Download as docx, pdf, or txt
Download as docx, pdf, or txt
You are on page 1of 5

DETAILED MACHINERY

VIBRATION ANALYSIS
REPORT
Equipmen
Oil Supply Pump A
t

Equipment Oil Supply Pump A Vibration 10816-3 Group-1


KKS Number Class Rigid Foundation
≤3.5 3.5-7.1 7.1-11 ≥11
Latest Vibration
Alarm Limit
A B C D Status B
TECHNICAL MACHINE DATA
DRIVER POINT MEASUREMENT
YB2315S-2TH, JIAMUSI
Manufacture ELECTRIC MACHINE
CO.,LTD,P.R CHINA
Rated Volt 400 Volt
Rated Current 100 A
Frekuensi 50Hz
Output 110 KW
IP 1P55
Noise 90 dB (A)
Class F
Speed 2978 RPM
Mass 1180 KG
Bearing 6317/C3
Serial Number 12B1298-02
Standar Number Q/OEE.755-2009a
DRIVEN
65AY50X11,Sichuan Shengda
Manufacture Pump Industry Equipment
Manufacture CO.,LTD
Speed 2930 RPM
Head 546 m
Serial Number A1038
Capacity 30 m3/h
Efficiency 57 %
OVERALL MEASUREMENT DATA
Meas. Date 07 Februari 2024
Note Preventive Maintenance
Taken By Ifan dan Bayu

Meas. Point Bearing 1 Bearing 2 Bearing 3 Bearing 4


Horizontal 1.09 1.57 3.26 6.85 mm/s
PeakVue 1.5 1.79 1.23 G’s
Vertical 0.79 1.03 1.66 1.77 mm/s
Axial 0.22 0.75 0.47 0,43 mm/s
CROSS PHASE OPERATING PARAMETER
H1 – H2 Pres. Outlet 3.4 Mpa
Body Motor
H2 – H3 3
Temperature
V1 – V2 Bearing 1 Temperature
V2 – V3 123 Bearing 2 Temperature
A1 – A2 Bearing 3 Temperature
A2 – A3 Current
H4 – V4 62
H2 – V2 29
H3 – V3 155
SPECTRUM & WAVEFORM MOTOR

1
DETAILED MACHINERY
VIBRATION ANALYSIS
REPORT
Equipmen
Oil Supply Pump A
t

M2
H
BOP - OIL SUPPLY PUMP A
BOP23 -M2H Motor Inboard Horizontal
1.5
Comparison Spectrum
1.00

BOP23 -M2H
1.2 07-Feb-24 14:42
2.02

0.9

0.6
RMS Velocity in mm/Sec

4.03

16.31
8.36

10.79

12.00
0.3
3.90

17.09
4.00

13.69
12.93
6.21
6.00

7.00

8.74
9.31
7.96

9.14
3.00
3.10

3.79

5.00
.04

0
1.4
Reference Spectrum
1.00

1.2 BOP23 -M2H


07-Feb-24 09:42
1.0

0.8
2.01

0.6

0.4
6.01
5.01
2.40

4.00
4.11
3.01

5.11
3.39

5.41
5.90
6.12
1.62

3.10

3.90
3.94

6.89
7.02
1.90
1.39

2.09

3.49

5.71

0.2

0
Ordr: 1.000
0 3 6 9 12 15 18 21 Freq: 49.59
Frequencyin Orders Sp 2: 1.141

BOP - OIL SUPPLY PUMP A


BOP23 -M2H Motor Inboard Horizontal
0.14
Analyze Spectrum
RMS Acceleration in G-s

O O O O O O O O O O O O O O O
81.86

0.12 07-Feb-24 09:42:21


83.38 83.33
55.56

OVERALL= 1.46 V-DG


72.47

0.10
54.87

RMS = .6259
LOAD = 100.0
55.59

0.08
77.84

86.42
79.85
80.25
82.34

89.50
62.68

RPM= 2987. (49.79 Hz)


86.50

0.06 >SKF 6317


O=BPFI -OB
0.04
0.02
0
0 30 60 90 120
Frequencyin Orders
3
Analyze Waveform
2 07-Feb-24 09:42:21
Acceleration in G-s

RMS = .6389
1
PK(+/-) = 2.53/2.81
0 CRESTF= 4.40

-1
-2
-3
-4
Ordr: 4.990
0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 Freq: 248.44
Time in Seconds Spec: .02271

2
DETAILED MACHINERY
VIBRATION ANALYSIS
REPORT
Equipmen
Oil Supply Pump A
t

SPECTRUM & WAVEFORM


Inboard
BOP - OIL SUPPLY PUMP A
BOP23 -P1H Pump Inboard Horizontal
3.6
Comparison Spectrum
3.2
1.00

BOP23 -P1H
2.8 07-Feb-24 14:43
2.4
2.0
1.6
RMS Velocity in mm/Sec

1.2
2.02

7.00
0.8 6.00
5.00
4.00

8.00

10.00

11.00

12.00

14.00
13.00

18.00
3.00

9.00
1.48
1.40
1.56
1.61

8.88
9.11
9.39
0.4
.04
.07

0
3.0
Reference Spectrum
BOP23 -P1H
1.00

2.5
07-Feb-24 09:53
2.0

1.5
7.00

1.0
2.01

5.00

7.88 8.00
6.00

12.00
10.00
3.00

11.00
9.00

15.00

20.00
0.5
1.51

4.00
1.48

3.09

8.47
8.52
1.39
1.41

8.36
.04

0
Ordr: .994
0 3 6 9 12 15 18 21 Freq: 49.33
Frequencyin Orders Sp 2: 2.704

BOP - OIL SUPPLY PUMP A


BOP23 -P1H Pump Inboard Horizontal
3.0
Route Spectrum
RMS Velocity in mm/Sec

1.00

2.5 07-Feb-24 09:53:19


OVERALL= 2.77 V-DG
2.0 RMS = 2.76
LOAD = 100.0
1.5 RPM= 2977. (49.61 Hz)
7.00

1.0
2.01

5.00

8.00
6.00

12.00
10.00
3.00

11.00
9.00
1.51

4.00
1.48

0.5
8.52

0
0 3 6 9 12 15 18 21
Frequencyin Orders
1.2
Route Waveform
0.9
07-Feb-24 09:53:19
Acceleration in G-s

0.6 RMS = .3056


PK(+/-) = .9856/.8439
0.3
CRESTF= 3.23
0
-0.3
-0.6
-0.9
-1.2
Ordr: .994
0 20 40 60 80 100 Freq: 49.33
Time in mSecs Spec: 2.158

Outboard
BOP - OIL SUPPLY PUMP A
BOP23 -P2H Pump Outboard Horizontal
8
Comparison Spectrum
1.00

7 BOP23 -P2H
6 07-Feb-24 14:44

5
4
3
RMS Velocity in mm/Sec

2
6.00
5.00

12.00
4.00
2.01

3.00

7.00
1.48
1.71

5.44

8.00
1.51
1.57
1.64
1.85

4.44

4.90
5.09
5.23
5.56

1
.64
.03

.85

0
7
Reference Spectrum
6 BOP23 -P2H
1.00

07-Feb-24 09:54
5

2
6.00
5.00

11.00
10.00
2.01

4.00

7.00
3.00

1
1.52

8.00
1.48

5.44
5.56
1.31
1.40
1.57
1.65
1.69
1.86

5.30
.06

.64
.85

0
Ordr: .994
0 2 4 6 8 10 12 14 Freq: 49.33
Frequencyin Orders Sp 2: 5.978

3
DETAILED MACHINERY
VIBRATION ANALYSIS
REPORT
Equipmen
Oil Supply Pump A
t

BOP - OIL SUPPLY PUMP A


BOP23 -P2H Pump Outboard Horizontal
8
Route Spectrum

RMS Velocity in mm/Sec

1.00
7
07-Feb-24 14:44:35
6 OVERALL= 6.85 V-DG
RMS = 6.84
5
LOAD = 100.0
4 RPM= 2977. (49.61 Hz)
3
2

6.00
5.00

12.00
4.00
2.01

3.00

7.00
1.48

5.44

8.00
1.51
1.57
1 1.71
.64

0
0 3 6 9 12 15 18 21
Frequencyin Orders
9
Route Waveform
6 07-Feb-24 14:44:35
Acceleration in G-s

RMS = 1.62
3 PK(+/-) = 7.06/5.91
CRESTF= 4.35
0

-3

-6

-9
Ordr: .994
0 20 40 60 80 100 Freq: 49.33
Time in mSecs Spec: 5.978

POINT OF INTEREST:
1. Overall pengukuran vibrasi tertinggi di sisi Pompa Outboard
Horizontal 6.85 mm/s peralatan dalm kategori B .
2. Spektrum pada pompa peak dominan 1x rpm arah horizontal
3. Spektrum pada pompa sisi vertikal peak dominan 6x rpm dan
muncul 12x rpm
HISTORI PERBAIKAN TEAM HAR:
1. Penggantian bearing DE NDE pompa
2. Alignment
3. Pengambilan data clearence :
-Data awal Allignment

-Run out Kopling


Moto Pomp
a

0˚ 45˚ 9˚ 135 180 225 270 315 360


˚ ˚ ˚ ˚ ˚ ˚

0 2 1 3 7 -1 1 3 0

4
DETAILED MACHINERY
VIBRATION ANALYSIS
REPORT
Equipmen
Oil Supply Pump A
t

0˚ 45˚ 9˚ 135˚ 180˚ 225˚ 270˚ 315˚ 360˚

0 -4 -9 - - -7 -3 -1 0
14 12

-Run out shaft


DE NDE

0˚ 45˚ 9˚ 135 180 225 270 315 360


˚ ˚ ˚ ˚ ˚ ˚

U 0 0 0 -2 -5 -7 -5 -3 0
T 0 -1 2 2 0 0 2 2 0
S 0 0 -1 -6 -9 -9 -7 -2 0

0˚ 45˚ 9˚ 135˚ 180˚ 225˚ 270˚ 315˚ 360˚

0 0 0 0 0 0 0 0 0

-Clearence outside diameter shaft to iner bearing

Outer diameter shaft Inner diameter


bearing
A 54.91 A 54.9
B 54.92 B 54.97
C 54.92 C -
-Penggantian baut

Ber

ANALYSIS:
1. Dari data clearence run out kopling maupun shaft mengindikasikan
adanya Bending shaft dan kopling sisi DE yang mengakibatkan
unbalance pada pompa (Spektrum 1x rpm dan beda phase pada).

RECOMMENDATION:
1. Lakukan penyesuaian/penggantian shaft,kopling dan inspeksi part
pompa.

You might also like