Dispersion of Carbon Fibers and Conductivity of CFRC

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Ceramics International 43 (2017) 15122–15132

Contents lists available at ScienceDirect

Ceramics International
journal homepage: www.elsevier.com/locate/ceramint

Dispersion of carbon fibers and conductivity of carbon fiber-reinforced MARK


cement-based composites

Wang Chuanga, , Jiao Geng-shengb, Li Bing-lianga, Peng Leia, Feng Yinga, Gao Nia, Li Ke-zhic
a
Shaanxi Province Engineering Laboratory of High Performance Concrete, Shaanxi Railway Institute, Weinan 714099, PR China
b
School of Materials Science and Chemical Engineering, Weinan Teachers’ University, 714000, PR China
c
School of Materials Science and Engineering, Northwestern Polytechnical University, Xi’an 710072, PR China

A R T I C L E I N F O A BS T RAC T

Keywords: Dispersion of carbon fibers in the cement matrix remains a hot topic in the preparation of carbon fiber-
Carbon fibers reinforced cement-based composites (CFRC) because it affects greatly both the mechanical and electrical
Cement properties of the composites. In this work, a new dispersant hydroxyethyl cellulose was used with the aids of
Dispersion pre-dispersion by ultrasonic wave to realize the uniform distribution of chopped carbon fibers in the cement
CFRC
matrix. The fracture surface of the prepared CFRC was observed by scanning electron microscopy, the elemental
Conductivity
distribution was investigated by energy dispersive spectroscopy, and the components was analyzed by X-ray
diffraction. Influences of carbon fiber lengths and contents, water/cement weight ratio, molding process, curing
time, and silica fume content over the conductivity of the CFRC composites were studied. The mechanism of
conductivity was discussed. Results shown that the electrical resistivity intended to decrease with the increasing
of carbon fiber contents. The mass fraction 0.6% of carbon fibers was a turning point. The concentration of
hydroxyethyl cellulose between 1.66% and 1.86% was mostly beneficial for the dispersion of carbon fibers. The
resistivity was increased first and decreased then with the increase of water/cement ratio. When the CFRC
sample was prepared by the vibrating pressing method, the resistivity of the sample was reduced far greatly than
that of the sample by the vibrating method. The incorporation of silica fume into the CFRC composites exerted
not only a good effect on the dispersion of carbon fibers, but also increased the density of the composites to
further influence the conductivity of the CFRC.

1. Introduction CFRC is of great technological interest owing to the combination of


good structural properties and exceptional electrical properties. It can
Cement is a construction material commonly used in engineering be used both as structural materials and as functional materials. The
constructions due to its rich resources, good environmental adapt- electrical resistivity of CFRC has been widely studied because of its
ability, low cost and high compressive strength [1–6]. It self is an utility as multifunctional materials [16,17]. Its applications, particu-
electrical insulating material. Carbon fibers exhibit a series of out- larly in military use, have attracted more and more researchers'
standing properties of high strength, high modulus, high temperature attention and become a hot topic for the cementitious materials
resistance, corrosion resistance, fatigue resistance, creep resistance, [1,6,9]. The incorporation of an appropriate amount of carbon fibers
light weight, and electric conduction [1,3,7–9]. It is convenient to into cement matrix can not only enhance the tensile ductility, flexural
produce carbon fiber-reinforced cement-based composites (CFRC) strength, and toughness to reduce the dry shrinkage and to improve the
[6,10–12] by adding short carbon fibers into cement matrix. In the bond strength of CFRC, but can also adjust the electrical conductivity
CFRC composites, carbon fibers are advantageous in their superior in a large range [18,19]. Meanwhile, CFRC is more attractive for its
ability to increase the tensile strength of cement. They can improve multifunctional behavior, which derives from its electrical property,
both mechanical and electrical behaviors of the material as well as the including strain sensing, temperature sensing, piezoresistivity effect,
electromechanical and electromagnetic behaviors [1,13–15]. They are thermoelectric effect, and joule heating [1,20–22]. It special features
also advantageous in the relative chemical inertness. In relation to involves pressure sensitivity, thermoelectric effect, Joule effect, low
most functional properties, carbon fibers are exceptional compared to drying shrinkage, high specific heat, low thermal conductivity, high
other fiber types [1,3]. electrical conductivity, high corrosion resistance and weak thermo-


Corresponding author.
E-mail address: wangchuang1961@sina.com (W. Chuang).

http://dx.doi.org/10.1016/j.ceramint.2017.08.041
Received 3 July 2017; Received in revised form 29 July 2017; Accepted 5 August 2017
Available online 06 August 2017
0272-8842/ © 2017 Elsevier Ltd and Techna Group S.r.l. All rights reserved.
W. Chuang et al. Ceramics International 43 (2017) 15122–15132

electric behavior, and temperature resistance effect [23,24]. Therefore, cement with the execution standard GB175-1999 from Qinling Cement
it is a kind of promising materials in the engineering fields of civil Plant, Shaanxi, China. The water/cement ratio was from 0.3 to 0.5. The
engineering, industrial anti-static, health monitoring, non-metal heat- mass fractions of carbon fibers by weight of cement were 0.2%, 0.4%,
ing elements and buildings against electromagnetic wave shielding 0.6%, 0.8%, and 1.0%, respectively. No aggregate (fine or coarse) was
[19,25,26]. used.
The effect of carbon fiber addition on the properties of cement The dispersants used were hydroxyethyl cellulose made in
increases with the fiber content, unless the content is so high that the Shandong Yiteng Chemical Co., Ltd with the viscosity of 30000 Pa.S.
air void content becomes excessively high. The air void content The mass fraction of hydroxyethyl cellulose was in the amount of 0.6%
increases with the fiber content and the air voids tend to have a by mass of cement. Silica fume (300 mesh, purity 99.7%, Kaihua
negative effect on many properties, such as the compressive strength. Yuantong Silicon Industrial Co., Ltd, Zhejiang) was used in the amount
In addition, the workability of the mix decreases with the fiber content. of 5%, 10%, and 15% by mass of cement. The diameter of silica fume
Effective use of carbon fibers in cement requires their homogeneous particles ranges between 0.01 and 0.1 µm.
dispersion in the cement matrix [6,27,28]. Naphthalenesulfonate formal condensate, a water-reducing agent,
There are lots of factors affecting the properties of CFRC compo- purchased from Wuhan Iron and Steel Corporation Admixture Factory
sites. Among them, the dispersion of carbon fibers in the cement matrix was used in the amount of 0.8% by mass of cement. The defoamer was
directly affects the mechanical properties and electrical properties. In liquid tributyl phosphate (Henghao Science and Technology Co., Ltd,
order to make carbon fibers uniformly dispersed in the cement matrix, Tianjin, China), which was used in the amount of 0.02% by mass of
an appropriate amount of suitable dispersants and additives [29,30] cement. A DDG-A high efficiency electric contact conductive paste was
should be added in the preparation of CFRC composites. The disper- made in Wuhan Changjiang Mechanical and Electrical Equipment
sion is also enhanced by using silica fume (a fine particulate) as an Industrial Co., Ltd.
admixture. A typical silica fume content is usually 15% by weight of
cement [31,32]. Silica fume is typically used along with a small amount 2.2. Preparation of CFRC samples
(0.4% by weight of cement) of methylcellulose for helping the disper-
sion of fibers and the workability of the mixture [33,34]. The improved To prepare homogenized CFRC samples, the dispersion of short
structural properties rendered by carbon fiber addition pertain to the carbon fibers are divided into two steps. In the first step, they are
increased tensile and flexible strengths, the increased tensile ductility dispersed into the aqueous solution, and in the second step they are
and flexural toughness, the enhanced impact resistance, the reduced distributed in the solid mixture.
drying shrinkage and the improved freeze-thaw durability [35,36]. Carbon fibers were first placed in a 500 mL glass beaker. About
The fiber dispersion greatly affects the air void content, which in three-fifth of the entire water to be used in the subsequent test was
turn exerts influence on the mechanical and electrical performances of added to make sure that carbon fibers were immersed fully into water.
the CFRC composites [34,37,38]. Many works have been done on the The beaker was vibrated by ultrasonic wave for 10 min for pre-
electrical properties of CFRC as of today [1,16,39–41]. However, the dispersion. The temperature of the water was kept between 38 and
relationship between carbon fiber dispersion and conductivity of CFRC 44 °C. The power of the ultrasonic wave was 250 W. Hydroxyethyl
has been little reported yet. cellulose, a dispersant, was dissolved in water and stirred by hand for
With this in mind, in the present work, carbon fibers were firstly 2 min. Two drops of tributyl phosphate were added to eliminate air
dispersed in the aqueous solution with the aids of a good dispersant bubbles. The beaker was continuously vibrated by ultrasonic wave for
hydroxyethyl cellulose. The dispersed system was then incorporated another 10 min. The dispersion process can be seen clearly through the
into the cement matrix under moderate stirring to ensure carbon fibers transparent glass beaker. In the first step, the mass fraction of
were uniformly dispersed to have achieved homogeneous CFRC hydroxyethyl cellulose in the aqueous solution was controlled between
samples. The flexural strength and the compressive strength of the 1.66% and 1.86%. A glass rod was used to stir carbon fibers
samples were tested. The fracture surface of the samples were observed intermittently to ensure their uniform dispersion in the transparent,
by scanning electron microscopy. The distribution of major elements in sticky solution. No breakage of carbon fibers occurred during the
the CFRC was analyzed by energy dispersive spectroscopy (EDS). The ultrasonic vibration. This is the first step for the dispersion of carbon
composition of CFRC was analyzed by X-ray diffraction (XRD) at fibers.
different amounts of carbon fibers. The resistance was measured to Now comes to the second step. Silica fume, cement, standard sand,
further calculate the resistivity. Influences of carbon fiber contents and naphthalenesulfonate formal condensate, and other additives were
lengths, water/cement ratio, curing age, molding process, and content mixed in a J-160A rotary mixer with a flat beater for 2 min. Then,
of silica fume on the conductive properties of CFRC composites were the prepared liquid dispersive system in the first step was poured into
investigated. The experimental results and theoretical analysis may the mixer. The left two-fifth of water was added and mixed for another
provide helpful references for CFRC used as functional materials both 2 min. The mixture was stirred for 1 min quickly.
for civilian and military purposes. By these two steps, carbon fibers are well dispersed in the prepared
hardened CFRC samples, though the mixing and later molding opera-
2. Raw materials and experimental methods tions might change the dispersion degree more or less.
After pouring the prepared mixture above into the rectangular oiled
2.1. Major raw materials moulds of 160 × 40 × 40 mm and the cube oiled moulds of 40 × 40 ×
40 mm, respectively, an external vibrator was used to facilitate
Short carbon fibers used were polyacrylonitrile-based 5–7 mm in compaction and decrease the amount of air bubbles. For the rectan-
length provided by Jiyan Carbon Co., Ltd. (Jilin, China). Their major gular beam, three samples of each mix were prepared for flexural
parameters are shown in Table 1. The matrix was 32.5R Portland strength and compressive strength test. For the cube block, thin sheets

Table 1
Main parameters of short carbon fibers.

Diameter/μm Density/g/cm3 Tensile strength/MPa Shear strength/MPa Elastic modulus/GPa Elongation/ % Electrical resistivity/Ω·cm

7 ± 0.2 1.76–1.78 2500–3000 80 200–220 1.25–1.5 3.1 × 10−3

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Fig. 1. Mechanical properties of CFRC varies with carbon fiber contents (a) Relationship between the bending strength and the mass fractions of carbon fibers; (b) The compressive
strength varies with the mass fractions of carbon fibers.

of coppers (50 × 10 mm) were embedded in the opposite end of the the second step. Because the fume particle size was less than that of
cube moulds, which are used as electrodes. cement particles and the diameter of carbon fibers, it exerted a good
The samples were placed in a curing box inside which the filling effect to eventually separate carbon fibers.
temperature was kept around 22 °C and the relative humidity was ≥ Only when carbon fibers are dispersed uniformly in the cement
96%. They were demolded after 24 h and then allowed to cure in a matrix, can homogeneous CFRC composite samples be prepared. In
curing box for 28 days. Prior to test, the samples were placed in a this case, it is meaningful, either mechanically or electrically, to further
constant temperature drying box for 24 h. investigate the properties of CFRC. Therefore, hydroxyethyl cellulose
was added into the aqueous solution in the first step of preparation, the
2.3. Test of resistance of CFRC mass fraction of which was controlled between 1.66% and 1.86%. It
increased the density and viscosity of the liquid phase, which reduced
Alternating current (AC) is often used in the measurement of the tendency of bundling of carbon fibers. Meanwhile, it was attached
electrical conductivity to avoid the problem of polarization because of to the surface of carbon fibers, forming a layer of solvent water film,
charge carriers moving back and forth as the voltage polarity varies which increased the wettability of carbon fibers and prevented them
under AC condition [40,42,43]. Comparatively, direct current (DC) is from assembling and bundling. As a result, they tended to disperse in
simpler and less expensive than AC. monofilament.
In this work, a two electrode method was adopted to measure the At the same time, in the mixing process, a moderate stirring speed
resistance of CFRC samples. The copper electrodes in the CFRC should be selected to not damage carbon fibers but to disperse them
samples were sanded to be shone. The essence of this method is to well. The operation speed should be fast and slow alternately. The
directly measure the resistance with an ohmmeter. A pair of electrodes mechanical properties of the prepared CFRC samples were first
were shared for measuring the current and the voltage. Three samples investigated. According to the Q/GB95-92 criterion, the samples were
of each composition were tested. used for the three-point bending test at the age of 28 days. The flexural
A FLUCK89 precision digital resistance tester was directly con- strength and compressive strength tests were conducted using an
nected with the electrodes at either ends of the test piece, the resistance Instron 1195-typed electronic universal testing machine (Instron
being tested, and the resistivity was then calculated according to Company, US). The span was 100 mm and the load speed was
formula (1) [39,44,45]: 0.5 mm/min. Half of the sample after the flexural test was used to test
the compressive strength.
ρ = RS / L (1)
Fig. 1(a) shows the flexural strength as a function of fiber mass
where ρ refers to the resistivity of the sample (Ω·cm), R stands for the fractions when carbon fibers are well dispersed in the cement matrix.
resistance (Ω), S signifies the cross-sectional area (cm2), and L is the Obviously, the flexural strength increased linearly with the increasing
distance between the electrodes (cm). of mass fractions of carbon fibers. This is because carbon fibers have
the function of strengthening and toughening, namely, reinforcement,
2.4. SEM observation and XRD analysis which can prevent the formation and propagation of micro cracks in
the cement matrix. Fig. 2(b) demonstrates the compressive strength
The morphology and microstructure of the fractures of CFRC varies with the mass fractions when carbon fibers are dispersed well in
samples was observed and analyzed by JEOL JSM-6460 scanning the cement matrix. It increased slowly before the percentage of 0.6%
electron microscopy. Half of the broken specimen was used for the and increased by 20% at this percentage. However, the strength doesn’t
compressive strength test. The composition of hardened CFRC was always keep increasing as the mass fraction rises. When carbon fibers
analyzed by an X-ray diffractometer (XRD, D/max-2200PC, Rigaku, are used in an excessive amount, they are difficult to disperse evenly in
Japan). the cement matrix and are likely to fasciculate, leading to the reduction
of strength. Meanwhile, a large number of air bubbles would be
3. Mechanism of conductivity of CFRC introduced owing to the mix several times, which might produce many
pores in the matrix. This will severely affects the compressive strength
3.1. Uniform dispersion and mechanical properties of CFRC [6,46,47]. Consequently, it decreased dramatically after 0.6% owing to
the holes and fascicule inside the composites.
In order to make carbon fibers show continuously good dispersion The fracture surface of the CFRC samples after mechanical test was
in the cement matrix, ultra-fine particles of silica fume was added in observed under a scanning electron microscope (JSM-6460) as shown

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Fig. 2. Morphology of the fracture surface of the CFRC samples: (a) good dispersion of carbon fibers in the cement matrix; (b) poor dispersion of carbon fibers.

in Fig. 2. Clearly, carbon fibers were well distributed in the cement fibers are far apart from each other, tunnel effect can’t take place, either
matrix as seen in Fig. 2(a), while they were not well dispersed as seen in [16,18].
Fig. 2(b). In the condition of poor dispersion in Fig. 2(b), carbon fibers Generally, the electrical conduction in CFRC involves ions, elec-
were separated by a thin layer of cement wall. In this case, it is very trons and/or holes and comprises three types of conduction ways
difficult for them to contact each other to form a conductive network. [13,51].
Meanwhile, electron transition were forbidden or in other words the In the case of ions, there is only one type of conduction, which is
tunneling effect of electrons among carbon fibers were difficult to occur associated with the motion of ions of Ca2+, Na+, K+, OH− and SO42− in
[23,48]. pore solution. Ionic conductivity changes in a particularly wide range
Good dispersion of carbon fibers is not only beneficial to the when cement contains a substantial amount of free water. Under dry
mechanical properties but also to the electrical performances owing conditions, the cement matrix is almost an insulating material due to
to the possible contact of carbon fibers one another, whereas the poor the high resistivity (105–107 Ω·m), so the ionic conduction through
dispersion may exert negative influences on the mechanical and pore solution is negligible [1,49]. By analyzing the chemical composi-
electrical properties of the composites [49,50]. tions, it is known that cement clinkers are C3S, C2S, C3A and C4AF.
It is known that the rupture of the composites is closely related with After hydration reaction, hardened cement pastes are composed of
the development of micro-cracks inside it [24,26]. Adding carbon fibers unhydrated clinker particles, hydration products and pore network
into cement can stop the free expansion of cracks, which not only which is occupied by water and a small amount of air, forming a porous
enhances the compressive strength but also improve the toughness of solid-liquid-gas system. The hydration products include hydrated
CFRC [8,16]. So, it is essential for uniform dispersion of carbon fibers calcium silicate gel of poor crystallization, calcium hydroxide, and
to achieve homogenized CFRC composites. crystal bodies of hydrated calcium aluminate. Pores are composed of
gel holes (15–30A) inside the gel, capillary pores (2000A) filled with
3.2. Analysis of the conduction mechanism of CFRC water, and a small amount of water in the hole as well as aqueous
electrolyte ions such as Ca2+, Na +, K+, OH− and SO42−. They all give a
As mentioned above, when carbon fibers are uniformly dispersed in certain conductive ability to the hardened cement paste [7,52,53].
the cement matrix, they can contact or overlap each other to form a In the case of electrons and/or holes, there can be two types of
conductive network. To show clear overlap of carbon fibers in the conduction: one is associated with the motion of free electrons and/or
cement matrix, two other SEM images of CFRC samples are provided in holes through the conductive paths formed by a large amount of
Fig. 3. When carbon fibers in the cement matrix are in a bundle state as contacting carbon fibers, and the other is associated with the transmis-
shown in Fig. 2(b), they are separated by cement barriers and can’t sion conduction of electrons between adjacent disconnected carbon
contact each other. In this case, it is difficult to form a conductive fibers. The transmission conduction is dominated by the tunneling
network in the CFRC composites. When the distance between carbon effect. These types of conduction modes coexist in CFRC, but they are

Fig. 3. Formation of a conductive network between mutual lap of carbon fibers (Mass fraction of carbon fibers 0.8%).

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not independent. The conductivity of CFRC by electrons can also be CaCO3. Apparently, the two compounds are main compositions. The
explained from the perspective of chemical structure. Chemically, there diffraction peaks for different carbon fiber contents are much similar,
are aromatic rings in carbon atoms. Delocalized π bonds can be formed which indicates that the content of the two compounds keeps stable,
in the rings. They are actually a large conjugated system in which π though different additives were added to adjust the workability in the
electrons move freely, which gives conductivity to the CFRC compo- preparation stage of CFRC. The most dominant compound SiO2 is
sites. This is the major reason why the composites are of conductivity. attributed to the excess amount of silica fume during the preparation
Two theories are usually employed to interpret the conduction process.
mechanism of CFRC: one is percolation theory and the other is Ettringite (3CaO·Al2O3·3CaSO4·32H2O) is one of the most impor-
tunneling effect theory. An idealized model of percolation is that tant early hydration products of hardened cement paste, accounting for
adjacent fibers physically contact and form a geometrically connected about 7% of the Portland cement hydration product. It may reach 25%
phase when the fiber content is near or above the percolation in the expansive cement. It can improve the early strength of concrete
threshold. However, the tunneling effect also contributes to the or cementitious materials, almost the main contributor to the early
conduction for the case when two adjacent fibers are not physically hardening properties of cementitious materials.
in contact, even when the fiber content is below the percolation Micro expansion will occur during the formation of ettringite phase.
threshold. In general, a low content of fibers (usually near the This expansion can compensate the shrinkage of cement in the early
percolation threshold) is preferred in practice not only since lower stage. However, if a large amount of ettringite is formed after hard-
cost, good workability and higher compressive strength (low air void ening, the volume expansion will cause the cracking in the cement
content) can be obtained, but also a decrease of fiber addition close to matrix, resulting in the loss of strength. It is conducive to inhibition of
the percolation threshold will increase the sensitivity of CFRC as a later expansion induced by ettringite by reducing the water cement
strain sensor [11,34]. ratio, adding fly ash and slag or other mineral admixtures.
According to the percolation theory,when the fiber content is Ettringite is a relatively unstable component. Its formation and
higher than the percolation threshold, the moving of electrons and/or stability are not only related closely to alkalinity of the solution in the
holes through continuous fibers, or designated as Ohmic contacting cement pore and concentrations of Ca2+, SO42−, and AlO2− ions, but
conduction mode, dominates. In this case, the percolation networks are also related to the alkali-silicic acid intergrowth, environmental
formed by the short-cut randomly distributed carbon fibers, and the temperature and humidity.
conductivity for the composites is increased. In contrast, the electrons’ XRD analysis showed that when carbon fiber contents varied, the
transmission plays an important role when the carbon fiber content is amount of additives, especially that of the dispersants, changed
below the percolation threshold or falls within the percolation transi- accordingly. But the main chemical compositions of the mixture did
tion zone [23,45]. not change obviously. During the formation of ettringite, the sample
From analysis above, it is known that, to form a conductive was already dried for a certain period of time. Under such circum-
network, the amount of carbon fibers must be appropriate. It can stances, there were almost no free moving ions. In other words, there
neither be too much nor too little. Usually, the mass fractions of carbon was little impact on the conductive properties of CFRC.
fibers lie in between 0.6% and 0.8% during which carbon fibers can
contact and overlap each other, forming a conductive network. When 3.3.2. EDS graphics of a standard cement mortar sample and CFRC
the mass fraction is more than 1.0%, a phenomenon of fasciculus of sample
carbon fibers often takes place and it is very difficult for carbon fibers to As previously discussed, it is essential that carbon fibers be
disperse [16,23,54]. homogenized in the cement matrix to ensure the prepared CFRC
samples possess good mechanical and electrical properties [28,30].
3.3. Analysis by XRD and energy dispersive spectroscopy (EDS) To compare the variations of major elements in the cement matrix,
EDS of a standard cement mortar sample and a CFRC sample are
3.3.1. XRD analysis shown in Figs. 5 and 6, respectively.
To find out the chemical compositions of the prepared CFRC Fig. 5 shows the SEM image of the fracture surface of a standard
composites, X-ray diffraction patterns are carried out for different cement mortar sample without any carbon fibers and the correspond-
mass fractions of carbon fibers of 0.2%, 0.4%, 0.6%, and 0.8% as shown ing EDS graphics. The ratio of cement/sand/water is 1:3:0.5. It can be
in Fig. 4. The sharpest diffraction peak in Fig. 4 is marked by “a”, seen from the SEM image that the structure of cement is relatively
standing for the compound SiO2 plus 3CaO·Al2O3·3CaSO4·32H2O compact. So, it can be inferred that the material may exhibit a good
(Ettringite, or AFt) and the symbol “b” stands for the compound compressive strength. From the corresponding EDS graphics in the
right side, it can be seen that major elements of O, Ca, Fe, C, and Si
exhibit relatively stronger peaks. Meanwhile, the spectrum also shows
the relative contents of elements of S, K, Al, and Sn.
To describe quantitatively the contents of different elements in the
cement mortar, the element analysis is given in Table 2. The weight
percentage of major elements such as O, Ca, C, and Si is 54.03%,
31.03%, 9.20%, and 2.42%, respectively. Of course, there are other
elements such as Al, S, K, Fe and Sn existing in little amount in the
cement matrix due to introduction of impurities in cement production.
Fig. 6 shows the SEM image of the fracture surface of a CFRC
sample with different additives and the corresponding EDS graphics at
mass fraction 0.8% of carbon fibers. When carbon fibers were
incorporated into the cement matrix to prepare CFRC samples,
different admixtures were added to ensure the good dispersion of
carbon fibers. Therefore, the distribution status of major elements O,
Ca, C, and Si varied.
As shown in the EDS graphics in Fig. 6, the spectrum dot was
Fig. 4. XRD patterns of CFRC with different mass fractions of carbon fibers (0.2%, 0.4%, chosen in the cement matrix not in some dot in carbon fibers. Clearly,
0.6%, 0.8%). the peaks of Ca, O, C, Si, and Fe are relatively apparent.

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Fig. 5. SEM image and EDS graphics of a standard cement mortar sample.

Compared with the distribution of major elements in the standard


cement mortar sample, the weight percentages of major elements of O, Table 2
Ca, C, and Si in the CFRC composites are 52.49%, 23.84%, 9.79%, and Elemental analysis of a standard cement mortar sample (Cement: Sand:Water=1:3:0.5).

7.82%, respectively, as shown in Table 3. No. Element Weight % Atomic % Remarks


To clearly compare the variations of O, Ca, C, and Si before and
after additives were added, the percentage variations of weight and 1 OK 54.03 66.51
atomic were calculated as listed in Table 4. From Table 4, it can be seen 2 Ca K 31.03 15.25
3 CK 9.20 15.09
that elements of O, Ca, and C varied greatly (variation value over 90% is 4 Si K 2.42 1.69
referred), the weight percentages of which are 103%, 130%, and 94%. 5 Sn L 1.18 0.20
The corresponding atomic percentages were 104%, 132%, and 95%. It 6 SK 0.96 0.59
should be noted here that the element Sn varied remarkably, 142% in 7 Al K 0.51 0.37
8 KK 0.38 0.19
weight percentage and 143% in atomic percentage, which may be
9 Fe K 0.30 0.11
caused by the instrument itself in the measurement of EDS. Analyzing Totals 100.00
the distribution of major elements such as O, Ca, C, and Si is helpful for
selecting appropriate additives and moderate amount of dispersants.
Meanwhile, by referencing the variation of major elements, the water/
cement ratio can be altered by adjusting different additives during the
preparation of CFRC to keep the moderate workability and achieve the Table 3
most ideal dispersion of carbon fibers in the cement matrix. Elemental analysis of CFRC sample (mass fraction of carbon fibers 0.8%).

No. Element Weight % Atomic % Remarks

4. Results and discussion 1 OK 52.49 63.87


2 Ca K 23.84 11.58
3 CK 9.79 15.87
4.1. Influences of carbon fiber contents and lengths over the
4 Si K 7.82 5.42
conductivity of CFRC 5 Al K 2.16 1.56
6 KK 1.80 0.90
Fig. 7 shows the resistivity of CFRC specimens varied with the 7 Sn K 0.83 0.14
8 Fe K 0.81 0.28
amount and length of carbon fibers when the length was 4, 7 and
9 Na K 0.47 0.39
10 mm, respectively. Clearly, when the carbon fiber content lay in Totals 100.00
between 0 and 0.2%, the resistivity dropped sharply; when it fell in
between 0.2% and 0.3%, the resistivity decreased slowly, and in this

Fig. 6. SEM image and EDS graphics of a CFRC sample (Mass fraction of carbon fibers 0.8%).

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Table 4
Comparison of percentage of major elements in standard cement mortar and CFRC.

Element O Ca C Si Al K Fe Na Sn

Weight% 54.03 /52.49 31.03/23.84 9.20 /9.79 2.42/7.82 0.51/2.16 0.38/1.80 0.30/0.81 0/0.47 1.18/0.83
Variation % 103 130 94 31 24 21 37 – 142
Atomic% 66.51/63.87 15.25 /11.58 15.09/15.87 1.69/5.42 0.37/1.56 0.19/0.90 0.11/0.28 0/0.39 0.20/0.14
Variation % 104 132 95 31 24 21 39 – 143

Fig. 7. The electrical resistivity of CFRC varies with carbon fiber length and content.
Fig. 8. Variation of the electrical resistivity of CFRC with the water/cement ratio.

case the resistivity remained almost unchanged for the fiber length of
the sample of 7 mm. When the fiber content was 0.3–0.6%, the the same. Moreover, the carbon fiber length exerts greater influences
resistivity increased sharply with the increase of the fiber content, in over the resistivity when the amount of carbon fiber content is smaller.
other words, there existed a seepage phenomenon [22,35]. At this When the amount of fiber content is over 0.6%, the influence of fiber
moment, the fiber content corresponding to the inflection point was length on the resistivity decreases gradually.
approximately 0.4%. When the fiber content was more than 0.6%, the The effect of carbon fiber length on the conductivity of CFRC
resistivity changed gradually with the increase of carbon fiber content. depends mainly on the overlap degree of carbon fibers in the
The electrical conductivity of CFRC materials depends mainly on composite. When the carbon fiber is longer, it is easier to form the
the tunnel effect which is both formed between overlapped carbon conductive network by overlapping. The conductivity along the net-
fibers that are randomly dispersed in the cement matrix and between work is stronger. Therefore, the resistivity is smaller.
adjacent carbon fibers that are separated by a very thin layer of cement
matrix. In CFRC composites, there are a large number of intercon- 4.2. Influences of water/cement ratio on the conductivity of CFRC
nected capillary channels, inside which there is pore water existing.
When the carbon fiber content is low, the conductivity is mainly carried The water/cement ratio exerts influences over the conductivity of
out by two ways: hydrated ions moving freely in the internal pore water CFRC. Fig. 8 shows the resistivity varies with the water/cement ratio
in the cement matrix and current carriers moving in the conductive changing from 0.23 to 0.6 with fiber length of 7 mm and mass fraction
carbon fibers through the tunnel effect. Hydrated ions like OH−, K+, Na of 0.6%. The sample was prepared by the vibration method and cured
+
and Ca2+ migrate towards the interface between the channel and the for 28 days. Under certain conditions, the increase of the water/cement
cement matrix, eventually forming a continuous conductive water film ratio can improve the workability of the mixture, enhance the disper-
inside the channel. It takes some time for the completion of this sion of cement particles and carbon fibers, and improve the uniformity
process, so the stage appears in which the resistivity declined slowly. of the composite system.
With the increase of the carbon fiber content, the conductions by When the water/cement ratio changed from 0.23 to 0.30, the
electrons, by current carriers through the tunnel effect, and by over- resistivity decreased suddenly. This is because that this period lay in
lapping of carbon fibers become the main conducting mode. At the the initial stage of hydration, during which the number of free ions in
same time, the continuous conductive water film has been formed, the liquid phase of hardened cement paste is relatively large, so the
lowering the barrier between carbon fibers to increase the tunneling conductivity was stronger. When the water/cement ratio rose up from
probability of π electrons. As a result, it is easier for electrons to 0.30 to 0.5, the resistivity increased gradually. The reason is that the
transfer freely between carbon fibers, so the resistivity decreases hydration reaction increased gradually and the number of free ions
greatly. However, with the increasing of the carbon fiber content, more decreased continuously. When the water/cement ratio exceeded 0.5,
carbon fibers are overlapped in the cement matrix, on which the the hydration reaction was basically completed. In this case, the
conductivity of the system depends mainly. When the carbon fiber number of free ions remained almost constant, so, the resistivity kept
content exceeds the percolation threshold [27,39], in other words, a basically unchanged.
conductive network is fully formed inside the material, the resistivity Obviously, the water/cement ratio 0.30 is a turning point in the
varies hardly with the increasing of carbon fiber contents. There is only curve. In addition, the change of the water/cement ratio will lead to the
a slight variation. The resistivity tends to be a certain limit. variation of the porosity in the hardened samples, and further the size
It is also found that the resistivity of the length 10 mm is smaller of the porosity exerts a direct impact on the test result of the resistivity
than that of the length 4 mm and 7 mm when carbon fiber contents are [17,29,34].

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Fig. 9. Influence of different molding methods on the electrical resistivity of CFRC (a): Carbon fiber content 0.2 wt%; (b): Carbon fiber content 0.4 wt%.

4.3. Influences of molding technology on the resistivity demonstrate the resistivity of the CFRC composites varies with the
increase of the curing period, 6 sets of samples were prepared to test
The densification process also has an effect on the resistivity of the the resistivity at different curing periods. The results are shown in
CFRC sample. When a certain amount of carbon fibers were added, the Fig. 10.
resistivity of the samples which are prepared by the vibrating pressing It can be seen from Fig. 10 that when the carbon fiber content lay in
method was much smaller than that of the samples prepared by the between 0% and 0.6%, the resistivity before 28 days increased sharply.
vibrating method as shown in Fig. 9(a) and (b). Fig. 9(a) shows the After 28 days, the resistivity still grew, but the growth rate was slow.
resistivity curve with different molding methods when the carbon fiber After 84 days, the resistivity as a whole was relatively stable.
content was 0.2%, whereas Fig. 9(b) shows the resistivity curve when When the carbon fiber content ranged from 0.8% to 1%, the
the carbon fiber content was 0.4%. resistivity before 7 days increased rapidly, after which it still grew,
The curves above in Fig. 9(a) and (b) are the resistivity variation but the growth rate was slow. After 84 days, the resistivity was
obtained by the vibration molding method, and those below are the generally relatively stable.
resistivity variation achieved by the vibration compaction method. In the It is analyzed that, when the carbon fiber content was between 0%
vibration compaction process, the water in the mixture was squeezed and 0.6%, the water in the free state in CFRC was gradually reduced
under pressure and the formed hardened cement paste was much with the continuous hydration of cement clinker. The free water was
denser. The distance between carbon fibers became smaller, the over- converted into adsorption water or gel water of larger dielectric
lapping degree increased, and the porosity decreased, so, the electrical constant. The interface between cement and fiber transformed gradu-
conductivity was good and the resistivity was lower [26,28,32]. ally into solid-solid contact. The interface layer on the fiber surface
At the same time, the contact resistance between carbon fibers and became thicker. The conductive pathway in the composites was
cement paste was reduced under pressure. In addition, the distance blocked. The conductivity by way of ions was weaker. The absolute
between carbon fibers was shortened, leading to the change of barrier between fibers became larger. Under such a circumstance, it
conducting modes from the free ions in the cement paste to the was difficult or even impossible for the electrons to jump by tunneling
electrons in carbon fibers. As a result, the conductivity of CFRC was [36,55].
greatly enhanced. When the hydration reaction was fully accomplished (after 28
days), the condensation body structure in the internal of the compo-
4.4. Influences of curing age on the conductivity of CFRC sites was basically formed and the concentration of the free ions was
relatively stable. In this case, the conductivity of the composites was
The hydration of cement is a long process. With the increase of the stable, in other words, the resistivity changed little along with the
curing period, the resistivity of the material is bound to change. To prolonging of the curing age. At higher percentage of carbon fibers
(over 0.6%), the conductivity of CFRC was slightly affected by the
curing age. This is because when the carbon fiber content reached a
certain value the distance between fibers was narrowed. So, it is easier
for the electrons to jump through tunneling. Meanwhile, some fibers
were closely overlapped together through which electrons transferred
by carbon fibers to carry out conductivity. Thus, the conductivity of
CFRC was hardly influenced by the curing age. Therefore, the resistivity
varied slightly.

4.5. Influences of silica fume content on the resistivity of CFRC


samples

The addition of silica fume in the CFRC composites exerts not only
a good effect on the dispersion of carbon fibers in the cement matrix,
but can also increase the density of cement-based materials, which
further influence the conductivity of the CFRC. Table 5 shows the
samples with different amount of silica fume. The samples are
Fig. 10. Variation of the resistivity of CFRC samples with the curing days. numbered with A1, A2, A3, A4, B1, B2, B3, B4, C1, C2, C3 and C4.

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Table 5
Mix ratio of CFRC samples with different amount of silica fume.

Test no. Cement/g Carbonfiber/% Water/g Standardsand/g Hydroxyethyl cellulose /% (Aqueous Silica fume Water-reducing agent/ Defoaming agent /%
solution) /% %

A1 450 0 225 1350 0 0 0.8 0


A2 450 0 225 1350 0 5 0.8 0
A3 450 0 225 1350 0 10 0.8 0
A4 450 0 225 1350 0 15 0.8 0
B1 450 0.2 225 1350 0.4 0 0.8 0.01
B2 450 0.2 225 1350 0.4 5 0.8 0.01
B3 450 0.2 225 1350 0.4 10 0.8 0.01
B4 450 0.2 225 1350 0.4 15 0.8 0.01
C1 450 0.6 225 1350 0.4 0 0.8 0.01
C2 450 0.6 225 1350 0.4 5 0.8 0.01
C3 450 0.6 225 1350 0.4 10 0.8 0.01
C4 450 0.6 225 1350 0.4 15 0.8 0.01

seen here that the resistivity was decreased with the increase of the
Table 6 content of silica fume, but reduced very slightly. The reason may be
Variation of resistivity of CFRC samples with the silica fume content. ascribed to the conductive ways. When there were none of carbon fibers
Test no. Carbon fiber/ Silica fume Resistivity /Ω·m Variation range
in the cement mortar, the conductivity was carried out through ions
% /% /% migration by pores in the gel matrix. When silica fume was incorpo-
rated into the cement mortar, the number of pores was reduced and the
A1 0 0 265 density of the composite was increased. As a result, it is more difficult
A2 0 5 273 3.0
A3 0 10 296 11.7
for ions to migrate, leading to the increase of the resistance of the
A4 0 15 326 23.0 composite, so, the resistivity was increased as well.
B1 0.2 0 195 When the carbon fiber content was 0.2%, the incorporation of silica
B2 0.2 5 201 3.1 fume into cement mortar improved the dispersion of carbon fibers,
B3 0.2 10 178 −8.7
which make the resistivity of the CFRC composites decreased.
B4 0.2 15 168 −13.8
C1 0.6 0 22 However, when the carbon fiber content rose up to 0.6%, the resistivity
C2 0.6 5 26 18.2 changed hardly with the content of silica fume. This is because a dense
C3 0.6 10 21 −4.5 overlapped conductive network of carbon fibers had been already
C4 0.6 15 20 −9.1 formed in the CFRC composites, the resistivity tended to be a stable
value. Under such a circumstance, the incorporation of silica fume can
improve the dispersion of carbon fibers, but exerts little effect on the
Cement, water, standard sand, and water-reducing agent used in all
resistivity [43,47].
samples were fixed and they were 450 g, 225 g, 1350 g, and 0.8%,
respectively. The content of carbon fibers in A1…A4 was 0%, in B1…B4
5. Conclusions
was 0.2%, and in C1…C4 was 0.6%. Hydroxyethyl cellulose in A1…A4
was 0%, in B1…B4 and C1…C4 was 0.4%. Silica fume in A1…A4, B1…
The dispersion of carbon fibers in the cement matrix greatly
B4, and C1…C4 was successively 0%, 5%, 10%, and 15%, respectively.
influenced the conductivity of CFRC composites. Only when carbon
None of the defoaming agent was added in A1…A4, but was used in
fibers were well dispersed, it was meaningful to investigate the
0.01% in B1…B4 and C1…C4.
conductivity. Major conclusions were drawn as follows:
After the CFRC samples were prepared, they were placed in water
for curing until the 28th day. The resistance was measured, according
(1) The dispersion of carbon fibers in achieving homogenized CFRC
to which the resistivity was calculated. The results are shown in
composites fell into two steps: the first step is that they were
Table 6.
dispersed evenly in the aqueous solution; the second step is that
It can be seen from Table 6 that the resistivity of the standard
the achieved disperse system was uniformly distributed in the
cement mortar sample without any carbon fibers increased gradually
cement matrix. In the first stage, the mass fraction of hydroxyethyl
with the increase of the content of silica fume, namely, 265, 273, 296,
cellulose lay in between 1.66% and 1.86%.
and 326 Ω.m. When the content of silica fume was 15%, the resistivity
(2) The mechanical performances of CFRC increased with the increas-
increased by 23%.
ing of carbon fiber contents before the percentage 0.6%. The
When the carbon fiber content was 0.2%, the resistivity of the CFRC
compressive strength increased by 20% at 0.6%, the modulus
composites was increased firstly and then decreased. When the content
increased by 1.29%, whereas the flexural stress decreased by
of silica fume was 5%, the resistivity reached the maximum value
0.89%.
201 Ω.m or it was increased by 3.1%. It is interesting that, when the
(3) Carbon fibers were randomly distributed in the cement matrix in a
content of silica fume was over 5%, the resistivity was decreased with
three-dimensional ways. They contacted and overlapped each
the increase of the content of silica fume. When the content of silica
other to form a conductive network, giving CFRC composites good
fume rose up to 15%, the resistivity was decreased by 13.8%, compared
conductivity. When the water/cement ratio, carbon fiber content
to the resistivity without any silica fume.
and molding process were fixed, the conductivity of CFRC in-
When the carbon fiber content was 0.6%, the resistivity of CFRC
creased with the increase of carbon fiber length. Generally, the
composites was increased first and then decreased. When the content
length is 4–8 mm, better not exceeding 10 mm.
of silica fume was still 5%, the resistivity reached the maximum value
(4) The resistivity of CFRC composites decreased with the increase of
26 Ω.m, which was increased by 18.2% compared to that without any
carbon fiber content. It tended to be constant when the carbon
silica fume. When the content of silica fume was more than 5%, the
fiber content was more than 0.6%, which is the optimum value.
resistivity started to decrease: at the content of silica fume 10%, the
Selecting an appropriate water/cement ratio and pressing forming
resistivity was 21 Ω•m; at the content of 15%, it was 20 Ω•m. It can be

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process can reduce the resistivity of CFRC. When the carbon fiber composite, Constr. Build. Mater. 136 (4) (2017) 394–404.
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percentages of weight variation were 103%, 130%, and 94%, and [23] Baoguo Han, Liqing Zhang, Chenyu Zhang, Yunyang Wang, Xun Yu, Jinping Ou,
the corresponding atomic percentages were 104%, 132%, and 95%. Reinforcement effect and mechanism of carbon fibers to mechanical and electrically
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This work was financially supported by Shaanxi Province 21–30.
[25] Faezeh Azhari, Nemkumar Banthia, Cement-based sensors with carbon fibers and
Engineering Laboratory of High Performance Concrete with the grant carbon nanotubes for piezoresistive sensing, Cem. Concr. Compos. 34 (7) (2012)
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