TECHNICAL CONDITIONS OF SUPPLY PC00118-07-TS-301 1

DOCUMENT NO REV
INSTALLATION OF MOUNDED BULLETS IOCL GUWAHATI
REFINERY SHEET 13 OF 31

6.5 C.S. material shall be procured in normalised / annealed condition only.

6.6 Production test coupon for plate shall undergo heat treatment twice at temperature
610 + 10OC for SR (SR of each section at shop and Local SR of field weld joints) &
910 + 10OC for normalizing of dished head during forming and SR of bullet section.
Details of the mechanical test as simulated shall also be indicated in mill test
certificate.
6.7 Plate shall be procured with zero negative tolerance on thickness.
6.8 Material including Weld and Heat Affected Zone shall be impact tested (Charpy-V) at
the lowest of minimum ambient temperature, design temperature and minimum
design metal temperature (MDMT) as per design code.
6.9 C.S. and low alloy steel plates exceeding thickness of 50 mm shall be vacuum
degassed except for plate ring flanges.
6.10 In case of quenched and tempered steel material, plates shall be procured UT tested
after heat treatment (in mill)
6.11 All materials of pressure bearing components exceeding 16.0 mm thickness shall be
U.T. tested on surfaces and edges as per ASTM A 578 Level 1.
6.12 All forgings shall be ultrasonically tested as per ASTM A 388 irrespective of
thickness with criteria shown in ASME Sec.VIII Div.2 Para AM-203-2. In case any
defect is found, no repair by welding shall be allowed.
6.13 All forgings (including nozzle flanges) shall be examined for surface defects by
MP/DP after machining.
6.14 All pipe fittings including those elbows shall be forged / wrought. All fittings shall
conform to ASME B 16.9 and ASME B 16.11.
6.15 Flanges of sizes <= 24”NPS shall be welding neck, according to ASME B 16.5, Size
of Flanges >24” NPS shall be as per ASME B 16.47, series B.
Bolt holes of Flanges & Counter flanges of all instrument nozzles, bearing insulating
joint gasket kit, shall be suitable to accommodate stud bolts insulating sleeve and of
length suitable to accommodate washers.
6.16 Flange raised face for gasket seating face shall have smooth finish 125 AARH (63 to
125 μin AARH) finish except nozzle mark “N2”. Flange for nozzle mark “N2” shall
have RTJ face with smooth finish 63 AARH (32 to 63 μin AARH) finish.
6.17 Brinnel hardness for RTJ groove shall be at least 20BHN more than that of
corresponding gasket as specified.
6.18 Nonmetallic gaskets shall conform to ANSI B16.21 up to 24”, and B16.47 series B
beyond 24”, unless otherwise specified.
6.19 Spiral wound gaskets and ring joint gaskets shall conform to ANSI B16.20.
6.20 All gaskets shall be SS304 spiral wound with graphite filler and CS centering ring.
Gaskets shall be lapped with insulating gasket kit, excluding gasket for RTJ.
6.21 All bare electrodes and fluxes shall be selected as per ASME IIC. All weld metal
shall have equal or better mechanical properties than the parent metal. Only dry flux
shall be used.

FORM NO: 02-0000-0021F2 REV3 All rights reserved

PC118-07-TS-301 R1.doc