®

4100XPB
ELECTRIC MINING SHOVEL

OPERATING SPECIFICATIONS

meters
feet
22 72.2

20 65.6

18 59.1

16 52.5

14 45.9

12 39.4

10 32.8

8 26.2

6 19.7

4 13.1

2 6.6

0 0

2 6.6
meters 6 4 2 0 2 4 6 8 10 12 14 16 18 20 22 24
feet 19.7 13.1 6.6 0 6.6 13.1 19.7 26.2 32.8 39.4 45.9 52.5 59.1 65.6 72.2 78.7
C
L ROTATION

CAPACITY WORKING RANGES

Nominal Payload 104 m ton 115 ton Height of Cut (Max) 18.06 m 59 ft. 3 in.
3 3
Nominal Dipper Capacity 55.8 m 73 yd Radius of Cut (Max) 23.80 m 78 ft. 1 in.
(SAE struck) Depth of Cut (Max) 1.93 m 6 ft. 4 in.
Rated Suspended Load 188,241 kg 415,000 lbs
Dumping Height (Max) 10.44 m 34 ft. 3 in.
Optimum Truck Size 172-363 m ton 190-400 ton Floor Level Radius 16.94 m 55 ft. 7 in.

Tail Swing Radius 9.83 m 32 ft. 3 in.

PERFORMANCE
Operator Eye Level 10.08 m 33 ft. 1 in.
Peak Propel Speed 1.6 km/h 1.0 mile/h

Gradability (Continuous) 17% 17%

 MACHINERY DECK PLAN
SWING MOTOR AND HOIST AIR COMPRESSOR HOIST HOIST LUBRICATION ROOM
TRANSMISSION MOTOR DRUM MOTOR

LUBE SYSTEM
CONTROLS

CONVERTER
CABINET LUBE RESERVOIR
(200 GAL. EACH)

AIR RECEIVER
(WALL MOUNTED
240 GAL.)
TRANSFER
CABINET
HOIST MOTOR
ACCESS DOORS

HIGH AND LOW

VOLTAGE COLLECTORS
(DECK MOUNTED)

REACTIVE POWER
COMPENSATION
CABINET SWING MOTOR AND
TRANSMISSION

FIELD BREAKERS 120 VAC

TRANSFORMER LOAD CENTER
SECONDARY BREAKERS
CONTROL CABINET
PROGRAMMABLE
TOUCH SCREEN MONITOR
AUXILIARIES MOTION CONTROLS
TRANSFORMER

AUXILIARIES
LOAD CENTER

AUXILIARIES
CABINET

OAP WITH
OPTIONAL SYSTEMS
GROUND FAULT, MAIN HIGH VOLTAGE CABINET
SUPPRESSION CABINET TRANSFORMER WITH ISOLATORS ELECTRONICS ROOM

ELECTRICAL

INCOMING SUPPLY REQUIREMENTS P&H DIGITAL DC STATIC DC POWER CONVERSION

Supply Voltage* 7200 or 13800V 6000, 6600 or 11000V Hoist**/Propel Swing Crowd/Propel
3 Phase, 60 Hz 3 Phase, 50 Hz.
Continuous Armature
Supply Transformer (Minimum) 3750 kVA Converter KW Rating 2x1860 kW 2x1860 kW 1860 kW
@ 600 VDC*
Minimum Short Circuit VA Available at Shovel 30 MVA
15 Sec. Armature
*Voltage per customer requirements. Converter Current 3700 amp. 3700 amp. 3700 amp.
Rating*

TRANSFORMER Continuous Field

Converter Rating* 150 amp. 150 amp. 150 amp.
Main Armature Transformer 3000 kVA
* Based on outside ambient temperature of 50°C or 122°F.
Auxiliaries-Field Transformer 435 kVA ** Cascaded hoist converters.

Control/Lighting Supply Winding 50 kVA

P&H DC FAST RESPONSE MAIN MACHINERY MOTORS
Note: Transformer capacities may vary depending on options.
Hoist Motor Continuous rating @ 600 volts Total 1887kW/2530hp
(Two used) Peak developed power 2889kW/3873hp
P&H DIGITAL DC AUTOMATIC
REACTIVE POWER COMPENSATION* Swing Motor Continuous rating @ 550 volts Total 1119kW/1500hp
(Three used) Peak developed power 1725kW/2313hp
60 Hz. (9 step) 50 Hz. (8 step)
Crowd Motor Continuous rating @ 550 volts Total 537kW/720hp
Switched Steps +6075 kVAR Total +6000 kVAR Total (One used) Peak developed power 867kW/1162hp
*Nominal rating at rated capacitor voltage (600 VAC) Propel Motor Continuous rating @ 550 volts Total 1074kW/1440hp
(Two used) Peak developed power 1372kW/1839hp
 SUPERVISORY CONTROL AND DIAGNOSTICS
P&H CENTURION™
INTEGRATED PERFORMANCE PLATFORM
• Centurion Supervisory Controller provides direct integrated comuni-
cation with motor drives giving precise motor control and fast cycle
times. Real-time multi-tasking capability allows for optimal machine
logic sequencing, monitoring and control.
• Centurion I/O System uses ‘Profibus’ communication protocol for
seamless integration of all shovel subsystems and future expandabil-
ity. Low-voltage 24V DC I/O drop points feature open and short cir-
cuit detection for improved diagnostics and troubleshooting.
• Centurion Information System’s enhanced Graphical User Interface
(GUI) features intuitive, icon-based screens to display vital informa-
tion such as shovel status, troubleshooting information, and optional
production monitoring data and operator feedback.
P&H DIGITAL DC DRIVES
• P&H Digital DC Drive provides precise, reliable, solid state power to
the main motion motors, and has been proven on hundreds of units,
logging tens of millions of productive hours.
MECHANICAL
HOIST
• All gearing housed in single enclosed gear case with filtered oil circu-
lation for reliable splash lubrication, ease of maintenance, and
extended component life.
• Large 68" diameter hoist drum for extended rope bending life.
Ferrule becket system and dual electric tuggers are standard for effi-
cient rope change.
• Two spring set air release disc brakes - one per motor.
CROWD
• Powerband V-belt drive between motor and gear case absorbs shock
loads.
• First and second reduction gearing in enclosed gear case for reliable
splash lubrication, ease of maintenance, and extended component
life.
• Twin leg dipper handle with torsion box and rack and pinion drive has
inherent stability in the bank for optimal digging.
• Single spring set air release disc brake.
SWING
• Three modular planetary gear cases of proven design and a single
piece forged swing gear transmit torque for fast cycle times.
• Three spring set air release disc brakes - one per motor.
LOADING CONTROL CENTER
OPTIONAL
AUXILIARY SEAT
POWER ADJUSTABLE
AIR SUSPENSION
6 WAY SEAT WITH HEAT AND
VIBRATORY MASSAGE
• Digital controls provide constant power characteristics for optimal
motion speeds which reduce overall cycle time.
• One-time setup of electrical parameters provide consistent optimum
operation.
FEATURES AND OPTIONS
• Standard Automatic Lubrication System has advanced diagnostic
and control functions for optimized lubrication and ease of lube sys-
tem maintenance.
• Standard Automatic-Boom-Soft-Setdown and Boom Profile Protection
Envelope help protect structures from excessive loading.
• Standard Anti-Swing-in-Bank reduces excessive side loading.
• Options are available to tailor the 4100XPB to specific requirements
• Optional Optidig™ automatically coordinates hoist and crowd
motions while in the bank to improve dig cycle time and optimize
power usage.
• Optional remote communications provide remote data transmission
and other high level control and diagnostic capabilities to improve
overall loading productivity.
PROPEL
• Two rugged planetary gear cases of proven design transmit torque to
the drive sprockets, producing the tractive effort required for fast, effi-
cient propel and positioning operations.
• P&H DELTA Drive low tension sprocket drive system for improved
lower works availability and life.
• Two spring set air release disc brakes - one per motor.
DIPPER
• OPTIMA™ PLUS dipper design provides excellent fill factors and
nominal 115 ton (104 metric ton) capacity.
• OPTIMA™ PLUS 80 and 90 dippers are interchangeable when lower
nominal capacity is required.
DIPPER TRIP
• P&H TripRite system utilizes a brushless DC electric motor with
sealed planetary drive unit for reliable trip and slack take up
operation.
AIR FILTRATION
• Inertial filtration system is standard.
• High efficiency P&H AirScrubPro cartridge filtration system is
available.
CONSOLE FOR CLIMATE CONTROL
AND ACCESSORIES
POST MOUNTED
TOUCHSCREEN GUI AND
SPACE FOR MINE INFORMATION
SYSTEMS MONITORS
ARMREST MOUNTED,
PISTOL GRIP JOYSTICKS
 GENERAL MACHINE SPECIFICATIONS

A B

H
G
D F
E

GENERAL DIMENSIONS BEARING AREA - GROUND PRESSURE

A Overall Width 14.35 m 47 ft. 1 in. Standard:

B Overall Length 14.33 m 47 ft. 0 in. Crawler Bearing Area 34.58 m2 53,597 in2
76" Shoes/ 1930mm
C Overall Height over Gantry 14.35 m 47 ft. 1 in.
Crawler Ground Pressure 412.0 kPa 59.75 psi
D Width of Crawler Shoes 1930 mm 76" (Std.) 76" Shoes/ 1930mm
2210 mm 87"
Optional:
E Overall Width of Crawlers (Std) 10.48 m 34 ft. 5 in.
Crawler Bearing Area 39.58 m2 61,354 in2
F Overall Length of Crawlers 11.72 m 38 ft. 6 in. 87" Shoes/ 2210mm
G Ground Clearance 0.66 m 2 ft. 2 in. Crawler Ground Pressure 361.2 kPa 52.38 psi
H Height – Ground to Bottom 87" Shoes/ 2210mm
of Counterweight 3.18 m 10 ft. 5 in.

WEIGHTS - APPROXIMATE*
CABLE DATA Working Weight (with Dipper, Approx. Wt.)
Hoist (wire rope) 70 mm 2.75" dia. (Std.) 76" Shoes/1930mm 1,453,000 kg 3,202,500 lbs
73 mm 2.875" dia. (Opt.)
87" Shoes/2210mm 1,458,000 kg 3,213,500 lbs
Suspension (bridge strand) 102 mm 4" diameter
Counterweight (Punchings)** 192,400 kg 424,000 lbs
Dipper Trip (wire rope) 19 mm 0.75" diameter
* All weights subject to 5% variation.
** To be furnished by customer.

NOTE: All designs, specifications and components of equipment described above are subject to change
at manufacturer’s sole discretion at any time without advance notice.
Data published herein is informational in nature and shall not be construed to warrant suitability
of machine for any particular purpose as performance may vary with conditions encountered.
The only warranty applicable is our standard written warranty for this machine.

P&H Mining Equipment ◆ Box 310 ◆ Milwaukee, Wisconsin 53201 USA

XS-1689-3 2AG-105