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Engine Suspension
Engine Suspension
Engine Suspension
1998-2004 ENGINE
Microsoft
Friday, October 30, 2009 7:14:23
7:14:17 AM Page 1 © 2005 Mitchell Repair Information Company, LLC.
2003 Mercedes-Benz SLK320
1998-2004 ENGINE Engine Suspension - 170 Chassis
Remove/Install
1 Remove engine AR61.20-P-1105A
compartment paneling
2 Unscrew bolt (1) at Only necessary if
steering damper (2) the left engine mount is
removed.
Installation:
Install new bolt (1)
*BA46.40-P-1001-03A
3 Take off brackets (3, 4) of Only necessary if
ATF line (5) at bottom the left engine mount is
part of oil pan and at top removed.
part of oil pan
4 Disconnect ATF line (5) Only necessary if
at transmission and place the left engine mount is
to the side removed.
Installation:
Replace the sealing rings
(6) of the banjo bolt.
5 Take off shield (7) at relay Only necessary if
lever (8) the right engine mount is
removed.
6 Unscrew bolts (9) of the *BA22.10-P-1001-01L
Microsoft
Friday, October 30, 2009 7:14:17 AM Page 2 © 2005 Mitchell Repair Information Company, LLC.
2003 Mercedes-Benz SLK320
1998-2004 ENGINE Engine Suspension - 170 Chassis
STEERING DAMPER
Number Designation Model 170
Microsoft
Friday, October 30, 2009 7:14:17 AM Page 4 © 2005 Mitchell Repair Information Company, LLC.
2003 Mercedes-Benz SLK320
1998-2004 ENGINE Engine Suspension - 170 Chassis
Removing, installing
1 Support transmission (1)
Unbolt rear engine *BA22.10-P-1002-
2
crossmember (13) 01A
*BA22.10-P-1003-
Microsoft
Friday, October 30, 2009 7:14:17 AM Page 5 © 2005 Mitchell Repair Information Company, LLC.
2003 Mercedes-Benz SLK320
1998-2004 ENGINE Engine Suspension - 170 Chassis
01A
Unbolt engine mounts (17), Installation: pay attention to
3
remove installation position!
*BA22.10-P-1006-
01A
4 Install in the reverse order
Microsoft
Friday, October 30, 2009 7:14:18 AM Page 6 © 2005 Mitchell Repair Information Company, LLC.
2003 Mercedes-Benz SLK320
1998-2004 ENGINE Engine Suspension - 170 Chassis
Removing/installing
1 Support transmission (1)
2 Unbolt engine cross member *BA22.10-P-1002-01A
(13) at rear Models 140, 170, 202,
208
*BA22.10-P-1003-01A
*BA22.10-P-1002-01D
*BA22.10-P-1003-01D
*BA22.10-P-1002-01A
Model 210
*BA22.10-P-1003-01A
*BA22.10-P-1002-01D
*BA22.10-P-1003-01D
*BA22.10-P-1011-01J
*BA22.10-P-1012-01J
3 Unbolt engine mount (17) and *BA22.10-P-1006-01A
remove Models 140, 170, 202,
208 Note the
installation position!
*BA22.10-P-1006-01D
*BA22.10-P-1006-01A
Model 210
*BA22.10-P-1006-01D
*BA22.10-P-1005-01J
Microsoft
Friday, October 30, 2009 7:14:18 AM Page 7 © 2005 Mitchell Repair Information Company, LLC.
2003 Mercedes-Benz SLK320
1998-2004 ENGINE Engine Suspension - 170 Chassis
Microsoft
Friday, October 30, 2009 7:14:18 AM Page 8 © 2005 Mitchell Repair Information Company, LLC.
2003 Mercedes-Benz SLK320
1998-2004 ENGINE Engine Suspension - 170 Chassis
Fig. 6: Identifying Front Engine Mounts And Engine Support Remove/Install Components - Engine
111.983
Remove/install
Detach charge air pipe (110) on
1 On right and left.
charge air cooler
AR09.50-P-
2.1 Remove supercharger When removing right engine mount 4705GS
Remove shield for steering idler arm *BA22.10-P-
3
(5) on right engine support (4) 1007-01A
Unscrew the bolt inside the engine
*BA22.10-P-
4 damper element (11) from the engine
1004-01A
mount
Unscrew bolts for engine mounts
*BA22.10-P-
5 (12) on frame cross member and
1001-01A
front axle carrier, respectively
Ensure the hose on the power steering
6.1 Raise engine at front lifting eye
pump is not tensioned; detach if necessary
*WE58.40-Z-
1012-11A
*WH58.30-Z-
1001-07A
7 Detach steering damper (7) To remove the left engine mount
Microsoft
Friday, October 30, 2009 7:14:18 AM Page 9 © 2005 Mitchell Repair Information Company, LLC.
2003 Mercedes-Benz SLK320
1998-2004 ENGINE Engine Suspension - 170 Chassis
WORKSHOP EQUIPMENT
WE58.40-Z-1012-11A Load regulator (engine hoist), self-locking
Microsoft
Friday, October 30, 2009 7:14:18 AM Page 10 © 2005 Mitchell Repair Information Company, LLC.
2003 Mercedes-Benz SLK320
1998-2004 ENGINE Engine Suspension - 170 Chassis
Fig. 7: Identifying Front Engine Mounts And/Or Engine Support Remove/Install Components (Engine
111)
Fig. 8: Identifying Front Engine Mounts And/Or Engine Support Remove/Install Components (Engine
604, 605, 606)
Remove/install
1.1 Detach charge air pipe Engine 605.960 in model AR09.41-P-1311H
(110) at radiator 202, 605.962 in model 210
2.1 Detach fan shroud (7), Engine 111/ 604/ 605, AR20.40-P-6800HA
place over viscous fan 606.912 in model 208, 210
Microsoft
Friday, October 30, 2009 7:14:18 AM Page 11 © 2005 Mitchell Repair Information Company, LLC.
2003 Mercedes-Benz SLK320
1998-2004 ENGINE Engine Suspension - 170 Chassis
Microsoft
Friday, October 30, 2009 7:14:18 AM Page 13 © 2005 Mitchell Repair Information Company, LLC.
2003 Mercedes-Benz SLK320
1998-2004 ENGINE Engine Suspension - 170 Chassis
Stage 2 Angle ° - 90 -
BA22.10-P- Bolt, shield to M6 Nm 10 10 10
1007-01D engine support
BA22.10-P- Bolt, rear engine Nm 25 - 40
1008-01D mount to frame
crossmember
Workshop equipment
WE58.40-Z-1012-11A Load regulator (engine hoist), self-locking
Microsoft
Friday, October 30, 2009 7:14:18 AM Page 15 © 2005 Mitchell Repair Information Company, LLC.
2003 Mercedes-Benz SLK320
1998-2004 ENGINE Engine Suspension - 170 Chassis
Remove/install
Risk of death Align vehicle between columns of vehicle lift AS00.00-Z-0010-
caused by vehicle and position four support plates at vehicle lift 01A
slipping or support points specified by vehicle
toppling off the manufacturer.
lifting platform.
1 Remove engine Model 203.061/ 064/ 065/ 261/ 264/ 265 AR22.10-P-
mounts Model 209.361 /461 /365 /465 /375 /475 /376 1100PV
476
Model 211.061 /065 /070 /261 /265 /270
Model 170.465 /466 AR22.10-P-
1100SV
Model 171.473 AR22.10-P-
Model 203.076/ 276 1100AC
2 Detach right-hand Start by removing bolts (1).
engine support (2) Installation: Replace bolts (1)
Microsoft
Friday, October 30, 2009 7:14:18 AM Page 16 © 2005 Mitchell Repair Information Company, LLC.
2003 Mercedes-Benz SLK320
1998-2004 ENGINE Engine Suspension - 170 Chassis
Microsoft
Friday, October 30, 2009 7:14:18 AM Page 18 © 2005 Mitchell Repair Information Company, LLC.
2003 Mercedes-Benz SLK320
1998-2004 ENGINE Engine Suspension - 170 Chassis
Remove/install
Risk of death Align vehicle between columns of vehicle AS00.00-Z-0010-
caused by vehicle lift and position four support plates at 01A
slipping or toppling vehicle lift support points specified by
off the lifting vehicle manufacturer.
platform.
1 Remove engine Model 170.465/ 466 AR22.10-P-
mounts 1100SV
Model 203.061/ 064/ 065/ 261/ 264/ 265 AR22.10-P-
Model 209.361/ 365/ 375/ 376/ 461/ 465/ 1100PV
475/476
Model 211.061 /261 /065 /265 /070 /270
Model 171.473 AR22.10-P-
Model 203.076/ 276 1100AC
2 Remove poly-V belt Model 170.465 AR13.22-P-
(1) 1202SV
Model 170.466 AR13.22-P-
Model 203.065 /265 1202SVK
Model 171.473 AR13.22-P-
Model 203.061 /064 /076 /261 /264 /276 1202PV
Model 209.361/ 365/ 375/ 376/ 461/ 465/
475/476
Model 211.061 /261 /065 /265 /070 /270
3 Remove refrigerant Attach refrigerant compressor (A9)
compressor (A9) with connected lines in engine
compartment.
*BA83.55-P-1001-
Microsoft
Friday, October 30, 2009 7:14:18 AM Page 19 © 2005 Mitchell Repair Information Company, LLC.
2003 Mercedes-Benz SLK320
1998-2004 ENGINE Engine Suspension - 170 Chassis
01A
*BA83.55-P-1001-
01F
4 Dismount left To do this, remove bolts (3).
engine support (4) Installation: Bolts (3) must be
from crankcase replaced, because when reused the
connection can loosen or bolts may shear
off.
*BA22.10-P-1005-
01L
*BA22.10-P-1005-
01R
*BA22.10-P-1003-
01S
5 Remove left engine
support (4)
6 Install in the reverse
order
REFRIGERANT COMPRESSOR
Number Designation Engine 112.947/960 Engine 113.968
in model 170
BA83.55-P-1001- Bolt, refrigerant Nm 20 20
01A compressor to
bracket
REFRIGERANT COMPRESSOR
Number Designation Engine 113.987/988/98
9/990/991
BA83.55-P-1001-01A Bolt, refrigerant Nm 20
compressor to bracket
REFRIGERANT COMPRESSOR
Number Designation Engine 112.912/ Engine 112.913/ Engine 113.967/
946/961 917/949/ 969
954/955
BA83.55-P- Bolt, refrigerant Nm 20 20 20
1001-01F compressor to
bracket
Microsoft
Friday, October 30, 2009 7:14:18 AM Page 21 © 2005 Mitchell Repair Information Company, LLC.