Executive summary

We have executed different asphalt mix design due to material property changed.

Trial no. 1 Summary of Asphalt aggregate Bulk Specific Gravity

S. Type of Test Size of Aggregate (mm) Avera Test Method Specific

NO- ge ation
0-6mm 6- 10- 14-
10mm 14mm 20mm
1 Bulk Specific 2.513 2.539 2.546 2.547 2.536 AASHTO T
Gravity (SSD) 84/85
(g/cc)
2 Water 1.42 0.61 0.69 0.74 0.87 AASHTO T <1%
Absorption (%) 84/85
3 Apparent 2.568 2.564 2.573 2.571 2.569 AASHTO T
Specific Gravity 84/85
(g/cc)
4 Bulk Specific 2.477 2.524 2.528 2.528 2.514 AASHTO T
Gravity (Oven 84/85
Dry) (g/cc)

SUMMARY OF TRIAL NO.1 MIX DESIGN DATA

JOB MIX FORMULA

Sieve Upper Lower %Pass Mid. Upper Lower Lower. Upper Power
Size Limit Limit Point tolerance tolerance Band Band curve
26.50 100.0 100.0 100.0 100.0 -5.00 5.00 100.00 100.00 100.00
19.00 85.0 100.0 100.0 92.5 -5.00 5.00 100.00 95.00 86.10
13.20 71.0 84.0 82.0 77.5 -4.00 4.00 84.00 78.00 73.08
9.50 62.0 76.0 71.9 69.0 -4.00 4.00 75.90 67.90 63.03
4.75 42.0 60.0 59.0 51.0 -4.00 4.00 60.00 55.00 46.14
2.36 30.0 48.0 41.5 39.0 -4.00 4.00 45.50 37.50 33.68
1.18 22.0 38.0 29.1 30.0 -3.00 3.00 32.10 26.10 24.65
0.60 16.0 28.0 19.6 22.0 -2.00 2.00 21.60 17.60 18.18
0.30 12.0 20.0 12.7 16.0 -1.00 1.00 13.70 11.70 13.31

CHINA WU YI CO.,LTD Page 1

0.15 8.0 15.0 8.9 11.5 -1.00 1.00 9.90 7.90 9.74
0.075 4.0 10.0 6.6 7.0 -1.00 1.00 7.60 5.60 7.13

4.0

4.8

5.2

5.6
4.4
Range

VFA 4.8--5.2

VMA

Flow

Air Voids 4.8--5.6

Stability

Acceptable Range

The Target AC = 5.0% + or - 0.3

**Therefore Acceptable Asphalt Limit can be Min. 4.7 and Max. 5.3**
**Selected optimum bitumen content is 5.0 %**

Legend

High Acceptable Low

Sieve Size 14-20 10-14 6-10 0-6 Reclaimed Manufactured

Range mm Filler Filler
% proportion 20 9 11 53 6 1

CHINA WU YI CO.,LTD Page 2

 Trial no. 2 Summary of Asphalt aggregate Test Result Bulk Specific Gravity

S. Type of Test Size of Aggregate (mm) Avera Test Method Specific

NO- ge ation

6- 10- 14-
0-6mm 10mm 14mm 20mm
1 Bulk Specific 2.890 2.859 2.847 2.868 2.866 AASHTO T
Gravity (SSD) 84/85
(g/cc)
2 Water 1.80 1.57 1.48 1.38 1.558 AASHTO T <1%
Absorption (%) 84/85
3 Apparent 2.940 2.946 2.927 2.944 2.939 AASHTO T
Specific Gravity 84/85
(g/cc)
4 Bulk Specific 2.784 2.815 2.805 2.829 2.808 AASHTO T
Gravity (Oven 84/85
Dry) (g/cc)

SUMMARY OF TRIAL NO.2 MIX DESIGN DATA

JOB MIX FORMULA
Sieve Upper Lower %Pass Mid. Upper Lower Lower. Upper Power
Size Limit Limit Point tolerance tolerance Band Band curve

26.50 100.0 100.0 100.0 100.0 -5.00 5.00 100.00 100.00 100.00

19.00 85.0 100.0 99.9 92.5 -5.00 5.00 100.00 94.87 86.10
13.20 71.0 84.0 82.0 77.5 -5.00 5.00 84.00 76.97 73.08

9.50 62.0 76.0 72.5 69.0 -5.00 5.00 77.48 67.48 63.03

4.75 42.0 60.0 53.7 51.0 -4.00 4.00 60.00 49.68 46.14

2.36 30.0 48.0 40.5 39.0 -4.00 4.00 44.49 36.49 33.68

1.18 22.0 38.0 31.0 30.0 -4.00 4.00 35.00 27.00 24.65

0.60 16.0 28.0 20.6 22.0 -4.00 4.00 24.61 16.61 18.18

0.30 12.0 20.0 13.5 16.0 -3.00 3.00 16.48 12.00 13.31

0.15 8.0 15.0 9.6 11.5 -2.00 2.00 11.58 8.00 9.74

0.075 4.0 10.0 6.2 7.0 -1.00 1.00 7.24 5.24 7.13

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 4.2

4.6

4.8

5.0

5.2
4.0

4.4
Range

VFA 4.2-4.4

VM A

Flow

Air Voids 4.0-5.0

Stability

Acceptable Range

The Target AC = 4.6% + or - 0.3

**Therefore Acceptable Asphalt Limit can be Min. 4.3 and Max. 4.9**
**Selected optimum bitumen content is 4.6 %**

Legend

High Acceptable Low

Sieve Size 14-20 10-14 6-10 0-6 Reclaimed Manufactured

Range mm Filler Filler
% proportion 20 9 11 53 6 1

CHINA WU YI CO.,LTD Page 4

 Trial no. 3 (Revised) Summary of Asphalt aggregate Test Result Bulk Specific
Gravity
S. Type of Test Size of Aggregate (mm) Avera Test Method Specific
NO- ge ation
0-6mm 6- 10- 14-
10mm 14mm 20mm
1 Bulk Specific 2.852 2.877 2.830 2.875 2.859 AASHTO T
Gravity (SSD) 84/85
(g/cc)
2 Water 1.82 1.56 1.49 1.41 1.57 AASHTO T <1%
Absorption (%) 84/85
3 Apparent 2.952 2.964 2.955 2.953 2.956 AASHTO T
Specific Gravity 84/85
(g/cc)
4 Bulk Specific 2.801 2.832 2.830 2.836 2.825 AASHTO T
Gravity (Oven 84/85
Dry) (g/cc)

SUMMARY OF TRIAL NO.3 MIX DESIGN DATA

JOB MIX FORMULA
Sieve Size Lower Upper %Pass Mid. Upper Lower Upper. Lower Power
Limit Limit Point tolerance tolerance Band Band curve

26.50 100.0 100.0 100.0 100.0 -5.00 5.00 100.00 100.00 100.00

19.00 85.0 100.0 99.9 92.5 -5.00 5.00 100.00 94.86 86.10

13.20 71.0 84.0 82.0 77.5 -5.00 5.00 84.00 77.01 73.08
9.50 62.0 76.0 72.3 69.0 -5.00 5.00 76.00 67.29 63.03

4.75 42.0 60.0 54.0 51.0 -4.00 4.00 58.00 50.02 46.14
2.36 30.0 48.0 40.9 39.0 -4.00 4.00 44.92 36.92 33.68

1.18 22.0 38.0 31.5 30.0 -4.00 4.00 35.55 27.55 24.65

0.60 16.0 28.0 21.2 22.0 -4.00 4.00 25.19 17.19 18.18
0.30 12.0 20.0 14.2 16.0 -3.00 3.00 17.16 12.00 13.31

0.15 8.0 15.0 10.5 11.5 -2.00 2.00 12.54 8.00 9.74

0.075 4.0 10.0 8.1 7.0 -1.00 1.00 9.09 7.09 7.13

CHINA WU YI CO.,LTD Page 5

 4.3

4.6

4.9

5.2
Range

VFA

VMA

Flow

Air Voids

Stability

Acceptable Range

The Target AC = 4.7% + or - 0.3

**Therefore Acceptable Asphalt Limit can be Min. 4.4 and Max. 5.0**
**Selected optimum bitumen content is 4.7 %**

Legend

High Acceptable Low

Sieve Size 14-20 10-14 6-10 0-6 Reclaimed Manufactured

Range mm Filler Filler
% proportion 20 9 11 53 6 1

CHINA WU YI CO.,LTD Page 6

 Trial 4.1. Summary of Asphalt aggregate Test Result Bulk Specific Gravity
S. Type of Test Size of Aggregate (mm) Avera Test Method Specific
NO- ge ation
0-6mm 6- 10- 14-
10mm 14mm 20mm
1 Bulk Specific 2.870 2.869 2.860 2.890 2.872 AASHTO T
Gravity (SSD) 84/85
(g/cc)
2 Water 1.74 1.5 1.46 1.32 1.505 AASHTO T <1%
Absorption (%) 84/85
3 Apparent 2.967 2.953 2.94 2.964 2.956 AASHTO T
Specific Gravity 84/85
(g/cc)
4 Bulk Specific 2.821 2.826 2.819 2.852 2.829 AASHTO T
Gravity (Oven 84/85
Dry) (g/cc)

SUMMARY OF TRIAL NO.4 MIX DESIGN DATA

JOB MIX FORMULA
Sieve Size Lower Upper %Pass Mid. Upper Lower Upper. Lower Power
Limit Limit Point tolerance tolerance Band Band curve

26.50 100.0 100.0 100.0 100.0 -5.00 5.00 100.00 100.00 100.00

19.00 85.0 100.0 99.9 92.5 -5.00 5.00 100.00 94.86 86.10

13.20 71.0 84.0 82.0 77.5 -5.00 5.00 84.00 77.01 73.08

9.50 62.0 76.0 72.3 69.0 -5.00 5.00 76.00 67.29 63.03
4.75 42.0 60.0 54.0 51.0 -4.00 4.00 58.00 50.02 46.14

2.36 30.0 48.0 40.9 39.0 -4.00 4.00 44.92 36.92 33.68

1.18 22.0 38.0 31.5 30.0 -4.00 4.00 35.55 27.55 24.65

0.60 16.0 28.0 21.2 22.0 -4.00 4.00 25.19 17.19 18.18

0.30 12.0 20.0 14.2 16.0 -3.00 3.00 17.16 12.00 13.31

0.15 8.0 15.0 10.5 11.5 -2.00 2.00 12.54 8.00 9.74

0.075 4.0 10.0 8.1 7.0 -1.00 1.00 9.09 7.09 7.13

CHINA WU YI CO.,LTD Page 7

 4.3

4.6

4.9

5.2
Range

VFA

VMA

Flow

Air Voids

Stability

Acceptable Range

The Target AC = 4.7% + or - 0.3

**Therefore Acceptable Asphalt Limit can be Min. 4.4 and Max. 5.0**
**Selected optimum bitumen content is 4.7 %**

Legend

High Acceptable Low

Sieve Size 14-20 10-14 6-10 0-6 Reclaimed Manufactured

Range mm Filler Filler

Trial 5. Summary of Asphalt aggregate Test Result Bulk Specific Gravity

S. Type of Test Size of Aggregate (mm) Avera Test Method Specific
NO- ge ation
0-6mm 6- 10- 14-
10mm 14mm 20mm
1 Bulk Specific 2.556 2.84 2.842 2.887 2.781 AASHTO T
Gravity (SSD) 84/85
(g/cc)
2 Water 1.811 1.5 1.37 1.34 1.935 AASHTO T <1%
Absorption (%) 84/85
3 Apparent 2.630 2.92 2.916 2.962 2.857 AASHTO T
Specific Gravity 84/85
(g/cc)
4 Bulk Specific 2.510 2.798 2.804 2.848 2.74 AASHTO T
Gravity (Oven 84/85
Dry) (g/cc)

CHINA WU YI CO.,LTD Page 8

 SUMMARY OF TRIAL NO.5 MIX DESIGN DATA
JOB MIX FORMULA

Sieve Upper Lower %Pass Mid. Upper Lower Lower. Upper Power
Size Limit Limit Point tolerance tolerance Band Band curve

26.50 100.0 100.0 100.0 -5.00 5.00 100.00

100 100 100
19.00 85.0 100.0 100 92.5 -5.00 5.00 95 100 86.10

13.20 71.0 84.0 81 77.5 -4.00 4.00 76.3 84 73.08

9.50 62.0 76.0 71 69.0 -4.00 4.00 65.8 75.8 63.03

4.75 42.0 60.0 59 51.0 -4.00 4.00 54.6 60 46.14

2.36 30.0 48.0 39 39.0 -4.00 4.00 34.8 42.8 33.68

1.18 22.0 38.0 27 30.0 -3.00 3.00 23.3 31.3 24.65

0.60 16.0 28.0 19 22.0 -2.00 2.00 16 22.5 18.18

0.30 12.0 20.0 12 16.0 -1.00 1.00 12 15.2 13.31

0.15 8.0 15.0 9.3 11.5 -1.00 1.00 8 11.3 9.74

0.075 4.0 10.0 7.7 7.0 -1.00 1.00 4 8.7 7.13

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 Table; MARSHALL MIX DESIGN GRAPH FOR ASPHALT ACCEPTABLE RANGE

% Asphalt Unit Weight T/m3 Air Void Stablity Flow VMA VFA

4.4 2.347 5.6 15.34 2.33 15.0 62.5

4.6 2.347 5.4 12.95 2.86 15.1 64.1
4.8 2.347 5.1 11.17 4.06 15.3 67.0
5 2.370 3.8 11.00 4.03 14.7 74.0
5.2 2.368 3.8 12.33 3.34 14.9 74.6
5.4 2.336 1.6 11.00 4.03 16.2 90.0
5.6 2.359 0.4 9.42 2.37 15.6 97.7
4.4

4.8

5.0

5.2
4.6

5.4

5.6
VFA

VMA

Flow

Air Voids

Stability

Acceptable Range

The Target AC = 5.0% + or - 0.3

**Therefore Acceptable Asphalt Limit can be Min. 4.7 and Max. 5.3**

Legend

High Acceptable Low

Table 4.6; Optimum asphalt content selection process for Mix Design

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