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Fuel system

Bleeding fuel system

WARNING: This information is NOT model specific. The information below is general and is
provided to help your diagnosis.

Vehicles with mechanical low pressure fuel pump (FP):

Fill new fuel filter with diesel before installation.
Crank engine until engine starts.
Vehicles with electric low pressure fuel pump (FP):
Switch ignition ON and OFF 6 times. Start engine.
Vehicles without low pressure fuel pump (FP):
Squeeze primer bulb until pressure is felt.

NOTE: Primer bulb and pipes kit may need to be installed on some models.

Start engine. Allow to idle.

NOTE: DO NOT crank engine for more than 10 seconds in any one period.

If engine does not start: Repeat procedure.

Fuel pressure - low pressure

Checking - Fig. 4

WARNING: This information is NOT model specific. The information below is general and is
provided to help your diagnosis.

Technical Data - typical

Pump type Condition Value
Electric pump Engine cranking 2-5 bar approx.
Mechanical pump Engine cranking 0,4-1,5 bar approx.

Ensure ignition switched OFF.

Connect fuel pressure gauge between fuel supply pipe and high-pressure fuel pump.
Start engine.
Allow to idle.
Compare pressure indicated with that specified.
If engine does not start:
Crank engine.
Compare pressure indicated with that specified.

Manufacturer: Citroen Model: C5 II 1,6D HDi (c) Autodata Limited 2013

Engine code: 9HY (DV6TED4) Output: 80 (109) 4000 . 25/04/2024
Tuned for: Year: 2005-08 V9.200-
 Injectors

Checking resistance - solenoid type - Fig. 5

WARNING: This information is NOT model specific. The information below is general and is
provided to help your diagnosis.

Technical Data - typical

Resistance 0,3 Ω

Ensure ignition switched OFF.

Disconnect injector multi-plugs.
Check resistance between injector terminals.
Repeat test for each injector.

Checking resistance - piezo type

NOTE: The resistance of piezo type injectors cannot be checked.

Checking signal - solenoid type - Fig. 6

WARNING: This information is NOT model specific. The information below is general and is
provided to help your diagnosis.

Ensure ignition switched OFF.

Connect oscilloscope between harness multi-plug terminals.
Briefly crank engine.
Check oscilloscope wave pattern.

Checking signal - piezo type - Fig. 7

WARNING: This information is NOT model specific. The information below is general and is
provided to help your diagnosis.

Ensure ignition switched OFF.

Connect oscilloscope between harness multi-plug terminals.
Briefly crank engine.
Check oscilloscope wave pattern.

Fuel pump (FP)

Checking operation - Fig. 8

WARNING: This information is NOT model specific. The information below is general and is
provided to help your diagnosis.

Ensure ignition switched OFF.

Disconnect fuel pump (FP) multi-plug.
Connect a switched lead between the fuel pump supply terminal and battery positive.
Fuel pump should run continuously when switch is operated.
If pump does not run: Check wiring. Check fuses.

Manufacturer: Citroen Model: C5 II 1,6D HDi (c) Autodata Limited 2013

Engine code: 9HY (DV6TED4) Output: 80 (109) 4000 . 25/04/2024
Tuned for: Year: 2005-08 V9.200-
 Fuel temperature sensor

Checking - Fig. 9

WARNING: This information is NOT model specific. The information below is general and is
provided to help your diagnosis.

Technical Data - typical

Temperature Resistance
0°C 8620 Ω approx.
25°C 2392 Ω approx.
40°C 1236 Ω approx.
60°C 557 Ω approx.
80°C 273 Ω approx.
100°C 144 Ω approx.

Ensure ignition switched OFF.

Disconnect fuel temperature sensor multi-plug.
Check fuel temperature.
Switch ignition ON.
Check resistance between fuel temperature sensor terminals.

Fuel rail pressure (FRP) sensor

Checking - Fig. 10

WARNING: This information is NOT model specific. The information below is general and is
provided to help your diagnosis.

Technical Data - typical

Terminals Condition Voltage
Earth Ignition ON 0 V approx.
Supply Ignition ON 5 V approx.
Signal Ignition ON 0,5 V approx.
Signal Engine idling 1,2 V approx.
Signal 3000 rpm 2 V approx.

NOTE: Probing FRP sensor terminals should reveal one terminal (earth) with a voltage at or near 0 V, one terminal
(supply) with a voltage at or near 5 V and one terminal (signal) with a variable voltage dependent upon fuel pressure.

Ensure ignition switched OFF.

Do not disconnect multi-plug. Access FRP sensor multi-plug terminals.
Switch ignition ON.
Check voltage between multi-plug terminals and earth.
Start engine.
Allow to idle.
Check signal voltage between multi-plug terminal and earth.
Run engine at 3000 rpm.
Check signal voltage between multi-plug terminal and earth.

Manufacturer: Citroen Model: C5 II 1,6D HDi (c) Autodata Limited 2013

Engine code: 9HY (DV6TED4) Output: 80 (109) 4000 . 25/04/2024
Tuned for: Year: 2005-08 V9.200-
 Fuel pressure regulator control solenoid

Checking - Fig. 11

WARNING: This information is NOT model specific. The information below is general and is
provided to help your diagnosis.

Technical Data - typical

Resistance 2-3 Ω

Ensure ignition switched OFF.

Disconnect fuel pressure regulator control solenoid multi-plug.
Check resistance between fuel pressure regulator control solenoid terminals.

Fuel flow control valve

Checking - Fig. 11

WARNING: This information is NOT model specific. The information below is general and is
provided to help your diagnosis.

Technical Data - typical

Resistance 2-3 Ω

Ensure ignition switched OFF.

Disconnect fuel flow control valve multi-plug.
Check resistance between fuel flow control valve terminals.

3rd piston cut-off solenoid

Checking - Fig. 11

WARNING: This information is NOT model specific. The information below is general and is
provided to help your diagnosis.

Technical Data - typical

Resistance 20-30 Ω

Ensure ignition switched OFF.

Disconnect 3rd piston cut-off solenoid multi-plug.
Check resistance between 3rd piston cut-off solenoid terminals.

5
4

Manufacturer: Citroen Model: C5 II 1,6D HDi (c) Autodata Limited 2013

Engine code: 9HY (DV6TED4) Output: 80 (109) 4000 . 25/04/2024
Tuned for: Year: 2005-08 V9.200-
 4

9
8

11
10

Manufacturer: Citroen Model: C5 II 1,6D HDi (c) Autodata Limited 2013

Engine code: 9HY (DV6TED4) Output: 80 (109) 4000 . 25/04/2024
Tuned for: Year: 2005-08 V9.200-
 10

Manufacturer: Citroen Model: C5 II 1,6D HDi (c) Autodata Limited 2013

Engine code: 9HY (DV6TED4) Output: 80 (109) 4000 . 25/04/2024
Tuned for: Year: 2005-08 V9.200-