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J Food Process Engineering - 2022 - Balakrishnan - Design Development and Evaluation of Rotary Drum Dryer For Turmeric
J Food Process Engineering - 2022 - Balakrishnan - Design Development and Evaluation of Rotary Drum Dryer For Turmeric
DOI: 10.1111/jfpe.14052
ORIGINAL ARTICLE
1
Department of Food Process Engineering,
Tamil Nadu Agricultural University (TNAU), Abstract
Coimbatore, Tamil Nadu, India Turmeric is a challenging crop to dry because of its heat sensitive volatile content
2
Department of Agricultural and Biological
and browning characteristics. In this study, a pilot scale biomass fired rotary drum
Engineering, Purdue University, West
Lafayette, Indiana, USA dryer was developed for drying turmeric rhizomes. The drying experiments were con-
ducted at 50, 60, and 70 C air temperatures at an air velocity of 2 and 3 m/s and the
3
Physiology, Biochemistry and Post-Harvest
Technology Division, ICAR – Central
Plantation Crops Research Institute, drum speeds of 6 and 9 rpm. The turmeric rhizomes dried at a faster rate at the oper-
Kasaragod, Kerala, India ating conditions of 70 C air temperature, 3 m/s air velocity and 9 rpm drum rota-
Correspondence tional speed. Among the evaluated thin layer drying models, Page model
Ravi Pandiselvam, Physiology, Biochemistry comparatively gave higher R2 values (0.998), lower sum of square error (0.001), and
and Post-Harvest Technology Division, ICAR –
Central Plantation Crops Research Institute, root mean square error (0.01) values. The effective moisture diffusivity of turmeric in
Kasaragod, Kerala. the rotary dryer ranged from 0.33 to 0.5 1010 m2 s1. The calculated activation
Email: anbupandi1989@yahoo.co.in
energy of turmeric rhizomes was 19,338 kJ/kg mol1. The higher curcumin, oleo-
Funding information resin, starch, and color values such as lightness, redness, and yellowness value of
AICRP on PHET
4.92%, 16.5%, 58.09%, and 59.87, 28.43, and 74.21, respectively, was observed at
50 C, 9 rpm drum rotational speed and 3 m/s air velocity. The results indicated that
the color of turmeric could be retained by drying at 50 C.
Practical Applications
The present scenario, turmeric has been considered as an important crop against
COVID-19 due to its antiviral properties and also food applications such as natural
coloring agent and flavor enhancer. The unit operations involved in turmeric
processing is washing, boiling, drying, polishing, and size reduction. The amount of
curcumin content presents in turmeric decides its value. Drying is the time-
consuming process compared to other unit operations and has an impact over the
quality parameters of turmeric. Sun drying is the main traditional drying method nor-
mally practiced by the farmers for bulk drying of turmeric rhizomes. However, the
sun-dried turmeric rhizomes lost its product value because of poor quality end prod-
uct (dark yellowish brown color). This could be due to longer exposure of the product
in sun causes change in the volatiles and color in turn degrades the market value and
fetches lower price to the farmer. And also decreased drying rate, prolonged drying
time, non-uniformity, and lesser energy consumption are the other factors that
degrades further the quality of the product. Hence, a drying technology should be
identified to overcome the problems faced by the farmers and also to dry the bulk
capacities of the turmeric rhizomes at low cost. Rotary dryers are capable of
1 | I N T RO DU CT I O N sample (Jamil, Arshad, & Ali, 2018). The heating medium may be hot
gas, flue gas, or steam that can be flowed in co-current or countercur-
Turmeric (Curcuma longa L.) is an annual spice crop grown for its rhi- rent direction. The rate of flow of hot air plays a major role on the rate
zome. Indian sub-continent was the origin of the plant and at present, of rotation, inclination of the dryer, residence time, and final moisture
India ranks first in the production and consumption of turmeric. Tur- content of the product (Yi, Li, He, & Duan, 2019). During drying, the
meric is also cultivated in some of the Asian, African, and Central drum rotates along with the product, and rotation helps to improve
American countries (Jeevarathinam et al., 2021b). Ground turmeric the rate of air flow over the product in turn provides uniform drying
rhizome (the turmeric spice that is bright yellow in color) plays an (Jamil et al., 2018). To lift the samples inside the drum, a series of
essential role in Indian culture as an important constituent in most lifting flights were attached on the inner walls of the drum and also to
food products. Turmeric, also symbolizes purity, is commonly used as improve the heat and mass transfer (Delele, Weigler, &
a coloring agent by the textile industry (Farzana, Pandiarajan, & Mellmann, 2015; Yi et al., 2019). Use of biomass as energy source will
Ganapathy, 2018; Jeevarathinam et al., 2021a). In addition, it is an be an alternative drying technique to enhance the quality of the prod-
ingredient in traditional health remedies of many diseases and also is uct compared with traditional drying techniques.
used as an antiseptic and anti-inflammatory compound. Turmeric Rotary drum dryer along with the biomass system can be suitable
oleoresin has found its applications in many of the food products. The for agricultural produces due to its higher capacity, uniformity, lesser
aqueous extracts of turmeric also possess bio-pesticidal properties sensitivity to particle size, ease to construct and control (Yi
(National Spice Board of India, 2015). et al., 2019). The hot air rotary drum dryer for green pea (Kaveh &
For storing and preserving the quality, turmeric's moisture con- Abbaspour-Gilandeh, 2020; Kaveh & Abbaspour-Gilandeh, 2020),
tent has to be reduced from 300% to 566.67% (d.b.) at harvest to paddy (Behera & Sutar, 2019), garlic bulbs (Kar, Mujumdar, & Sutar
about 7–9% (d.b.; Borah, Hazarika, & Khayer, 2015). The common Parag, 2019), mango pulp (Germer, Tonin, de Aguirre, Alvim, &
practice of sun drying takes about 10–15 days, depending on weather Ferrari, 2018), pomegranate peel (Galaz et al., 2017), and apple
and size of the rhizome, but the quality obtained after drying was poor (Ghasemkhani, Keyhani, Aghbashlo, Rafiee, & Mujumdar, 2016) have
(Jeevarathinam & Pandiarajan, 2016a). Due to longer drying times and been reported and concluded that temperature and rotation speed
non-uniform drying, the sun-dried rhizomes show more chemical (rpm) has higher importance in the reduction of drying time and also
changes (e.g., browning) on the surface of the product. Artificially mentioned that the energy consumption is less to dry the products. In
dried rhizomes retain color than the sun-dried turmeric rhizomes this context, the objectives of this study are (i) to design and develop
(Borah et al., 2015; Jeevarathinam & Pandiarajan, 2016a; a biomass fired rotary drum dryer, (ii) to optimize the drying parame-
Jeevarathinam & Pandiarajan, 2016b). ters such as drying temperature, air velocity and drum rotational
Conventional high temperature/hot air dryers are more efficient speed, and (iii) to represent the turmeric drying process in a rotary
as compared with open sun drying and also yield high quality uniform- dryer using existing mathematical models.
dried products. But in spite of these advantages, due to high initial
investment and operating costs, these fuel-operated dryers are not
widely adopted by farmers (Jeevarathinam & Pandiarajan, 2016a). 2 | M A T E R I A L S A N D M ET H O D S
Several researchers are reported the use of convective systems for
drying turmeric (Borah, Sethi, Sarkar, & Hazarika, 2017; Gan, Charters, 2.1 | Design and development of the rotary dryer
Driscoll, & Srzednicki, 2017; Raza, Ali, Yusof, Nasir, & Muneer, 2018),
but higher energy consumption and longer drying time affects the vol- A batch type rotary dryer of 500 kg capacity was developed at Tamil
atile and biochemical profile of the end product. To overcome these Nadu Agricultural University (TNAU), Coimbatore, India for studying
difficulties, renewable energy sources can be used instead of fossil the drying kinetics of turmeric rhizomes. The hypothesis behind this
fuel-based dryers. In recent years, rotary dryer has gained reasonable project was that the cascading motion of raw materials and the mixing
importance and various researches mentioned the successful applica- behavior in inside the rotary drum helps for uniform drying of the
tion in many foods and agricultural products. Rotary dryer mainly suit- product. The schematic diagram of the developed rotary dryer is pres-
able for larger capacities, which uses heating medium that circulates ented in Figure 1 and the design details are provided in the following
inside the rotary drum and evaporate the moisture present in the sections.
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BALAKRISHNAN ET AL. 3 of 16
FIGURE 1 Schematic diagram of the rotary drum dryer for turmeric rhizomes
The rotary dryer consisted of an outer drum and a perforated The heat required for drying the turmeric can be calculated using the
inner drum. A main frame supported the drying and heating chamber, following equation:
blower and motor. The main frame was fabricated from a 20-gauge
thick mild steel sheet with dimensions of 1,270 1,600 2,600 mm qc ¼ mCp ðT c2 T c1 Þ ð2Þ
and with an angle iron of 35 35 6 mm dimensions. The
following equation was used to determine the length of the where qc is the sensible heat of turmeric at moisture content after
drying chamber for 500 kg/batch drying capacity (Kaleemullah & boiling in kJ; m is the mass of turmeric at moisture content after boil-
Kaliappan, 2007): ing in kg; Cp is the specific heat of turmeric at initial moisture content
(M1) in kJ/kg and in C; Tc2 is the final temperature of turmeric in C;
4m Tc1 is the initial temperature of turmeric in C. Cp value was obtained
L¼ ð1Þ
3ρπr 2
from Balakrishnan, Jeevarathinam, and Aiswariya (2020), Tc1 is the
ambient temperature measured before drying of rhizomes and Tc2 is
where L is the length of the drying chamber in mm; r is the radius of the maximum temperature measured during drying of turmeric rhi-
the drying chamber in mm; m is the weight of the turmeric rhizome in zomes using thermocouples, and it was assumed as 70 C.
kg; and ρ is the bulk density of turmeric rhizome in kg/mm .
3
The total amount of heat required to remove the moisture from
The inner drying chamber consisted of a rotating hexagonal turmeric in “t” hours of drying was calculated using following equation
perforated drum, enclosed in a square casing with plenum cham- (Kaleemullah & Kaliappan, 2007):
ber at the bottom and air vent at the top. The perforations were
6 mm in diameter per unit volume of 1.78 109 mm3. The Qr ¼ 0:239 ðqc þ Lc Þ ð3Þ
dimensions of the hexagonal drum were calculated as
1,150 1,000 mm using the Equation (1), to hold 500 kg of fresh where Qr is the total amount of heat needed to evaporate the mois-
turmeric rhizomes at 75% of the dryer volume. A provision was ture in “t” hours of drying, kcal; qc is the sensible heat of turmeric at
made on one side of the hexagonal drum for loading and harvest moisture content, kJ/kg C; Lc is the latent heat of vaporiza-
unloading the turmeric rhizomes. The perforated drum was tion of moisture, kJ; M2 is the final moisture content of turmeric, %
rotated over horizontal axis with the help of a 60 mm diameter (d.b.); and M1 is the initial moisture content of turmeric, % (d.b.).
shaft. The shaft was supported by two thrust bearings through Dean and stark apparatus (toluene distillation method) was used to
the drying chamber. The overall dimension of the drying chamber estimate the moisture content of the turmeric rhizomes (Balakrishnan
was 1,270 1,150 1,220 mm. et al., 2020).
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4 of 16 BALAKRISHNAN ET AL.
The sensible heat of turmeric was calculated using Equation (4) kg/kg; Ta2 is the temperature of the heated air, C; Ta3 is the tempera-
ture of the exhaust air, C.
qc ¼ 1:10 Cfm ðT 0 T 1 Þ ð4Þ Assuming the heat required, Qr, to dry turmeric is ≤ the total heat
supplied, Qs, the gravimetric airflow rate required will be
where 1.10 is the product heat capacity of air kJ/ C; Cfm is the rate of (Kaleemullah & Kaliappan, 2007):
airflow, m3/hr; To is the ambient temperature in C; T1 is the drying
air temperature in C. G¼
Qr
ð8Þ
60ð0:24 þ 0:45HÞðT a3 T a2 Þt
The latent heat of vaporization of moisture in turmeric was calcu-
lated within a moisture range of M2 to M1 using the following equa-
tion (Kaleemullah & Kaliappan, 2007): Volumetric flow rate expresses the rate of air supply as
(Chakraverty, 1988):
w ð M2 h i
1:00934M 7:40013eð0:05948MÞ
b
Lc ðM2 to M1 Þ ¼
100 M1 G ¼ Gv ð9Þ
The equation given below was used to determine the airflow rate for ρw 100
Pd ¼ Ps L ð13Þ
ρa 100 PL
drying turmeric (Chakraverty, 1988):
Qs ¼ 60Gð0:24 þ 0:45HÞðT a3 T a2 Þt ð7Þ where Pd is the pressure drop in the dryer, m; Ps is the static pressure
dropper unit length, m of water; L is the length of drying chamber, m;
where Qs is the total amount of heat delivered by air in t hours of dry- ρw is the density of water, kg/m3; ρa is the density of air, kg/m3; PL is
ing in kcal; G is the gravimetric air flow rate in kg/min; H is the ambi- the pressure loss in heater and conveying pipes, % (Kaleemullah &
ent air's absolute humidity at temperature Ta1 and ambient RH in Kaliappan, 2007). The static pressure drop (Ps) per unit length was
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BALAKRISHNAN ET AL. 5 of 16
determined using the static pressure drop apparatus fabricated at listed air velocities and drum rotational speeds were selected based
TNAU, India. on the reported findings that a higher rotational speed increases the
From the pressure loss and gravimetric flow rate, the horsepower drying time (Kaensup et al., 2002; Kaleemullah & Kaliappan, 2007;
(hp1) was calculated using the following relationship: Kaveh & Abbaspour-Gilandeh, 2020; Mujumdar, 2004) and the heat
transfer will be minimum with higher energy consumption if the air
GPd velocity was higher (Kaleemullah & Kailappan, 2005;
hp1 ¼ ð14Þ
4500 Mujumdar, 2004). Before start of the experiments, steady state condi-
tions within the dryer were achieved by running the empty dryer for
30 min. Once the dryer reached steady state condition, 150 kg of tur-
2.1.6 | Power requirement for electric motor meric rhizomes were loaded inside the drying chamber. During the
drying process, the loss of moisture from the rhizomes was recorded
The motor hp required to rotate the drum was calculated using the every 3 hr using an electronic balance of accuracy 0.01 g. It took
equation below (Ramesh et al., 2020). about 10 min for the weight measurement that included sample
unloading, weighing, and reloading the samples into the dryer.
2πNT The ambient air, hot air, and exhaust air temperature were
hp2 ¼ ð15Þ
4500 ηm
recorded directly using resistance temperature detector (RTD) ther-
mocouples (range 30–200 C). It is more efficient comparing to
where hp2 is the motor horse power; N is the drum speed in rpm; Tq is other thermocouples and also measures the value of different air
the torque in kg-m; and ηm is the motor efficiency in %. temperatures accurately. Equations (5) and (6) was used to calcu-
The torque and motor efficiency were calculated using the equa- late the rate of biomass required per hour during drying the tur-
tions given below (Ramesh et al., 2020). meric rhizomes. During drying, a total of 893 kg biomass was used
for drying; 500 kg turmeric rhizomes that was loaded manually in
9:5488 Power ðhp2 Þ the furnace at a rate of 33 kg/hr. The drying was continued until
Tq ¼ ð16Þ
N
the weight of turmeric rhizomes remains constant during consecu-
tive weighing and reached a final moisture content of approxi-
0:7457 hp load
ηm ¼ ð17Þ mately 6% (d.b.).
Pi
2.2 | Turmeric samples Moisture ratio (MR) expression can be used to generalize the moisture
diffusion of turmeric rhizomes as given below
The turmeric finger rhizomes (var. Pottangi Turmeric Selection [PTS]
10) were harvested during February, 2019 in Erode district, India was M Me
¼ MR ð18Þ
Mo Me
used to conduct the drying experiments. The turmeric rhizomes were
washed with fresh water to remove any impurities and adhering soil.
The initial moisture content (d.b.) of the sample was 354.54 ± 7.18% where M is the moisture content at any time t in % db; Me is equilib-
400 ± 6.82%. The rhizomes were then boiled in a turmeric boiler at rium moisture content (EMC) in % d.b.; Mo is the initial moisture con-
0.5 kg/cm2 pressure and at 100 C for 15 min. After boiling, the aver- tent of the material in % d.b.; and MR is the dimensionless moisture
age moisture content of rhizome was 410 ± 6.82% 525 ± 9.07% ratio. The Me was relatively low compared to M and Mo. Hence, the
(d.b.). The moisture content of the sample according to the Indian Equation (18) can be rewritten in simplified form as Xiao, Gao, Lin,
Standard Specification-IS: 1797-1985 was estimated using Dean and and Yang (2010):
Stark apparatus (toluene distillation method; Balakrishnan
et al., 2020). M
MR ¼ ð19Þ
Mo
dM
¼ kðM Me Þ ð20Þ Ea 1
dθ lnðDeff Þ ¼ lnðDo Þ ð26Þ
R T
Hustrulid and Flikke (1959) introduced a dimensionless empirical con- 2.7.1 | Curcumin and oleoresin estimation
stant in Equation (21) and modified the drying relationship:
The curcumin content was analyzed as per BIS-10925:1984. The
M Me detailed procedure followed for the estimation of curcumin and oleoresin
MR ¼ ¼ aekt ð22Þ
M0 Me
was mentioned in our previous work (Jeevarathinam et al., 2021a).
50 C 60 C 70 C
2.9 | Cost economics 500
(a)
450
The cost of the unit was estimated based on the materials used 400
Moisture content, d.b. 350
including turmeric rhizomes, dry biomass for fuel, and the cost
300
involved in the fabrication of the rotary dryer. The calculation was
250
done with standard procedure given by Perazzini, Perazzini, Freire,
200
Freire, and Freire (2021) and Kudra (2015).
150
100
50
3 | RESULTS AND DISCUSSION
0
0 10 20 30 40 50
Drying me, h
3.1 | Features of rotary drum dryer
50 C 60 C 70 C
500 (b)
A biomass fired rotary dryer for turmeric rhizomes was developed and 450
presented in Figure 2. The total heat required to reduce the moisture 400
Moisture content, d.b.
2.5 105 kcal. The total volumetric air flow rate needed to dry 300
3 250
500 kg of turmeric rhizomes was calculated to be 24.23 m /min. A
3 200
35 m /min capacity of blower powered with 5 hp electric motor was
150
attached with the dryer to facilitate the air flow rate required and to
100
overcome the pressure drop. The horse power was calculated as 2.65
50
that needed to rotate the drum at a maximum rpm of 10. Hence, a 0
three-phase electrical supply with 3 hp electric motor was used in the 0 10 20 30 40 50 60
Drying me, h
rotary drum dryer. A reduction gear box was used to rotate the drying
chamber at the preselected speeds. The gear box contained a speed F I G U R E 3 Effect of drying time on moisture content of turmeric
reduction ratio of 10:1 in combination with a motor and a set of pul- rhizomes (a) 9 rpm and 3 m/s, (b) 6 rpm, and 3 m/s
leys. The speed of the hot air entering into the drying chamber can be
regulated through the blower by adjusting the opening and closing of
the inlet (Susanto et al., 2019). Similarly, it took 45, 36, and 30 hr for drying at 3 m/s (Figure 3b) and
48, 39, and 36 hr for drying at 2 m/s and 6 rpm at 50, 60, and 70 C,
respectively. It was evident that the turmeric dried at 70 C, 3 m/s and
3.2 | Drying characteristics of turmeric rhizomes 9 rpm dried quicker compared with the other drying conditions. This
may be due to increase in air temperature (70 C) elevate the heat gra-
The results showed that the rotary dryer took 42 hr (50 C), 33 hr dient inside the turmeric rhizomes that enhances the moisture evapo-
(60 C), and 27 hr (70 C) at 3 m/s, 45 hr (50 C), 36 hr (60 C), and ration rapidly and reduces the drying time (Delfiya et al., 2021;
33 hr (70 C) at 2 m/s, for drying turmeric at 9 rpm (Figure 3a). Sadeghi, Movagharnejad, & Asl, 2019). And also increase in the
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8 of 16 BALAKRISHNAN ET AL.
0.06
(a)
50 C 60 C 70 C (a) 1 50 C 60 C 70 C
kg of water/kg of dry maer.h
0.9
0.05
0.8
0.7
Moisture rao
0.04
0.6
0.03 0.5
0.4
0.02 0.3
0.2
0.01
0.1
0 0
0 10 20 30 40 50 0 10 20 30 40 50
Drying me, h Drying me, h
50 C 60 C 70 C
(b) 1 50 C 60 C 70 C
0.045 (b) 0.9
kg of water/kg of dry maer. h
0.04 0.8
0.035
0.7
0.03
0.6
Moisture rao
0.025
0.5
0.02
0.4
0.015
0.3
0.01
0.2
0.005
0 0.1
0 10 20 30 40 50 60 0
Drying me, h 0 10 20 30 40 50 60
Drying me, h
F I G U R E 4 Effect of drying time on drying rate of turmeric F I G U R E 5 Effect of drying time on moisture ratio of turmeric
rhizomes, (a) 9 rpm and 3 m/s, (b) 6 rpm, and 3 m/s rhizomes, (a) 9 rpm and 3 m/s, (b) 6 rpm, and 3 m/s
rotation speed of the drum creates more friction that heats the sur- components of the turmeric rhizomes (Jeevarathinam et al., 2021a,
face of the turmeric rhizomes resulting more thermal gradient and also 2021b). Higher air velocity (3 m/s) and rotational speed (9 rpm)
enables mass transfer mechanism makes the product dry faster and increase the amount of moisture removed compared with drying at a
lowering the drying time (Kar et al., 2019; Kaveh & Abbaspour- lower velocity (2 m/s) and rotational speed (6 rpm; Figure 4a,b).
Gilandeh, 2020; Kaveh, Abbaspour-Gilandeh, & Chen, 2020). Hence, The increased drying rate and lesser drying time with increase in
the higher temperature and rotary speeds increases the heat and mass air temperature was due to the increase in difference of water
transfer and also increases the moisture transferring rate from center vapor pressure gradients which removes the moisture quickly
to the surface of the turmeric and reduces turmeric drying time com- from the product (Balakrishnan, Raghavan, Sreenarayanan, &
paring to lower temperatures and rotary speeds (Kaveh, Abbaspour- Viswanathan, 2011). At the initial stages of drying, when the rhizomes
Gilandeh, & Chen, 2020). Similar results of higher temperature and had high moisture content, the drying rate was 0.046 kg of water/kg
increase in rotation speed were recorded for turmeric slices (at 70 C of dry matter hr at 70 C. But with the progress in drying time, and
and 2 m/s using infrared assisted hot air dryer (Jeevarathinam when the moisture content reduced and approached to EMC, the dry-
et al., 2021a), green peas (at 70 C, 15 rpm, Kaveh & Abbaspour- ing rate reduced to about 0.02 kg of water/kg of dry matter
Gilandeh, 2020, at 70 C, IR power of 750 W, and drum rotation of hr. Overall, the drying rate of turmeric was in the range of 0.013–
15 rpm, Kaveh & Abbaspour-Gilandeh, 2020), turmeric (at 70 C and 0.02 kg of water/kg of dry matter.h within the moisture content range
5 m/s using hot air, Raza et al., 2018), pistachio (at 60 C, and drum of 183–7.5% (d.b.) at air velocities of 2 and 3 m/s. Kaleemullah and
rotation of 15 rpm, Parizi, Beheshti, & Roustapour, 2016), and red chili Kailappan (2004) reported similar results on the thin layer drying of
(hot air at 65 C and 0.15 m/s, Kaleemullah & Kailappan, 2005). The chillies at different drying temperature and air velocity.
decrease in the moisture content of turmeric rhizomes with increase The moisture ratio of turmeric rhizomes reduced with the
in drying time and drying air temperature was observed. increase in drying time, at both the rpm (Figure 5a,b). The decrease in
During the drying process, there was no evidence of constant rate moisture ratio from 1 to 0.02 was achieved in lesser time, that is,
drying period and only falling rate drying period was observed. The 27 hr when dried at 70 C, 3 m/s, and 9 rpm. The final moisture con-
drying rate of rhizomes was high at the initial stage of drying, and it tent, drying rate, and the drying capacity of the rotary drum dryer
decreased gradually with the increase in drying time. The higher drying were influenced by the rotational speed of the drum and the hot air
rate at the initial stages of drying might be due to the removal of free velocity (Kaveh, Abbaspour-Gilandeh & Chen, 2020). Increase in the
moisture, and the decrease in the drying rate in the later stages was drum rotational speed and air temperature decreases the drying
due to the moisture tightly bound to the cell walls or other chemical time and moisture content of turmeric rhizomes (Kaveh,
TABLE 1 Modeling of rotary drying of turmeric at different temperature, air velocity, and drum speed
BALAKRISHNAN ET AL.
k n a R2 RMSE SSE
Speed of Temperature 3 m/ 2 m/
Models drum (rpm) ( C) 3 m/s 2 m/s s s 3 m/s 2 m/s 3 m/s 2 m/s 3 m/s 2 m/s 3 m/s 2 m/s
Lewis 9 50 0.0009 0.0008 – – – – 0.971 0.977 005 0.04 0.04 0.03
60 0.001 0.001 – – – – 0.986 0.975 0.03 0.05 0.02 0.04
70 0.001 0.001 – – – – 0.986 0.983 0.03 0.04 0.02 0.02
6 50 0.0008 0.0007 – – – – 0.972 0.973 0.05 0.05 0.04 0.04
60 0.0012 0.0009 – – – – 0.969 0.964 0.05 0.06 0.05 0.06
70 0.001 0.001 – – – – 0.979 0.985 0.04 0.03 0.03 0.02
Hustrulid and 9 50 0.0009 0.0009 – – 1.04 1.03 0.974 0.979 0.05 0.04 0.03 0.03
Flikke 60 0.001 0.001 – – 1.03 1.04 0.987 0.978 0.03 0.04 0.01 0.03
70 0.001 0.001 – – 1.05 1.04 0.988 0.985 0.03 0.03 0.01 0.02
6 50 0.00008 0.0008 – – 1.04 1.04 0.975 0.976 0.05 0.04 0.03 0.04
60 0.001 0.001 – – 1.07 1.07 0.975 0.97 0.05 0.05 0.04 0.05
70 0.001 0.001 – – 1.05 1.05 0.982 0.98 0.04 0.03 0.02 0.02
Page 9 50 0.001 0.0001 1.26 1.23 – – 0.986 0.990 0.03 0.03 0.01 0.01
60 0.0003 0.0001 1.20 1.26 – – 0.994 0.989 0.02 0.03 0.007 0.01
70 0.0002 0.0002 1.29 1.26 – – 0.998 0.995 0.01 0.02 0.001 0.007
6 50 0.0001 0.0001 1.26 1.26 – – 0.988 0.989 0.035 0.03 0.01 0.01
60 0.0000006 0.0000005 1.40 1.39 – – 0.995 0.991 0.02 0.03 0.007 0.01
70 0.0001 0.0001 1.31 1.26 – – 0.995 0.997 0.02 0.01 0.007 0.004
Logarithmic 9 50 0.1471 0.1984 – – 0.856 0.8473 0.9545 0.9507 0.07308 0.07452 0.06942 0.07775
model 60 6.931 4.444 – – 0.7595 0.8002 0.8716 0.9099 0.1233 0.1037 0.1976 0.1506
70 0.1378 0.1688 – – 0.6714 0.7159 0.7552 0.8168 0.1704 0.147 0.3775 0.3025
6 50 0.02949 0.1524 – – 0.8708 0.8757 0.9645 0.9688 0.06313 0.05795 0.05579 0.05038
60 0.1448 0.05937 – – 0.801 0.8345 0.8837 0.9221 0.1221 0.09849 0.2087 0.1455
70 0.1383 0.03397 – – 0.7235 0.7207 0.8153 0.8247 0.1494 0.1419 0.3125 0.3022
Abbreviation: k, n, and a: drying constants; R2, coefficient of determination; RMSE, root mean square error; SSE, sum of squares for error.
9 of 16
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10 of 16 BALAKRISHNAN ET AL.
F I G U R E 6 (a) Experimental
and predicted values at 60 C,
(b) experimental and predicted
values at 70 C, and (c) plot of
moisture ratio (60 C, 70 C) versus
drying time for 9 rpm and 3 m/s
Abbaspour-Gilandeh & Chen, 2020). Sai (2013), Kaleemullah and because of rapid moisture evaporation (Falade, Olurin, Ike, &
Kailappan (2006), and Kaensup et al. (2002) observed similar results Aworh, 2007; Jeevarathinam et al., 2021b). At 9 rpm and 3 m/s, 70 C
on drying time and moisture ratio for non-hygroscopic material (rotary (Figure 6b,c) showed higher drying rate and moisture removal com-
dryer at 75 C, 0.25 m/s, 12 rpm), chillies (65 C, 0.15 m/s, 5 rpm) and pared to 60 C and for both temperatures the predicted and observed
red chilli (microwave-vacuum – rotary dryer at 52 C, 20 rpm). values were on par (Figure 6a,c). Similarly, 70 C showed higher mois-
ture removal than 60 C at 6 rpm and 3 m/s (Figure 7). From the Fig-
ures 6 and 7, it was observed that 9 rpm and 3 m/s showed better
3.3 | Drying models drying results. The residual plots of the four models at 70 C are pres-
ented in Figure 8. The plot showed a systematic pattern for Logarith-
The drying constant values and the statistical parameters of R2, mic model, indicating that this model is unsuitable to represent drying
RMSE, and SSE of four thin layer models are presented in Table 1. At of turmeric in rotary dryer. The residual plot for Page, Lewis,
all drying conditions, the R2 values were higher than .96 showing Hustrulid, and Flikke models were relatively closer with Page model
good fit of the thin layer drying models. However, Page model gave and showed better suitability. Similar finding was reported by
reasonably high R2 value (.998) with low SSE (.001) and RMSE (.01) Kaleemullah and Kailappan (2005) when drying a red chili in a rotary
values. dryer at 65 C, 5 rpm, and 0.15 m/s. Therefore, it was concluded that
The predicted and observed moisture ratios (Figures 6a,b and 7a, Page model as the suitable model to describe the drying kinetics of
b) indicates that Page model showed a relatively better fit in turmeric rhizomes in rotary dryer. Similar results on hot air drying
explaining the drying behavior of turmeric rhizomes in a rotary drum using the page model with better prediction were reported for tur-
dryer. The contour plots were compared between 60 and 70 C of meric (at 51 C; Borah et al., 2015), carrots (at 70 C, Doymaz, 2004; at
9 rpm (Figure 6c) and 6 rpm (Figure 7c) at 3 m/s. The contour plots 75 C, Navneet, Sarkar, & Sharma, 2012) and pomegranate arils
showed that the higher moisture removal ratio was found at 70 C (at 60 C, Kingsly & Singh, 2007).
17454530, 2022, 6, Downloaded from https://onlinelibrary.wiley.com/doi/10.1111/jfpe.14052 by Readcube (Labtiva Inc.), Wiley Online Library on [25/04/2024]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
BALAKRISHNAN ET AL. 11 of 16
F I G U R E 7 (a) Experimental
and predicted values at 60 C,
(b) experimental and predicted
values at 70 C, and (c) plot of
moisture ratio (60 C, 70 C) versus
drying time for 6 rpm and 3 m/s
3.4 | Effective moisture diffusivity and activation constant air velocity and Goyal, Kingsly, Manikantan, and Ilyas (2006)
energy dried mango slices in tunnel drier at 55–65 C were reported the simi-
lar effective moisture diffusivity values. The activation energy of tur-
The effective moisture diffusivity was calculated using from the rela- meric rhizomes was 19,338 kJ/kg.mol. As the temperature increases,
tionship between the natural logarithm of moisture ratio (ln MR) ver- the molecules rapidly move with carrying higher kinetic energy and
sus drying time (hr) at different drying air temperatures (50, 60, and also it frequently collides. Therefore, the collision proportions increase
70 C), 3 m/s air velocity and 9 rpm rotational speed (Figure 9). The with temperature that causes to overcome the reaction's activation
effective moisture diffusivity of turmeric rhizomes ranged from 0.33 energy. It showed that more the activation energy resulted lesser
to 0.5 1010 m2 s1. From the results, it was found that increase in chemical reaction. To complete the reaction the molecules should
drying temperature also increases the effective moisture diffusivity reach the top-level activation energy barrier. This is the reason behind
(Kingsly, Singh, Goyal, & Singh, 2007). The plot of ln Deff versus 1/Ta the increase in the value of activation energy (Kaleemullah &
is presented in Figure 10. The moisture diffusivity was higher in the Kailappan, 2005). Higher and lower activation energies were reported
rotary dried samples than the boiled and fresh samples. Falade as 24,476 kJ/kg mol for chillies (Kaleemullah & Kailappan, 2005) and
et al. (2007) dried yam at air temperature of 50–80 C at 1.5 m/s 22.41 kJ/mol for tomato slices (Kingsly et al., 2007).
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12 of 16 BALAKRISHNAN ET AL.
F I G U R E 8 Residual plots of different models used for turmeric drying in rotary drier at 70 C: (a) Lewis, (b) Hustrulid and Flikke, (c) Page,
(d) Logarithmic model
1 I/Ta(K)
Drying me, h -23.5
0 0.0029 0.00295 0.003 0.00305 0.0031 0.00315
0 10 20 30 40 50 -23.6
-1
y = -0.0921x + 0.4778
-23.7 -23.719
R² = 0.9263
-2 y = 2316.1x - 30.955
-23.8 R² = 0.7637
ln(MR)
-3
-23.9
ln(Deff)
F I G U R E 9 Plot of drying time and ln(MR) at 50, 60, and 70 C of FIGURE 10 Plot of absolute temperature (K) and ln(Deff)
3 m/s and 9 rpm
F I G U R E 1 1 Turmeric rhizomes
before and after drying. (a) Boiled
turmeric rhizomes before drying. Rotary
dried turmeric rhizomes at air
temperature of 50 C (b), 60 C (c), and
70 C (d) at an air velocity of 3 m/s and
rotational speed of 9 rpm
TABLE 2 Biochemical profile and color value of turmeric dried in rotary dryer
yellowness of conventionally dried turmeric using integrated drying dried under other mechanical driers reported by Singh, Arora, and
systems (“b” value 24.26), fluidized bed dryer (19.86), electrical oven Kumar (2010) for mechanical drying of turmeric at 60 C and 3 m/s
(14.69), and open sun drying (10.93) were reported by Borah and Lokhande et al. (2013) for cured sun dried turmeric powder.
et al. (2017), and it was very low compared to the rotary dried rhi- The increase in speed of drum and air velocity increases the
zomes and this was due to the lower rate of moisture loss and leads value of all quality parameters. The curcumin, oleoresin, starch, and
to the dull appearance of turmeric powder. The retention of L, a, and color (L, a, b value) of 4.92%, 16.5%, 58.09%, and 59.87 (L), 28.43
b was higher (59.87, 28.43, 74.21) in turmeric dried at 50 C, rotational (a), 74.21 (b) was found higher at 9 rpm, 50 C air temperature, and
speed of 9 rpm, and air velocity 3 m/s (Figure 11b). The color 3 m/s air velocity. Similar results were reported for infrared assisted
obtained from rotary dried rhizomes are far better than the rhizomes hot air drying of turmeric slices (Jeevarathinam et al., 2021a,
17454530, 2022, 6, Downloaded from https://onlinelibrary.wiley.com/doi/10.1111/jfpe.14052 by Readcube (Labtiva Inc.), Wiley Online Library on [25/04/2024]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
14 of 16 BALAKRISHNAN ET AL.
TABLE 3 ANOVA (F-value) for quality attributes of turmeric dried under rotary drum dryer
Color value
Note: F-value was mentioned in the table. **p is significant at .01 level (p ≤ .01) and *p is significant at .05 level (p ≤ .05).
Abbreviations: CD, critical difference; CV, coefficient of variation; NS, nonsignificant.
2021b), blanching of turmeric (Farzana et al., 2018), and solar and moisture present in the turmeric rhizomes was calculated as
convection oven drying of turmeric (Raza et al., 2018). The statisti- 2.5 105 kcal and the requirement of volumetric air flow rate to dry
cal analysis showed a significant difference (p ≤ 0.01) between the 500 kg turmeric rhizomes in the drying chamber was calculated as
speed of drum, air temperature and velocity for all quality parameter 24.23 m3/min. Based on the calculations, 35 m3/min capacity of
(Table 3). blower powered with 5 hp electric motor was attached to rotate the
drum up to a maximum speed of 10 rpm. At 70 C and 3 m/s of air
velocity and at a drum rotation speed of 9 rpm, the turmeric rhizome
3.6 | Cost economics dried from 410% to 6% (d.b.) within 27 hr, which was lesser than the
other drying conditions tested in this study. Among the models, Page
The total cost for the fabrication of the biomass fired rotary dryer was model better represented the drying behavior of turmeric in a rotary
calculated based on the available materials, fixed cost and variable drum dryer with high R2 and lesser RMSE and SSE values. The cur-
cost. The cost was estimated as $2,350 for the fabrication of biomass cumin, oleoresin, starch, and color of dried turmeric rhizomes were
fired rotary dryer. The fixed cost was calculated as $ 1,294 and vari- higher when dried at 50 C irrespective of rpm and air velocity. From
able cost as$ 5,881 per year. Therefore, the total operating cost of the above results, it is concluded that the retention of the quality
the biomass fired rotary dryer was $7,175 per year. The cost of drying parameters was maximum at 50 C.
for drying 500 kg of turmeric rhizomes was calculated as $33 per
batch and $ 0.06 per kg. The total operating costs increased with the AC KNOW LEDG EME NT S
increase of hot air temperature, drum speed, air velocity and biomass The present work was financially supported by the AICRP on PHET,
(as fuel) resulted that higher energy expenditure was required for Ludhiana.
higher drying levels (Perazzini et al., 2021).
CONFLIC T OF INT ER E ST
The authors declare that there is no conflict of interest.
4 | C O N CL U S I O N
AUTHOR CONTRIBU TIONS
A biomass fired rotary drum dryer was designed and developed for M. Balakrishnan: Conceptualization; formal analysis; writing – original
drying turmeric rhizomes. The total heat required to evaporate the draft. G. Jeevarathinam: Formal analysis; methodology; software;
17454530, 2022, 6, Downloaded from https://onlinelibrary.wiley.com/doi/10.1111/jfpe.14052 by Readcube (Labtiva Inc.), Wiley Online Library on [25/04/2024]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
BALAKRISHNAN ET AL. 15 of 16
writing – original draft. S. Aiswariya: Investigation; methodology; writ- Galaz, P., Valdenegro, M., Ramírez, C., Nunez, H., Almonacid, S., &
ing – original draft. R. P. Kingsly Ambrose: Visualization; writing – Simpson, R. (2017). Effect of drum drying temperature on drying
kinetic and polyphenol contents in pomegranate peel. Journal of Food
review and editing. Shunmugam Ganapathy: Supervision; validation;
Engineering, 208, 19–27. https://doi.org/10.1016/j.jfoodeng.2017.
writing – review and editing. Ravi Pandiselvam: Software; validation; 04.002
writing – review and editing. Gan, H., Charters, E., Driscoll, R., & Srzednicki, G. (2017). Effects of drying
and blanching on the retention of bioactive compounds in ginger and
turmeric. Horticulturae, 3, 13. https://doi.org/10.3390/
DATA AVAI LAB ILITY S TATEMENT
horticulturae3010013
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corresponding author upon reasonable request. (2018). Influence of process variables on the drum drying of mang-
opulp. Drying Technology, 36(12), 1488–1500. https://doi.org/10.
1080/07373937.2017.1410707
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M. Balakrishnan https://orcid.org/0000-0003-0148-2809 (2016). Improving exergetic performance parameters of a rotating-tray
air dryer via a simple heat exchanger. Applied Thermal Engineering, 94,
G. Jeevarathinam https://orcid.org/0000-0002-3283-7265
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Ravi Pandiselvam https://orcid.org/0000-0003-0996-8328
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