Professional Documents
Culture Documents
XBR 65a8g
XBR 65a8g
Conditions of Use:
(1) Please use this information only for the purpose of performing repair, maintenance and/or configuration services of the Sony products
(hereinafter the “Repair services”) under the service agreement entered into with the Sony group company (hereinafter the “Service
agreement”). Using this information for any purpose other than the purpose described foregoing is forbidden.
(2) Only the Authorized Servicer’s officers, employees or subcontractors (including their officers and employees) whose duties justify a
need-to-know and who have agreed to hold confidential this information (collectively hereinafter the ”Permitted users”) are permitted to
access and use this information. To disclose or disseminate to any person other than the Permitted users is forbidden. 9-888-769-A1
(3) Destroy or erase any and all portion of this information promptly in an irrecoverable and secure fashion after achieving the purpose
described in Section (1) above.
(4) Do not copy, replicate, reproduce, alter, translate, transmit, sell, lease, or distribute this information in whole or in part without the prior
written permission of the author.
OLED TV
(Notwithstanding foregoing, it is permitted to copy and distribute this information to the Permitted users.)
(5) Please notify immediately any leakage, loss, theft, misappropriation, or other misuse of this information by e-mail to the following
address:
somk-gcs-tissnexim-adm@jp.sony.com
(6) In addition to the above, the terms and conditions of the Service agreement shall be applied to using this information.
Revision of Information:
Sony EMCS (M) Sdn. Bhd., SVPM
This information may be changed or updated at any time without any prior notice. Please confirm that this information is up-to-date before
using it. © 2019.04
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REVISION HISTORY
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MODEL LISTS
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TABLE OF CONTENTS
2. DIAGRAMS
2-1. Circuit Board Location 10
2-2. Wire Dressing
XBR-55A8G 11
XBR-65A8G 25
SECTION 1
DISASSEMBLY AND REMOVAL CAUTION
1. Remove the screw of Rear Cover. 2. Pushing down red surface and unlock slider.
LOCK UNLOCK
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Front side
Back side
TOP HOOK area
SK55 RC HOOK POSITION
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Hook position
65” 55”
SK model doesn’t need pushing JIG. Please push HOOK position by hand.
7
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LOCK condition
UNLOCK condition
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9
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SECTION 2
DIAGRAMS
HS7 MOUNT
10
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Overall View
Overall View
TAPE
1 2 Overall View
11
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Overall View
Overall View
CONNECT
Overall View
12
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CONNECT
1 2 Overall View
WIRE DRESSING
1 2 Overall View
13
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CONNECT
1 2 Overall View
WIRE DRESSING
Overall View
1 2 3
14
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WIRE DRESSING
1 2 Overall View
CONNECT
Overall View
15
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WIRE DRESSING
1 2 Overall View
WIRE DRESSING
1 2 Overall View
16
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CONNECT CONNECT
Overall View
17
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CONNECT
1 2 Overall View
WIRE DRESSING
Overall View
1 2
18
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Overall View
19
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TAPE
1 2 3 Overall View
TAPE
1 2 3 Overall View
20
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TAPE
Overall View
WIRE DRESSING
1 2 Overall View
21
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INFORMATION TAPE
1 2 Overall View
TAPE
1 2 Overall View
22
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TAPE
Overall View
CONNECT
1 2 Overall View
23
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Overall View
WIRE DRESSING
24
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TAPE
1 2 Overall View
25
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CONNECT
Overall View
26
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CONNECT
1 2 Overall View
WIRE DRESSING
1 2 Overall View
27
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CONNECT
1 2 Overall View
WIRE DRESSING
Overall View
1 2 3
28
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WIRE DRESSING
1 2 Overall View
CONNECT
Overall View
29
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WIRE DRESSING
1 2 Overall View
WIRE DRESSING
1 2 Overall View
30
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CONNECT
31
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CONNECT
1 2 Overall View
WIRE DRESSING
1 2 Overall View
32
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WIRE DRESSING
CONNECT
Overall View
33
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TAPE
1 2 3 Overall View
tape
1 2 3 Overall View
34
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TAPE
Overall View
WIRE DRESSING
1 2 Overall View
35
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INFORMATION TAPE
1 2 Overall View
TAPE
1 2 Overall View
36
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TAPE CONNECT
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SECTION 3
EXPLODED VIEWS AND PART LISTS
•Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts. (*) Parts are not stocked since they are seldom required for routine service.
• ! and shaded parts are critical for safety. Replace only with part number specified. Some delays should be anticipated when ordering these components.
• Parts contain confidential information. Strictly follow the instruction whenever the components are Picture provided in this section might have slight difference from the actual sets.
repaired and/or replaced. The reference number beside the part indicates the disassembly sequence.
Remove screws before disassembly. Unplug connectors before disassembly
3-1. XBR-55A8G
Exploded View 6
22
17
16
15
14
3 12 2
11
5
13
9
8
18
4 7
21
10
2
2 1
3
1
2
1
0
9
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3-1. XBR-55A8G
Exploded View
XBR-55A8G
REF. NO PART NO. DESCRIPTION
UC2 LA1 LA8
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3-1. XBR-55A8G
Exploded View
XBR-55A8G
REF. NO PART NO. DESCRIPTION
UC2 LA1 LA8
19 4-699-975-01 SHEET,THERMAL(5567H) • • •
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3-1. XBR-55A8G
Screws
Q'ty
Kind of DISCRIPTION PN TORQUE(Nm)
OUTSIDE INSIDE
SCREW, M3x3.0 STEP S 4-745-550-01 0.4±0.05 2 0
SCREW, ORNAMENTAL M6X12 4-268-126-02 1.2±0.05 4 0
SCREW +PSW, M3X6 W12 4-256-393-12 0.4±0.05 0 17
PULLEY, SP (PDT) 4-579-924-01 0.4±0.05 2 4
SCREW, +PSW M3X6 4-472-518-11 0.4±0.05 0 15
SCREW, +PSW M4X10 4-159-298-01 0.65±0.05 0 4
SCREW, +PSW M5X12 2-580-607-01 1.5±0.05 4 0
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3-1. XBR-55A8G
Connectors
82
83
81
84
85
80
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3-1. XBR-55A8G
Others
XBR-55A8G
PART NO. DESCRIPTION
UC2 LA1 LA8
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3-1. XBR-65A8G
Exploded View
22
17
16
23
15
14
3
5 12
11
2
13
9
20
19 8
18
1
7
21
10
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3-1. XBR-65A8G
Exploded View
XBR-65A8G
REF. NO PART NO. DESCRIPTION
UC2 LA1 LA8 CO1
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3-1. XBR-65A8G
Exploded View
XBR-65A8G
REF. NO PART NO. DESCRIPTION
UC2 LA1 LA8 CO1
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3-1. XBR-65A8G
Screws
Q'ty
Kind of DISCRIPTION PN TORQUE(Nm)
OUTSIDE INSIDE
SCREW, M3x3.0 STEP S 4-745-550-01 0.4±0.05 2 0
SCREW, ORNAMENTAL M6X12 4-268-126-02 1.2±0.05 4 0
SCREW +PSW, M3X6 W12 4-256-393-12 0.4±0.05 0 17
PULLEY, SP (PDT) 4-579-924-01 0.4±0.05 2 4
SCREW, +PSW M3X6 4-472-518-11 0.4±0.05 0 16
SCREW, +PSW M4X8 2-580-600-01 0.65±0.05 0 4
SCREW, +PSW M5X12 2-580-607-01 1.5±0.05 4 0
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3-1. XBR-65A8G
Connectors
82 83
84
81
85
80
REF.
PART NO. DESCRIPTION REMARKS
NO
80 1-972-619-11 HARNESS ASSY (MAIN) CN231(B)-KEY-HS-WIFI-CN230(B)(1)
81 1-972-658-11 CONNECTOR ASSY 30P CN8(TCON)-CN6(TCON)-CN6601(PSU)(1)
82 1-972-620-11 HARNESS ASSY (PWR) CN6402(PSU)-CN400(B)(1)
83 1-972-621-11 CONNECTOR ASSY 12P CN3203(B)-SP(1)
84 1-912-888-11 FLEXIBLE FLAT CABLE 41P CN5200(B)-CN7(TCON)(1)
85 1-912-905-11 FLEXIBLE FLAT CABLE 51P CN5201(B)-CN5(TCON)(1)
48
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3-1. XBR-65A8G
Others
XBR-65A8G
PART NO. DESCRIPTION
UC2 LA1 LA8 CO1
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Conditions of Use:
(1) Please use this information only for the purpose of performing repair, maintenance and/or configuration services of the Sony products
(hereinafter the “Repair services”) under the service agreement entered into with the Sony group company (hereinafter the “Service
agreement”). Using this information for any purpose other than the purpose described foregoing is forbidden.
(2) Only the Authorized Servicer’s officers, employees or subcontractors (including their officers and employees) whose duties justify a need-to-
know and who have agreed to hold confidential this information (collectively hereinafter the ”Permitted users”) are permitted to access and 9-888-769-01
use this information. To disclose or disseminate to any person other than the Permitted users is forbidden.
(3) Destroy or erase any and all portion of this information promptly in an irrecoverable and secure fashion after achieving the purpose
described in Section (1) above. OLED TV
(4) Do not copy, replicate, reproduce, alter, translate, transmit, sell, lease, or distribute this information in whole or in part without the prior
written permission of the author.
(Notwithstanding foregoing, it is permitted to copy and distribute this information to the Permitted users.)
(5) Please notify immediately any leakage, loss, theft, misappropriation, or other misuse of this information by e-mail to the following address:
somk-gcs-tissnexim-adm@jp.sony.com
(6) In addition to the above, the terms and conditions of the Service agreement shall be applied to using this information.
Sony EMCS (M) Sdn. Bhd., SVPM
Revision of Information:
This information may be changed or updated at any time without any prior notice. Please confirm that this information is up-to-date before
using it. © 2019.04
1
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REVISION HISTORY
Version Date Subject
2
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MODEL LISTS
THIS SERVICE MANUAL CONTAINS COMMON INFORMATION FOR BELOW REGIONS AND MODELS:
REGION
ASIA AMERICA EUROPE CHINA JAPAN
MODEL
KD-55A8G* KD-65A8G*
KD-55AG*8 KD-55AG*8
XBR-55A8G* XBR-65A8G*
KJ-55A8G* KJ-65A8G*
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TABLE OF CONTENTS
1 SAFETY NOTES 5
3 TROUBLE SHOOTING 20
4 SERVICE ADJUSMENT 34
5 DIAGRAMS 45
6 SET HANDLING 48
Note: Pictures provided in this manual may have difference from actual sets.
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SECTION 1
SAFETY NOTES
1-1. Warnings and Caution Whenever a TV Main board is replaced, the correct TV Model and Serial
1) CAUTION :These servicing instructions are for use by qualified service number must be reinserted into memory.
personnel only. This is a MANDATORY procedure that each service center must apply.
2) To reduce the risk of electric shock, do not perform any servicing other than
Please refer to the chapter of ADJUSTMENT in this service manual to
that contained in the operating instructions unless you are qualified to do so.
find out how to set the model number and serial number in service mode.
3) WARNING!! : An isolation transformer should be used during any service
to avoid possible shock hazard, because of live chassis. The chassis of this
receiver is directly connected to the ac power line. 1-2-1. Caution Handling of LCD Panel
The replaceable fuse could be in the neutral of the mains supply. When When repairing the LCD Panel, make sure you are grounded with a wrist
replacing the fuse, the mains shall be disconnected for de-energize the phase band.
conductors. When repairing the LCD Panel on the wall, the panel must be secured
using the 4 mounting holes on the rear cover.
(*Except AC ADAPTOR, Because it does not carry out replacing an internal
1) Do not press the panel or frame edge to avoid the risk of electric
fuse.) shock.
4) CARRYING THE TV : Be sure to follow these guidelines to protect your
2) Do not scratch or press on the panel with any sharp objects.
property and avoid causing serious injury :
• Carry the TV with an adequate number of people; larger size TVs require 3) Do not leave the module in high temperature or in areas of high
two or more people. humidity for an extended period of time.
• Correct hand placement while carrying the TV is very important for 4) Do not expose the LCD panel to direct sunlight.
safety and to avoid damages. 5) Avoid contact with water. It may cause short circuit within the module.
5) SAFETY-RELATED COMPONENT WARNING!! : Components identified
6) Disconnect the AC power when replacing the backlight (CCFL) or
by shading and ! mark on the exploded views, and in the parts list are critical
for safe operation. Replace these components with Sony parts whose part inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms)
numbers appear as shown in this manual or in supplements published by Sony.
7) Always clean the LCD panel with a soft cloth material.
Circuit adjustments that are critical for safe operation are identified in this
manual. Follow these procedures whenever critical components are replaced 8) Use care when handling the wires or connectors of the inverter circuit.
or improper operation is suspected.
Damaging the wires may cause a short circuit.
6) IMPORTANT REMINDER FOR TV MAINBOARD REPLACEMENT : It
9) Protect the panel from ESD to avoid damaging the electronic circuit
is mandatory for service centers to confirm the TV‘s system information after
(C-MOS).
each repair carried out with Mainboard replacement.
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10) During the repair, DO NOT leave the Power On or Burn-in period for *Do not recommend power-on in the conditions which laid face down the
more than 1 hour while the TV is face down on a cloth. Refer Figure 1 . panel, in repair activity. Refer Figure 1 .
*When transporting by hand, do not put stress on the panel and the frame
Figure 1. around the screen.
Refer to the panel handling chapter of each Service manual,
or the "Transporting" information of the Reference Guide of each model
for how to hold it.
2) OLED Screen
•Although the OLED screen is made with high-precision technology and
99.99% or more of the pixels are effective, black dots may appear or
bright points of light (white, red, blue, or green) may appear constantly on
the OLED screen. This is a structural property of the OLED screen and is
not a malfunction.
•Do not push or scratch the front filter, or place objects on top of this TV
set. The image may be uneven or the OLED screen may be damaged.
•The screen and cabinet get warm when this TV set is in use. This is not
1-2-2. Caution for OLED Panel a malfunction.
1) Handling
3) Precautions to Protect the Screen from Damage
When repairing the TV set, be sure you are grounded by using a wrist band.
Image retention
*Do not press on the panel or frame edge to avoid the risk of electric shock. OLED TV’s are susceptible to image retention (burn-in) due to the
*Do not scratch or press on the panel with any sharp objects. characteristics of the materials used. Image retention may occur if images
*Do not leave the module in high temperatures or in areas of high humidity are displayed in the same location on the screen repeatedly or over
for an extended period of time. extended periods of time. This is not a malfunction of the TV. Avoid
displaying images that may cause image retention.
*Do not expose the panel to direct sunlight.
The following are examples of images that may cause image
*Avoid contact with water. It may cause a short circuit within the module. retention:
*Disconnect the AC power when replacing. •Content with black bars either on the top and bottom and/or the left and
*Always clean the panel with a soft cloth material. right sides of the screen. (for example, Letterboxed, 4:3 screen, Standard
*Use care when handling the wires or connectors. Damaging the wires may definition)
cause a short. •Static images such as photos.
•Video games that might have static content in some part of the screen.
*Protect the panel from ESD to avoid damaging the electronic circuit.
•On-screen menus, program guides, channel logos etc.
•Static content from applications.
•On-screen tickers, such as those used for news and headlines.
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Panel refresh
Panel refresh will automatically run to adjust the uniformity of the TV
screen after it has been in use for long periods of time.
Panel refresh can also be performed manually and should only be used if 1-3. Caution for Board handling
image retention is very noticeable or you see the following message: Symptom : The following problems will occur due to handling of the IC
[Panel refresh did not finish...] mounted on the board
・Solder crack due to substrate handling (stress)
Caution: ・IC breakdown due to static electricity (ESD)
•The Panel refresh function may affect the panel. As a reference, perform
the Panel refresh only once a year, do not perform it more than once a When repairing the TV at the customer‘s home or service station or
year as it may affect the usable life of the panel. Repair of defect board, please pay attention to the handling of the board
•Panel refresh takes about one hour to complete.
•A white line may be displayed on the screen during the Panel refresh, ※Substrate that needs attention for handling
this is not a malfunction of the TV. ・Main Board(B** - Board)
•Panel refresh will only work when the room temperature is between 10 ・Backend Board(D** - Board)
ºC and 40 ºC.
Pixel shift
Automatically moves the image on the screen to prevent image retention.
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ESD cushion/sheet
② Do not hold/push Heat-Sink
Please use a bag containing the board or a special seat
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④Regardless of Good board or Defective board, always put it ⑦Do not hold Heat-Sink when take out or install it..
on ESD cushion/sheet slowly.
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<K*-55/65A9F>
④After take defective board out from TV, put it into ESD bag.
Do not place on floor mat/carpet direct. And, always put it on
ESD cushion
<K*-65Z9F>
1
0
※Caution
ESD wrist-strap to be checked daily.
Use Multi-meter to make sure resistance of ESD wrist-strap is
OK.(R=750K Ohms to 35Mega Ohms)
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1-7. How to Find a Good Earth Ground The servicing of these boards requires special precautions. It is
1)A cold-water pipe is a guaranteed earth ground; the cover-plate strongly recommended to use Lead Free Solder material in order to
retaining screw on most AC outlet boxes is also at earth ground. guarantee optimal quality of new solder joints.
2)If the retaining screw is to be used as your earth ground, verify that it is
at ground by measuring the resistance between it and a cold-water pipe
with an ohmmeter. The reading should be zero ohms.
3)If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble-
light (not a neon lamp) between the hot side of the receptacle and the
retaining screw. Try both slots, if necessary, to locate the hot side on the
line; the lamp should light at normal brilliance if the screw is at ground
potential (see Figure 3).
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SECTION 2
SELF DIAGNOSTIC FUNCTION
The units in this manual contain a self-diagnostic function. If an error occurs, the Smart Core Red LED will automatically begin to flash.
The number of times the LED flashes translates to a probable source of the problem.
A definition of the Smart Core Red LED flash indicators is listed in the instruction manual for the user’s knowledge and reference.
If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to
reveal past problems and how often these problems occur.
2x <B/G> Main 12V over voltage [MAIN_POWER] <B/G> Main 12V over voltage [MAIN_POWER]
<B/G> Main 5.0V failure [DC_ALERT] <B/G> Main 5.0V failure [DC_ALERT]
3x
<B/S/G> Audio amp. protection [AUD_ERR] <B/S/G> Audio amp. protection [AUD_ERR]
Blue italic: detect at startup sequence only.
<LD/P/B/G> LED driver failure/LED voltage protection
[LD_ERR] <T/B>TCON internal error/TCON I2C communication <G>: Power supply board,
4x <B>: Main board,
<LD/P/B>Error detection of the I2C communication error[LD_ERR]
between the Main device and the LD IC.[BCM_ERR] <T>: T-con board,
<LD>: LD board,
<P/T/G/B> Panel ID EEPROM I2C No ACK <P>: Panel module,
<P/T/G/B> Panel ID EEPROM I2C No ACK
5x (Also panel power failure is a suspect) [P_ID_ERR] <S>: Speaker
(Also panel power failure is a suspect) [P_ID_ERR]
<T/B>Data corruption in EEPROM[P_ID_ERR]
<B/P> Over temperature protection [TEMP_ERR] <B/P> Over temperature protection [TEMP_ERR]
7x
<B> Temp. sensor I2C No ACK [TEMP_ERR] <B> Temp. sensor I2C No ACK [TEMP_ERR]
8x <B> 4KBE Error (4KBE WDT) <B> 4KBE Error (4KBE WDT)
13 (Supplementary 13
information)
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2x <B/G> Main 12V over voltage [MAIN_POWER] <B/G> Main 12V over voltage [MAIN_POWER]
<B/G> Main 5.0V failure [DC_ALERT] <B/G> Main 5.0V failure [DC_ALERT]
3x
<B/S/G> Audio amp. protection [AUD_ERR] <B/S/G> Audio amp. protection [AUD_ERR]
<B/P> Over temperature protection [TEMP_ERR] <B/P> Over temperature protection [TEMP_ERR]
7x
<B> Temp. sensor I2C No ACK [TEMP_ERR] <B> Temp. sensor I2C No ACK [TEMP_ERR]
8x <B> 4KBE Error (4KBE WDT) <B> 4KBE Error (4KBE WDT)
<B> Tuner & Demodulator I2C communication failure <B> Tuner & Demodulator I2C communication failure
TU_DEMOD
Tuner board set detect signal monitoring Tuner board set detect signal monitoring
None
TCON ERR <T> T-CON device I2C communication failure
*SK is shutdown by I2c communication failure[LD_ERR]
AUD_ERR_I2C <B> Audio amp I2C communication failure <B> Audio amp I2C communication failure
SELF CHECK
Back <<
002 MAIN POWER 000000000000 000000000000 000000000000 000
003 DC ALERT 000000000000 000000000000 000000000000 000
003 AUD ERR 150101000018 150101000018 150101000018 003
003 AUD ERR I2C 000000000000 000000000000 000000000000 000
003 TU DEMOD 150101000218 150101000223 150101000105 003
004 LD ERR 000000000000 000000000000 000000000000 000
004 BCM ERR 000000000000 000000000000 000000000000 000
005
005
TCON ERR
P ID ERR
150101000504
000000000000
;
000000000000
000000000000
000000000000
000000000000
001
000
006 BACKLIGHT ERR 000000000000 000000000000 000000000000 000
007 TEMP ERR 150101000200 150101000002 000000000000 002
008 4KBE ERR 000000000000 000000000000 000000000000 000
16
TV Business Division 16 (Supplementary information)
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Total Operation Time [hr] – Boot Count – Panel Operation Time [hr]
17
TV Business Division 17 (Supplementary information)
SYS SET
2019/03/29 00:51:36 (GMT+09:00)
4 5 6
18
TV Business Division 18 (Supplementary information)
SYS SET
2019/03/29 00:51:36 (GMT+09:00)
Smart Core
Red LED blinking Error Name Retry Permission Times *1 Note
count
Number of off/on action for MAIN_POWER
shutdown is recorded to
2x MAIN_POWER STDWN_RTRY_LIMIT_MAINPOWR = 1
STDWN_OFFON_CNT_MAIN_POWER.
DC_ALERT (5V) STDWN_RTRY_LIMIT = 2
3x
AUD_ERR STDWN_RTRY_LIMIT = 2
LD_ERR STDWN_RTRY_LIMIT = 2
4x
BCM_ERR STDWN_RTRY_LIMIT = 2
5x P_ID_ERR STDWN_RTRY_LIMIT = 2
Number of off/on action during the error shutdown
is recorded to STDWN_OFFON_CNT.
6x BACKLIGHT STDWN_RTRY_LIMIT = 2
7x TEMP_ERR STDWN_RTRY_LIMIT = 2
8x 4KBE_ERR STDWN_RTRY_LIMIT = 2
*1) If STDWN_OFFON_CNT <= STDWN_RTRY_LIMIT, and STDWN_OFFON_CNT_MAIN_POWER <= STDWN_RTRY_LIMIT_MAINPOWR, you can turn the
set on by a remote/power key. At this time, if the error occurs again, the STDWN_OFFON_CNT is incremented by 1.
*2) When the main micro operates normally for STDWN_OFFON_CLR = 60 minutes, STDWN_OFFON_CNT and STDWN_OFFON_CNT_MAIN_POWER
are cleared.
19
(Supplementary information)
SYS SET
2019/03/29 00:51:36 (GMT+09:00)
SECTION 3
TROUBLESHOOTING
Triage Chart
Before you make the service call…
1. Confirm the symptom from the customer.
CHASSIS: SK
2. Select that symptom from the chart.
3. Bring all the boards and cables listed for that symptom.
4. Follow the troubleshooting charts in the technical guides to isolate the board.
5. Chart Colour Code
RED DOT: Most likely defective part
BLUE TRIANGLE: Secondary possible defective part
GREEN SQUARE: Tertiary possible defective part
BLACK TEXT: Board that may correct the symptom
Symptoms - Shutdown. Power LED Symptoms - no shutdown No Video
Remote Network Audio Smart Core Bluetooth (BT)
blinking red diagnostics sequences Error log record only Power - missing or distorted
Reference
AUD 4KP No White Power Stationa
TU_ TCO FRCT ry No video Wireless Bluetooth / One Step
_ER Q_E LED & does not NO RF No video all Smart Core no LED (Set
2 3 4 5 6 7 8 DEM N_E C_I2 colored One of No Remote can't No Audio Remote (OSR) can't
R_I2 RR_I reponse to remote lines or Inputs
input Inputs
connect
is still alive)
connect
OD RR C (Dead Set)
C 2C dots
B* Board ■
G* Board ■
H* Board
Actuater
(Panel module)
Speaker
V By One FFC
Tcon
■
(Panel module)
OLED Panel
■ ■
(Panel module)
Panel Panel
Power Power Tcon (Communication) Power TEMP 4KBE
Problem
Audio
20
SYS SET
2019/03/29 00:51:36 (GMT+09:00)
1.0 No Power
No Power
OK OK
Harness
BM2A Board
u-Com Failure
DDCON/LDO
+3.3V_STBY #pin6
Vdd u-com
supply
voltage BM2A
PGOOD_1
#pin9
DDC : +1.0V_M2 (IC604)
P_ON_#1
TCON_P_ON Delay BL_ON #pin12 DDCs : +1.8V_TU (IC405), +1.0V_BE (IC4003)
(IC408) #pin7
POWER_ON
G-Board #pin10 DDCs : +5V_MAIN (IC402), +3.3V_MAIN (IC403),
+1.5V_BE (IC4001), +1.1V_BE (IC4002)
P-on u-com
P_ON_#2
#pin13 LDOs : +1.05V_M2_A_1 (IC603), +1.05V_M2_A_2 (IC606),
#pin16 IC401 VCC3IO_EMMC (IC607), +1.8V_BE (IC 4004)
+12V_MAIN R426
12V_MON
ADC port
DDC : +12V_LNB (Q408/Q409)
AC_OFF_DET_OUT P_ON_HL
R446
#pin11
DC_MON X_SYSTEM_RST
#pin20 Tuner (TU2802/TU2803)
ADC port
BE_PANEL_PWR_ON_#2
R439
GND
OLED Model
23 (Supplementary information)
23
SYS SET
2019/03/29 00:51:36 (GMT+09:00)
Previous page
OLED Model
yes yes
yes
Check ORESETB no
CL416 or P-on u-com #pin14 Change IC401
Is the voltage >3.0V?
yes
Check X_SYSTEM_RST no
CL412 or P-on u-com #pin20 Change IC401
Is the voltage >3.0V?
yes
yes
TV Business Division
24
(Supplementary information)
SYS SET
2019/03/29 00:51:36 (GMT+09:00)
pin12 : P_ON_#1
pin13 : P_ON_#2
yes yes
Check +5V_MAIN DDCON (IC402)
Check Enable no
IC600 #pin1 Change IC600
Is voltage >2.5V?
yes
Change DDCON
IC601
yes
yes
Change DDCON IC
yes
Change LDO IC
No Sound
Speaker
Check
・[Speakers] setting is [TV Speakers]?
・Nothing is connected to Headphone terminal and Bluetooth ?
・Volume setting is not too small?
OK
Replace B-PWB OK
then OK ?
Still NG
OK
Replace G-PWB and G-B Harness Finish
No Sound No Sound
Headphone out / Audio out (Trinity only) Opt out
Check [Settings]
Check
・[Speakers] setting is [TV Speakers]?
・Volume setting is not too small?
・[Digital Audio Out] is [PCM] ?
・[Digital audio out volume] is [Max]?
Big
but
no sound
Finish Finish
TV Business Division 30
30
(Supplementary information)
SYS SET
2019/03/29 00:51:36 (GMT+09:00)
Wireless Network
on the TV
No
Error message or no Is the Wi-Fi radio No
scan result appear in the strength too weak Bxx Board
network setting?
or even No signal?
Yes Yes
NG
*1 Hardware defect suspected. Check with another
Go to the next page Wi-Fi/BT module Access Point
OK
Wi-Fi/BT module
31
(Supplementary information)
SYS SET
2019/03/29 00:51:36 (GMT+09:00)
Check harness NG OK
connection is OK between Connect properly Loose harness
Wi-Fi/BT module and Bxx
OK NG
Change harness NG
Check with another NG
between Bxx board Change Bxx board
Wi-Fi/BT module and Wi-Fi/BT module
OK
OK If Wi-Fi malfunction happens,
• Wi-Fi/BT module
• Harness between Wi-Fi/BT and Bxx
Wi-Fi/BT module Main Harness • Bxx board
are suspected.
32
(Supplementary information)
SYS SET
2019/03/29 00:51:36 (GMT+09:00)
Please refer
Voice Remote manual
Home > Settings > OK Check BT antenna OK Or
Bluetooth Settings Connection is OK Bluetooth Mouse/Keyboard/Controller
Can read
Near discoverable Or
Bluetooth Device Bluetooth Speaker/Headphoneoperation manual
NG NG
else
OK Loose BT antenna
Connect properly connection
NG
Check harness NG OK
connection is OK between Connect properly Loose harness
Wi-Fi/BT module and Bxx
OK
NG
OK OK
SECTION 4
SERVICE ADJUSTMENT
When finished the operation of service mode , please AC Plug OFF/ON the TV set
*If you don’t do AC plug OFF/ON, remain the Service Mode App and user can see the Service Mode after RC ON.
4 Service Mode
Model Information >>
2 Self diagnosis History >>
1 Video / Audio >>
Panel / PQ >>
General Setting >>
Tuner >>
Wi-Fi / BT >>
3
SDB Service Menu >>
[Home]Exit
34 (Supplementary 34
information)
SYS SET
2019/03/29 00:51:36 (GMT+09:00)
Execute <Enter>
Software Version
inside. Tuner
Wi-Fi / BT
>>
>>
SDB Service Menu >>
Model
EDIT is grayed out and the serial Serial Number Edit 9999999
Model
OK
c.
[</>] Set [Home]Exit
Back <<
R WB Gain <[ 0 ]>
a. Service Mode G WB Gain
B WB Gain
<[
<[
0
0
]>
]>
Model Information >>
Self diagnosis History >> R WB Offset <[ 0 ]>
Video / Audio >> G WB Offset <[ 0 ]>
Panel / PQ >> B WB Offset <[ 0 ]>
General Setting >>
Tuner >>
Wi-Fi / BT >>
SDB Service Menu >> [</>] Set [Home]Exit
Back <<
Start
WB Adjustment >>
WB/Mura/CUC data transfer >>
performance check
processing.
4) Result OK or NG will be
displayed after [</>] Set [Home]Exit [</>] Set [Home]Exit
performance of HDD is
checked
enter inside.
Result <[ NG ]>
Back <<
3) Result OK or NG will be
displayed after HDD re-
registration is
succeed/failed [</>] Set [Home]Exit
SECTION 5
DIAGRAMS
* IR In
BM2A19 board Panel
* BCAS/CI Flash
eMMC
16GB Power Micro
Vx1 16-lane Tcon
* RF (STM8S103F2U6) 4K/120p (V19)
CEC
Vx1 4-lane (Graphics) 4K
UART
BE
(IC4000)
Main
6G
Gx board
HDMI
SoC (PSU)
3G(IC1000) I2C
4-ch (2.0-ch)
USB3.0
I2S I2S D-Amp. Actuator
(TAS5760) + SP
SP
SP
USB2.0 SP
Temp Sensor
(I2C)
Ethernet
S/PDIF
Optical S/PDIF
Out
HP/Line Out
UART WiFi/BT
IRB Micro (J20H088.00)
* IR Blaster (S3F80P5X9R) USB HS
* RS232C UART
45
TV Business Division 45 (Supplementary information)
SYS SET
SK55_Connecti ng_Di agram
Key(3M-P) CN203 CN5201 CN5
HUS_GND 1 15 #30 BM2A Board GND 1 51 GND
HUS_KEY_AD 2 12 #30 VBTX7P 2 50 RX7_P
T-CON board
HUS_POWER_KEY 3 14 #30 VBTX7N 3 49 RX7_N
1- 474- 647- 11 1- 821- 900- 11 GND 4 48 GND
JAM SZ15- 03WLR JAM SZ15- 03HGR VBTX6P 5 47 RX6_P
VBTX6N 6 46 RX6_N
GND 7 45 GND
CN231 VBTX5P 8 44 RX5_P
7 1 WI FI _STBY_3. 3V VBTX5N 9 43 RX5_N
14 2 X_WI FI _BT_RST GND 10 FLEXIBLE FLAT 42 GND
1 3 SC_STBY_3. 3V VBTX4P 11 41 RX4_P
13 4 X_WI FI _WAKEUP VBTX4N 12 CABLE 51P 40 RX4_N
15 5 WI FI _GND GND 13 39 GND
191290511
12 6 X_BT_WAKEUP VBTX3P 14 38 RX3_P
9 7 WI FI _GND VBTX3N 15 191291111 37 RX3_N
NC 8 3D_LR GND 16 36 GND
2019/03/29 00:51:36 (GMT+09:00)
CN8
NC 1 GND
NC 2 GND
#22 3 3 GND
#22 4 4 GND
#22 5 5 GND
#22 6 6 GND
#22 7 7 VDD_12V
#22 8 8 VDD
#22 9 9 VDD
NC 10 VDD
NC 11 VDD
Connector Assy 28P NC 12 VDD
197265811 NC 13 NC
NC 14 NC
Yeonho Yeonho
20022HS- 14B2 20022WR – H14B2
1- 844- 572- 21
CN6
#22 13 1 EVSS
#22 14 2 EVSS
#22 15 3 EVSS
#22 16 4 EVSS
#22 17 5 EVSS
#22 18 6 EVSS
#22 19 7 EVSS_GND
#22 21 8 EVDD
#22 22 9 EVDD
#22 23 10 EVDD
#22 24 11 EVDD
#22 25 12 EVDD
#22 26 13 EVDD
#22 27 14 EVDD
#22 28 15 EVDD_22V
Yeonho Yeonho
20022HS- 15B2(BK) 20022WR – H15B2(BK)
1- 844- 573- 11
46
SYS SET
SK65_Connecti ng_Di agram
Key(3M-P) CN203 CN5201 CN5
HUS_GND 1 15 #30 BM2A Board GND 1 51 GND
HUS_KEY_AD 2 12 #30 VBTX7P 2 50 RX7_P
T-CON board
HUS_POWER_KEY 3 14 #30 VBTX7N 3 49 RX7_N
1- 474- 647- 11 1- 821- 900- 11 GND 4 48 GND
JAM SZ15- 03WLR JAM SZ15- 03HGR VBTX6P 5 47 RX6_P
VBTX6N 6 46 RX6_N
GND 7 45 GND
CN231 VBTX5P 8 44 RX5_P
7 1 WI FI _STBY_3. 3V VBTX5N 9 43 RX5_N
14 2 X_WI FI _BT_RST GND 10 FLEXIBLE FLAT 42 GND
1 3 SC_STBY_3. 3V VBTX4P 11 41 RX4_P
13 4 X_WI FI _WAKEUP VBTX4N 12 CABLE 51P 40 RX4_N
15 5 WI FI _GND GND 13 39 GND
191290511
12 6 X_BT_WAKEUP VBTX3P 14 38 RX3_P
9 7 WI FI _GND VBTX3N 15 191291111 37 RX3_N
NC 8 3D_LR GND 16 36 GND
2019/03/29 00:51:36 (GMT+09:00)
CN8
NC 1 GND
NC 2 GND
#22 3 3 GND
#22 4 4 GND
#22 5 5 GND
#22 6 6 GND
#22 7 7 VDD_12V
#22 8 8 VDD
#22 9 9 VDD
NC 10 VDD
NC 11 VDD
Connector Assy 28P NC 12 VDD
197265811 NC 13 NC
NC 14 NC
Yeonho Yeonho
20022HS- 14B2 20022WR – H14B2
1- 844- 572- 21
CN6
#22 13 1 EVSS
#22 14 2 EVSS
#22 15 3 EVSS
#22 16 4 EVSS
#22 17 5 EVSS
#22 18 6 EVSS
#22 19 7 EVSS_GND
#22 21 8 EVDD
#22 22 9 EVDD
#22 23 10 EVDD
#22 24 11 EVDD
#22 25 12 EVDD
#22 26 13 EVDD
#22 27 14 EVDD
#22 28 15 EVDD_22V
Yeonho Yeonho
20022HS- 15B2(BK) 20022WR – H15B2(BK)
1- 844- 573- 11
47
SYS SET
On Working Table
2019/03/29 00:51:36 (GMT+09:00)
SECTION 6
SET HANDLING
Caution
• Put soft & clean sheet on the table.
• Be careful to dust, scrap, screw on table.
(There are risks of scratches on screen surface.)
• One-man handling is prohibited.
• Don’t Slip the panel on table
2019/3/25 48 48
SYS SET
Lifting up (OK)
2019/03/29 00:51:36 (GMT+09:00)
OK
Top
<Position>
Top side from mid. <Position>
Around Stand recess
Holding
Positions
Bottom
2019/3/25 49 49
SYS SET
Lifting up (NG)
2019/03/29 00:51:36 (GMT+09:00)
NG NG
2019/3/25 50 50
SYS SET
Moving face down and face up panel (NG)
2019/03/29 00:51:36 (GMT+09:00)
NG NG
NG NG
2019/3/25 51 51
SYS SET
Holding on Vertical Position & Moving
2019/03/29 00:51:36 (GMT+09:00)
OK NG NG
NG NG
OK
2019/3/25 52 52
SYS SET
Holding on Vertical Position & Moving
2019/03/29 00:51:36 (GMT+09:00)
OK
NG
NG
2019/3/25 53 53
SYS SET
2019/03/29 00:51:36 (GMT+09:00)
9-888-775-01
SYS SET
2019/07/25 23:47:54 (GMT+09:00)
TABLE OF CONTENTS
1. NOTES
1-1. Replacing Service Parts for GN5TR Series …………………………………….…. 3
1-2. USB Memory Format ......…………….................................................................. 3
1-3. USB Update file Preparation ..............…………….............................................. 4
2-1. Service Procedure for B Board Replacement (LCD Model) ..................................... 5
2-2. Service Procedure for B Board Replacement (O-LED Model) ................................. 6
3-1. Service Procedure for T-Con Replacement (LCD Model only) ................................. 7
4-1. Service Procedure for Panel Module Replacement (LCD Model) ............................ 8
4-2. Service Procedure for Panel Module Replacement (O-LED Model) ......................... 9
Appendix ........................................................................................................................... 10
2
SYS SET
2019/07/25 23:47:54 (GMT+09:00)
SECTION 1
NOTES
1-1. Replacing Service Parts for GN5TR Series 1-2. USB Memory Format.
1. After replacing the B** board, Panel, or T-Con you need to upgrade 1. There is no special restriction on USB memory. If you connect the USB
Software by using the USB memory. (Upgrade Software even if replacing memory to the computer and it is recognized , you can use it.
the Panel only.) 2. The USB memory should be formatted in FAT32.
2. Before upgrading Software, be sure to disconnect all cables.
3. After upgrading the version, you need to confirm the NVM Version, Model
Name, Software version and Serial Number from the Service menu.
(Incorrect settings affect the set's capabilities.)
4. When upgrading Software, be sure to download the most recent version.
(If the version of Software already on the repair board is newer than the
version of Software for upgrade, Software is not upgraded.)
USB recommendation:
USB media must be Sony product
And the capacity must more than
2GB.
USB Format
3
SYS SET
2019/07/25 23:47:54 (GMT+09:00)
sony_dtvota_****_**********_***.zip
Extract
sony_dtv0FA60A0AA0AA_00004200_01002861000001.pkg
4
SYS SET
2019/07/25 23:47:54 (GMT+09:00)
B board replacement
Update to the latest software
version
Please refer to Note1 and 2.
When USB is inserted, TV will judge
After AC Plug-in, wait for 30sec if the update is necessary or not
then turn on TV by power key on
TV or remote commander.
8
5
SYS SET
2019/07/25 23:47:54 (GMT+09:00)
B board replacement
Update to the latest software
version
Please refer to Note1 and 2.
When USB is inserted, TV will judge
After AC Plug-in, wait for 30sec if the update is necessary or not
then turn on TV by power key on
TV or remote commander.
8
Note1:
*Remove all signal connection.
(antenna, external input, ether cable, etc) Enter Service Mode
*Insert the USB memory. SMART CORE LED will After TV goes to STBY status by remote
change to white blinking indicate the software update commander, please input the sequence
is in progress. (four key described below) by RC within
*After complete upgrade, TV will reboot in 2 condition 15s (UC) or 1 minute (other destination).
below depending on destination: “Info (i+)” + “5” + “Volume Up” + “Power”
[BRA & COL] STBY status. Press “Power” key to turn on Reconfirm Software version , NVM
TV version, Model name and Serial Number
[Other destination] TV turns on. by Service mode
*Disconnect the USB memory.
Note2: 3 Model Number setting
For a success of software update, it will take 15~20
min/time. Turn off the TV by remote power key
Do not turn off TV while updating software. then reboot the set (AC OFF wait 10sec
If older software package version is used, software AC Off. Wait 10s then AC then AC plug-in) , turn on the TV by
cannot be update. TV will reboot and turn on again. Plug-in. remote power key
6
SYS SET
2019/07/25 23:47:54 (GMT+09:00)
<Case1>
Panel : Picture appear
Check Panel and Smart SMART CORE LED : White Lit 6 WB/Gamma data transfer
Core condition.
Is it the Case 1 or 2 ?
<Case2>
Panel : No Picture on screen 6 Mura data transfer
SMART CORE LED :
Amber & Green blinking / White Lit
Note1:
*Remove all signal connection.
(antenna, external input, ether cable, etc)
*Insert the USB memory. SMART CORE LED will change to
white blinking indicate the software update is in progress.
*After complete upgrade, TV will reboot in 2 condition Reconfirm Software version by Service
below depending on destination: mode
[BRA & COL] STBY status. Press “Power” key to turn on TV
[Other destination] TV turn on.
*Disconnect the USB memory.
Note2:
For a success of software update, it will take 15~20
Turn off the TV by remote power key
min/time.
then reboot the set (AC OFF wait 10sec
Do not turn off TV while updating software.
then AC plug-in) , turn on the TV by
If older software package version is used, software cannot
remote power key
be update. TV will reboot and turn on again.
7
SYS SET
2019/07/25 23:47:54 (GMT+09:00)
8
SYS SET
2019/07/25 23:47:54 (GMT+09:00)
9
SYS SET
2019/07/25 23:47:54 (GMT+09:00)
Appendix
Point Details/Remarks/Notes
SW version, RCD
version, NVM version
and Country code check
10
SYS SET
2019/07/25 23:47:54 (GMT+09:00)
Appendix
Point Details/Remarks/Notes
Input change is only 1 time in initial blank status(All "Null"). Be carefull not to make a mistake !
WB/Mura/CUC data
transfer
Press Left/Right arrow key to choose <0. SoC to T-con> or <1. T-con to SoC >.
Don't forget to press <Enter> key. Even if you don't change the setting, it must be required to press <Enter> key at each item.
After above operation step, press Up/Down arrow key to choose "Start", and press <Enter> key.
Wait 15sec and more to finish data transfer.
11
SYS SET
2019/07/25 23:47:54 (GMT+09:00)
Appendix
2nd Software
B-board replace T-con replace Panel replace Upgrade
condition
WB/ Gamma 1.T-con to Soc 0.SoC to T-con
Mura
Condition 2:If RCD version is updated or recipe condition data is changed,
CUC screen below appears.
Then TV will reboot when the progress bar reaches 100%, and the software
upgrade will run as usual.
12
SYS SET
2019/07/25 23:47:54 (GMT+09:00)