Media guiding system A5.05. 01.05.50.

00
Maintenance / Disassembly and reassembly

M43

See also: 01.06.01.nn, 01.11.01.nn 01

Spare parts list: B1.05.01.432144
Time requirement: 1 Pers./ 0,25 h

Personnel qualification: skilled engine hand

Operating medium: Heavy fuel and distillate fuel
----------------------------------------------------------------------------------------------------------------------

Auxiliary materials:

Vaseline *

* or equivalent product

Procedure:
1. Disassembly

Attention!
Depressurize the system before beginning work!

1.1 Loosen the cap screws (Fig. 2/10) and remove the connecting flange (Fig. 1/2, 3) together
with the bushings (11).

en / 21.07.1999 IB004806 1/3

 Media guiding system A5.05. 01.05.50.00
Maintenance / Disassembly and reassembly

M43

1.2 Remove the bushings (Fig. 2/11) from the connecting flanges (2, 3). 01
1.3 Check the O-rings (15). Replace any damaged O-rings (15) with new ones.
Insert O-rings into the grooves with Vaseline without twisting them!

1.4 Check the seals (16) on the sealing flange (2, 3) and the connecting flange seals
(Fig. 1/1) on the first cylinder and the connecting flange (4) on the last cylinder.
Clean the sealing surface.

en / 21.07.1999 IB004806 2/3

 Media guiding system A5.05. 01.05.50.00
Maintenance / Disassembly and reassembly

M43

2. Assembly 01
2.1 Install the connecting flange (Fig. 2/2 and 3) with bushings (11) and new seals (16) and do-
wel pins (17).

2.2 Install connecting piece and connecting flange (Fig. 1/1 and 4).
Replace and defective or damaged gaskets before installation (Fig. 2/16).

Attention:
When installing new gaskets (16), ensure that they are centered on the dowel pins (17)!

3. Check the function of the fuel leakage

sensor (Fig. 3/20).

3.1 Remove the leakage sensor, reconnect

the signal cable and dip the tip of the
sensor into a medium.
If an alarm is triggered, cancel it.
If no alarm is triggered, replace the sen-
sor and repeat the test.

3.2 Reinstall the leakage sensor.

4. Look for defective pressure line if

the”Fuel Leak” alarm is triggered.

Note:
The fuel leak can be caused by a

- defective fuel line or

a defective
- gasket between
the fuel line and injection pump
or
fuel line and fuel injector

which must be replaced.

4.1 If a “Fuel Leak“ alarm is triggered, cancel the alarm and remove the bolt (Fig. 2/12) with
the seal (13) for each cylinder starting at cylinder 1.

4.2 Check the bore in the connecting flange (2) for fuel.

If fuel is found at cylinders 1, 2 and 3 but none at cylinder 4, replace the fuel line to
cylinder 3 (07.02.01.nn).

4.3 Reinstall the bolt (12) with a new seal (13).

en / 21.07.1999 IB004806 3/3

 Cylinder Head A5.05. 01.06.01.00
Maintenance / Disassembly

M43

See also: 01.02.01.nn, 02.06.01.nn, 03.04.01.nn, 06.01.01.nn, 07.05.01.nn 01

Spare parts list: B1.05.01.432107
Time requirement: 1 Pers./ 0,50 h

Personnel qualification: skilled engine hand

Operating medium: Heavy fuel and distillate fuel
----------------------------------------------------------------------------------------------------------------------

Tools:
Hydraulic set W1 439203 A
Cylinder head lifting unit W2 432005 A
Eye bolt W3
Cylinder liner retainer W4 439217 A

Attention:
High pressure lines may not be bent below minimum bending radius r = 250 mm! Unit
may only be operated with hydraulic oil. Protect the unit from corrosion during storage.

Attention!
Do not place any body parts under equipment which is under pressure. Ensure that the
engine cannot be started.

Procedure:
1. Open the indicator valves, turn the piston to ignition
TDC, remove the valve cover and pump area cover.
Mount the cylinder liner retainer (Fig. 1/W4).

2. Drain the engine coolant: loosen the connecting line

from the reserve pump to the coolant distributor line.
Inspection:
Thermometer connector above the coolant pump.

Attention:
When removing the last cylinder head, remove the ma-
nometer line (oil jet cooling) from the connecting flange
on the coupling flange.

3. Loosen and remove the media supply connecting flange from the cylinder head to be re-
moved. (01.05.50.nn).

4. Disassemble rocker arm bracket (01.02.01.nn).

Note
In order to avoid damages and ensure trouble-free assembly and disassembly, the com-
plete rocker arm bracket must be disassembled.

en / 21.04.2004 IB004808 1/3