improvement.

Our contact data:

k2-systems.com/en/contact

Our General Terms of Business apply. Please refer to k2-systems.com

K2 Systems GmbH
Haldenstraße 1
71272 Renningen
Germany
+49 (0)7159 42059-0
+49 (0)7159 42059-177
info@k2-systems.com
www.k2-systems.com