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Tech Prebid 1376727
Tech Prebid 1376727
Detail Specifications:-
Providing and applying three layer external polyethylene coating of minimum 3000
micron composite coating according to the standards DIN 30670, CSA Z245.21 and ISO 21809-1
and internal Solventless Liquid Epoxy of minimum 400 micron confirming to IS 16676-2017 for
underground or above ground.
Rate shall include cost of all materials, coating and wrapping over the pipes, handling
charges, preparation of pipe surface, all labour, material, including scrapping the pipe surface
with sand or metal blasting, degracing, cleaning by compressed air and surface grinding and
finishing including cost of loading, unloading and handling of pipe at factory etc. complete as
directed by Engineer-in-Charge.
General:
Manufacturing, providing and supplying spirally welded/ ERW/ SAW fabricated MS
pipes(Fe415) with three layer external polyethylene coating (3LPE) to mild steel pipes externally
of minimum 3000 microns and internally Solventless Liquid Epoxy of minimum 400 micron. 100
mm space shall be left uncoated(Cut back) on both ends of the mild steel pipe for welding
purpose and the same shall be coated after completion of welding at site with 100% solid, cold
applied polymeric coating.
The process of three layer external polyethylene coating of minimum 3000 micron
composite coating according to the standards DIN 30670, CSA Z245.21 and ISO 21809-1 and
internal Solventless Liquid Epoxy minimum 400 micron confirming to IS 16676-2017 at the
factory shall be got approved by the concern Chief Engineer, MIP
Detailed Specification for coating and jointing at site:
Reasonable care shall be exercised with coated pipe to ensure the integrity of the
coating prior to installation. End hooks (aluminium), brass/ padded with non metallic slings or
padded clips shall be used while loading, unloading and handling the pipes. The storage area
shall be free from rocks, stones, sticks and other protrusions and shall be well drained. 3 layer
polythelene coated pipes may be stored outside for a period of maximum 6 months only.
The 3 PE coated and Solventless Liquid Epoxy coating lined mild steel pipes are meant
for above ground and underground.
The excavated trench shall be smooth and shall offer maximum uniform support with
the pipes. It shall be free from debris, stones and clods. The rock portion shall be padded for
adequate pipe protection and contact with ditch shall be avoided during installation to
minimize damage. The damaged coating shall be repaired immediately without claiming extra.
The bedding shall be of minimum 150 mm thick good quality sand approved by the Engineer-in-
Charge. Proper soil compaction also should be done to avoid any buckling and defection of mild
steel pipes. Mild steel pipes on either side on each pipe will be internally fully coated for non
man entry diameter. It shall be ensured that after welding of external joints at site the same
shall be coated and applied with co-polymer coating as per the instructions of Engineer-in-
Charge.
The measurement shall be measured and paid on square metre basis. For the purpose
of measurements, the diameter of coated pipe shall be the external diameter of base Mild steel
pipe. The rate shall include cost of all materials, labours and machineries.
SDE
OBLIGATORY LEVELS AND REQUIREMENTS (Parameters)
DETAILS OF RCC MBRs AT VARIOUS LOCATIONS TABLE:‐ Annexure ‐ 2
VAIJPUR MBR
Sr. Location Capacity GL LSL FSL Inlet, Outlet Wash
No Overflow Out
& Bypass
In Liter Level In meter Diam in mm
1 VAIJ MBR‐1 1057000 534.00 545.00 550.00 350.00 300 250.00
2 VAIJ‐MBR‐2 493000 534.00 550.00 555.00 250.00 200 200.00
3 SIDDHAPURWADI 838000 523.00 547.00 552.00 300.00 250 200.00
MBR
4 MAKARATHPUR 828000 551.00 572.00 577.00 300.00 250 200.00
MBR
5 KHANDALA MBR ‐1 1573000 607.00 613.00 618.00 350.00 300 250.00
6 KHANDALA MBR ‐2 283000 607.00 631.00 636.00 250.00 300 200.00
7 NARALA MBR 842000 614.00 635.00 440.00 300.00 200 200.00
8 WAKALA MBR 599000 605.00 624.00 629.00 250.00 200 200.00
9 Safiyabadwadi MBR 1217000 581.00 603.00 608.00 350.00 250 250.00
Contractor No. of correction Executive Engineer
ANNEXTURE III
GANGAPUR FLOW DIAGRAM
DAIGAON MBR KHADAK NARALA MBR
EXISTING LASUR ST MBR CAP: 6.91 LL CAP: 5.40 LL
CAP: 2.15 LL GL: 527.30 M GL: 546.00 M
GL: 537.00 M STG.HT: 24.00 M STG.HT: 23.00 M
STG.HT: 20.00 M LSL: 551.30 M LSL: 569.00 M
LSL: 557.20 M FSL: 556.10 M FSL: 573.80 M
FSL: 561.00 M DI-K9
DI-K9 DI-K9 D: 250 MM
D: 300 MM D: 400 MM L: 100 M
L: 2,507 M L: 6,821 M KHADAK NARALA SUMP
DI-K9 GL: 546.00 M
D: 200 MM LSL: 542.00 M
BRANCH POINT
L: 16,541 M GL: 529.00 M SUMP &
GANGAPUR WTP PUMP HOUSE
CAP: 105 MLD DI-K9
GL: 494.00 M D: 250 MM DI-K9 DI-K9
LIP OF AERATION L: 31,640 M D: 450 MM
SUMP & PUMP HOUSE D: 250 MM
LIP: 499.00 M EXISTING PIPE LINE L: 29,327 M L: 10,719 M
LSL: 490.00 M DI-K9
D: 600 MM
L: 24,739 M LIMBE JALGAON SUMP
GL: 501.47 M
DI-K9 LSL: 497.47 M
D: 200 MM
L: 200 M
DI-K9 DI-K9
D: 350 MM GANGAPUR WTP MBR D: 450 MM
L: 14,766 M SUMP &
TO GANGAPUR WTP