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Product: GENERATOR SET
Model: G3406 GENERATOR SET KAR
Configuration: G3406 Generator Set KAR00001-UP
Troubleshooting
EMCP3
Media Number -RENR7902-12 Publication Date -01/05/2014 Date Updated -07/05/2014
i04965149
ReferenceFor a full explanation of the use of the enter function key that is referenced in this section,
refer to the Systems Operation, "Electronic Control Module (Generator Set)" section of this
publication.
Table 1 lists the diagnostic trouble codes for the genset. The column titled "Display Text String" is the
information that is displayed on the EMCP 3 control panel. In order to view the "Suspect Parameter
Number" (SPN) and the "Failure Mode Identifier" (FMI), press the "Enter" key while viewing the
"Display Text String".
If the diagnostic code was generated from the "Electronic Control Module" (ECM) for the engine,
refer to the Systems Operation, Testing and Adjusting manual for the particular engine. Perform the
diagnostic procedure as indicated by the SPN and FMI information.
If the diagnostic code is generated from the EMCP 3 ECM for the generator set, then refer to Table 1
and refer to the information that is in the "Troubleshooting Topic" column.
Note: The "Emergency Shutdown Override Mode Active Warning" requires a level 3 password in
order to clear the code. All remaining listed codes require a level 1 password in order to clear the
code.
Table 1
Trouble Codes
Suspect Failure
Parameter Mode Code Description Display Text String Troubleshooting
Number Identifier Topic
(SPN) (FMI)
38 0
External Tank EXT TANK HIGH Digital Input Circuit
High Fuel Level FUEL LEVEL Fault and Analog
Shutdown SHUTDOWN Input Circuit Fault
HIGH FUEL
high fuel pressure
94 00 PRESSURE
shutdown
SHUTDOWN
94 01 low fuel pressure LOW FUEL
shutdown PRESSURE
SHUTDOWN
HIGH FUEL
high fuel pressure
94 15 PRESSURE
warning
WARNING
HIGH FUEL
high fuel pressure
94 16 PRESSURE
derate
DERATE
LOW FUEL
low fuel pressure
94 17 PRESSURE
warning
WARNING
LOW FUEL
low fuel pressure
94 18 PRESSURE
derate
DERATE
Fuel Filter
FUEL FLTER DIFF
Differential Analog Input Circuit
95 3 PRES SENSOR
Pressure Sensor Fault
SHORT HIGH
Short High
Fuel Filter
FUEL FLTR DIFF
Differential Analog Input Circuit
95 4 PRES SENSOR
Pressure Sensor Fault
SHORT LOW
Short Low
FUEL LEVEL
Fuel Level Sensor Analog Input Circuit
96 3 SENSOR SHORT
Short High Fault
HIGH
FUEL LEVEL
Fuel Level Sensor Analog Input Circuit
96 4 SENSOR SHORT
Short Low Fault
LOW
Oil Filter
OIL FILTER DIFF
Differential Analog Input Circuit
99 3 PRES SENSOR
Pressure Sensor Fault
SHORT HIGH
Short High
Oil Filter
OIL FILTER DIFF
Differential Analog Input Circuit
99 4 PRES SENSOR
Pressure Sensor Fault
SHORT LOW
Short Low
Air Filter
AIR FILTER DIFF
Differential Analog Input Circuit
107 4 PRES SENSOR
Pressure Sensor Fault
SHORT LOW
Short Low
High Engine
HIGH ENGINE Data Link Circuit
Coolant
110 0 COOLANT TEMP Fault and Digital
Temperature
SHUTDOWN Input Circuit Fault
Shutdown
Engine Coolant
ENG COOLANT
Temperature
110 3 TEMP SENSOR
Sensor Short High
SHORT HI
Engine Coolant
ENG COOLANT
Temperature
110 4 TEMP SENSOR
Sensor Short Low
SHORT LO
High Engine
HIGH ENGINE Data Link Circuit
Coolant
110 15 COOLANT TEMP Fault and Digital
Temperature
WARNING Input Circuit Fault
Warning
Low Engine
Data Link Circuit
Coolant LOW COOLANT
110 17 Fault and Digital
Temperature TEMP WARNING
Input Circuit Fault
Warning
111 1
Low Engine LOW ENG COOL Digital Input Circuit
Coolant Level LEVEL Fault and Analog
Shutdown SHUTDOWN Input Circuit Fault
High Fire
HIGH FIRE EXTNG Digital Input Circuit
Extinguisher
137 0 PRES SHUTDOWN Fault and Analog
Pressure
Input Circuit Fault
Shutdown
Low Fire
LOW FIRE EXTNG Digital Input Circuit
Extinguisher
137 1 PRES SHUTDOWN Fault and Analog
Pressure
Input Circuit Fault
Shutdown
High Fire
Digital Input Circuit
Extinguisher HIGH FIRE EXTNG
137 15 Fault and Analog
Pressure Warning PRES WARNING
Input Circuit Fault
Low Fire
Digital Input Circuit
Extinguisher LOW FIRE EXTNG
137 17 Fault and Analog
Pressure Warning PRES WARNING
Input Circuit Fault
Ambient Air
AMBIENT AIR
Temperature Analog Input Circuit
171 3 TEMP SENSOR
Sensor Short High Fault
SHORT HIGH
Ambient Air
AMBIENT AIR
Temperature Analog Input Circuit
171 4 TEMP SENSOR
Sensor Short Low Fault
SHORT LOW
Exhaust EXHAUST
Temperature TEMPERATURE Analog Input Circuit
173 3
Sensor Short High SENSOR SHORT Fault
HIGH
173 4 Exhaust EXHAUST Analog Input Circuit
Temperature TEMPERATURE Fault
Sensor Short Low SENSOR SHORT
LOW
Exhaust
EXHAUST TEMP
Temperature
173 8 SIGNAL
Signal Abnormal
ABNORMAL
Engine Oil
ENGINE OIL TEMP
Temperature Analog Input Circuit
175 3 SENSOR SHORT
Sensor Short High Fault
HIGH
Engine Oil
ENGINE OIL TEMP
Temperature Analog Input Circuit
175 4 SENSOR SHORT
Sensor Short Low Fault
LOW
ENGINE UNDER
Engine Under Engine Under Speed
190 17 SPEED WARNING
Speed Warning Warning
SOFTWARE
Software Version
234 31 VERSION
Mismatch
MISMATCH
CUSTOM EVENT #1
Custom Event #1 Digital Input Circuit
701 0 HIGH SHUTDOWN
High Shutdown Fault
CUSTOM EVENT #1
Custom Event #1 Digital Input Circuit
701 1 LOW SHUTDOWN
Low Shutdown Fault
CUSTOM EVENT #2
Custom Event #2 Digital Input Circuit
702 0 HIGH SHUTDOWN
High Shutdown Fault
CUSTOM EVENT #2
Custom Event #2 Digital Input Circuit
702 1 LOW SHUTDOWN
Low Shutdown Fault
702 31
Custom Event #2 CUSTOM EVENT #2 Digital Input Circuit
Status STATUS ACTIVE Fault
CUSTOM EVENT #3
Custom Event #3 Digital Input Circuit
703 0 HIGH SHUTDOWN
High Shutdown Fault
CUSTOM EVENT #3
Custom Event #3 Digital Input Circuit
703 1 LOW SHUTDOWN
Low Shutdown Fault
CUSTOM EVENT #4
Custom Event #4 Digital Input Circuit
704 0 HIGH SHUTDOWN
High Shutdown Fault
CUSTOM EVENT #4
Custom Event #4 Digital Input Circuit
704 1 LOW SHUTDOWN
Low Shutdown Fault
CUSTOM EVENT #5
Custom Event #5 Digital Input Circuit
705 0 HIGH SHUTDOWN
High Shutdown Fault
CUSTOM EVENT #5
Custom Event #5 Digital Input Circuit
705 1 LOW SHUTDOWN
Low Shutdown Fault
CUSTOM EVENT #6
Custom Event #6 Digital Input Circuit
706 1 LOW SHUTDOWN
Low Shutdown Fault
CUSTOM EVENT #7
Custom Event #7
707 0 HIGH SHUTDOWN
High Shutdown
CUSTOM EVENT #7
Custom Event #7
707 1 LOW SHUTDOWN
Low Shutdown
CUSTOM EVENT #8
Custom Event #8
708 0 HIGH SHUTDOWN
High Shutdown
CUSTOM EVENT #8
Custom Event #8
708 1 LOW SHUTDOWN
Low Shutdown
709 31
Custom Event #9 CUSTOM EVENT #9
Status STATUS
High Generator
HIGH GEN Digital Input Circuit
Bearing #1
1122 0 BEARING #1 TEMP Fault and Analog
Temperature
SHUTDOWN Input Circuit Fault
Shutdown
Low Generator
LOW GEN REAR Digital Input Circuit
Rear Bearing
1122 1 BEARING TEMP Fault and Analog
Temperature
SHUTDOWN Input Circuit Fault
Shutdown
Generator Rear
GEN REAR
Bearing
BEARING TEMP Analog Input Circuit
1122 3 Temperature
SENSOR SHORT Fault
Sensor Short High
HIGH
High Rear
HIGH GEN REAR Digital Input Circuit
Generator Bearing
1122 15 BEARING TEMP Fault and Analog
Temperature
WARNING Input Circuit Fault
Warning
Low Generator
LOW GEN REAR Digital Input Circuit
Rear Bearing
1122 17 BEARING TEMP Fault and Analog
Temperature
WARNING Input Circuit Fault
Warning
High Generator
HIGH GEN
Winding #1
1124 0 WINDING #1 TEMP
Temperature
SHUTDOWN
Shutdown
High Generator
HIGH GEN
Winding #1
1124 15 WINDING #1 TEMP
Temperature
WARNING
Warning
High Generator
HIGH GEN
Winding #2
1125 0 WINDING #2 TEMP
Temperature
SHUTDOWN
Shutdown
High Generator
HIGH GEN
Winding #2
1125 15 WINDING #2 TEMP
Temperature
WARNING
Warning
High Generator
HIGH GEN
Winding #3
1126 0 WINDING #3 TEMP
Temperature
SHUTDOWN
Shutdown
High Generator
HIGH GEN
Winding #3
1126 15 WINDING #3 TEMP
Temperature
WARNING
Warning
1383 11
Unexpected UNEXPECTED
Engine Shutdown ENGINE
SHUTDOWN
HIGH GAS
High Gas Pressure
1390 0 PRESSURE
Shutdown
SHUTDOWN
LOW GAS
Low Gas Pressure
1390 1 PRESSURE
Shutdown
SHUTDOWN
HIGH GAS
High Gas Pressure
1390 15 PRESSURE
Warning
WARNING
LOW GAS
Low Gas Pressure
1390 17 PRESSURE
Warning
WARNING
ENGINE FAILURE
Engine Failure to Engine Overcrank
1664 31 TO START
Start Shutdown Warning
SHUTDOWN
High Right
HIGH RIGHT Digital Input Circuit
Exhaust
2433 0 EXHAUST TEMP Fault and Analog
Temperature
SHUTDOWN Input Circuit Fault
Shutdown
Low Right
LOW RIGHT Digital Input Circuit
Exhaust
2433 1 EXHAUST TEMP Fault and Analog
Temperature
SHUTDOWN Input Circuit Fault
Shutdown
Right Exhaust
RIGHT EXHAUST
Temperature Analog Input Circuit
2433 3 TEMP SENSOR
Sensor Short High Fault
SHORT HIGH
Right Exhaust
RIGHT EXHAUST
Temperature Analog Input Circuit
2433 4 TEMP SENSOR
Sensor Short Low Fault
SHORT LOW
Right Exhaust
RIGHT EXHAUST
Temperature
2433 8 TEMP SGNL
Signal Abnormal
ABNORMAL
Left Exhaust
LEFT EXHAUST
Temperature
2434 8 TEMP SGNL
Signal Abnormal
ABNORMAL
Low Right
LOW RIGHT Digital Input Circuit
Exhaust
2433 17 EXHAUST TEMP Fault and Analog
Temperature
WARNING Input Circuit Fault
Warning
Left Exhaust
LEFT EXHAUST
Temperature Analog Input Circuit
2434 3 TEMP SENSOR
Sensor Short High Fault
SHORT HIGH
Left Exhaust
LEFT EXHAUST
Temperature Analog Input Circuit
2434 4 TEMP SENSOR
Sensor Short Low Fault
SHORT LOW
GENERATOR HIGH
Generator High
2452 15 POWER WARNING
Power Warning
GEN REVERSE
Generator Reverse Generator Reverse
2452 17 POWER WARNING
Power Warning Power Warning
ATS in ATS IN
Digital Input Circuit
4002 31 Emergency EMERGENCY
Fault
Position POSITION
BATTERY
Battery Charger Digital Input Circuit
4003 31 CHARGER
Failure Fault
FAILURE
GENERATOR
Generator Circuit Digital Input Circuit
4004 31 BREAKER CLOSED
Breaker Closed Fault
GENERATOR
Generator Breaker BREAKER
4009 31
Failure to Open FAILURE TO OPEN
UTILITY BREAKER
Utility Breaker
4010 31 FAILURE TO OPEN
Failure to Open
GENERATOR
Generator Breaker BREAKER
4011 31
Failure to Close FAILURE TO
CLOSE
UTILITY BREAKER
Utility Breaker
4012 31 FAILURE TO
Failure to Close
CLOSE
LOSS OF UTILITY
4017 31 Loss of Utility
GENERATOR
Generator Breaker
4018 31 BREAKER LOCKED
Locked Out
OUT
EARTH LEAKAGE
4029 31 Earth Leakage
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