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HHS Control and Tube Assembly Tests - SM - 46-017561 - 37
HHS Control and Tube Assembly Tests - SM - 46-017561 - 37
46-017561
Revision 37
US English
General service documentation.
© 2023 GE HealthCare. GE is a trademark of General Electric Company used under trademark license.
Reproduction and/or distribution is prohibited.
Control and Tube Assembly Tests
Important...X-Ray Protection
WARNING
X-ray equipment if not properly used may cause injury. Accordingly, the instructions
herein contained should be thoroughly read and understood by everyone who will
use the equipment before you attempt to place this equipment in operation. GE
HealthCare will be glad to assist and cooperate in placing this equipment in use.
Although this apparatus incorporates a high degree of protection against x-radiation
other than the useful beam, no practical design of equipment can provide complete
protection. Nor can any practical design compel the operator to take adequate
precautions to prevent the possibility of any persons carelessly exposing themselves
or others to radiation.
It is important that anyone having anything to do with x-radiation be properly
trained and fully acquainted with the recommendations of the National Council on
Radiation Protection and Measurements as published in NCRP Reports available
from NCRP Publications, 7910 Woodmont Avenue, Room 1016, Bethesda, Maryland
20814, and of the International Commission on Radiation Protection, and take
adequate steps to protect against injury.
The equipment is sold with the understanding that GE HealthCare, its agents, and
representatives have no responsibility for injury or damage which may result from
improper use of the equipment.
Various protective materials and devices are available. It is urged that such materials
or devices be used.
Language Policy
DOC0371395 - Global Language Procedure
Revision History
Rev Date Reason for change
0 Sept. 24, 1993 Initial release.
1 Apr. 30, 1996 Multiple changes to bring test procedures up-to-date.
2 Dec. 1, 1997 Added reference to Keithley Non-invasive Voltage Divider use in
AMX–4 Series (Section 3).
3 Nov. 24, 2000 Added Manual mA accuracy – for INNOVA 2000 only (New Section 4).
4 Nov. 5, 2001 Added modifications in Manual mA accuracy – for INNOVA 2000 only
(New Section 4).
5 March 14, 2003 Updated for Innova 4100 for ME2. SPR BUge86469
6 July 24, 2003 Updated for M3a. SPR BUge87092 and 89570. Added modifications
in Chapter 5 – Manual mA accuracy - for INNOVA 4100 (In Cardiac
on Large Focal Spot, the step 13 table of the procedure has been
updated and the steps 22 to 25 has been added.) In Section 5, ±15%
replaces ±20%. Addition of “TECHNICAL ACCURACY – kV for INNOVA
4100” section. SPR BUCge94810
7 August 14, 2003 Updated for M3a. SPR BUge96138
8 October 17, 2003 Updated for M3b. SPR BUge93442
9 April 23, 2004 Section 5, mA Accuracy updated, BUCge93442
10 June 30, 2004 Section 6, step 3 updated, EURge12233
11 Jan 19, 2005 Section 5, and 6, title modified to include Innova 3100, EURge20430
12 Mar 18, 2005 Section 1, 5, and 6, title modified to include Innova 2100–IQ,
EURge23969
13 February 15, 2006 Updated for Innova 2100/2100–IQ, Innova 3100/3100–IQ and Innova
4100/4100–IQ
14 June 5, 2006 CFR 1020.30/31/32 regulatory compliance.
15 July 20, 2007 Added: Innova 2121–IQ and Innova 3131–IQ information,
EURge48215, EURge66413. Section 2–3, step 2 has been updated
Section 2–3 updated per EURge73953 Sections 6 and 7 updated per
EURge75794, EURge76403 and EURge77294.
16 Dec. 20, 2007 Conversion from Interleaf into e-CLS Platform
17 May 4, 2010 Update of REG0052, REG0056, REG0057 and REG0058
18 August 5, 2010 New update of REG0052, REG0056, REG0057 and REG0058
19 January 26, 2011 New update of REG0058
20 July 27, 2011 Update of REG0052, REG0056, REG0057, which introduces Innova
IGS 520, 530, 540.
21 September 23, 2011 Update of REG0052, REG0056, REG0057 to introduce Discovery IGS
730
22 January 20, 2012 Update of REG0052, REG0056, REG0057 to introduce Innova IGS
620, 630
23 January 27, 2012 Update of REG0052, REG0056, REG0057, REG0058 for Discovery IGS
730
24 May 29, 2012 Update of REG0052, REG0056, REG0057 and REG0058
25 August 20, 2013 Update of REG0052, REG0056 and REG0057 to introduce Discovery
IGS 740 and change product name to DiscoveryTM IGS 730, Discov-
eryTM IGS 740
Update of REG0056 and REG0057 for Jedi tool cover p/n.
Contents
1 HHS Control and Tube Assembly Tests .............................................................................. 13
1.1 Safety .................................................................................................................................................... 14
1.2 Introduction.......................................................................................................................................... 16
1.3 REG0052 - Generator Operator Indicators........................................................................................... 17
1.4 REG0054 - Technique Accuracy - Generator Timer ............................................................................. 21
1.5 REG0053 - Technique Accuracy - kV/mA .............................................................................................. 22
1.6 REG0055 - Manual mA Accuracy (Innova 2000 only) ........................................................................... 25
1.7 REG0056 - Tech & Manual mA Accuracy - Tool 2389357...................................................................... 28
1.8 REG0057 - Tech & Manual mA Accuracy - Tool 2389357-2 or 5480040 or 5507803 ............................ 38
1.9 REG0153 - GAIA mA Internal Accuracy measurement......................................................................... 48
1.10 REG0058 - Technique Accuracy - kV (20, 30 and 40 cm Detector)..................................................... 53
1.11 REG0059 - Technique Accuracy - mAs................................................................................................ 57
1.12 REG0060 - Indirect Linearity .............................................................................................................. 58
1.13 REG0061 - AEC Maximum mAs........................................................................................................... 59
1.14 REG0062 - AEC Minimum Exposure Time .......................................................................................... 60
1.15 REG0063 - Reproducibility Of Exposure ............................................................................................ 61
1.16 REG0064 - Direct Linearity Of Exposure Alternate Method............................................................... 64
1.1 Safety
X-Ray Protection
WARNING
CAUTION
United States Federal law restricts this device to use by or on the order of a physician.
noted or concealed, damage MUST be reported to the carrier immediately upon discovery, or in
any event, within 14 days after receipt, and the contents and containers held for inspection by the
carrier. A transportation company will not pay a claim for damage if an inspection is not requested
within this 14 day period.
Call Traffic and Transportation, Milwaukee, Phone: 800-548-3366. Option 6 immediately after 1
damage is found. At this time be ready to supply name of carrier, delivery date, consignee name,
1.2 Introduction
The tests in this section require making exposures and recording data. Review all the tests of this
section at this time and plan an efficient test program to suit equipment.
Figure 1-1
Application
All X-Ray controls at installation and preventive maintenance calls, or when replacing major
components.
Discovery™ IGS 730, Discovery™ IGS 740 systems or Discovery™ IGS 7, Discovery™ IGS 7 OR systems
are also named Discovery™ IGS Systems. The procedure is applicable indifferently to Discovery™
IGS 730 orDiscovery™ IGS 740 or Discovery™ IGS 7 or Discovery™ IGS 7 OR.
Allia™ IGS 5 and Allia™ IGS 7 and Allia™ IGS 7 OR are also named Allia™ IGS Systems. The procedure
is applicable indifferently to Allia™ IGS 5 or Allia™ IGS 7 or Allia™ IGS 7 OR.
Procedure
1. (Not applicable to Discovery™ IGS Systems, Allia™ IGS 5 (from SP5) and Allia™ IGS 7 and Allia™
IGS 7 OR Systems) Check to see that indicator lights are mounted and functional on any tube
units where the same exposure switch actuates either tube (example: RAD 1 and RAD 2 both
controlled from handswitch). Most certified tube units are supplied with lamps. However, if
additional indicator lamps are needed, order kit 46-172124G1 from PRO. This is an important
check since this is the only way extra indicator lamps are recognized and procured.
2. (Not applicable to Allia™ IGS 5 (from SP5), Allia™ IGS 7 and Allia™ IGS 7 OR (from CFG8) Systems)
X–Ray Timer for systems delivered before June 2006:
Fluoro Timer: Set to 1 minute and allow to run out with beam blocked. There should be
an audible indication at about 30 seconds remaining time. Depending on control type,
the exposure may or may not terminate when the time runs down. If the exposure is not
terminated by the run out of the timer, there must be a device which keeps track of the
cumulative exposure time. If some of the controls have been placed on a remote panel, be sure
that the audible indicator is active at this panel.
3. X–Ray Timer for Innova 2100-IQ, Innova 3100/3100-Q, Innova 4100/4100-IQ systems, Innova IGS
520, 530, 540, Innova IGS 5, Allia™ IGS 3, Allia™ IGS 5, Discovery™ IGS 730, Discovery™ IGS 740,
Discovery™ IGS 7, Discovery™ IGS 7 OR, Allia™ IGS 7, Allia™ IGS 7 OR, Optima™ CL320i/CL323i,
Optima™ IGS Plus, Optima™ IGS 320, Optima™ IGS 330, Optima™ IGS Ultra and Optima™ IGS
Mega:
3.1. The cumulated elapsed time of Fluoro and Record X–Ray exposure sequences are
counted, and the operator is warned upon five minutes of cumulated time:
3.1.1. Run a fluoro without releasing the pedal until it automatically stops.
3.1.2. (For Innova single plane, Optima and Discovery™ IGS Systems) Check that the
audible and visual warnings raise in control/exam rooms (i.e. on VCIM and TSSC)
after 5 minutes +0/–15 secondes.
3.1.3. (For Allia™ IGS Systems and Allia™ IGS 3) Check that the audible and visual
warnings raise in control/exam rooms (i.e. on VCIM and Touch Panel) after 5
minutes +0/–15 secondes.
3.2. The continuous Fluoro exposure sequence is automatically stopped upon ten minutes
of elapsed time.
3.2.1. Continue the fluoro pressing of the pedal until the fluoro automatically stops.
3.2.2. Check that the fluoro warning is always activated during this period and that the
fluoro timer cut –off the X–ray after a continuous fluoro of 10 minutes +0/–30
secondes
3.2.3. Depress and press again the fluoro pedal. Check that the fluoro starts again.
3.2.4. Reset X-Ray timer for clearing warnings.
4. NOTE
Start the time measurement when image is displayed on monitor for both cases.
X–Ray Timer for Innova 2121-IQ and Innova 3131-IQ systems, Innova™ IGS 620 and Innova™ IGS
630, Innova™ IGS 6:
4.1. To test the cumulated X–Ray Timer Frt/Lat:
4.1.1. Open a new Exam. Click on the X–ray–Timer icon on the monitoring bar on
the top of the console. A pop-up window is opened displaying the Frt and Lat
cumulated timers. Verify Frt and Lat cumulated timers start at 0.0.
4.1.2. Perform several Frt/Lat/Bp acquisitions until the Frt cumulated timer reaches
the warning limit of 5 min. Verify that (a) the X–ray–Timer icon and both Timer
reset buttons on (b) the VCIM and (c) the TSSC start blinking yellow. Verify a
sound is audible from the VCIM and TSSC master. Verify X–rays are not aborted or
inhibited.
4.1.3. Press the Timer reset button (VCIM or TSSC). Verify that in the pop-up window the
Frt timer is reset to 0.0 but the Lat timer is not.
4.1.4. Perform several Lat/Bp acquisitions until the Lat cumulated timer reaches the
warning limit of 5 min. Verify that (a) the X–ray–Timer icon and both Timer reset
buttons on (b) the VCIM and (c) the TSSC start blinking yellow. Verify a sound
is audible from the VCIM and TSSC master. Verify X–rays are not aborted or
inhibited. 1
4.1.5. Press the Timer reset button (VCIM or TSSC). Verify that in the pop-up window the
Finalization
No finalization steps.
Application
All X-Ray units, (except those having only mAs selection capability, for such units, refer to REG0053
- Technique Accuracy - kV/mA on page 22), at installation, periodic maintenance calls, and when
repairing timer.
Procedure
1. This test is performed at the same time as the kV/mA accuracy test, refer to REG0053 -
Technique Accuracy - kV/mA on page 22.
2. Record data on Form F3382.
Figure 1-2 kV/mA Accuracy Chart
Finalization
No finalization steps.
Application
kVp and mA accuracy: At installation, periodic maintenance, and repair.
kVp and mA accuracy applies to all tubes in system.
Requirements
NOTE
Specified accuracy refers to technic accuracy statements made in the Product
Specification section of generator operating manuals.
1. kVp Accuracy – Actual kVp shall match selected kVp within the “specified accuracy”.
2. mA Accuracy – Actual mA shall match selected mA within the “specified accuracy”.
Each connected tube and generator forms a distinct X-Ray system. The tube usually limits the
range and combination of technic factors. Thus, accuracy of kVp and mA selections applies
only within ratings of the tube and focal spot used, even though selections beyond tube
ratings are available at the control.
mA and kVp limits for tubes are shown by curves on radiographic rating charts. The charts have
curves of mA or kW values. Selected mA must never exceed the largest mA value shown. For
kVp, the selection must never be less than the lowest kVp on the mA curve, whether it ends
at the bottom of the kVp scale or at a definite point above. This minimum kVp limit is necessary
for practical space charge compensation to meet accuracy requirements and to preserve
filament life. For maximum kVp, tube protector circuits are set to limit kVp approximately
where the mA curve crosses the selected time value.
Set up HHS data spreadsheet on laptop computer per 46–017560, HHS TOOLS.
Procedure
1. Be sure that generator panel meter accuracy has been verified. Refer to service manual for
procedure. Measure and record line voltage into generator.
2. Use non-invasive divider (refer to Figure 1-3 Detector Positioning for kVp
Measurement on page 23, Figure 1-4 Detector Positioning (vertical) for kVp
Measurement on page 23 and Figure 1-5 Divider Positioning for kVp Measurement (for under-
table tube) on page 23). Turn unit on and select tube to be checked, leaving both energized
continuously. Wait 1 hour and 15 minutes before making measurements.
Figure 1-3 Detector Positioning for kVp Measurement
1
Figure 1-5 Divider Positioning for kVp Measurement (for under-table tube)
NOTE
The following applies:
AMX-4 Series mobile X-Ray units require that a Keithley Non-Invasive kVp Divider
(Model 35080A with Deviation 535 or Model 35080B, both using Mobile Filter
Pack Plus 37946C and optional Low Range Filter Pack38237C) be used. No other
substitutions for non-invasive kVp Dividers are approved.
After several hours of no exposures, the first exposures should not be made at full
ratings.
3. Enter data required by technique accuracy charts on Form 3382 on laptop computer.
Recalibrate, if necessary, to obtain satisfactory performance.
Finalization
No finalization steps.
Application
mA accuracy: at installation, periodic maintenance, and repair.
mA accuracy applies to all tubes in system.
The tests described in this evaluation plan verify the accuracy of the mA in manual mode by
comparing the mA values entered manually into the system to the mA value measured by the VAMP
generator through its internal mAs meter.
Scope
Test accuracy between mA command and mA measured by the VAMP mAs–meter for various kV,
PW, fps, focalspot and acquisition modes.
Procedure
NOTE
Configure the system to perform manual acquisitions.
1. Select the X-220-Fluoro running at 30 fps.
2. Enter the value for kV, pulse–width and mA according to the table below in the range allowed
by the system and enter these values into the system.
NOTE
At low mA feedback, a part of the inaccuracy comes from the quantization step
(0.025) on this signal.
3. Perform a fluoro acquisition with these values for approximately 20 seconds.
4. Read the VAMP average mA feedback displayed on Titan Console just before the end of the
Fluoro acquisition.
5. Log in the table below this VAMP value and the technics feedback displayed in the status bar of
the SUIF. Compare the mA demand values to the corresponding mA feedback. The result of this
test is OK when the % difference is within the range (–20%, +20%).
Table 1-7
NOTE
The real demanded values to the generator are those updated in the status bar
about is after the acquisition has started.
46-017561 Revision 37 HHS 25/68
1.6 REG0055 - Manual mA Accuracy (Innova 2000 only) Control and Tube Assembly Tests
(*) This point is known to be close to the limits when tube is cold, repeat the point if
needed.
6. Select the X-220-Cardiac running at 30 fps.
7. Select the 0.6 FS and enter the values for kV, pulse–width and mA according to the table below
in the range allowed by the system and enter these values into the system.
8. Perform a cardiac acquisition with these values for approximately 10 seconds.
9. Read the VAMP average mA feedback displayed on Titan Console just before the end of the
Cardiac acquisition.
10. Log in the table below the VAMP value and the technics feedback displayed on the status bar of
the SUIF. Compare the mA demand values to the corresponding mA feedback. The result of this
test is Ok when the % difference is within the range (–20%, +20%).
Table 1-8
NOTE
(*) This point is known to be close to the upper limit on a very hot tube. Repeat the
point if needed on a cooler state of the tube (but not cold).
11. Select the X-220-Cardiac running at 30 fps.
12. Select the 1.2 FS and enter the values for kV, pulse–width and mA according to the table below
in the range allowed by the system and enter these values into the system.
13. Perform a cardiac acquisition with these values for approximately 10 seconds.
14. Read the VAMP average mA feedback displayed on Titan Console just before the end of the
Cardiac acquisition.
15. Log in the table below the VAMP value and the technics feedback displayed on the status bar of
the SUIF. Compare the mA demand values to the corresponding mA feedback. The result of this
test is Ok when the % difference is within the range (–20%, +20%).
Table 1-9
NOTE
The real demanded values to the generator are those updated in the status bar
about is after the acquisition has started.
Finalization
No finalization steps.
1
WARNING
Application
This procedure is applicable for Innova™ 2100-IQ/2121-IQ, Innova™ 3100/3100-IQ/3131-IQ, Innova™
4100/4100-IQ systems, Innova™ IGS 520, 530, 540, Innova™ IGS 5, Allia™ IGS 3, Allia™ IGS 5, Innova™
IGS 620, Innova™ IGS 630, Innova™ IGS 6, Discovery™ IGS 730, Discovery™ IGS 740, Discovery™ IGS 7, 1
Discovery™ IGS 7 OR, Allia™ IGS 7, Allia™ IGS 7 OR.
NOTICE
If your system is equipped with 24 meters HV cables - Fill in the spreadsheet with correction
related to mA_Average correction 24 m.
• (For Innova and Allia™ IGS 5 and Allia™ IGS 3 Systems)
If your system is equipped with 30 meters HV cables - Fill in the spreadsheet with correction
related to mA_Average correction 30 m.
• (For Discovery™ IGS systems and Allia™ IGS 7 and Allia™ IGS 7 OR Systems)
Fill in the spreadsheet with correction related to mA_Average correction 28.70 m.
Prerequisites
1. Switch OFF the system.
2. For Jedi equipped with a front cover [A], loosen the four captive screws [B] and remove the
front cover. Then go to Step 6.
If the Jedi is not equipped with a front cover [A], perform the Step 3 to Step 5.
Figure 1-6 Remove Jedi Front Cover
3. WARNING
BEFORE REMOVING JEDI INVERTER COVER, WAIT UNTIL ALL LED’S ARE
EXTENGUISH ON JEDI AC/DC BD
(For Jedi without Front Cover) For Single Plane, open C1/C-FRT Cabinet (for Biplane, open C1
FRT or C1 LAT or C-FRT or C-LAT Cabinet) and remove the JEDI inverter cover, refer to:
(For Innova Single Plane and Discovery™ IGS Systems with C1 Cabinet) DR0187 - Jedi KVCTL
Board , steps 1 to 4 of the Disassembly procedure.
(For Innova Single Plane, Discovery™ IGS Systems and Allia™ IGS Systems and Allia™ IGS 3 with
C-FRT Cabinet) DR1161 - Jedi KVCTL Board , steps 1 to 4 of the Disassembly procedure.
(For Innova Biplane IGS Systems with C1 FRT and C1 LAT Cabinet) DR0187 - Jedi KVCTL Board ,
steps 1 to 4 of the Disassembly procedure.
(For Innova Biplane IGS Systems with C-FRT and C-LAT Cabinet) DR1161 - Jedi KVCTL Board , steps
1 to 4 of the Disassembly procedure.
(For Optima Systems) DR0871 - Jedi KVCTL Board , steps 1 to 4 of the Disassembly procedure.
4. (For Jedi without Front Cover) Install the JEDI cover tool (2404211): put in place the plastic cover
tool for JEDI inverter protection [1].
Figure 1-7 Connection of the JEDI mA Shunt Measurement Tool 1
6. Plug the J1 of the JEDI mA shunt measurement tool [3] (2389357) in the J1 connector of the
KVCTL board.
Figure 1-8 mA Measurement Tool (2389357) and Multimeter Connection
7. Plug the flat cable in the JEDI mA shunt measurement tool (male side, connetor J3).
8. Connect the cables ([4], Figure 1-8 mA Measurement Tool (2389357) and Multimeter
Connection on page 32) of the multimeter ([5], Figure 1-8 mA Measurement Tool (2389357) and
Multimeter Connection on page 32) to the connector J4 of the JEDI mA shunt measurement
tool.
Test Procedure
mA Shunt Resistor Measurement with JEDI OFF
1. Select Ohmmeter function on FLUKE 87 serie 3.
2. Select maximum display accuracy function on FLUKE 87 serie 3 – Press the 41/2 DIGITS button
for 1 second (the 41/2 DIGITS display is switched ON).
3. Connect the FLUKE 87 serie 3 multimeter between Ground (Black pin) and Shunt A (Red pin) on
the external tool.
4. Record the Shunt A resistor value with 2 decimal places (measured around 5 ohms).
5. Connect the FLUKE 87 serie 3 multimeter between Ground (Black pin) and Shunt B (Blue pin)
on the external tool.
6. Record the Shunt B resistor value with 2 decimal places (measured around 0 ohm).
Measurement procedure
1. Put in place the DLB (Detector Lead Blocker).
2. Select the FLUKE 87 serie 3 multimeter in Vdc voltage function with 4 V Range. Select the Mode
Record MAX display with a response time of 1 second. To achieve this mode carry out the
following actions:
2.1. Press the 4 1/2 DIGITS button for 1 second (the 41/2 DIGITS display is switched ON).
2.2. Press briefly the MIN MAX button 1st time - a long time Bip is emitted (the Mode 1s REC
is switched ON).
2.3. Press briefly the MIN MAX button 2nd time - (the Mode 1s REC MAX is switched OFF).
3. (For Allia IGS systems) Set the system in manual mode using the X220 unit in the SUIF (refer to
Figure 1-9 X220 Unit on page 33).
3.1. Enter in the SUIF (on the DL browser, click on the knife tool icon).
Figure 1-9 X220 Unit
NOTE
mA average value is displayed in the status bar.
3.2. Click on Calibrations button.
3.3. Select Regulatory and Dose Measurement.
3.4. Select X220 (for Single Plane) or Select X220 Frontal or X220 Lateral (for Biplane).
4. (For Innova systems, Discovery Systems and Optima systems) Set the system in manual mode
using the X220 unit in the SUIF (refer to Figure 1-10 X220 Unit on page 34).
4.1. Enter in the SUIF (on the DL browser, click on the knife tool icon).
Figure 1-10 X220 Unit
Fluke 87 serie 3 Range Measurement on 4 Vdc Test 1 Test 2 Test 3 Test 4 Test 5 Test 6
Exp Mode DSA DSA DSA DSA DSA DSA
Frame Rate 3.75 fps 3.75 fps 3.75 fps 3.75 fps 3.75 fps 3.75 fps
Focal Spot 0.3 0.3 0.6 0.6 1 1
kVPeak 50 125 50 125 50 125
mAPeak 40 40 80 80 200 200
Pulse Width 100 ms 100 ms 100 ms 100 ms 100 ms 100 ms
Spectral Filter None None None None None None
DLB Presence Yes Yes Yes Yes Yes Yes
Collimator LONG Leave Empty
Collimator LAT Leave Empty
6. Select Spectral filter: None, DLB presence = Yes, Collimator Long / Lat: Leave empty.
7. Select SUBMIT to set all parameters.
8. Depress the hand switch to initiate the X–Ray exposure during approximately 10 to 20 seconds
to allow multimeter acquisition stabilization (Maintain the X–Ray exposure until FLUKE 87 serie
3 multimeter stop to bip for maximum value recorded).
9. Record the multimeter voltage value displayed.
10. Record the mA_average value updated at exposure end displayed in the X220 status bar (refer
to Figure 1-10 X220 Unit on page 34).
11. Record and compile values according to Table 1-14 Test Angio Parameters on page 34 and Table
1-15 Test Cardiac Parameters on page 34.
12. After each measurement, RESET the FLUKE 87 serie 3 displayed value:
• Press a long time (1 s) the MIN MAX button 1st time - (the Mode 1s REC is switched OFF).
• Press briefly the MIN MAX button 2nd time - (the Mode 1s REC is switched ON).
• Press briefly the MIN MAX button 3rd time - (the Mode 1s REC MAX is switched ON).
13. Repeat all previous actions to perform all 10 tests.
14. When all tests are performed, click on ABORT to exit.
TEST No. mA_avg mA_avg mA_avg LSL ejection mA_avg De- USL rejec-
correction correction correction limit (–15% mand value tion limit
value @ 24 value @ value @ 30 of mA_avg (mA) (+15% of
m HV cable 28.70 m HV m HV cable Demand) mA_avg De-
(mA) cable (mA) (mA) (mA) mand) (mA)
1 0.46 0.51 0.53 12.75 15 17.25
2 1.16 1.28 1.31 12.75 15 17.25
3 0.48 0.53 0.55 25.5 30 34.5
4 1.21 1.33 1.37 25.5 30 34.5
5 0.55 0.60 0.61 63.75 75 86.25
6 1.37 1.49 1.53 63.75 75 86.25
7 0.15 0.15 0.15 18.36 21.6 24.84
8 0.30 0.30 0.30 18.36 21.6 24.84
9 4.83 5.31 5.44 45.9 54 62.1
10 9.67 10.62 10.88 45.9 54 62.1
BEFORE REMOVING JEDI INVERTER COVER TOOL, WAIT UNTIL ALL LED’S
ARE EXTINGUISHED ON JEDI AC/DC BD.
Remove the multimeter.
3.3. (For Jedi without Front Cover) Remove the inverter cover tool (2404211).
3.4. Remove the mA shunt tool (2389357).
3.5. Reinstall the flat cable in the J1 connector.
3.6. (For Jedi with Front Cover) Reinstall the front cover and attach it with the four captive
screws.
3.7. (For Jedi without Front Cover) Reinstall the Inverter metallic cover, refer to:
(For Innova Single Plane and Discovery™ IGS Systems with C1 Cabinet) DR0187 - Jedi KVCTL
Board , Reassembly procedure.
(For Innova Single Plane, Discovery™ IGS Systems and Allia™ IGS Systems and Allia™ IGS 3
with C-FRT Cabinet) DR1161 - Jedi KVCTL Board , Reassembly procedure.
(For Innova Biplane IGS Systems with C1 FRT and C1 LAT Cabine) DR0187 - Jedi KVCTL
Board , Reassembly procedure.
1
(For Innova Biplane IGS Systems with C-FRT and C-LAT Cabinet) DR1161 - Jedi KVCTL
Board , Reassembly procedure.
Finalization
No finalization steps.
WARNING
Application
This procedure is applicable for Innova™ 2100-IQ/2121-IQ, Innova™ 3100/3100-IQ/3131-IQ, Innova™
4100/4100-IQ systems,Innova™ IGS 520, 530, 540, Innova™ IGS 5, Allia™ IGS 3, Allia™ IGS 5, Innova™
IGS 620, Innova™ IGS 630, Innova™ IGS 6, Discovery™ IGS 730, Discovery™ IGS 740, Discovery™ IGS
7, Discovery™ IGS 7 OR, Allia™ IGS 7, Allia™ IGS 7 OR, Optima™ CL320i/CL323i, Optima™ IGS Plus,
Optima™ IGS 320, Optima™ IGS 330, Optima™ IGS Mega and Optima™ IGS Ultra.
Discovery™ IGS 730, Discovery™ IGS 740 systems orDiscovery™ IGS 7 and Discovery™ IGS 7 OR
systems are also named DiscoveryTM IGS Systems. The procedure is applicable indifferently to
Discovery™ IGS 730 or Discovery™ IGS 740 or Discovery™ IGS 7 or Discovery™ IGS 7 OR.
Allia™ IGS 5 and Allia™ IGS 7 and Allia™ IGS 7 OR are also named Allia™ IGS Systems. The procedure
is applicable indifferently to Allia™ IGS 5 or Allia™ IGS 7 or Allia™ IGS 7 OR.
This procedure will be performed in all following cases:
• System installation
NOTICE
Prerequisites
1. Switch OFF the system.
2. For Jedi equipped with a front cover [A], loosen the four captive screws [B] and remove the
front cover. Then go to Step 6.
If the Jedi is not equipped with a front cover [A], perform the Step 3 to Step 5.
Figure 1-11 Remove Jedi Front Cover 1
BEFORE REMOVING JEDI INVERTER COVER, WAIT UNTIL ALL LED’S ARE
EXTENGUISH ON JEDI AC/DC BD
(For Jedi without Front Cover) For Single Plane, open C1/C-FRT Cabinet (for Optima IGS systems,
open System control cabinet; for Biplane, open C1 FRT or C1 LAT or C-FRT or C-LAT Cabinet)
and remove the JEDI inverter cover, refer to:
(For Innova Single Plane and Discovery™ IGS Systems with C1 Cabinet) DR0187 - Jedi KVCTL
Board , steps 1 to 4 of the Disassembly procedure.
(For Innova Single Plane, Discovery™ IGS Systems and Allia™ IGS Systems and Allia™ IGS 3 with
C-FRT Cabinet) DR1161 - Jedi KVCTL Board , steps 1 to 4 of the Disassembly procedure.
(For Innova Biplane IGS Systems with C1 FRT and C1 LAT Cabinet) DR0187 - Jedi KVCTL Board ,
steps 1 to 4 of the Disassembly procedure.
(For Innova Biplane IGS Systems with C-FRT and C-LAT Cabinet) DR1161 - Jedi KVCTL Board , steps
1 to 4 of the Disassembly procedure.
(For Optima Systems) DR0871 - Jedi KVCTL Board , steps 1 to 4 of the Disassembly procedure.
4. (For Jedi without Front Cover) Install the JEDI cover tool (2404211 or 2404211-20 or 5480038):
put in place the plastic cover tool for JEDI inverter protection [1].
Figure 1-12
5. Remove the flat cable in J1 of KVCTL board ([2], Figure 1-12 on page 42).
6. Plug the J1 [3] of the JEDI mA shunt measurement tool [4] (2389357-2 or 5480040/5507803) in
the J1 connector of the KVCTL board.
Figure 1-13
7. Plug the flat cable in the JEDI mA shunt measurement tool (male side, connector J3) ([5],
Figure 1-13 on page 42).
8. Connect the cables ([6], Figure 1-13 on page 42) of the multimeter ([7], Figure
1-13 on page 42) to the banana plugs (mA and shunt–B) of the JEDI mA shunt measurement
tool.
Test Procedure 1
Measurement procedure
1. Put in place the DLB (Detector Lead Blocker).
2. Select the multimeter in Vdc voltage function.
3. Select the Record MAX display Mode (if not available on the multimeter, the operator must read
the maximum value displayed on the multimeter during each measurement).
4. (For Allia IGS systems) Set the system in manual mode using the X220 unit in the SUIF (refer to
Figure 1-14 on page 44).
4.1. Enter in the SUIF (on the DL browser, click on the knife tool icon).
Figure 1-14
NOTE
mA average value is displayed in the status bar.
4.2. Click on Calibrations button.
4.3. Select Regulatory and Dose Measurement.
4.4. Select X220 (for Single Plane) or Select X220 Frontal or X220 Lateral (for Biplane).
5. (For Innova systems, Discovery Systems and Optima systems) Set the system in manual mode
using the X220 unit in the SUIF (refer to Figure 1-15 on page 44).
5.1. Enter in the SUIF (on the DL browser, click on the knife tool icon).
Figure 1-15
Multimeter Range Measurement on Vdc Test 1 Test 2 Test 3 Test 4 Test 5 Test 6
Exp Mode DSA DSA DSA DSA DSA DSA
Frame Rate 3.75 fps 3.75 fps 3.75 fps 3.75 fps 3.75 fps 3.75 fps
Focal Spot 0.3 0.3 0.6 0.6 1 1
kVPeak 50 125 50 125 50 125
mAPeak 40 40 80 80 200 200
Pulse Width 100 ms 100 ms 100 ms 100 ms 100 ms 100 ms
Spectral Filter None None None None None None
DLB Presence Yes Yes Yes Yes Yes Yes
Collimator LONG Leave Empty
Collimator LAT Leave Empty
7. Select Spectral filter: None, DLB presence = Yes, Collimator Long / Lat: Leave empty.
8. Select SUBMIT to set all parameters.
9. Depress the hand switch to initiate the X–Ray exposure during approximately 20 seconds to
allow multimeter acquisition stabilization (Maintain the X–Ray exposure until maximum value
is recorded by multimeter).
10. Record the multimeter voltage value displayed.
11. Record the mA_average value updated at exposure end displayed in the X220 status bar.
12. Record and compile values according to Table 1-20 Test Angio Parameters on page 45 and Table
1-21 Test Cardiac Parameters on page 45.
13. After each measurement, if the max record mode is used, reinitialize the multimeter for a new
record.
14. Repeat all previous actions to perform all 10 tests.
TEST No. mA_avg mA_avg mA_avg LSL rejec- mA_avg De- USL rejec-
correction correction correction tion limit (– mand value tion limit
value @ 24 value @ value @ 30 12% of (mA) (+12% of
m HV cable 28.70 m HV m HV cable mA_avg De- mA_avg De-
(mA) cable (mA) (mA) mand) (mA) mand) (mA)
1 0.46 0.51 0.53 13.2 15 16.8
2 1.16 1.28 1.31 13.2 15 16.8
3 0.48 0.53 0.55 26.4 30 33.6
4 1.21 1.33 1.37 26.4 30 33.6
5 0.55 0.60 0.61 66 75 84
6 1.37 1.49 1.53 66 75 84
7 0.15 0.15 0.15 19.01 21.6 24.19
TEST No. mA_avg mA_avg mA_avg LSL rejec- mA_avg De- USL rejec-
correction correction correction tion limit (– mand value tion limit
value @ 24 value @ value @ 30 12% of (mA) (+12% of
m HV cable 28.70 m HV m HV cable mA_avg De- mA_avg De-
(mA) cable (mA) (mA) mand) (mA) mand) (mA)
1
8 0.30 0.30 0.30 19.01 21.6 24.19
BEFORE REMOVING JEDI INVERTER COVER TOOL, WAIT UNTIL ALL LED’S
ARE EXTINGUISHED ON JEDI AC/DC BD.
Remove the multimeter.
3.3. (For Jedi without Front Cover) Remove the inverter cover tool (2404211 or 2404211-20 or
5480038).
3.4. Remove the mA shunt tool (2389357-2 or 5480040 or 5507803).
3.5. Reinstall the flat cable in the J1 connector.
3.6. (For Jedi with Front Cover) Reinstall the front cover and attach it with the four captive
screws.
3.7. (For Jedi without Front Cover) Reinstall the Inverter metallic cover, refer to:
(For Innova Single Plane and Discovery™ IGS Systems with C1 Cabinet) DR0187 - Jedi KVCTL
Board , Reassembly procedure.
(For Innova Single Plane and Discovery™ IGS Systems and Allia™ IGS Systems and Allia™ IGS
3 with C-FRT Cabinet) DR1161 - Jedi KVCTL Board , Reassembly procedure.
(For Innova Biplane IGS Systems with C1 FRT and C1 LAT Cabinet) DR0187 - Jedi KVCTL
Board , Reassembly procedure.
(For Innova Biplane IGS Systems with C-FRT and C-LAT Cabinet) DR1161 - Jedi KVCTL
Board , Reassembly procedure.
(For Optima Systems) DR0871 - Jedi KVCTL Board , Reassembly procedure.
3.8. Close Auxiliary ACDC assembly in the C1/C-FRT cabinet (or System control cabinet for
Optima IGS systems).
3.9. Remove the Lead Blocker.
3.10. Switch ON the system.
3.11. Carry out an X–Ray expose to control the system operation.
Finalization
No finalization steps.
WARNING
mA measurement
Test Purpose
This test verifies the mA measurement circuit accuracy of GAIA Generator.
Test setup
1. Turn Off the system and verify the Tank power source is OFF The 3 LEDs on the DC Bus door
(lit on the picture below) shall be OFF:
1
2. Remove the generator Jumper located on the top of the Tank (see item circled in red on picture
below):
3. Connect the mA measurement tool on the Tank measure board: the snipped corners side of the
black connector shall be facing the back of the cabinet.
WARNING
The tool and Jumper shall be plugged and removed when the system is
completely powered Off. No exposure shall be made with the connector on
measure board empty.
Test procedure
1. Open the SUIF and launch the X220 Calibration; install the Detector Lead Blocker.
2. Perform the following exposures by pressing the pedal for 5 seconds and record the current
measured by the Amperemeter.
NOTE
Record the lowest value displayed if not stable after 5s.
In the case the measured values are out of range, contact your Service Support to confirm the
Power Unit needs to be replaced.
Finalization
1. Turn OFF the system and make sure there is no more power applied on the Tank (see info at
beginning of Test setup on page 49.
2. Then removed the mA measurement tool and put back in place the Jumper on the Tank
measure board.
WARNING
The tool and Jumper shall be plugged and removed when the system is
completely powered Off. No exposure shall be made with the connector on
measure board empty.
3. Remove the Detector Lead Blocker and exit the X220 application.
4. Turn ON the system and verify acquisitions are allowed.
WARNING
WARNING
WARNING
• (For Allia™ IGS 5 System (from SP5), Allia™ IGS 7 and Allia™ IGS 7 OR Systems
(from CFG8)) Application: kVp accuracy test must be performed at installation, planned
maintenance, and repair (FRU Gaia power unit).
• (For all systems except Allia™ IGS 5 System (from SP5), Allia™ IGS 7 and Allia™ IGS 7 OR
Systems (from CFG8)) Application: kVp accuracy test must be performed at installation and
repair (Generator FRU, HV tank, PPC kV CTL Board).
• Requirements: “Specified Accuracy” refers to technical accuracy statements written in Product
Specification section of operator manuals.
kVp Accuracy: Displayed kVp shall match the measured value within the specified accuracies.
NOTE
Allia™ IGS 5 and Allia™ IGS 7 and Allia™ IGS 7 OR are also named Allia™ IGS Systems. The
procedure is applicable indifferently to Allia™ IGS 5 or Allia™ IGS 7 or Allia™ IGS 7 OR.
Procedure
1. Use the non–invasive divider with an accuracy =< ± 3% as recommended in Illustrations below.
Figure 1-17 Detector Positioning for kVp Measurement
2. In SUIF, set the system in manual mode using the X220 unit in Regulatory and Dose
Measurements from Calibration.
3. Select:
3.1. Expose Mode: DSA
3.2. Frame Rate: 3.75 fps
3.3. Focal Spot:
• (For all systems except Allia™ IGS 5 System (from SP5), Allia™ IGS 7 and Allia™ IGS 7 OR
Systems (from CFG8)) 1
• (For Allia™ IGS 5 System (from SP5), Allia™ IGS 7 and Allia™ IGS 7 OR Systems (from
CFG8)) 0.8
3.4. kVpeak, mApeak, Pulse Width: Refer to Table 1-29 on page 55.
3.5. Spectral filter: None 1
3.6. DLB presence = Yes
Figure 1-19
7. Record the data (apply any corrective factor if required and check final results are within
acceptance criteria).
Finalization
No finalization steps.
Application
AMX, VMX, MPX/SPX, Advantx, and any other controls that have mAs settings; at installation,
preventive maintenance calls, after repair or replacement of mAs or timer circuits, and
replacement of tube unit. If the control allows selections of mAs in addition to the normal
selection of mA and time, then you must perform this test in addition to tests for mA and time.
Procedure
1. Procedures for making this test are given in the individual service manual functional check.
Also refer to REG0054 - Technique Accuracy - Generator Timer on page 21.
2. Record data: enter required data on Form 3382 on laptop computer.
Finalization
No finalization steps.
Application
Linearity: Radiographic and Spot-Film tube units supplied by the same generator. At installation,
periodic maintenance, and repair. The requirements apply even across focal spots, e.g., highest mA
on small spot compared to low mA on large spot. An exception is if the small spot is .45 mm or less.
For equipment manufactured after May 3, 1994, the requirements will be extended to units that
have only mAs selections.
Linearity requirements apply to all tube units used directly for filming and which can be operated
at more than one mA station. Consequently, linearity requirements do not apply to:
• Spot-film tube operated at one mA value.
• Tube used only with an image intensifier, whether for fluoro or for recording.
Procedure
NOTE
If a system passes the Indirect Linearity test, there’s no need to perform the Direct
Linearity test, unless some of the indirect test data is marginal. If System fails Indirect
Linearity you must either verify compliance via the Direct Linearity Test or readjust the
system and perform the Indirect Test again.
1. Perform test of REG0054 - Technique Accuracy - Generator Timer on page 21.
2. Ensure the test is passed.
Finalization
No finalization steps.
Application
X-Ray units with AEC at installation, and periodic maintenance. Does not apply to image
intensifiers.
Record Data
Record that requirements have been met on laptop computer Form 3382.
Finalization
No finalization steps.
Application
X-Ray units with AEC, at installation and periodic maintenance. Does not apply to image
intensifiers.
Procedure
1. Set 50 kV, normal AEC density, max. mA, .1 s (or 10 mAs) backup.
2. Align X-Ray beam to detector per standard technique.
3. Lower tube to 40 SID if possible, otherwise set for minimum.
4. Remove all phantoms.
5. Make an exposure in AEC mode.
6. The exposure must either be less than 16 ms, or less than 5 mAs.
7. Repeat the above procedure for each detector segment and for all detectors in the room. Do
not re-align the X-Ray beam to individual detector segments.
8. Record data: record that requirements have been met on laptop computer Form 3382.
Finalization
No finalization steps.
Application
At installation, preventive maintenance, and repair.
4. NOTE
Test is applicable at any kVp and mA setting.
Measure the exposure in mR for each of 10 exposures (data sheet provided). After each
exposure, recycle the rotor and the technique switches; that is, set the switches to other values
and then return them to the original values. Be sure to vary the time between spot-film transfer
and exposure start to record any filament heating variations.
5. Enter the data onto the laptop computer Form 3382. If system fails this test, there may be a
defective ion chamber.
5. Enter the data onto the laptop computer Form 3382. If system fails this test, there may be a
defective ion chamber.
Table 1-42 Mini-Troubleshooting Guide
Finalization
No finalization steps.
Requirements
1. The average ratios of exposure to the selected mAs (mR/mAs) obtained at any two consecutive
tube current settings, shall not differ by more than 0.10 times their sum (rejection limit = 0.09).
That is:
where and are the averages of 10 mR/mAs values obtained at each of two consecutive
tube current settings.
NOTE
Procedure
1. For overhead X–Ray tubes, place the probe approximately 100 cm (39.37 in.) from the focal
spot. For undertable X-Ray tubes, attach the probe to a stand and place it about 30 cm (12 in.)
above the table.
2. Select kVp and mA equal to the values where the system failed or was marginal in the Indirect
Linearity Test. Adjust timer to at least .01 seconds but not less than 20 mAs.
3. Collimate to a field about 5 inches square (13 cm square).
4. Set the rate meter to integrate mode and measure the total exposure for 10 exposures. Recycle
the rotor but not the technique switches after each exposure.
5. Enter the data onto the laptop computer form. If system fails this test, refer to Table 1-45 Mini–
Troubleshooting Guide on page 65.
Table 1-45 Mini–Troubleshooting Guide
Finalization
No finalization steps.
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