MATERIAL SUBMITTAL INDEX

• SCHEDULE OF MATERIAL

• PROJECT SPECIFICATION

• COMPLIANCE STATEMENT

• PRODUCT DATA SHEET

• TEST REPORTS & CERTIFICATES

• DRAFT WARRANTY

• METHOD STATEMENT

• COMPANY PROFILE/ISO CERTIFICATION/TRADE LICENSE

• MATERIAL COUNTRY OF ORIGIN

• PREVIOUS APPROVALS

• INSPECTION TEST PLAN

• DCD CERTIFICATES
SCHEDULE OF MATERIALS
PROJECT SPECIFICATION
Main Works Contract Project No. NE2019
Mechanical Specifications Sharjah Lakes Mosque (Scheme-VII)
_________________________________________________________________________________

2.2.2 Pumps shall be specially suitable for sewage having cast iron casing and impeller
complete with guide rails, lifting chains, flanges, check valves, gate valves, and electric
cable.

2.3 Control Panel and Float Switches

2.3.1 The automatic electric control panel shall be of steel construction with hinged door and
lock. The panel enclosure shall be dust and weather proof suitable for outdoor mounting.

2.3.2 The panel shall house the automatic controls and starting equipment for the two pumps to
operate as duplex and one pump stand-by. Panel shall also include one single phase
receptacle, one three-phase receptacle, fuse box, main switch, main fuses, automatic
alternator, two hour-meters , two signal lamps, one alarm lamp, two push buttons,
terminals for four float switches and weather proof cable duct.

2.3.3 Float switches shall be of the rubber molded type. The body and the cable shall be
molded together and sealed. The inside switch shall be of the mercury type.

2.4 Accessories for Sewage Pumping Stations

2.4.1 Sluice Gates

2.4.1.1 Sluice gates shall conform to the AWWA Standard for Sluice Gates (C501-67) and as
supplemented hereinafter.

2.4.1.2 Sluice gates shall be cast iron, fully bronze-mounted with side wedges for seating head
conditions where necessary and bottom and top wedges for unseating head conditions.
Machined surfaces shall be finished to exact dimensions. Disks and frames shall have
machined dovetail grooves into which the bronze seat facings shall be driven and securely
fastened. Reinforcing ribs shall be cast opposite the grooves in the disk. All holes for bolts
and studs shall be drilled. Frames shall be of the flat or flange frame type as indicated on
the drawings, having the rear face machined and drilled for bolting directly to cast-iron wall
thimbles set flush with the concrete wall castings.

2.4.1.3 Wall thimbles shall be furnished for all sluice gates and for future installation of sluice
gates as indicated, Wall thimbles shall be of the section and depth indicated on the
drawings and shall be made of one piece cast-iron constructin of adequate thickness to
withstand the stress of operation and installation. A center ring or water stop shall be cast
around the periphery of the wall thimbles, Front flanges shall be machined and shall be
provided with drilled and/or tapped holes for installation of bolts or studs as necessary.

2.4.1.4 Large rectangular thimbles shall be provided with holes in the invert to allow satisfactory
concrete placement beneath the thimble.

2.4.1.5 Self contained sluice gates shall be non-rising stem gates equipped with suitable cast iron
yoke adequately designed to support the load resulting from operating the gate. The yoke
shall have an integrally cast boss centrally located and accurately machined to hold the
stem in aligment. It shall be fitted with a removable bronze stem thrust cap securely bolted
to yoke. Disks shall have a pocket to hold a square bronze thrust nut.

2.4.1.6 The self contained sluice gate shall be equipped with a suitable cast-iron yoke mounted
on the upper ends of the guides and adequately designed to support the load resulting
from the operator and operating the gate.

2.4.1.7 Flush bottom gates shall have a compressible resilient bottom seal.

__________________________________________________________________________________
Section 22 13 33
Package, Submersible Sewerage Pump Units

22 13 33 - 4
Main Works Contract Project No. NE2019
Mechanical Specifications Sharjah Lakes Mosque (Scheme-VII)
_________________________________________________________________________________

2.4.1.8 The entire stem including extension stem, if any, of the sluice gates shall be of rolled
Tobin bronze with a tensile strength of not less than 6000 psi (413.8 Mpa) or a stainless
steel of 11.5 to 13 % chromium content.

2.4.1.9 Stems shall be designed to transmit at least 2-½ times the rated output of the floor stand
in compression.

2.4.1.10 The sections of extension stems shall be joined together by solid, manganese-bronze, or
stainless steel couplings, and threaded and keyed to the stems. All couplings of the same
size shall be interchangeable. Stems shall be furnished with adjustable, bronze-bushed,
stem guides, spaced as necessary or as indicated on the drawings. Guides shall be
supported by cast-iron brackets bolted to the concrete.

2.4.1.11 Operators of the type indicated on the drawings and hereinafter shall be provided with
each sluice gate.

2.4.2 Floor-stands

2.4.2.1 Floor-stands shall be crank operated as indicated on the drawings or as required to suit
the application.

2.4.2.2 Crank-operated type will have either single or double gear reduction depending upon the
lifting capacity required and shall be provided with a threaded cast bronze lift nut to
engage the operating stem. Tapered roller bearings shall be provided above and below a
flange on the operating nut to support both opening and closing thrusts.

2.4.2.3 Floorstands shall develop their maximum capacity with not greater than 18 Kg. pull on the
crank.

2.4.2.4 Gears, where required, shall be steel with machined out teeth designed for smooth
operation. The pinion shafts on crank-operated floorstands, either single or double ratio,
shall be supported on tapered roller bearings, or other approved bearings. All components
shall be totally enclosed in a cast-iron case and cover. Positive mechanical seals will be
provided on the operating nut and the pinion shafts to exclude moisture and dirt and
prevent leakage of lubricant out of the hoist. Lubricating fittings shall be provided for the
lubrication of all gears and bearings.

2.4.2.5 Floorstands shall include a cast-iron pedestal with the input shaft or handwheel
approximately 900 mm above the operating floor. An arrow with the word OPEN shall be
cast on the floorstand indicating the direction of rotation to open.

2.4.2.6 Floorstands for rising stem sluice gates shall have clear, transparent, rigid plastic stem
covers.

2.4.2.7 The cranks on crank operated floorstands shall be removable.

2.4.2.8 Floorstands shall be provided by the valve or gate manufacturer with each valve or gate
requiring floorstands.

2.4.2.9 Where the operating floor is located above the self-contained sluice gate, an extension
stem coupled to the operating stem shall be provided with a 50 mm. square operating nut;
terminating in a cast iron floor box. Operation shall be by a T-Handled wrench.

2.4.3 T-Handle Operating Wrenches

2.4.3.1 T-Handle operating wrenches shall be provided in the number and lengths necessary to
permit operation of all valves by operators of average height working in normal positions.
__________________________________________________________________________________
Section 22 13 33
Package, Submersible Sewerage Pump Units

22 13 33 - 5
COMPLIANCE STATEMENT
 Main Works Contract Project No. NE2019
Mechanical Specifications Sharjah Lakes Mosque (Scheme-VII)
_________________________________________________________________________________

2.2.2 Pumps shall be specially suitable for sewage having cast iron casing and impeller
complete with guide rails, lifting chains, flanges, check valves, gate valves, and electric
cable.

2.3 Control Panel and Float Switches

2.3.1 The automatic electric control panel shall be of steel construction with hinged door and
lock. The panel enclosure shall be dust and weather proof suitable for outdoor mounting.

2.3.2 The panel shall house the automatic controls and starting equipment for the two pumps to
operate as duplex and one pump stand-by. Panel shall also include one single phase
receptacle, one three-phase receptacle, fuse box, main switch, main fuses, automatic
alternator, two hour-meters , two signal lamps, one alarm lamp, two push buttons,
terminals for four float switches and weather proof cable duct.

2.3.3 Float switches shall be of the rubber molded type. The body and the cable shall be
molded together and sealed. The inside switch shall be of the mercury type.

2.4 Accessories for Sewage Pumping Stations

2.4.1 Sluice Gates

2.4.1.1 Sluice gates shall conform to the AWWA Standard for Sluice Gates (C501-67) and as
supplemented hereinafter.Comply. Proposed NRS gate valve modelZ45XC which complies
to AWWA C515 standards and are UL, FM approved.
2.4.1.2
Sluice gates shall be cast iron, fully bronze-mounted with side wedges for seating head
conditions where necessary and bottom and top wedges for unseating head conditions.
Proposed is sluice gate Machined surfaces shall be finished to exact dimensions. Disks and frames shall have
valve UL FM approved machined dovetail grooves into which the bronze seat facings shall be driven and securely
with DI body and fastened. Reinforcing ribs shall be cast opposite the grooves in the disk. All holes for bolts
bonnet, Along with and studs shall be drilled. Frames shall be of the flat or flange frame type as indicated on
extended SS316 spindle the drawings, having the rear face machined and drilled for bolting directly to cast-iron wall
with SS 316 supports for thimbles set flush with the concrete wall castings.
spindle as per attached
2.4.1.3 Wall thimbles shall be furnished for all sluice gates and for future installation of sluice
catalogue gates as indicated, Wall thimbles shall be of the section and depth indicated on the
drawings and shall be made of one piece cast-iron constructin of adequate thickness to
withstand the stress of operation and installation. A center ring or water stop shall be cast
around the periphery of the wall thimbles, Front flanges shall be machined and shall be
provided with drilled and/or tapped holes for installation of bolts or studs as necessary.
2.4.1.4
Large rectangular thimbles shall be provided with holes in the invert to allow satisfactory
concrete placement beneath the thimble.
2.4.1.5
Self contained sluice gates shall be non-rising stem gates equipped with suitable cast iron
yoke adequately designed to support the load resulting from operating the gate. The yoke
shall have an integrally cast boss centrally located and accurately machined to hold the
stem in aligment. It shall be fitted with a removable bronze stem thrust cap securely bolted
to yoke. Disks shall have a pocket to hold a square bronze thrust nut.
2.4.1.6
The self contained sluice gate shall be equipped with a suitable cast-iron yoke mounted
on the upper ends of the guides and adequately designed to support the load resulting
from the operator and operating the gate.
2.4.1.7
Flush bottom gates shall have a compressible resilient bottom seal.
__________________________________________________________________________________
Section 22 13 33
Package, Submersible Sewerage Pump Units

22 13 33 - 4
Main Works Contract Project No. NE2019
Mechanical Specifications Sharjah Lakes Mosque (Scheme-VII)
_________________________________________________________________________________
The entire stem including extension stem, if any, of the sluice gates shall be of rolled
2.4.1.8
Tobin bronze with a tensile strength of not less than 6000 psi (413.8 Mpa) or a stainless
steel of 11.5 to 13 % chromium content. Comply wtih SS304 Stem with extension spindle of ss316
Stems shall be designed to transmit at least 2-½ times the rated output of the floor stand in
compression. Comply
2.4.1.9
The sections of extension stems shall be joined together by solid, manganese-bronze, or
stainless steel couplings, and threaded and keyed to the stems. All couplings of the same
2.4.1.10
size shall be interchangeable. Stems shall be furnished with adjustable, bronze-bushed,
stem guides, spaced as necessary or as indicated on the drawings. Guides shall be
supported by cast-iron brackets bolted to the concrete. Comply with SS304 valve stem and SS316
Extension spindle

Operators of the type indicated on the drawings and hereinafter shall be provided with
2.4.1.11 each sluice gate. Comply

Floor-stands
2.4.2
Floor-stands shall be crank operated as indicated on the drawings or as required to suit
2.4.2.1 the application.

Crank-operated type will have either single or double gear reduction depending upon the
2.4.2.2 lifting capacity required and shall be provided with a threaded cast bronze lift nut to
engage the operating stem. Tapered roller bearings shall be provided above and below a
flange on the operating nut to support both opening and closing thrusts.

Floorstands shall develop their maximum capacity with not greater than 18 Kg. pull on the
2.4.2.3 crank.

Gears, where required, shall be steel with machined out teeth designed for smooth
2.4.2.4 operation. The pinion shafts on crank-operated floorstands, either single or double ratio,
shall be supported on tapered roller bearings, or other approved bearings. All components
shall be totally enclosed in a cast-iron case and cover. Positive mechanical seals will be
provided on the operating nut and the pinion shafts to exclude moisture and dirt and
prevent leakage of lubricant out of the hoist. Lubricating fittings shall be provided for the
lubrication of all gears and bearings.

Floorstands shall include a cast-iron pedestal with the input shaft or handwheel
2.4.2.5 approximately 900 mm above the operating floor. An arrow with the word OPEN shall be
cast on the floorstand indicating the direction of rotation to open.

Floorstands for rising stem sluice gates shall have clear, transparent, rigid plastic stem
2.4.2.6 covers.

The cranks on crank operated floorstands shall be removable.

2.4.2.7
Floorstands shall be provided by the valve or gate manufacturer with each valve or gate
2.4.2.8 requiring floorstands.

Where the operating floor is located above the self-contained sluice gate, an extension
2.4.2.9 stem coupled to the operating stem shall be provided with a 50 mm. square operating nut;
terminating in a cast iron floor box. Operation shall be by a T-Handled wrench.

2.4.3 T-Handle Operating Wrenches

T-Handle operating wrenches shall be provided in the number and lengths necessary to
2.4.3.1 permit operation of all valves by operators of average height working in normal positions.
__________________________________________________________________________________

Section 22 13 33
Package, Submersible Sewerage Pump Units

22 13 33 - 5
PRODUCT DATASHEET
 UL / FM Valves 17

Flanged Resilient NRS

Gate Valve (Z45XC),
UL/FM Approved
0C3073.7

MATERIAL SPECIFICATION

Part No. Part Standard Specification Options

1 Valve Body ASTM A536, 65-45-12
Z45XC
2 Resilient Wedge Disc ASTM A536, 65-45-12+EPDM
3 Stem Stainless Steel AISI 304, AISI 316, AISI 420, AISI 431
4 Bonnet Gasket EPDM NBR

• Connection Ends: Flange to ASME B16.1 CL 125 5 Bonnet ASTM A536, 65-45-12
6 O-Ring NBR EPDM
• Working Pressure: 300PSI
7 Gland ASTM A536, 65-45-12
200PSI and 250PSI available upon request
8 Stem Cap ASTM A536, 65-45-12
• Temperature Range: 0℃- 100℃
9 Bolt Carbon Steel Zinc Plated AISI 304, AISI 316
• Coating: Fusion Bonded Epoxy Coating in accordance with 10 Flat Washer Carbon Steel Zinc Plated AISI 304, AISI 316
ANSI/AWWA C550 11 Ring Wiper EPDM NBR
12 O-Ring NBR EPDM
13 Nut Carbon Steel Zinc Plated AISI 304, AISI 316
14 Axis Guide Brass HPb59-1
15 Washer Brass HPb59-1
16 O-Ring NBR EPDM
17 Nut Carbon Steel Zinc Plated AISI 304, AISI 316
0C3073.7

0C3073.7

18 Wedge Nut Brass HPb59-1 Bronze ZQSn5-5-5

Note: For special material request other than standard specification, please indicate clearly on the inquiry or order list.
Size 2"~5" with 1pc of 1/2" bronze NPT tapping plug, size 6"~12 with 1pc of 3/4" bronze NPT tapping plug.

DN Dimensions(mm)
Z45X Z35X Inch mm L H(Z45X) H(Z45XC) D D1 C n-ΦL
2" 50 178 254 278 152 120.7 16.0 4-Ø19.1
2.5" 65 190 275 300 178 139.7 17.5 4-Ø19.1
3" 80 203 301 321 191 152.4 19.1 4-Ø19.1
4" 100 229 355 375 229 190.5 19.1 8-Ø19.1
5" 125 254 393 415 254 215.9 19.1 8-Ø22.2
6" 150 267 448 455 279 241.3 19.1 8-Ø22.2
0C3073.7

0C3073.7

8" 200 292 548 565 343 298.5 22.2 8-Ø22.2

10" 250 330 626 636 406 362.0 23.8 12-Ø25.4
12" 300 356 722 731 483 431.8 25.4 12-Ø25.4
14" 350 381 918 928 533 476.3 25.4 12-Ø28.6
16" 400 406 918 928 597 539.8 25.4 16-Ø28.6
Z05X Z55X 18" 450 432 1108 1165 635 577.9 25.4 16-Ø31.8
20" 500 457 1130 1188 699 635 28.6 20-Ø31.8
24" 600 508 1321 1364 813 749.3 30.1 20-Ø34.9
 NOTES:
1.Standard: AWWA C515;
2.Flange specification: EN BS 1092-2 PN16;
3.Working Pressure: 200PSI/250PSI/300PSI;
4.Working temperature: 0-80℃;
5.Coating:Fusion Bonded Epoxy Coating Complies with ANSI/AWWA C550.
6.Applications:Potable Water,Water Distribution Service & Feed lines,
Sewage Disposal,Irrigation and Fire Protection Pipe System etc.
MATERIAL: DRAWN BY DRAWING# TITLE
DATE REVISION BY
Shang Longtai 901Z45XCRD50B-D300B-46-0-E FIG# Z45XCR-DN50-DN300-300PSI American Standard Rising Stem
Flanged Joint Ends Resilient Wedge Gate Valves
CHECKED BY APPROVED BY
Jia Chuanqiang Mu Jiyuan
FINISH:
SCALE ISSUE DATE JINAN MEIDE CASTING REV.0
04-05-22 CO.,LTD.
 RELEASE NO.
NOTES:
1.Standard: AWWA C515;
2.Flange specification: ASME B16.1 CLASS 125;
3.Working Pressure: 250PSI;
4.Working temperature: 0-80℃;
5.Coating: Fusion Bonded Epoxy Coating complies with ANSI/AWWA C550.
20 Plug Brass
19 Stem nut Brass
18 Bonnet Gasket EPDM
17 Eyebolt Carbon Steel Zinc Plated
16 O-Ring NBR
15 Thrust Ring Brass
14 Axis guide Brass
13 O-Ring NBR
12 Ring Wiper EPDM
11 Flat Washer Stainless Steel 316
10 Bolt Stainless Steel 316
9 Square Operating Nut ASTM A536 65-45-12
8 Bolt Stainless Steel 316
7 Gland ASTM A536 65-45-12
6 O-Ring NBR
5 Bonnet ASTM A536 65-45-12
4 Bolt Stainless Steel 316
3 Stem Stainless Steel 304
2 Resilient Wedge disc ASTM A536 65-45-12+EPDM
1 Valve Body ASTM A536 65-45-12
Part No. Part MATERIAL
MATERIAL: DRAWN BY DRAWING# TITLE
DATE REVISION BY FIG# Z45XC2R American Standard Non-Rising Stem Flanged
91JZ45XC2RR350-46-0-E
Jia Chuanqiang
Joint Ends Resilient Wedge Gate Valves
CHECKED BY APPROVED BY 14"
Liu Feifei Mu Jiyuan
FINISH:
SCALE ISSUE DATE JINAN MEIDE CASTING CO.,LTD. REV.0
07-11-23
 Existing Stem Cap

S.S.316L Square Stem

Welded

Dia 25mm S.S.316L Rod

Valve Stem
Connection

S.S 316L EXTENSION SPINDLE WITH WELDED STEM

TEST REPORTS & CERTIFICATES
 CERTIFICATE OF COMPLIANCE
Certificate Number EX15973
Report Reference EX15973-20130627
Issue Date 2020-JANUARY-02

Issued to: JINAN MEIDE CASTING CO LTD

Meide Science and Technology Park
Pingyin Industrial Park
JINAN
SHANDONG 250400 CHINA

This certificate confirms that GATE VALVES

representative samples of Refer addendum page

Have been investigated by UL in accordance with the

Standard(s) indicated on this Certificate.

Standard(s) for Safety: UL 262 - Standard for Gate Valves for Fire-Protection
Service
ULC/ORD C262-92 - Standard for Gate-Valves for Fire-
Protection Service
Additional Information: See the UL Online Certifications Directory at
https://iq.ulprospector.com for additional information.

This Certificate of Compliance does not provide authorization to apply the UL Mark. Only the UL Follow-Up
Services Procedure provides authorization to apply the UL Mark.

Only those products bearing the UL Mark should be considered as being UL Certified and covered under UL’s
Follow-Up Services.

Look for the UL Certification Mark on the product.

Bruce Mahrenholz, Director North American Certification Program

UL LLC

Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please
contact a local UL Customer Service Representative at http://ul.com/aboutul/locations/

Page 1 of 3
 CERTIFICATE OF COMPLIANCE
Certificate Number EX15973
Report Reference EX15973-20130627
Issue Date 2020-JANUARY-02

This is to certify that representative samples of the product as specified on this certificate were tested
according to the current UL requirements.

Gate Valve

Z41X-300,Z41X-250,Z41X-200,Z41X-PN16-300,Z41X-PN16-250,Z41X-PN16-200,Z45X-363,Z45X83R-363,Z45X-
300,Z45X-250,Z45X-200,Z45X-PN16-300,Z45X-PN16-250,Z45X-PN16-200,Z81X-300,Z81X-250,Z81X-200,Z81X-
PN16-300,Z81X-PN16-250,Z81X-PN16-200,Z85X-300,Z85X-250,Z85X-200,Z85X-PN16-300,Z85X-PN16-
250,Z85X-PN16-200,Z51X-300,Z51X-250,Z51X-200,Z51X-PN16-300,Z51X-PN16-250,Z51X-PN16-200,Z55X-
300,Z55X-250,Z55X-200,Z55X-PN16-300,Z55X-PN16-250,Z55X-PN16-200

F, Flange
G, Groove

Z31X-300,Z31X-250,Z31X-200,XZ81X-300,XZ81X-250,XZ81X-200,XZ81X-PN16,XZ41X-PN16-
300,XZ41X-PN16-250,XZ41X-PN16,XZ41X-PN10,Z41X-PN16,Z41X-PN10,Z41X-F4-PN16,Z41X-F4-
PN10,XZ41X-F4-PN16,XZ41X-F4-PN10,XZ41X-363,XZ41X83R-363,XZ41X-300,XZ41X-250,XZ41X-
200,Z35X-300,Z35X-250,Z35X-200,Z35XC-300,Z35XC-250,Z35XC-200,Z35XC-2-300,Z35XC-2-
250,Z35XC-2-200,Z85XC-2-300,Z85XC-2-250,Z85XC-2-200,Z45X-1-F4-PN16,Z45X-1-F4-PN10,Z45X-
1-PN16,Z45X-1-PN10,Z45X-1-PN16-300,Z45X-1-PN16-250,Z45XC-F4-PN16,Z45XC-F4-PN10
Z45XC-PN16,Z45XC-PN10,Z45XC-PN16-300,Z45XC-PN16-250,Z45XC-300,Z45XC-250,Z45XC-200,Z45XC-2-
363,Z45XC83R-2-363,Z45XC-2-300,Z45XC-2-250,Z45XC-2-200,Z45XC-2-PN16-300,Z45XC-2-PN16-
250,Z45XC-2-PN16,Z45XC-2-PN10,Z45XC-2-F4-PN16,Z45XC-2-F4-PN10,Z45X-PN16,Z45X-PN10,Z45X-F4-
PN16,Z45X-F4-PN10

Note:
OS&Y – Outside Stem and Yoke, NRS – Non-rising Stem

ANSI Flange complies with ANSI B16.1 Class125; has alternative construction with EN1092-2,
PN16/PN10 bolt hole.

Groove complies with AWWA C606.

BS Flange complies with EN1092-2 PN16.

DIN Flange complies with DIN EN1092-2 PN16.

Z35X, Gate valve without flange plate; Z35XC, Gate valve with flange plate;

Z85XC, Gate valve with flange plate; Z45XC, Gate valve with flange plate;

Z01X,Z05X,Z05XC,Z05XC-2

Bruce Mahrenholz, Director North American Certification Program

UL LLC

Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please
contact a local UL Customer Service Representative at http://ul.com/aboutul/locations/

Page 2 of 3
 CERTIFICATE OF COMPLIANCE
Certificate Number EX15973
Report Reference EX15973-20130627
Issue Date 2020-JANUARY-02

Note:

F-Flange

MJ- Mechanical joint

Model Z05X is operated by handwheel; Model Z05XC and Z05XC-2 is operated by wrench nut.

Model Z05XC-2 is assembled with indicator post plate.

XZ01X,XZ31X,XZ51X

Note:

F-Flange

G, Grooved

MJ- Mechanical joint

Model XZ01X, XZ31X and XZ51X are operated by handwheel.

XZ41X-250,XZ41X-200,XZ41X-175,XZ41X-PN16,XZ41X-PN10,Z45X-250,Z45X-200,Z45X-175,Z45XC-
250,Z45XC-200,Z45XC-175,Z45X-PN16,Z45X-PN10,Z45XC-PN16,Z45XC-PN10

Z45XC-2-250,Z45XC-2-200,Z45XC-2-175,Z45XC-2-PN16,Z45XC-2-PN10

Note:

OS&Y – Outside Stem and Yoke, NRS – Non-rising Stem

ANSI Flange comply with ANSI B16.1 CLASS125

BS Flange comply with EN1092-2 PN10/PN16

Bruce Mahrenholz, Director North American Certification Program

UL LLC

Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please
contact a local UL Customer Service Representative at http://ul.com/aboutul/locations/

Page 3 of 3
 Certificate of Compliance
This certificate is issued for the following:

Fire Service Water Control Valves

(OS&Y and NRS Type Gate Valves)

Model Z01X, Z31X, Z41X, Z51X, Z81X, XZ41X and XZ81X Series
Outside Screw and Yoke Type Gate Valves

Model Z35X, Z45X, Z55X, Z85X, XZ45X, Z05XC, Z45XC and Z85XC Series
Inside Screw Type Gate Valves
(Modification)

Prepared for: Manufactured at:

Jinan Meide Casting Co., Ltd. Jinan Meide Casting Co., Ltd.
No. 3 Nanmen Rd No. 3 Nanmen Rd
Pingyin Jinan 250400 Pingyin Jinan 250400
China China

FM Approvals Class: 1120/1130

Approval Identification: 0003060200 Approval Granted: February 23, 2017

To verify the availability of the Approved product, please refer to www.approvalguide.com

Said Approval is subject to satisfactory field performance, continuing Surveillance Audits, and strict conformity to the
constructions as shown in the Approval Guide, an online resource of FM Approvals.

David Fuller
AVP - Manager of Fire Protection
FM Approvals
1151 Boston-Providence Turnpike
Norwood, MA 02062 USA
 IAPMO RESEARCH AND TESTING, INC.
5001 E. Philadelphia Street, Ontario, CA 91761 • Phone (909) 472-4100 • Fax (909) 472-4244 • www.iapmort.org

CERTIFICATE OF LISTING
IAPMO Research and Testing, Inc. is a product certi cation body which tests and inspects samples taken from the
supplier's stock or from the market or a combination of both to verify compliance to the requirements of applicable
codes and standards. This activity is coupled with periodic surveillance of the supplier's factory and warehouses as
well as the assessment of the supplier's Quality Assurance System. This listing is subject to the conditions set forth in
the characteristics below and is not to be construed as any recommendation, assurance or guarantee by IAPMO
Research and Testing, Inc. of the product acceptance by Authorities Having Jurisdiction.

Issued To:

JINAN MEIDE CASTING CO., LTD.

NO. 3 NANMEN ROAD, PINGYIN JINAN , SHANDONG, CHINA

Product:
Drinking Water System Components - Health E ects
Products are in compliance with the following standard(s)
NSF/ANSI 61-2017

File Number: N-5941

E ective Date: September 2019 Void After: September 2024*

*This certi cate is not evidence of current listing. To verify listing status, visit the IAPMO R&T Product Listing Directory at pld.iapmo.org

This listing period is based upon the last date of the month indicated on the E ective Date and Void After Date shown above. Any change in material, manufacturing process, marking or
design without having rst obtained the approval of the Product Certi cation Committee, or any evidence of non-compliance with applicable codes and standards or of inferior
workmanship, may be deemed su cient cause for revocation of this listing. Production of or reference to this form for advertising purposes may be made only by speci c written
permission of IAPMO Research and Testing, Inc. Any alteration of this certi cate could be grounds for revocation of the listing. This document shall be reproduced in its entirety.

Page 1 of 166
 IAPMO RESEARCH AND TESTING, INC.
CERTIFICATE OF LISTING
Issued To: JINAN MEIDE CASTING CO., LTD. E ective Date: September 2019

File Number: N-5941

Product: Drinking Water System Components - Health Void After: September 2024
E ects

This certi cate is not evidence of current listing.To verify listing status, visit the IAPMO R&T Product Listing Directory at pld.iapmo.org

Identification:
Each product shall be permanently and legibly marked with the manufacturer’s name or trademark. The product may also be
marked with the standard designation "NSF/ANSI 61".

Characteristics:
Materials or products that come into contact with drinking water and/or drinking water treatment chemicals. Products and
materials may include process media, protective materials, joining and sealing materials, pipes and related products,
mechanical devices used with treatment/transmission/distribution systems, and mechanical plumbing devices. To be installed in
accordance with the manufacturer's instruction. Lead free requirements are addressed under a separate certificate of listing.

Products listed on this certificate have been tested by an IAPMO R&T recognized laboratory. This recognition has been granted
based upon the laboratory's compliance to the applicable requirements of ISO/IEC 17025.

Page 2 of 166
 IAPMO RESEARCH AND TESTING, INC.
CERTIFICATE OF LISTING
Issued To: JINAN MEIDE CASTING CO., LTD. E ective Date: September 2019

File Number: N-5941

Product: Drinking Water System Components - Health Void After: September 2024
E ects

This certi cate is not evidence of current listing.To verify listing status, visit the IAPMO R&T Product Listing Directory at pld.iapmo.org

Models
Gate Valves

Model Number Description

XZ41X-xx** Gate Valve

Z01X-xx Gate Valve, Resilient Wedge, Rising Stem, Flange x Mechanical

Z05XC-2-xx*** Gate Valve

Z05X-xx Gate Valve, Resilient Wedge, Non-rising Stem, Flange x Mechanical

Z31X-xx Gate Valve, Resilient Wedge, Rising Stem, Mechanical Joint

Z35X-xx Gate Valve, Resilient Wedge, Non-rising Stem, Mechanical Joint

Z41X-xx Gate Valve, Resilient Wedge, Rising Stem, Flanged Joint

Z45XC-xx** Gate Valve

Z45X-xx Gate Valve, Resilient Wedge, Non-rising Stem, Flanged Joint

Z51X-xx Gate Valve, Resilient Wedge, Rising Stem, Flange x Groove

Z55X-xx Gate Valve, Resilient Wedge, Non-rising Stem, Flange x Groove

Z81X-xx Gate Valve, Resilient Wedge, Rising Stem, Groove Ended

Z85X-xx Gate Valve, Resilient Wedge, Non-rising Stem, Groove Ended

ZA5XC-xx Push On/Socket Gate Valve With Stem Cap

ZA5X-xx Push On/Socket Gate Valve With Hand Wheel

ZB5XC-xx Push On X Flange Gate Valve With Stem Cap

ZB5X-xx Push On X Flange Gate Valve With Hand Wheel

xx sizes

2" — 12"

xx* sizes

2" — 24"

xx** sizes

14" — 24"

Page 3 of 166
DRAFT WARRANTY
Ref: SO22MMRXYZ Date: 27/05/2022

Warranty Certificate
Project: SHARJAH LAKES MOSQUE

Consultant: M/s. KHATIB & ALAMI

Contractor M/S GECO

To Whomsoever It May Concern

We would like to confirm that the material delivered by us for the above
Project through GECO vide their order no. AABBCC and our Delivery Note
No.:

1) DN18D000XYZ (NRS GATE VALVE, SIZE : DN 100 AND ABOVE,

MODEL : Z45XC, MAKE : JINAN MEIDE - CHINA )

is covered under manufacturer’s warranty for a period of 2 YEARS from the

TOC
The warranty is valid only if the materials are handled, installed, operated
and maintained as per manufacturer’s instructions. The warranty does not cover
any external rusting, paint chip off, routine ageing aspects, and other damages
due to wrong handling.

For Dutco Tennant LLC

METHOD STATEMENT
 JINAN MEIDE CASTING CO., LTD

Installation & Maintenance Instruction

for Resilient Gate Valves

Issued Aug. 15th, 2011

Jinan Meide Casting Co., Ltd.

I. Application and Property Standard
The resilient gate valves covered in this document are designed, manufactured and tested
in accordance with the standard of AWWA C515, for the application in the field of potable
water, water distribution service & feed lines, sewage disposal, irrigation, and fire
protection systems, for delivery of medium including water and other medium with
working temperature between 0℃ and 80℃.
It serves to cut off the medium flow in the piping system, with good sealing property. The
valve is not designed to serve as adjusting valve.
Property Specifications
Rated Working Pressure 300 PSI
Norminal Diameter(DN) 40～600mm
Shell Test 2 times o rated working pressure
Test Pressure
Seal Test (hydraulic) 1.5 times of rated working pressure
Working Temperature 0～80℃
Medium Water and other medium

II. Structure Design & Working Principle

The valve is constructed with wedge gate design and bolted valve gland and bonnet.

Working principle:
The rotation of the hand wheel drives the stem to open or close the gate to cut off or
allows the medium flow in the piping system. The fully EPDM encapsulated wedge gate
guarantees the well sealing of the valve, making it suitable to be widely applied in
different industries.

Illustration of the General Features of the Valve

(Sketch for reference only)
III. Material Construction of Major Components:

Part No. Part Material

1 Valve Body
2 Bonnet
3 Wedge Gate
4 Stem
5 Hand Wheel
Ductile Iron ASTM A536, 65‐45‐12
Ductile Iron ASTM A536, 65‐45‐12
Ductile Iron ASTM A536, 65‐45‐12+EPDM
OS&Y Gate valve: AISI 420;
NRS Gate Valve: AISI 431
Ductile Iron ASTM A536, 65‐45‐12

IV. Storage, Installation & Maintenance

a) The valve is to be stored in dry cool conditions in the warehouses with good ventilation.
The gate is not to be tightly closed when not under working conditions. The ends of the
valves are to be properly protected with caps to protect the wedge sealing surface from
the intrusion of dirt and other foreign stuff.
b) Valves should be checked regularly when storage for long time.
c) Check the marking and the qualifications before installation of the valve.
d) The valve is designed to work only fully open or closed. It’s not allowed to have it for
service as adjusting valves.
e) When there is failure or mal‐function detected, should shut down the service valves
nearby for checking of the gate valve immediately.

Common Problems and Proposed Solutions

Possible Problems Possible Causes Proposed Solutions

Stem threading over worn Check on the stem thread
Operating strength unusually
Stem threading filled with
large; Stem rotation difficult Clear away the sundries
sundries
Bolts and nuts are not fully or
Leakage through the jointing Tighten the bolts properly
evenly tightened
of valve body and bonnet
Seal ring damage Change the seal ring
Not enough closing torque Increase the closing torque to
Leakage through the gate
applied close the gate fully
sealing surface
Sealing surface damage Change the wedge gate

Leakage from upper stem Seal ring damage Change the seal ring
 COMPANY PROFILE / ISO
CERTIFICATE/ TRADE LICENSE
Valves For Fire Protection

American Standard

To Provide Safe & Reliable Products and Smart & Complete

Solutions for Clients in Fluid Conveying Industry Across the Globe.
More than
50 years of
Foundry
Experience
 American Valves 01

Company
Profile

Meide Group is a high-tech enterprise specialized Using development innovation platform such

in supplying fittings and valves in fluid industry. as National Enterprise Technical Center and

The company has won more than 400 great Post-Doctoral Research Center, Meide Group is

honors, such as Single Champion Demonstration promoting the transformation of technology

Enterprise, Green Manufacturing Enterprise, innovation achievements into productive forces,

China’s top 100 Light Industrial Enterprise, China’s has completed the transformation of production

Leading Enterprise of Malleable Iron Pipe Fitting process from mechanization to automation

Production Base, National Enterprise with Good and intelligence, management from experience

Creditworthiness and China’s Famous Brand. to institutionalization and process, marketing

is from selling products to offering solutions,

Inheriting the originality, and striving for
steadily improve Meide Group's role in the global
excellence. "MECH" brand products are widely
value chain.
used in Burj Khalifa, dubai, new WTC in New York,

Shanghai Tower, UHV transmission lines and Through the construction of three production

other landmark buildings and projects such as bases, including Jinan, Linyi and Bangkok, Meide

Beijing-Shanghai high-speed railway. Adhering Group has formed a cross-regional, multi-base

to the customer-centered product development international development pattern. Meide Group

and innovation concept, to meet and guide the never forgets the original intention, operates in

growing needs of users, to provide safe & reliable compliance, keeps growing, insists on sharing

products and smart & complete solutions for development results with customers, employees,

clients in fluid industry across the globe, Meide shareholders and the community, and strive to

Group has become the industry leader. be a happy and respectable company.
 Steel Pipe Nipples
1997
Red Brass Pipe Nipples
1997

1995
1996
Cast Iron Fittings
1995
Self Export, Developed US and

1993
1994
European Market
1993
1992

1990
1991
Conduit Body
1990
1989

1987
Export, Main Market: Southeast Asia 1988
1987
1986
1985
1984
1983
1982
1981
1980
1979
1978
1977
1976
1975
1974
1973

1970
1972
Malleable Iron Pipe Fittings
Company

1971
1970
History
1969
1968
1967
1966
1965
1964
1963
Business Started from Grey Iron Pot

1961
1962
1961
1960
02
 03
American Valves

Extra-heavy Brass Pipe Nipples

2012
2012
Valves

2011
2011
2010
2009

2007
Electric Power Fittings 2008
2007
2006
2005

2003
Bronze Fittings 2004
2003
2002

2001
Ductile Iron Pipe Fittings
2001
Ductile Iron Grooved Fittings
and Couplings

2000
Ball Valves
2000

1999
Pipe Hangers and Brackets
1999

1998
Malleable Iron Pipe Clamps
1998
04

State of
the Art
Pattern

Equipment
High precision equipment is quality assurance.
Jinan Meide’s 8 factories are all equipped with the
most advanced facilities and equipment in the
industry. The main production facilities include Sinto
automatic molding line, Tokyu automatic molding
line, Chinese 416 automatic vertical molding line,
automatic molding sand mixers, cupola furnaces,
electric furnaces, water-cooled longevous cupola
furnaces, CNC vertical machining centers, CNC
Tokyu AMF-111055
machines, NC vertical lathes, radial drills, Jinan
Meide proprietary automatic machines, hot-dipped
galvanization line, automatic box sealing line,
stereoscopic warehouse and so on.

Pouring
 American Valves 05

Core Making
Sand Mulling

Melting
DISA Sinto FCMX

Machining Epoxy Coating

Assembling
Warehouse
06

Jinan Meide is honored as the National enterprise

technical center and is capable and qualified to
conduct full series of tests and inspections including

Reliable chemical checking, etc.

Inspection facilities include: spectrometer, carbon
Quality sulfur analyzer, metallurgical microscope, tensile

Assurance
strength testing equipment, pressure testing
equipment, adhesive force testing equipment, CMM,
hardness tester, etc.
From incoming inspection to finished product,
quality is checked and monitored in the whole
process. Each step of the manufacturing process is
carefully documented, regularly reviewed for revision
control and updating standard. Quality procedures
are constantly monitored and updated to assure
that only the highest and most consistent quality
products are supplied to our valued customers.

R & D

Metallurgical Microscope

Spectrometer
 American Valves 07

CMM Projector Pipe line

Valve Pressure Testing Machine (Vertical) Endurance Test Machine Valve Pressure Testing Machine (Horizontal)
08

Certificates
American Valves 09
MATERIAL COUNTRY OF ORIGIN
PREVIOUS APPROVALS
COMPLY WITH ADCD STANDARDS AND ADCD APROVAL FOR THE MATERIAL TO BE SUBMITTED.
SIZE AND QTY AS PER APPROVED SHOP DRAWINGS.
ORIGINAL WARRANTY TO BE AS PER SUBMITTED AS PER
CONTRACT REQUIREMENT AT TOC.
STORAGE AND INSTALLATION AS PER APPROVED METHOD STATEMENT AND MANUFACTURER
RECOMMENDATION.

KRISHNA SANKAR SAMI ATTIA

12OCT2022 12OCT2022
 ARABIAN CHEMICAL TERMINALS COMPANY L.L.C

EPC for Greenfield Liquid Terminal at Khalifa

Port in Abu Dhabi (Phase- 1A/B)
DOCUMENT No.
TECHNICAL SUBMITTAL FOR FIRE FIGHTING
ACTAD-PH1-V005-11DS4- Revision: A
0008 VALVES

EPC for Greenfield Liquid Terminal at Khalifa Port in Abu Dhabi

(Phase- 1A/B) Project

Contract No: ACTAD-2020-001

TECHNICAL SUBMITTAL FOR FIRE FIGHTING VALVES

dK/ED/>^d>d͘

WƌŽũĞĐƚEŽ͘ 12127
Provide compliance to technical requirements of ZĞǀŝĞǁŽĚĞ
Project Data sheet, specification & MR ŽĚĞϭ ZĞũĞĐƚĞĚ;ZĞǀŝƐĞĂŶĚƌĞƐƵďŵŝƚͿ

Provide compliance to the comments provided on X ŽĚĞϮ

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Fire Fighting Technical proposal doc.ACTAD-PH1- ĂŶĚŝŶĐŽƌƉŽƌĂƚŝŽŶŽĨĐŽŵŵĞŶƚƐͿ
A001-PMD-GEN-PRP-0002. ŽĚĞϯ EŽĐŽŵŵĞŶƚƐ;tŽƌŬŵĂLJƉƌŽĐĞĞĚͿ
/ŶĨŽƌŵĂƚŝŽŶŽŶůLJ;ĐĐĞƉƚĞĚĨŽƌ
Deviation list (if applicable) with respect to project ŽĚĞϰ
/ŶĨŽƌŵĂƚŝŽŶŽŶůLJͿ
requirements, authorities, etc. to be submitted as an EŽƚĞ͗dŚŝƐƉƉƌŽǀĂůĚŽĞƐŶŽƚƌĞůŝĞǀĞĐŽŶƚƌĂĐƚŽƌ
attachment. ĨƌŽŵĂŐƌĞĞŵĞŶƚŽďůŝŐĂƚŝŽŶƐ
^ŝŐŶĂƚƵƌĞΘĂƚĞ 05-Jan-2022
EĂŵĞ 51068315
Deviations else where in the documents shall not be
considered.

A 19-12-2021 Issued for Review SIBCA VVN CSK

REV. DATE REASON FOR SUBMISSION PRPD CHKD APPD

Amistad Project Number.: A02P3601 Page No.: 01 of 6

 ARABIAN CHEMICAL TERMINALS COMPANY L.L.C

EPC for Greenfield Liquid Terminal at Khalifa

Port in Abu Dhabi (Phase- 1A/B)
DOCUMENT No.
TECHNICAL SUBMITTAL FOR FIRE FIGHTING
ACTAD-PH1-V005-11DS4- Revision: A
0008 VALVES

MATERIAL SCHEDULE
Country of
Description Model Make
Origin
OS&Y GATE VALVE
OS & Y GATE VALVE
JINAN
SIZE ± ´36, XZ41X PRC
MEIDE
UL LISTED, FM APPROVED & ADCD APPROVED
OS & Y GATE VALVE
JINAN
SIZE ± ´WR´36, XZ41X PRC
MEIDE
UL LISTED, FM APPROVED & ADCD APPROVED

BUTTERFLY VALVE
WAFER BUTTERFLY VALVE
JINAN
SIZE ± 3´WR12´36, XD371X PRC
MEIDE
UL LISTED, FM APPROVED & ADCD APPROVED

SWING CHECK VALVES

SWING CHECK VALVE

JINAN
SIZE ± 4´WR12´36, H44X2 PRC
MEIDE
UL LISTED, FM APPROVED & ADCD APPROVED

Y-TYPE STRAINER

Y-TYPE STRAINER
JINAN
SIZE ± 8´WR12´36, V4 PRC
MEIDE
UL LISTED

Amistad Project Number.: A02P3601

INSPECTION TEST PLAN
 Jinan Meide Casting Co., Ltd
Q.C. plan of Resilient Gate Valve
Version:A.06 Issue Date: 2019.07.09 To Effect date: 2019.07.10 File No.: Q/MF108030-2019
Item Item No. Q.C. Content Acceptance Standard Inspection Equipment Inspection Record inspector Treatment in case
code Frequency unqualified
Inspectio 1 Marking of bottom and visual inspection every time Inspection sheet of using Pattern Maintainence worker of All the problems
n for new top part of Pattern when change new pattern foundry workshop should be repaired
According to marking drawing, clear, no damage
pattern to use new before starting
and in correct direction.
pattern producing. If the
problem can not be
2 Mold no damage and cracking. visual inspection Pattern Maintainence worker of solved by workshop,
foundry workshop the workshop should
3 System of pouring no damage and cracking. visual inspection Pattern Maintainence worker of report to R&D center
1
foundry workshop and R&D center make
4 Core box maximum gap is 0.3mm feeler gauge core producer the repairing plan.
5 Position of fitting go gauge go and no-go gauge can not go. Go and no-go gauge core box managing worker
between sand box and
fixing pins
6 Year of produce or According to the actual producing date and marking visual inspection Pattern Maintainence worker of
batch No. graph. The BatchNo. according to The check foundry workshop
principle of Ductile Iron material
Molding 1 Specific Requirement of no-bake sand property for Molding sand testing twice per shift The original report of testing core producer inform the sand
Sand size DN250 and above; The extend strength of test machine molding sand mixing operator to
sample ≥ 0.6Mpa after over 2 hours solidification. The original record of adjustment in case of
analyzing resin no-bake sand undesirable testing
moulding sand The original record of result
2 2 Specific Requirement of clay-bonded sand property Molding sand testing forth per shift analyzing open line sand
property
for size below DN250 machine
1.Open line: the wet-pressure strength of molding
sand ≥140Kpa, 100＜breathability＜120, 40%＜
compactability＜45%,4%＜water content＜
6% 22Kpa＜wet-pressure strength＜27Kpa
1 no-bake sand Resin sand 100%, furan resin 0.85- 1.2%, Sand mixing facilities before each no-bake sand mixing operator
proportion hardening agent 0.35-0.5%, winter time nearing the shift start
upper limit and in summer time nearing the
2 no-bake sand/resin Tensile Strength: 2hours≥0.8Mpa; 24 hours≥ Molding sand testing twice every The original record of laboratory technician
sand property 1.5Mpa facility day and 6 analyzing open line sand
samples each
time
3 precoated sand according to The standard of foundries' sand precoating sand testing every batch The original record of laboratory technician
property property facility analyzing precoating sand
4 Sand mold (Core) No burs, heave or pit over the spliting line visual inspection 100% Valve body (for DN300 and core repair worker repair or scrap
Cosmetic Quality above ) production quality
5 Sand mold (Core) Coating evenness visual inspection 100% process control record sheet core repair worker repair or scrap
Core Cosmetic Quality after
3
Sand coating
6 Sand mold (Core) The critical dimensions in accordance with the Inspection Equipment 100% core repair worker repair or scrap
Cosmetic Quality - drawing requirement (after coating)
Dimension
7 Sand mold (Core) 35 mins or cannnot thwack into using spike with time work or thwacking 100% Molding Worker
opening time one hand method
8 Self - hardening sand After unpacking the dry core must be in the visual inspection 100% core repair worker
appearance treatment ventilation, natural air drying after 12 hours for
painting rinse, paint can not appear in the process
of painting the mark, paint after 15 minutes to repair
the grinding, grinding process pay attention to the
core parting surface, defects must be repaired with
paint mud
Molding 1 Molding Hardness others≥80 Sclerometer once or twice Quality supervisor Re-molding
DISA≥100 every day technological Analysis
2 Molding Pressure others≥0.5 Mpa pressure gage once every day Record Quality supervisor set the pressure
4 DISA≥100
3 Completeness of the Complete, no falling off sand, no extra sand visual inspection every box Molding Worker Re-molding
--
sand core hanging
4 Air Hole Quantity 4~8 visual inspection every mold -- make holes again
Melting Chemical coposition spectrometer each ladle Chemical Analysis Record inspector
1 before spheroidization According to Ductile
Chemical coposition spectrometer each ladle Chemical Analysis Record inspector
Ductile Iron Material Quality Standard Iron Material Qualit
5 after spheroidization
Standard
2 metallography metallurgic microscope each ladle Micro-structure Analysis inspector
Record
3 Iron out of furnace ≥1460℃ thermocouple each batch Duplex Melting Record Furnace leader Do not allow pouring
temperature
pouring 1 pressing iron weight 3~5 times of the weight of the box visual inspection before maintenance worker change the sand box
production pressing iron
2 pouring time 9 minutes from spheroidizing to finishinng pouring stopwatch Production Procedure adjustment
for a single ladle Inspection Record
1350-1380℃（valve body of size DN350 and thermocouple Quality supervisor make adjustment or
above） stop pouring
6 1300-1400℃（valve body of size DN300 and
3 pouring temperature 2 or 4 times
below） per shift
1300-1450℃（other parts of size DN300 and
below）
4 pressing time 70-90 seconds automatic box pressing Quality supervisor adjustment
control facility
5 cooling time At least 6 rows waiting visual inspection pouring worker adjustment
Shot 1 Cutting Ball Type diameter visual inspection Each time Shot blasting worker re-set
Blasting before adding
steel cutting
ball
2 Electricity Valve body hanging type shot blasting, 12.5-27A; ammeter Each time to Shot blasting worker
7 Shot Blasting Record
begin shot
blasting
3 Time Valve body with hanging type shot blasting or mixed time control Each time to Shot blasting worker
with other casting with track shot blasting: 7±2 begin shot
minutes, blasting
Grinding 1 Dimension over the No casting riser residue in non-processed parts, no visual inspection 100% inspector repair or scrap
8 gating and riser abrasion, deviation, or deficiency (riser and burr
system departing area residue in processed parts shall not be higher than
3mm)
Process 1 knock inspection Must be placed and transferred, stored in visual inspection 100% inspector re-grinding, repair
9 in turn accordance with product regulations, non-
processing parts without obvious bump
Casting 1 Cleaning of burs Valve Casting Cosmetic Quality Inspection visual inspection 100% Inspector re-make
inspectio interior and exterior Standard
n 2 Cosmetic Quality Cosmetic Quality Inspection Standard and Ultimate visual inspection 100% inspector scrap and re-produce
(Sand holes, groove Quality Inspection Sample
10 over the splitting line,
clashing damage)
3 making Correct marking, no tilt, rough edges, bumps, sticky visual inspection 100% inspector repair
sand and other defects
4 handwheel square go gauge go and no-go gauge can not go. go and no-go gauge, stem 100% Blank size inspection form inspector repair or scrap
hole dimension
Semi- 1 Inner flange face to according to the drawings. Special gauge/ Caliper 100% Blank size inspection form Inspector scrap
machinin face dimension
g process inspection
2 Dimension of Inspection standard for the appearance of valve Wall thickness calipers spot check Casting groove dimensions inspector scrap and re-produce
11 Thickness casting blank and enterprise standard for soft or blank inspection drawing
sealed gate valve.
3 Dimension of casting go gauge go and no-go gauge can not go. go and no-go gauge Casting Dimensional inspector repair or scrap
groove 100% Inspection Record
4 the appearance of smooth and flat. The bottom casting arc of groove visual inspection inspector repair or scrap
groove ≤R2 100%
Secondar Cutting Ball Type Morgan steel sand and steel sand particle size visual inspection Shot Blasting Record Shot blasting worker re-set
y shot conform to the "valve casting shot blasting process
blasting operating rules" Each time
process Time 15-25 minutes time control before adding Shot blasting worker
12 1
steel cutting
Electricity 22.5-27A ammeter ball Shot blasting worker

appearance Subject to the sample -- Shot blasting worker

Item Item No. Q.C. Content Acceptance Standard Inspection Equipment Inspection Record inspector Treatment in case
code Frequency unqualified
Process 1 appearance Must be placed and transferred, stored in visual inspection 100% inspector re-grinding, repair
13 in turn accordance with product regulations, non-
processing parts without obvious bump
Machinin 1 Machining dimension caliper According to Item Tracing Inspection operator repair or scrap
g nc machining Record
2 Threading Dimension Thread gauge, deptch quality
Machining Dimensional Inspection Drawing gauge inspection
3 Machining Surface visual inspection record request
Roughness frequency
4 form and location Special gauge/ Caliper
tolerance
5 burr burr-free visual inspection 100%
6 Surface Quality Thread grease and scrap iron on self-made shaft visual inspection. 100% --- operator repair
14 should be cleaned byencapsulation line Ultrasonic
7 American standard Machine inspect dimension drawing caliper 100% Item Tracing Inspection operator repair or scrap
handwheel should be Record
100% inspection and
intensivec control
inner hole dimension
8 Flange bolt hole With cross measurment, gauge the distance from caliper once per two Item Tracing Inspection operator scrap
position inspection the bottom two holes to valve body bottom platform hour Record
and if the value less than 1.5mm which will be
qualified.
9 Bonnet Depth check of bonnet seal groove caliper 100% Item Tracing Inspection operator scrap
Record
Process 1 appearance Must be placed and transferred, stored in visual inspection 100% inspector re-grinding, repair
15 in turn accordance with product regulations, non-
Shot 1 Selection of blasting i Blasting
Valve Shot t ithOperation
t b i Procedure
b Standard visual inspection 100% Shot Blasting Record Shot blasting worker
Blasting material
before 2 Thread protection All protected to ensure no damage visual inspection 100% Repair or reject
coating 3 Time 15-25 minutes time control Each time
16
before shot
blasting
4 Electricity 22.5-27A ammeter once per shift
5 appearance No rust, dust, oil visual inspection 100% -- reject
Inspectio 1 Cosmetic Quality Cosmetic Quality Inspection Standard and Ultimate visual inspection 100% Unqualified Product Review inspector Repair or reject
n Quality Inspection Sample Record
2 Repair Quality No cutting mark, bump, obvious deviation of shape visual inspection 100% inspector Repair or reject
and position, incomplete machining, deviation of
wall thickness, hole deviation and skew
3 Quality inspection 1. Within 1 square centimeter, 100% inspector Repair or reject
repair 2. Large area of putty is not allowed
3. The cavity of groove gate valve shall not be
17 repaired with putty
4. The sprue of non-machined parts other than visual inspection
English standard, German standard and other
convex flange boss shall be polished until it is
basically flush with the base surface, and there are
no bumps or pits on the surface, meeting the
standard requirements
4 Repairing quality Putty is prohibited in inner cavity of grooved gate 100% inspector Repair or reject
visual inspection
valve
Coating 1 Cosmetic Quality The surface of the casting shall be free of foreign 100% Coating worker Repair or reject
matter such as oxide skin, rust, oil stain and dust, visual inspection --
and the surface of the workpiece shall be bright with
a certain metallic luster visually
2 Thread and sealing Use protective tooling for protection 100% Coating worker Repair
--
face protection
3 line speed 450-650 100% The inspection records about Coating worker reject
coating of valve
4 preheating Red powder 200-230℃;Powder of other colors 185- once per shift The inspection records about Coating worker reject
temperature 210℃;The lower limit of temperature is coating of valve
power supply cabinet
implemented from may to October, and the upper
limit is implemented from November to April.
18 5 Curing temperature Red powder 190-230℃;For other color powders, the once per shift The inspection records about Coating worker reject
lower limit of temperature is implemented from may coating of valve
to October, and the upper limit is implemented from
November to April.
6 The static current 10～20μA once per shift -- Coating worker Repair
7 Static pressure 60-90kV once per shift -- Coating worker Repair
8 The velocity pressure 0.30-0.55MPa. once per shift -- Coating worker Repair
9 atomizing pressure 0.30～0.45MPa。 static generator once per shift -- Coating worker Repair
10 finished pressure 0.5MPa。 once per shift -- Coating worker Repair
11 For powder barrel 0.04～0.10MPa once per shift Coating worker Repair
--
fluidization pressure
12 Distance from nozzle 50 ~ 300mm, close range below DN150 (including), 100% Coating worker Repair
Visual inspection --
to workpiece long range above DN150.
Coating 1 Color according to inspection procedure of Coating of Compare with shade guide 100% The inspection records about Coating worker Recoating
Inspectio valves coating of valve
n 2 Thickness Coating thickness gauge per batch Inspector of Quality Control
department
3 Adhension Adhension gauge once per
19 morning and
once per
afternoon
4 Impact Toughness Impact Toughness gauge 1set/box
Test
5 Surface Quality Visual inspection 100% Coating worker
Process 1 quality Must be placed and transferred, stored in visual inspection 100% inspector re-grinding, repair
20 in turn accordance with product regulations, non-
Thread 1 Thread size i On thread
No demage t ith t b i b screw gauge、depth per batch -- Worker repair or scrap
21 after gauge
painting
Process 1 quality Must be placed and transferred, stored in visual inspection 100% inspector re-grinding, repair
22 in turn accordance with product regulations, non-
Assembl 1 Size and Quantity of i to the accessories
according ih b ilists b Visual inspection 100% before Assembly record Assembler check
y Trim assembly
2 Surface of Trim No obvious defects on outlook Visual inspection Assembler Repair
3 Bonnet Depth check of bonnet seal groove caliper spot check≥ Assembler Repair or scrap
10%
3 Pretightening Force according to assembly instruction of valve torque wrench 100% Assembler Repair
Threaded connection Visual inspection
with same material
4 Assembly sequence: Assembly operation instruction of gate valve Visual inspection 100% Assembler Repair
first correct gate
position, then tighten
bracket bolts until fully
23 tightened
Thread connection Apply thread inhibitor to the thread Visual inspection 100% Assembler Repair
with material
5 Light-leaking closed After the completion of assembly, conduct manual Visual inspection 100% Assembler Repair
detection (unarmed) full-close light leakage detection for
products under 200 specifications. The bottom of
the gate should be closed at the same time without
light leakage. If light leakage occurs, it will be
deemed as unqualified
6 Assembly Position The assembly of each part is in place, the clearance Visual inspection, caliper 100% Assembler Repair
of the mating surface is even, and there is no out-
of-standard dislocation defect. The valve stem
product with valve stem cap link should be checked
for firmness.
Shell 1 Shell Test pressure Pressure Test Procedure for Valve Producrts pressure gage 100% The pressure test records of Pressure test worker Repair or scrap
24 Test valves
2 Press-holding time timer 100% Pressure test worker Repair or scrap
Low 1 Torque Pressure Test Procedure for Valve Producrts torque wrench 100% The pressure test records of Pressure test worker Repair or scrap
pressure valves
seal
2 Sealing test Pressure pressure gage 100% Pressure test worker Repair or scrap
High 1 Torque torque wrench 100% Pressure test worker Repair or scrap
25 pressure
seal test
2 Sealing test Pressure pressure gage 100% Pressure test worker Repair or scrap
 Item Item No. Q.C. Content Acceptance Standard Inspection Equipment Inspection Record inspector Treatment in case
code Frequency unqualified
Hand 3 Action position The handwheel jaw 100% Pressure test worker Repair or scrap
wheel
jaw
tooling
Sealing 1 Shell Test pressure Pressure Test Procedure for Valve Producrts pressure gage 2 pieces per -- inspector Repair or scrap
26 Test 2 Sealing test Pressure timer shift shall be inspector Repair or scrap
randomly --
inspected
quality 1 Surface according to inspection procedure of outlook of Visual inspection --- Packing workers if any problem,
inspectio valves repack.
n 2 sealing wax uniformity and no lack of wax
3 Labels position and content of labels according to packing
instruction in ERP
4 Spare parts quantity Spare parts correct and complete
5 Assembly position Bonnet.gland and bracket dislocation
6 Fitting quality Handwheel rotate steady, open and close no 100%
interference
7 Number of flange Correct quantity, no leakage drilling
27
8 Nameplate Name plate surface and letter correction(refer to
valve package guide book)
9 Certificate of Approval Content and position correction
9 Handwheel no In oder to avoid bolt lossen and handwheel
waggling waggling,smear loctite into tighten bolt and shaft
bolt hole,then assemble.
10 Flange bolt hole qty Quantity and dimension correction, no omiting Flange hole 100% --- Inspector Repair
11 Inspecte signal Fully open and close inspection is necessary for
bracket valve with signal bracket,keeping signal bracket and Visual inspection 100%
disc consitent --- Inspector Repair
Inspectio 1 Defects on outlook according to internal valve standard
n of 2 Coating
finish 3 Marking Correct and legible
product
4 Quantity of Fully assembled and correct Valve Product Final
28 Visual inspection 100% Inspector of Q.C. department Repair or reject
accessories inspection Record
5 Position of all parts if the fixing movable and in malposition
6 Fixing of all parts Wheel can run smoothly and no interference
7 Labels and name plate clear, no damage and correct.
Package 1 Sealing（Plastic plug） Conformance to specifications.clear and correct
position according to packing instruction in ERP
2 Cover (label or plastic Clear, position and content according to packing
29 Visual inspection 100% --- Packing workers Repair
cap) instruction in ERP
3 Document company Clear, content and position according to packing
with valve instruction in ERP
Version No. Editor Date Approved by Date Approved by plant Date
A.6 Li Xiangguo 2019.7.9 Ma Guangxu 2019.7.10 Ma Guangxu 2019.7.11
DCD CERTIFICATES
 ‫رقم الترخيص‬
SATNA0000057506-2016
Agent License ‫ترخيص وكيل‬
License Number

‫عدد التراخيص‬
42 – 42 Number of Licenses

‫رق ـ ــم السـ ـ ـج ـ ــل‬ ‫رقم الترخيص‬ ‫اس ـ ــم وكــيل‬

42012 Registration Number 202771 License Number ‫م‬.‫م‬.‫ذ‬.‫االتصاالت التجارية ش‬ Name of Agent

‫الجنسية‬ ‫اس ـ ــم صاحب الترخيص‬

‫االمارات‬ Nationality ‫احمد عبد الرحيم باقر‬ Owner of the License

‫الجنسية‬ ‫أطراف الرخصة‬

*** Nationality *** Partner in the License

.‫ب‬.‫ص‬ ‫رقم الـف ــاك ــس‬ ‫رقم الـ ـ ـه ـ ــات ـ ــف‬

233 P.O. Box 971-4-2236193 Fax Number 971-4-2220186 Office Phone Number

‫ع ـن ـ ــوان ال ـش ـ ــركــة‬
‫ ملك امساف لالستثمار – ديرة – برج نهار‬3 ‫محل رقم‬ Company Address

‫عدد المعدات واألجهزة المعتمدة‬ ‫ البريد اإللكتروني‬/ ‫الموقع‬

45 Total number of Products approved
bclfire@emirates.net.ae Email of the Company

‫تاريخ االنتهاء‬ ‫تــاريــخ اإلص ـ ــدار‬ ‫تـأسـ ـ ـس ـ ــت بتــاريــخ‬

‫ م‬2023/06/22 License Expired ‫ م‬2022/06/22 License Issued ‫م‬2015/01/11
Company Registered Date

‫عدد الفنيين المعتمدين‬ ‫عدد المهندسين المعتمدين‬

8 number of approved technicians 5 Number of approved Engineers

‫ في شان تنظيم خدمات الدفاع المدني‬،2017 ‫) لسنة‬213( ‫تم اصدار الترخيص استنادا إلى القرار الوزاري رقم‬
The license was issued pursuant to Ministerial Decree No. (213) for the year 2017 pertaining the regulation of civil defense services

‫ عن مدير اإلدارة العامة للدفاع المدني – دبي‬/ ‫يعتمد‬

Signature of Directorate of Civil Defense - Dubai
 ‫اس ـ ــم وكــيل‬ ‫رقم الترخيص‬
‫م‬.‫م‬.‫ذ‬.‫االتصاالت التجارية ش‬ SATNA0000057506-2016 License Number
Name of Agent
‫عدد التراخيص‬
40 – 42 Number of Licenses

‫اسم المختبر‬ ‫رقم‬

‫بلد الصنع‬
‫الصادر للشهادة‬ ‫شهادةالسالمة‬ ‫االسم التجاري‬
Place of Name of Certification Brand Name Type of Products ‫اسم المعدة‬ ‫م‬
origin
Certification Body Number
GATE VALVES
Z85XC-2-250 (4,6,8,10,12) G-G,250PSI
Z85XC-2-200 (4,6,8,10,12) G-G,200PSI
Z45X-1-F4-PN16 (2.5,3,4,5,6,8,10,12) F-F DIN FLANGE, 232PSI
Z45X-1-F4-PN10 (8,10,12) F-F DIN FLANGE, 175PSI
Z45X-1-PN16(2.5,3,4,5,6,8,10,12) F-F BS FLANGE, 232PSI
Z45X-1-PN10(8,10,12) F-F BS FLANGE, 175PSI
Z45X-1-PN16-300 (2.5,3,4,5,6,8) F-F BS FLANGE, 300PSI
Z45X-1-PN16-250 (10,12) F-F BS FLANGE, 250PSI
HMRZ. K Z45XC-F4-PN16 (2.5,3,4,5,6,8,10,12) F-F DIN FLANGE, 232PSI
PRC UL 45
EX15973 (Jinan MEIDE) Z45XC-F4-PN10 (8,10,12) F-F BS FLANGE, 175PSI
Z45XC-PN16 (2.5,3,4,5,6,8,10,12,14,16,18,20,24) F-F BS FLANGE, 232PSI
Z45XC-PN10 (8,10,12,14,16,18,20,24) F-F BS FLANGE, 175PSI
Z45XC-PN16-300 (2.5,3,4,5,6,8,) F-F BS FLANGE, 300PSI
Z45XC-PN16-250 (10,12) F-F BS FLANGE, 250PSI
Z45XC-300 (2.5,3,4,5,6,8,10,12) F-F ANSI FLANGE, 300PSI
Z45XC-250 (2.5,3,4,5,6,8,10,12,14,16,18,20,24) F-F ANSI FLANGE, 250PSI
Z45XC-200 (2.5,3,4,5,6,8,10,12,14,16,18,20,24) F-F ANSI FLANGE, 200PSI
Z45XC-175(14,16,18,20,24) F-F ANSI FLANGE, 175PSI
Z45XC-2-363 (4,6,8,10,12) F-F ANSI FLANGE, 363PSI
‫ في شأن تنظيم خدمات الدفاع‬2017 ‫) لسنة‬213( ‫ استنادا ً إلى قرار مجلس الوزاري رقم‬،‫ دبي ويحق له مزاولة نشاطه في إمارة دبي فقط‬- ‫ يعتبر الوكيل مرخص من قبل اإلدارة العامة للدفاع المدني‬.1
.‫ وال يحق له بمزاولة أنشطته في باقي اإلمارات إال بعد استخراج ترخيص موزع من قبل اإلدارات العامة ذات االختصاص بكل إمارة‬، 2013 ‫) لسنة‬505( ‫المدني لالئحة التنفيذية رقم‬
: ‫مالحظة‬
‫ يحق للوكيل تركيب وصيانة المعدات المراد تداولها والمسجلة بترخيصه فقط‬. 2
.‫ ابالغ اإلدارة العامة للدفاع المدني –دبي في حالة تغيير أو تعديل في البيانات المتعلقة في الترخيص الصادر من قبل اإلدارة‬.3
1. Distributor is considered DCD approved and is entitled to practice within the emirate of Dubai only, pursuant to cabinet minister decision No (213) for 2017,
pertaining DCD services regulation of executive note No (505) of 2013, and unless he is approved by respective sections at Civil Defense regional departments
Note: as a licensed distributor cannot practice in other emirates.
2. Agent is entitled to install/maintain products listed in obtained license
3. Any changes to license Dubai Civil Defense - GHQ must be notified

‫ عن مدير اإلدارة العامة للدفاع المدني – دبي‬/ ‫يعتمد‬

Signature of Directorate of Civil Defense - Dubai