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Nano Ag Loaded PVA Nano-Fibrous Mats For Skin Applications
Nano Ag Loaded PVA Nano-Fibrous Mats For Skin Applications
Nano Ag Loaded PVA Nano-Fibrous Mats For Skin Applications
Abstract: Silver nano-particles (Ag NPs) loaded polyvinyl 150 C heat treatment, the maximum number of 50–100 nm
alcohol (PVA) electro-spun fibers were fabricated using a Ag NPs resurfaced on the PVA nano-fiber. The nano mats
combination of microwave-heated and electro-spinning meth- significantly inhibited E. coli (gram-positive) and S. aureus
ods for wound healing. A thermic process was then applied (gram-negative) bacteria and displayed high mechanical
to resurface and increase the number of the Ag NPs on the stability (>45 MPa). V
C 2010 Wiley Periodicals, Inc. J Biomed Mater
surface of the PVA fiber. The diameter of the Ag NPs loaded Res Part B: Appl Biomater 96B: 225–233, 2011.
electrospun PVA (PVA-Ag) mats were between 100 and
500 nm after heat treatments at different temperatures. When Key Words: antimicrobial, tissue engineering, wound healing
samples were subjected to 60 s of microwave irradiation and
V
C 2010 WILEY PERIODICALS, INC. 225
healing process. In this study, we demonstrated that the using Cu Ka radiation. The diffraction angle was ranged
PVA-Ag mat not only had strong mechanical properties, but from 5 to 120 2y.
also displayed key antimicrobial activities that are necessary Fourier transform-infrared (FT-IR) spectroscopy analysis
to reduce and eliminate the risk of infection. was performed using a Spectrum GX Perkin–Elmer, USA.
The infrared spectra of the PVA electro-spun, PVA-Ag NPs-1,
EXPERIMENTAL and PVA Ag NPs-2 were measured over a wavelength range
Materials of 4000–500 cm1.
Polyvinyl alcohol (PVA, full hydrolyzed) and AgNO3 (99,998
per cent) were purchased from Aldrich, USA. Mechanical properties
The dimensions of PVA, PVA-Ag NPs-1, and PVA-Ag NPs-2
Preparation of Ag NPs loaded electrospun PVA (wide 1 mm and length 27 mm) were measured using a
mats through the combination of microwave digital micrometer and the thickness (100 lm) was mea-
and electro-spinning methods sured by SEM before determining the tensile strength. The
We fabricated PVA-Ag mats from a PVA solution containing mechanical properties of the sample were determined by
Ag NPs. This suspension was synthesized using a PVA solu- applying tensile test loads to the specimens prepared from
tion that contained AgNO3 that had been microwave irradi- the electro-spun ultra fine nonwoven fiber mats. The meth-
ated. First, 12 Wt % PVA in distilled water was prepared at ods used to prepare the specimens for the tensile strength
80 C. Then, an aqueous solution of 0.1 mL 1M AgNO3 in testing were described in our previous studies.19,20
distilled water was added and irradiated for 60 or 90 s in a
microwave oven (LG Electronics, Korea). At that time, the
color of the PVA solution started to gradually change from Antibacterial activities
an achromatic color to faint yellow to brownish red at Cultures of gram-positive bacteria, Staphylococcus aureus
60 and 90 s of irradiation, respectively, along with a reduc- (ATCC No. 6538), and gram-negative bacteria, Escherichia
tion of Agþ to Ag0. Next, the PVA containing Ag0 solutions coli (ATCC No. 8739), were grown and maintained on a
were placed in a plastic syringe and connected through a Brain Heart Infusion agar (BHI, Becton-Dicklinson) at 37 C
metal syringe needle. The solutions were electro-spun for 18–24 h prior to the experiments.
directly using a high voltage power supply (NNC-30 kV-2 Antibacterial tests were then carried out by the disc dif-
mA portable type, Korea). A grounded steel cylinder, 10 cm fusion method21 using 3.0 106 cfu/mL of Staphylococcus
away from the tip of the syringe needle, was employed to aureus and 4.0 106 cfu/mL of Escherichia coli. The surface
collect the nano-fiber mats. The flow rates (mL/h) of the of the Mueller-Hinton Argar (MHA, Becton-Dickinson) plate
PVA solutions were controlled using a syringe pump (lure- was inoculated with the bacteria strains for testing using a
lock type, Korea). To resurface Ag NPs on the PVA fibers, a sterile cotton swab. Next, the samples (1 1 mm2) were
heat treatment process was conducted at temperatures of spread onto a MHA plate. After incubation at 37 C for 24 h,
80, 120, and 150 C. the agar plates were examined for inhibition of bacterial
growth. In these experiments, the PVA mat was used as a
Characterization of PVA nano-fibrous control. The antibacterial activity was evaluated by mea-
mat loading Ag NPs suring the zone of inhibition against the test organisms.
The detailed microstructure of the PVA nano-fiber mats
loading Ag NPs was observed by SEM (SM-65F, JEOL, Japan) RESULTS
and TEM (JEM2010, JEOL, Japan). Ag NPs were confirmed Characterization of PVA nano-fibrous
by high-resolution transmission electron microscopy mat loading Ag NPs
(HRTEM). The average diameter of the electro-spun nano- Figure 1 shows a SEM micrograph of electrospun PVA mat
fibers was determined by analyzing the SEM images using a loading Ag NPs, which were fabricated under microwave
custom code image analysis program. irradiation for 60 s [Figure 1(a)] (sample A) and 90 s
Absorption spectra of the Ag NPs dispersed in a PVA [Figure 1(b)] (sample B). Sample A consisted of homo-
solution after microwave irradiation was measured in a genous nano-fibrous mats with fiber diameters ranging
wavelength ranging from 300 to 800 nm using a UV-Vis between 100 and 200 nm. In contrast, sample B consisted
spectrophotometer (U2101 PC). of nonhomogenous nano-fibrous mats with diameters rang-
Differential scanning calorimetry (DSC) measurements of ing between 100 and 500. We found that increased micro-
the PVA electro-spun, Ag NPs loaded electrospun PVA mat wave irradiation time resulted in an increased fiber dia-
before heat treatment (PVA-Ag NPs-1) and Ag NPs loaded meter because water evaporation increased the polymer
electrospun PVA mat after heat treatment (PVA-Ag NPs-2) solution concentration at increasing irradiation time.22
were performed using a DSC (METTLER TOLEDO KOREA- Figure 1(c,d) depicts the EDS profiles of large square areas
DSC822e) instrument in the temperature range from 0 to from samples A and B. As can be seen in these profiles, Ag
250 C under a nitrogen atmosphere at a scanning speed of as well as O and C elements of PVA were detected. The per-
5 C/min. cent of Ag was determined relative only to C, H, O, and Ag.
X-ray diffractions (Rigaku, D/MAX-2500V) of Agþ loaded The percent of Ag in sample A was 9.93% Ag. This was
PVA electro-spun and PVA-Ag NPs-2 mats were acquired higher than the percent Ag in sample B (5.73%).
226 NGUYEN ET AL. NANO SILVER LOADED PVA NANO-FIBROUS MATS FOR SKIN APPLICATIONS
ORIGINAL RESEARCH REPORT
FIGURE 1. SEM micrographs of Ag NPs loaded electro-spun PVA mats with microwave 60 s (a), 90 s (b); (c,d) are EDS profile on the large area
of (a) and (b). [Color figure can be viewed in the online issue, which is available at wileyonlinelibrary.com.]
To confirm that Ag NPs were present in the PVA solution microwave irradiation step was conducted for 90 s than
after microwave treatment, UV-Vis absorption spectra of when conducted for 60 s.
PVA containing the Ag NPs solution treated with different To confirm successful formation of Ag NPs through
microwave irradiation times were obtained (Figure 2). A microwave irradiation, XRD profiles of AgNO3 loaded elec-
maximum absorption located at 416 nm, which is a charac- tro-spun PVA with and without microwave-irradiation were
teristic peak for Ag NPs, was observed in the PVA/Ag NPs acquired (Figure 3). Typically, the XRD pattern of the PVA
solution. This peak was shown to be more intense when the nano-fibrous mat loading Ag NPs had diffraction peaks at a
JOURNAL OF BIOMEDICAL MATERIALS RESEARCH B: APPLIED BIOMATERIALS | FEB 2011 VOL 96B, ISSUE 2 227
FIGURE 4. SEM micrographs Ag NPs loaded electrospun PVA mats with microwave 60 s at 80 C (a), 120 C (c), and 150 C (e); with 90 s at 150 C
(g); (b,d,f,h) are enlarged image of (a,c,e,h).
2y of 38.2 . This peak could be indexed as (111), which was ers and the intense peaks at 2y ¼ 20.9 ; could be indexed
similar to the results reported by Galya et al., who fabri- as 2y ¼ 19.4, 20.9, and 23.6 , which also displayed an XRD
cated a PVA/Ag film for antibacterial applications.23 The profile of both electro spun mats. Similar findings on the
sharp crystalline structure of electro-spun PVA with should- XRD profiles were previously reported.24,25 The peak 2y ¼
228 NGUYEN ET AL. NANO SILVER LOADED PVA NANO-FIBROUS MATS FOR SKIN APPLICATIONS
ORIGINAL RESEARCH REPORT
JOURNAL OF BIOMEDICAL MATERIALS RESEARCH B: APPLIED BIOMATERIALS | FEB 2011 VOL 96B, ISSUE 2 229
FIGURE 6. FT-IR curves of PVA powder, Ag NPs loaded electro-spun FIGURE 7. DSC curves of PVA powder (a), electro-spun PVA (b), Ag
PVA mat before and after heat at 150 C. [Color figure can be viewed NPs loaded electro-spun PVA 7 before heat treatment (c) and after
in the online issue, which is available at wileyonlinelibrary.com.] heat treatment (d). [Color figure can be viewed in the online issue,
which is available at wileyonlinelibrary.com.]
230 NGUYEN ET AL. NANO SILVER LOADED PVA NANO-FIBROUS MATS FOR SKIN APPLICATIONS
ORIGINAL RESEARCH REPORT
FIGURE 8. Comparison of the inhibition zone test between (a,e) pure PVA mat; (b,f) PVA-Ag mat; (c,g) PVA-Ag NPs-2 (120 C); (d,h) PVA-Ag NPs-
2 (150 C). The photographs of the disk sensitivity test for E. coli (a–d) and S. aureus (e–h). [Color figure can be viewed in the online issue, which
is available at wileyonlinelibrary.com.]
However, the percentage of Ag in this study was higher the PVA mat, this sample still holds promise for use in skin
(9.93 Wt % Ag was dispersed into sample A), which caused applications because these mats had a higher tensile
a dispersed interruption of Ag NPs on the PVA fibers and strength than mammalian flank skin.35
resulted in a more brittle PVA-Ag nano-fibrous composite
mat compared with the PVA mat. The stress–strain curves DISCUSSION
indicated that heat treatment had the following effect: after In this study, we used two steps to fabricate PVA-Ag mats
heat treatment sample A showed increased tensile stress for skin applications. First, the Ag NPs were dispersed on
and brittleness compared with the untreated sample A; the electro-spun PVA nano-fibers using microwave and elec-
however, the tensile strain was unchanged for both cases tro-spinning methods. Then, the Ag NPs were rematerialized
(heat treatment or un-heat treatment). Even though sample on the surface of the PVA nano-fibers using a heat treatment
A with and without heat treatment was more brittle than process. In the case of loaded Ag NPs, Ag NPs were dis-
persed and stabilized in the PVA solution before electro-
spinning due to the reduction of the alcohol group14 and
the chelating ability of PVA.26,36 Since PVA prevents aggrega-
tion and precipitation of the particles, the Agþ was stabi-
lized by PVA chelation and reduction through microwave-
irradiation.26,36–38 PVA has been frequently used not only as
a particle stabilizer but also as a reductant agent.39 The
reduction of alcohol groups in PVA through microwave-irra-
diation is similar to the reduction of alcohol groups in
PEG.37,38 The reduction during the microwave-irradiation
process was visualized by the naked-eye because the color
of the PVA solution started to gradually change from an ach-
romatic color to a faint yellow to brownish red after 60 and
90 s of irradiation, which was also reported in previous
studies.32 The color of the PVA solution was stable over the
spinning time and the nanoparticles showed almost no
tendency to aggregate because the Ag NPs were capped by
PVA chains. The presence of dispersed Ag NPs in the elec-
tro-spinning solution after microwave-irradiation resulted in
a change in the color of the solution, which was confirmed
FIGURE 9. Tensile strength curves of electro-spun PVA, Ag NPs loaded
by UV-Vis absorption (Figure 2).14,40,41 This suspension was
electro-spun PVA before and after heat treatment. [Color figure can be
viewed in the online issue, which is available at wileyonlinelibrary. spun, resulting in the homogeneous dispersion of Ag NPs in
com.] the PVA nano-fibers. Because dispersion of the Ag NPs was
JOURNAL OF BIOMEDICAL MATERIALS RESEARCH B: APPLIED BIOMATERIALS | FEB 2011 VOL 96B, ISSUE 2 231
homogenous, the surface of the PVA-Ag NPs was smooth in fabricated using this approach. The fabricated electro-spin-
both cases (Figure 1). However, the EDS profiles indicate ning method produced a mat that had a high tensile stress,
that the PVA nano-fibrous mat contained different amounts which is beneficial for skin applications. The PVA-Ag NPs
of Ag [Figure 1(c,d)]. Therefore, even though the same mats displayed excellent antimicrobial activity against gram-
amount of AgNO3 was added, the amount that was loaded positive S. aureus and gram-negative E.coli. Ultimately in
varied (when irradiation time differed). This phenomenon this study, we developed a novel method to fabricate PVA-
occurred because of the effect of microwave-irradiation on Ag NPs mats, which not only possess high tensile stress but
the Ag NPs size. Since the microwave-irradiation time was also superb anti-bacterial activities, using a combination of
increased from 60 to 90 s, larger Ag NPs were produced. three simple methods: electrospinning, microwave treat-
The larger Ag NPs were heavy for PVA to carry and possible ment, and low aging temperature methods.
to precipitate during microwave and electro-spinning
processes. XRD profiles confirmed that PVA-Ag NPs mats ACKNOWLEDGMENT
were successfully produced using microwave irradiation The authors are grateful to Dr. Kap-Ho Lee for his assistance
(Figure 3) whereas the interaction between PVA and Ag in performing the experiments outlined in this work.
with and without heat treatment was confirmed by FT-IR
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