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Citric acid (1 Ton)

Date Sr. No Raw material Amount Unit

1 Raw Corn 1800 Kg


2 Engyme 3L
3 Electricity 1200 kWh
4 Activated Carbon 9.4 kg
6 Filter aid 8 kg
7 Water 25 Ton
8 Steam 5 Ton
9 CaCO3 600 kg

10 H2SO4 560 kg
11 HCl 50 kg
12 NaOH 35 kg
13 (NH4)2SO4 2 Kg
14 Defoamer 0.84 kg
Aug-22 15 Bag 40 pcs

Total

1 Mycelial Protein 200 kg


2 Citric Acid(250-350) 1000 Kg
3 Course Protein 380 Kg
4 CaSO4 750 kg
Total

% of Minimum Profiit 131.662533384205


% of Maximum Profit 164.454486062718

Note-1: Price of Enzyme is assumed.


Note-2: Price of Activated Carbon is assumed
Note-3: Price of Course Protein is calculated from price of fiber,
Note-4: Salary, Depreciation, maintenance cost is not
Note-5 Laboratory related costs and ETP related costs are not i
Note-5 Quotation Price is around $7000000

Citric Acid Anhydrous CAM +CAA


Quotation Price $17.4 M $7 M
Exclusion-1 Civil work Civil work
Exclusion-2 Laboratory Laboratory
Exclusion-3 Water treatment, steam
Exclusion-4 Erection cost Erection cost
Exclusion-5 Included Design fee
Exclusive-6 Instrument air
Exclusion-7 Tank
8-10 Engineers per
Exclusion-8 Not mentioned day salary $300
Land 2.5 Acres
Delivery time 10 month 18 months
Man-power 30 person/day 105 person/day
Per Unit Per unit Total Minimum Toal Maximum
minimum Cost Maximum Cost Cost Cost Date Sr. No
1
26 33 46800 59400 2
1000 1000 3000 3000 3
7.5 10 9000 12000 4
100 100 940 940 5
200 200 1600 1600 6
30 30 750 750
1500 1500 7500 7500
25 25 15000 15000

18.08.22

40 40 22400 22400 1
6 6 300 300 2
42 42 1470 1470 3
100 100 200 200 4
200 200 168 168 5
27 27 1080 1080

otal 110208 125808

20 4000
250 250000
40 15200
35 26250
Total 291450
Date Sr. No
1
2
3
4
5
6

Enzyme is assumed.
24.02.21
vated Carbon is assumed 1
24.02.21
culated from price of fiber, gluten, germ 2
tion, maintenance cost is not 3
d ETP related costs are not inclued here 4
rice is around $7000000

Note-1:
Note-2
Starch
Per unit Cost
Raw material/Product Amount Unit Minimum Maximum
Maize 1565 Kg 26 33
Sulfur 3 kg 40 40
Electricity 210 kWh 7.5 7.5
Water 2.5 Ton 30 30
Steam 2 Ton 1500 1500
Bag 20 Pcs 27 27

Total Cost

Starch 1000 kg 72 72
Gluten 78 kg 105 105
Germ 141 kg 65 65
Fiber 188 kg 23 23
Molasses 0 kg 0 0
Total selling Price

% of Profit (Minimum) 64.4789746291


% of Profit (Maximum) 103.65

Starch
Per Unit Cost
Raw material/Product Amount (Kg) Unit
Minimum Maximum
Maize 1565 Kg 16 25
Sulfur 3 kg 40 40
Electricity 210 kWh 7.5 7.5
Water 2.5 Ton 30 30
Steam 2 Ton 1500 1500
Bag 20 Pcs 27 27

Total cost

Starch 1000 kg 42
Gluten 78 kg 66
Germ 141 kg 60
Fiber 188 kg 23
Total

% of Profit (Maximum) 97.4695222405


% of Profit (Minimum) 34.875661078

Salary, Depreciation, maintenance cost is not included here


Laboratory related costs and ETP related costs are not inclued here
Total Cost Total Cost
Minimum Maximum Date Sr. No
40690 51645 1
120 120 2
1575 1575 3
75 75 4
3000 3000 5
540 540 6
7
46000 56955 8
9

72000 72000 10
8190 8190
9165 9165
4324 4324 1
0 0 2
93679 93679 3

Date Sr. No
1
2
Total Cost 3
Minimum Maximum 4
25040 39125 5
120 120 6
1575 1575 7
75 75 8
3000 3000 9
540 540 10

30350 44435
1
42000 42000 2
5148 5148
8460 8460
4324 4324
59932 59932
Note-1
Note-2

Date Sr. No
1
2
3
4

ere 5
ed here 6
7
8
9
10
11

1
2
3

Note-1
Note-2
Note-3

Date Sr. No
1
2
3
4
5
6
7
8
9
1
2

Note-1 Salary, Depre


Note-2 Laboratory related cost
Note-3 Quotati
1 Ton Ethanol (Edible) (96%)
Raw material/Product Amount Unit Per Unit minimum
Maize 3000 Kg 30
Water 6 Ton 30
Electricity 400 kWh 7.5
Steam 6 Ton 1500
Enzyme 3L 1000
Caustic Soda 3.1 kg 84
Sulfuric acid 9.22 Kg 40
Active Dry Yeast 3.1 Kg 1000
Drum+Sack 7.1 Pcs 600
Activated Carbon (0.25% of DS)
Filter Aid (Diatomite) (0.5% of DS)
Sodium Metabisulfate
Bentonite (Defoamer)

Sack 40 Pcs 27
Total Cost

Ethanol (96%) (Industrial grade) 1000 Kg 350


DDGS 1000 Kg 35
Fusel Oil 3.1 Kg
Total Selling Price

% of profit 236.982665961775

Ethanol (Superior Grade) 50 Ton Per Day


Raw material/Product Amount Unit Per Unit Cost
Casava 350 Ton 10000
Water 800 Ton 30
Electricity 9505 kWh 7.5
Steam 200 Ton 1500
Alpha Amylase 100 L 750
Glucomylase 190 L 1000
Caustic Soda 154 kg 84
Sulfuric acid 460 Kg 40
Active Dry Yeast 152 Kg 500
Drum 357.2 Pcs 600

Total Cost

Ethanol 50 Ton 755000


Fuel Oil 150 Kg
Total Selling Price

% of profit 742.268538191077
Quotation price around $3650000
Salary, Depriciation, Laboratory, ETP costs are not considered here

Ethanol (Superior Grade) 50 Ton Per Day Per Unit


Raw material/Product Amount Unit Minimum Price
Maize 133 Ton 26000
Water 800 Ton 30
Electricity 13550 kWh 7.5
Steam 200 Ton 1500

Alpha Amylase 100 L 750


Glucomylase 190 L 1000
Caustic Soda 154 kg 84
Sulfuric acid 460 Kg 40
Active Dry Yeast 152 Kg 500
Drum 357.2 Pcs 600
Sack 1700 Pcs 27

Total Cost

Ethanol 50 Ton 755000


Fuel Oil 150 Kg 40
DDGS 42.5 Ton 35000
Total Selling Price

% of maximum profit 768.953215116932


% of Minimum Profit 620.43686449927
Quotation price around $6000000
Salary, Depriciation, Laboratory, ETP costs are not considered here

Ethanol (Superior Grade) 50 Ton Per Day


Raw material / By-product Amount Unit Per unit price
Molasses (TRS 48) 250 Ton 26000
Water 800 ton 30
Electricity 9505 kWh 7.5
Steam 200 Ton 1500
Penicillin 1.5 kg 2000
Sulfuric acid 460 kg 40
Active Dry Yeast 152 kg 500
Caustic soda 154 kg 84
Drum 357.2 Pcs 600
Total Cost

Ethanol 50 ton 755000


Fuel oil 150 kg

% of profit 422.857277207225

Salary, Depreciation, maintenance cost is not


Laboratory related costs and ETP related costs are not inclued here
Quotation price around $3500000

96% Ethanol 99.5% Ethanol 96% Ethanol


$3.7M (Casava), $4.4 M(Maize),
$824600 (Maize)
Quotation Price $6.1 M (Maize) $2.4 M (Casava)
Exclusion-1 Civil work Civil work Civil work
Exclusion-2 Laboratory Laboratory Laboratory
1- 2 Engineers salary 6-8 Engineers
Exclusion-3 $150/day for 90-180 salary $300/day
days for 12 months
Exclusion-4 Erection cost Erection cost Erection cost
Exclusion-5 Design fee Design fee not required

Land 7.5 Acres 2 Acres


Delivery time 7 months 3 Months 12 month
Man-power 18 Person/shift 45 Person 40 person/shift
Total Cost Date Sr. No
90000 1
180 2
3000 3
9000 4
3000 5
260.4 6
368.8 7
3100 8
4260 9

1080
114249.2
1
350000
35000
0
385000

Total Cost Sr. No


3500000 1
24000 2
71287.5 3
300000 4
75000 5
190000 6
12936 7
18400 8
76000 9
214320

4481943.5 1

37750000
0
37750000

ere

Sr. No
Per Unit Maximum Total minimum Total Maximum 1
Price Price Price 2
33000 3458000 4389000 3
30 24000 24000 4
7.5 101625 101625 5
1500 300000 300000 6

750 75000 75000 7


1000 190000 190000 8
84 12936 12936
40 18400 18400
500 76000 76000
600 214320 214320 1
27 45900 45900

4516181 5447181
0 0
755000 37750000 37750000
40 6000 6000
35000 1487500 1487500
39243500 39243500

00000
re not considered here

Market value Sr. No


6500000 1
24000 2
71287.5 3
300000 4
3000 5
18400 6
76000 7
12936 8
214320 9
7219943.5
1

37750000

2018-19
2019-20

Cost

99.5% Ethanol,
99% acetic acid,
8% acetic acid

$3.1M (Maize)

$185,000

30-40 Acres
5 months
1 Ton Acetic Acid

Raw materal/product Amount Unit Per unit cost


Ethanol (95%) 46.6 Ton 60000
Manganese acetate 24.7 Kg 270
Fresh Water 529 Ton 30
Tap water 529 Ton 15
Circle Water 56472 Ton 20
Forzen Water 7056 Ton 30
Steam 211.92 Ton 1500
Electricity 1044 kWh 7.5
VAT

Total Cost

Acetic Acid (99.5%) 50 Ton 230000

% of profit 151.19211408788

50 TPD Acetic Acid

Raw materal/product Amount Unit Per unit cost


Ethanol (99.5%) 43.92 Ton 93000
Manganese acetate 24.7 Kg 270
Fresh Water 529 Ton 30
Tap water 529 Ton 15
Circle Water 56472 Ton 20
Forzen Water 7056 Ton 30
Steam 211.92 Ton 1500
Electricity 1044 kWh 7.5
VAT
Total Cost

Acetic Acid (99.5%) 50 Ton 230000

% of profit 96.020637870928
50 TPD Acetic Acid Per unit minimum
Raw materal/product Amount Unit cost
Ethanol (99.5%) 43.92 Ton 62220
Manganese acetate 24.7 Kg 270
Fresh Water 529 Ton 30
Tap water 529 Ton 15
Circle Water 56472 Ton 20
Forzen Water 7056 Ton 30

Steam 211.92 Ton 1500


Electricity 1044 kWh 7.5

Total Cost

Acetic Acid (99.5%) 50 Ton 230000

% of minimum profit 117.44710892156


% of maximum profit 159.59330442502

Raw materal/product Amount Unit Per unit cost


Ethanol (99.5%) 43.92 Ton 141000
Manganese acetate 24.7 Kg 270
Fresh Water 529 Ton 30
Tap water 529 Ton 15
Circle Water 56472 Ton 20
Forzen Water 7056 Ton 30
Steam 211.92 Ton 1500
Electricity 1044 kWh 7.5
VAT
Total Cost
Acetic Acid (99.5%) 50 Ton 230000

% of profit 44.202630426514

20890 Ton
26930 Ton

$3,800,000
Total Cost Date Sr. No
2796000 1
6669 2
15870 3
7935 4
1129440 5
211680
317880
7830 6
84865.2

25.08.22
4578169.2
7
11500000 8
9
10

1
2

Total Cost
4084560
6669
15870
7935 Date Sr. No
1129440 1
211680
317880 2
7830
84865.2
5866729.2

11500000 3
4
5
6
24.02. 22
7
24.02. 22
8
9
10

Per Unit Maximum Minimum Total Maximum Total 1


Cost Cost Cost 2
81770 2732702.4 3591338.4
270 6669 6669
30 15870 15870
15 7935 7935
20 1129440 1129440
30 211680 211680 Note-1: Salary, Depreciation, m

1500 317880 317880 Note2 Salary should b


7.5 7830 7830 Note-3 Total investment (withou

4430006.4 5288642.4

11500000 11500000

Total Cost
6192720
6669
15870
7935
1129440
211680
317880
7830
84865.2
7974889.2
11500000
Sulfuric Acid
Raw material/Product Amount Unit Per Unit Cost Total Cost
Sulphur 51.724137931 MT 27000 1396551.724
Caustic Soda Flakes
Bio guard plus (CT)
Hypo Chloride (CT)
TH -658 ( CT)

TH-191 (R.O)

As this price is not too much, it has been


30000
considered as constant

Oxygen scavenger
TH -7208 (Boiler )
Sodium Chloride
Hydrogen Chloride
Total Cost 1426551.724

Sulfuric Acid (current) 150 MT 36000 5400000


Electricity (Excess) 6000 kWh 7.5 45000
Total selling price 5445000

% of Profit 281.689630167

Raw material/Product Amount Unit Per Unit Cost Total Cost


Sulphur 51.72 MT 22000 1137840

Caustic Soda Flakes

Bio guard plus (CT)


As this price is not too much, it has been
Hypo Chloride (CT) 30000
considered as constant
TH -658 ( CT)
TH-191 (R.O)
As this price is not too much, it has been
30000
considered as constant

Oxygen scavenger
TH -7208 (Boiler )
Sodium Chloride
Hydrogen Chloride
Total Cost 1167840

Sulfuric Acid (average) 150 MT 19000 2850000


Electricity 6000 kWh 7.5 45000
Total Income 2895000

% of profit 147.893547061

Salary, Depreciation, maintenance cost are not included here

Salary should be maximum 2500000 BDT/month


Total investment (without Land) should be around BDT 450000000
Soda Ash

Date Sr. No Raw material/Product Amount Unit

Demand 1100000
Per Unit Cost Total Cost Date Sr. No

Sodium Sulfate

Demand 563000 Ton/year


Import from China, india, indonesia

https://www
Sodium Sulfate

Raw materiAmount Unit Per Unit CoTotal Cost Date

Demand

https://www.risingbd.com/english/national/news/77235
TSP

Sr. No Raw materiAmount Unit Per Unit CoTotal Cost

600000 Ton/year
DAP
Date Sr. No Raw material/Product Amount Unit Per Unit Cost Total Cost
Sulfuric Acid
Date Sr. No Raw material Amount Unit Per Unit Cost Total Cost
1 Sulphur 51.724137931 MT 22000 1137931.03
2 Caustic Soda Flakes
3 Bio guard plus (CT)
4 Hypo Chloride (CT)
5 TH -658 ( CT)
As this price is not too much, it has
6 TH-191 (R.O) 26000
been considered as constant
7 Oxygen scavenger
8 TH -7208 (Boiler )
9 Sodium Chloride
15.08.24 10 Hydrogen Chloride
Total Cost 1163931.03

Product Amount Unit Per Unit Cost Total Cost


1 Sulfuric Acid (current) 150 MT 26000 3900000
2 Electricity (Excess) 5000 kWh 9 45000
Total selling price 3945000

% of Profit 238.93760739

Note-1: Salary, Depreciation, maintenance, ETP, Vat, Tax related cost are not included here
Note2 Salary should be maximum 2500000 BDT/month
Note-3 No electricity is required after starting production. Excess electricity will be produced
Note-4 Total investment without land should be around 45 crore
Note-5 Chain industry is possible.
Note-5 Factory runs 330 days in a year.

Sulfuric Acid
Date Sr. No Raw material/Product Amount Unit Per Unit Cost Total Cost
1 Sulphur 51.724137931 MT 27000 1396551.72
2 Caustic Soda Flakes
3 Bio guard plus (CT)
4 Hypo Chloride (CT)
5 TH -658 ( CT)
As this price is not too much, it has
6 TH-191 (R.O) 21000
been considered as constant
7 Oxygen scavenger
8 TH -7208 (Boiler )
9 Sodium Chloride
25.08.22 10 Hydrogen Chloride
Total Cost 1417551.72

1 Sulfuric Acid (current) 150 MT 36000 5400000


2 Electricity (Excess) 5000 kWh 7.5 37500
Total selling price 5437500

% of Profit 283.58388674
Date Sr. No Raw material/Product Amount Unit Per Unit Cost Total Cost
1 Sulphur 51.72 MT 22000 1137840
2 Caustic Soda Flakes
3 Bio guard plus (CT)
4 Hypo Chloride (CT)
5 TH -658 ( CT)
As this price is not too much, it has
6 TH-191 (R.O) 15000
been considered as constant
7 Oxygen scavenger
8 TH -7208 (Boiler )
24.02. 22 9 Sodium Chloride
10 Hydrogen Chloride
Total Cost 1152840

1 Sulfuric Acid (average) 150 MT 19000 2850000


2 Electricity 5000 kWh 7.5 37500
Total Income 2887500

% of profit 150.46840845
Note-1: Salary, Depreciation, maintenance, ETP related cost are not included here
Note2 Salary should be maximum 2500000 BDT/month

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