Section 042000 - Unit Masonry

TAIF ENTERTAINMENT COMPLEX
SECTION 042000 - UNIT MASONRY
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.2 SUMMARY
A. This Section includes unit masonry assemblies consisting of the following:
1. Concrete masonry units (CMUs).

2. Lightweight Autoclaved Aerated Concrete (AAC) blocks and panels.
3. Mortar and grout.
4. Ties and anchors.
5. Miscellaneous masonry accessories.
6. Cavity-wall insulation.
7. Steel reinforcing bars.
B. Related Sections include the following:
1. Division 01 Section "Sustainable Design Requirements" for additional sustainable

design requirements.
2. Division 05 section "Structural Steel Framing" for installing anchor sections of
adjustable masonry anchors for connecting to structural steel frame.
3. Division 05 section "Metal Fabrications".
4. Division 07 Section "Penetration Firestopping" for firestopping at openings in
masonry walls.
5. Division 07 Section "Fire-Resistive Joint Systems" for fire-resistive joint systems at
heads of masonry walls.
6. Division 07 Section "Joint Sealants" for sealing control and expansion joints in unit
masonry.
C. Products furnished, but not installed, under this Section include the following:
1. Anchor sections of adjustable masonry anchors for connecting to structural frame,

installed under Division 05 Section "Structural Steel Framing."
D. Products installed, but not furnished, under this Section include the following:
1. Hollow-metal frames in unit masonry openings, furnished under Division 8 Section

"Hollow Metal Doors and Frames."
1.3 DEFINITIONS
A. CMU(s): Concrete masonry unit(s).
B. AAC: Lightweight Autoclaved Aerated Concrete.
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C. Reinforced Masonry: Masonry containing reinforcing steel in grouted cells.
1.4 PERFORMANCE REQUIREMENTS
A. Provide unit masonry that develops indicated net-area compressive strengths at 28 days.
1. Determine net-area compressive strength of masonry from average net-area

compressive strengths of masonry units and mortar types (unit-strength method
according to TMS 402/602.
B. Structural Performance: Exterior AAC panels shall be capable of withstanding the following
design loads under conditions indicated:
1. Wind Loads: As per Structural Drawings and Reports.

2. Seismic Loads: As per Structural Drawings and Reports.
C. Fire-Resistance Ratings: Where a masonry wall or partition is indicated on Fire Safety Plans
or other Drawings to satisfy a fire resistance rating, provide materials and construction
identical to those of assemblies with fire-resistance ratings determined by equivalent
concrete masonry thickness described in national Concrete Masonry Association (NCMA)
TEK 7-3, or by another means, as acceptable to Engineer.
1. Rating of masonry assembly shall be as indicated on Fire Safety Plans or other

Drawings.
2. Masonry walls assemblies indicated on Fire Safety Plans shall satisfy the required fire
resistance rating, provide materials and construction identical to those of assemblies
with similar fire-resistance ratings.
3. Comply with requirements specified in this Section for building fire resistance
masonry.
4. Fire Rating of Concrete Blocks: Unless otherwise specified, shall be as follows:
a. 100 mm solid blocks: 2.0 Hour

b. 150 mm solid blocks: 3.0 Hour.
c. 100 mm hollow blocks: 1.0 Hour.
d. 150 mm hollow blocks: 1.5 Hour.
e. 200 mm hollow blocks: 2.0 Hour.
D. Sound Insulation Performance of Concrete Blocks and Masonry Assemblies: Internal

concrete masonry walls built up to overlying structural soffit of masonry unit type and
thickness indicated shall satisfy the required Sound Transmission Class ( STC ) rating
before applying plaster coats (un-plastered assemblies) when measured according to ASTM
90 and rated according to ASTM E413:
1. Refer to acoustical values of varies wall types assemblies indicated on Drawings and
acoustic report.
2. Weight Classifications and densities of concrete masonry blocks are specified
hereafter in this Section. Provide the weight classification and density of CMU that
will result in the weight per square meter (Weight/m2) of the masonry assembly that
will provide and satisfy the STC rating required for each space.
3. STC ratings for masonry assemblies with plaster coating system on one face (side) or
on two faces (sides) shall be as indicated on Drawings and acoustic report. Refer to
Division 9, Section " Cement Plastering" for specifications of plaster to be applied on
masonry assemblies.

E. Contractor Engineering Responsibility:
1. Design, engineer, fabricate, and install work in compliance with specified standards,
performance requirements, material selections, and requirements of this and related
sections.
2. Do not exceed the allowable design working stress of the materials involved,
including anchors and connections. Apply each load to produce the maximum stress
in each respective component of each masonry works.
3. Provide work to withstand thermal movement, wind pressure, gravity loads, seismic
loads, life loads and movement of building structure without failure. Work to remain
free from defects.
4. Provide complete design calculations and drawings prepared by the contractor’s
structural engineer who is registered in jurisdiction where project is located.
5. Design of concrete masonry including concrete beams, post, lintels and reinforced
masonry. Accessories include, but are not limited to ties, horizontal and vertical
reinforcement, anchors to the structure, and control joints.
6. Determine the maximum unsupported height or length to thickness ratio, of all
interior and exterior walls prior to beginning construction.
F. Applicable Codes and Standards:
1. Saudi Building Code (SBC), Latest Edition.

2. Code Requirements for Masonry Structures designated as TMS 402-16 (and formerly
designated as TMS 402/ACI 530/ASCE 5) and Specification for Masonry Structures
designated as TMS 602-16 (and formerly designated as TMS 602/ACI 530.1/ASCE
6.
3. Where any of the specified requirements in this Section contradict with requirements
of the aforementioned codes; code requirements shall prevail.
1.5 PRECONSTRUCTION TESTING
A. Preconstruction Testing Service: Engage a qualified independent testing agency to perform

preconstruction testing indicated below. Retesting of materials that fail to comply with
specified requirements shall be done at Contractor's expense.
1. Concrete Masonry Unit Test: For each type of unit required, according to
ASTM C 140 for compressive strength.
2. Mortar Test (Property Specification: For each mix required, according to
ASTM C 109/C 109M for compressive strength, ASTM C 1506 for water retention,
and ASTM C 91 for air content.
3. Grout Test (Compressive Strength: For each mix required, according to
ASTM C 1019.
1.6 ACTION SUBMITTALS
A. Product Data: For each type of product indicated.
B. LEED Submittals:
1. Environmental Product Declaration (EPD): For each product.
C. Shop Drawings: For the following:

1. Masonry joint reinforcement, vertical reinforcement, connection to structural

elements, wall openings and as required to erect, masonry wall constructions.
2. Masonry Units: Show sizes, profiles, coursing, and locations of special shapes.
D. Samples for Verification: For each type and color of the following:
1. CMUs.
2. Weep holes and vents.
3. AACs.
4. Joint reinforcement.
5. Accessories embedded in masonry.
1.7 INFORMATIONAL SUBMITTALS
A. List of Materials Used in Constructing Mockups: List generic product names together with
manufacturers, manufacturers' product names, model numbers, lot numbers, batch numbers,
source of supply, and other information as required to identify materials used. Include mix
proportions for mortar and grout and source of aggregates.
1. Submittal is for information only. Neither receipt of list nor approval of mockup
constitutes approval of deviations from the Contract Documents unless such
deviations are specifically brought to the attention of Engineer and approved in
writing.
B. Qualification Data: For testing agency.
C. Material Certificates: Include statements of material properties indicating compliance with

requirements including compliance with standards and type designations within standards.
Provide for each type and size of the following:
1. Masonry units.
a. Include material test reports substantiating compliance with requirements.

b. For masonry units, include data and calculations establishing average net-area
compressive strength of units.
2. Cementitious materials. Include brand, type, and name of manufacturer.

3. Preblended, dry mortar mixes. Include description of type and proportions of
ingredients.
4. Grout mixes. Include description of type and proportions of ingredients.
5. Reinforcing bars.
6. Joint reinforcement.
7. Anchors, ties, and metal accessories.
D. Mix Designs: For each type of mortar and grout. Include description of type and proportions
of ingredients.
1. Include test reports for mortar mixes required to comply with property specification.
Test according to ASTM C 109/C 109M for compressive strength, ASTM C 1506 for
water retention, and ASTM C 91 for air content.
2. Include test reports, according to ASTM C 1019, for grout mixes required to comply
with compressive strength requirement.

E. Statement of Compressive Strength of Masonry: For each combination of masonry unit

type and mortar type, provide statement of average net-area compressive strength of
masonry units, mortar type, and resulting net-area compressive strength of masonry
determined according to TMS 402/602.
1.8 LOCAL REGULATIONS AND CODES
A. Comply with applicable requirements of the Laws, Codes, and Regulations of Authorities
Having Jurisdiction and requirements of Saudi Building Code, Latest Version.
1. Obtain necessary approvals from authorities having jurisdiction.

2. Locally manufactured or imported products, materials, and equipment shall
demonstrate compliance with the technical regulations of Saudi Standards, Metrology
and Quality Organization (SASO), and shall acquire Certificates of Conformity
(CoC) issued by SASO authorized and accredited Conformity Assessment Bodies
(CABs) through the SABER Platform. Certificates of Conformity shall be renewed
on yearly basis or as deemed valid by SASO to ensure conformity and validity of
products, materials and equipment. Regulated products, materials and equipment that
do not bear the Saudi Quality Mark or do not acquire the CoC and are not registered
on SABER platform shall not be accepted.
1.9 QUALITY ASSURANCE
A. Testing Agency Qualifications: An independent agency qualified according to ASTM E329,

ISO/IEC 17011 and ISO/IEC 17025 acceptable to Engineer and Authorities Having
Jurisdiction, that has the experience and capability to satisfactorily conduct the for testing
indicated.
B. Mockups: Build mockups to verify selections made under sample submittals and to
demonstrate aesthetic effects and set quality standards for materials and execution.
1. Build mockup of typical wall area as directed by Engineer.

2. Approved mockups may become part of the completed Work if undisturbed at time of
Substantial Completion.
C. Preinstallation Conference: Conduct conference at Project site to comply with requirements

in Section 013100 "Project Management and Coordination."
1.10 DELIVERY, STORAGE, AND HANDLING
A. Store masonry units on elevated platforms in a dry location. If units are not stored in an
enclosed location, cover tops and sides of stacks with waterproof sheeting, securely tied. If
units become wet, do not install until they are dry.
B. Store cementitious materials on elevated platforms, under cover, and in a dry location. Do
not use cementitious materials that have become damp.
C. Store aggregates where grading and other required characteristics can be maintained and
contamination avoided.
D. Deliver preblended, dry mortar mix in moisture-resistant containers designed for lifting and
emptying into dispensing silo. Store preblended, dry mortar mix in delivery containers on

elevated platforms, under cover, and in a dry location or in a metal dispensing silo with
weatherproof cover.
E. Store masonry accessories, including metal items, to prevent corrosion and accumulation of
dirt and oil.
1.11 PROJECT CONDITIONS
A. Protection of Masonry: During construction, cover tops of walls, projections, and sills with
waterproof sheeting at end of each day's work. Cover partially completed masonry when
construction is not in progress.
1. Extend cover a minimum of 600 mm down both sides and hold cover securely in
place.
B. Do not apply uniform floor or roof loads for at least 12 hours and concentrated loads for at
least 3 days after building masonry walls or columns.
C. Hot-Weather Requirements: Comply with hot-weather construction requirements contained

in TMS 402/602.
PART 2 - PRODUCTS
2.1 MASONRY UNITS, GENERAL
A. Defective Units: Referenced masonry unit standards may allow a certain percentage of
units to contain chips, cracks, or other defects exceeding limits stated in the standard. Do
not use units where such defects will be exposed in the completed Work.
2.2 CONCRETE MASONRY UNITS (CMUs)
A. Regional Materials: CMUs shall be manufactured within (160 km) of Project site from
aggregates and cement that have been extracted, harvested, or recovered, as well as
manufactured, within (160 km) of Project site.
B. Shapes: Provide shapes indicated and as follows:
1. Provide special shapes for lintels, corners, jambs, sashes, movement joints, headers,
bonding, and other special conditions.
2. Provide square-edged units for outside corners, unless otherwise indicated.
C. Concrete Masonry Units: ASTM C129 (for Non- Load Bearing Walls).
1. Unit Compressive Strength: Provide units with minimum average net-area

compressive strength of 4.14 MPa.
2. Weight Classification: Medium weight, unless otherwise indicated in wall types and
acoustic report.
a. Lightweight units: less than 1682 kg/cu. m. (105 lb/cu. ft)

b. Medium-weight units, from 1682 to 2002 kg/cu. m. (105 to 125 lb/cu. ft.)
c. Normal-weight units: more than 2002 kg/cu. m. (125 lb/cu. ft.)

3. Used masonry densities shall be in compliance with dead loads limits approved by
Structural Engineer. Masonry works shall not be started prior having official written
approval from the Structural Engineer.
4. Size (Width): Manufactured to the following dimensions:
a. 100 mm nominal; 92 mm actual.

b. 150 mm nominal; 143mm actual.
c. 200 mm nominal; 194 mm actual.
d. 250 mm nominal; 244 mm actual.
e. 300 mm nominal; 295 mm actual.
f. 400 mm nominal; 396 mm actual.
5. Faces to Receive Plaster: Where units are indicated to receive a direct application of
plaster, provide textured-face units made with gap-graded aggregates.
2.3 LIGHTWEIGHT AUTOCLAVED AERATED CONCRETE (AAC)
A. Autoclaved Aerated Concrete (AAC) Blocks and Panels: Comply with applicable
requirements of ACI 523.4R, ASTM C 1555, ASTM C 1386, ASTM C 1452 and SASO
1579 and as follows:
1. AAC panels shall be reinforced with steel. Steel reinforcement shall satisfy the
physical requirements of ASTM A615, A82 or A185.
2. Compressive Strength: 35 kg/cm2.
3. Tensile Strength: 3.7 kg/cm2.
4. Modulus of Elasticity: 19,000 kg/cm2.
5. Shear Strength: 3.5 kg/cm2.
6. Density: 550 kg/m3.
7. Thermal Conductivity: 0.144 W/m° C, maximum.
8. Block Sizes: As indicated on Drawings.
9. Panel Sizes: As indicated on Drawings.
2.4 MORTAR AND GROUT MATERIALS
A. Regional Materials: Aggregate for mortar and grout and cement shall be manufactured
within (160 km) of Project site from materials that have been extracted, harvested, or
recovered, as well as manufactured, within (160 km) of Project site.
B. Portland Cement: ASTM C 150/ C150M, Type I or II, except Type III may be used for cold-
weather construction. Use as directed by the Engineer. Provide natural color or white
cement as required to produce mortar color indicated.
C. Hydrated Lime: Do not use lime. Use lime only in factory preblended mixes. Obtain
Engineer’s approval of trial mixes. Use lime only if approved by Engineer.
D. Pre-Packaged Portland Cement Mix: Pre-Packaged blend of portland cement complying

with ASTM C 150, Type I or Type III. Use lime only if approved by Engineer. Properties
shall be as follows:
1. Compressive strength at 28 days of 5 MPa (minimum cement sand ratio 1:3-4 by

volume). Use plasticiser as per manufacturer’s printed recommendations
E. Aggregate for Mortar: ASTM C 144.

1. For joints less than 6.5 mm thick, use aggregate graded with 100 percent passing the
1.18-mm sieve.
F. Aggregate for Grout: ASTM C 404.
G. Water: Potable.
2.5 REINFORCEMENT
A. Refer to details indicated on Structural Drawings.
B. Vertical Reinforcement: Uncoated-Steel Reinforcing Bars: ASTM A 615/A 615M or

ASTM A 996/A 996M, (Grade 420). Comply with Structural Concrete Specifications.
C. Reinforcing Bar Positioners: Wire units designed to fit into mortar bed joints spanning
masonry unit cells and to hold reinforcing bars in center of cells. Units are formed from
(3.77-mm) steel wire, hot-dip galvanized after fabrication. Provide units designed for
number of bars indicated.
D. Horizontal Joint Reinforcement: Expanded mesh of suitable mesh size:
1. Provide metal lath that is fabricated from Z275 galvanized steel sheets.
2. Minimum density is to be 0.70 Kg/m2.
3. Metal lath shall be prefabricated in coil form. Width of lath is to be 50 mm less than
nominal width of wall with uniform 25 mm recess from wall face at both sides.
a. For 200 mm nominal wall width use 150-mm wide coils.
4. Provide prefabricated pieces for corners and intersections.
E. Masonry-Joint Reinforcement for Single-Wythe Masonry: Ladder or truss type with single
pair of side rods to ASTM A951/A951M.
1. Interior Walls: Hot-dip galvanized carbon steel.

2. Wire Size for Side Rods: (3.6-mm) diameter, minimum.
3. Wire Size for Cross Rods: (3.6-mm) diameter, minimum.
4. Spacing of Cross Rods, Tabs, and Cross Ties: Not more than (407 mm) o.c.
5. Provide in lengths of not less than (3 m), with prefabricated corner and tee units.
2.6 TIES AND ANCHORS
A. Materials: Provide ties and anchors specified in this article that are made from materials
that comply with the following unless otherwise indicated.
1. Hot-Dip Galvanized, Carbon-Steel Wire: ASTM A 82/A 82M; with

ASTM A 153/A 153M, Class B-2 coating.
2. Galvanized Steel Sheet: ASTM A 653/A 653M, Commercial Steel, Z180 zinc
coating.
3. Steel Plates, Shapes, and Bars: ASTM A 36/A 36M.
B. Wire Ties, General: Unless otherwise indicated, size wire ties to extend at least halfway
through veneer but with at least 16-mm cover on outside face. Outer ends of wires are bent
90 degrees and extend 50 mm parallel to face of veneer.

C. Individual Wire Ties: Rectangular units with closed ends and not less than 100 mm wide.
1. Z-shaped ties with ends bent 90 degrees to provide hooks not less than 50 mm long
may be used for masonry constructed from solid units.
2. Where wythes do not align, use adjustable ties with pintle-and-eye connections
having a maximum adjustment of 32 mm.
3. Wire: Fabricate from 4.76-mm- diameter, hot-dip galvanized steel wire. Mill-
galvanized wire ties may be used in interior walls unless otherwise indicated.
D. Adjustable Anchors for Connecting to Structural Steel Framing: Provide anchors that allow
vertical or horizontal adjustment but resist tension and compression forces perpendicular to
plane of wall.
1. Anchor Section for Welding to Steel Frame: Crimped 6.35-mm- diameter, hot-dip
galvanized steel wire.
2. Tie Section: Triangular-shaped wire tie, sized to extend within 25 mm of masonry
face, made from 4.76-mm- diameter, hot-dip galvanized steel wire.
3. For anchors used with AAC, coordinate anchor thickness with thickness of the glue
bedding recommended by the manufacturer of the used AAC.
E. Adjustable Anchors for Connecting to Concrete: Provide anchors that allow vertical or
horizontal adjustment but resist tension and compression forces perpendicular to plane of
wall.
1. Tie Section: Triangular-shaped wire tie, sized to extend within 25 mm of masonry

face, made from 4.76-mm- diameter, hot-dip galvanized steel wire.
2. Corrugated Metal Ties: Metal strips not less than 22 mm wide with corrugations
having a wavelength of 7.6 to 12.7 mm and an amplitude of 1.5 to 2.5 mm made from
1.52-mm- thick, steel sheet, galvanized after fabrication.
3. For anchors used with AAC, coordinate anchor thickness with thickness of the glue
bedding recommended by the manufacturer of the used AAC.
F. Partition Top Fixation: Shall provide lateral shear resistance at the upper limit of masonry
walls due to human impact or wind pressure while permitting vertical deflection of the slab
above, without transferring compressive loads to the masonry wall below. Provide one of
the following types:
1. Top Anchors: 2.50-mm- thick metal plate with 9.5-mm- diameter metal rod 152 mm
long welded to plate and with closed-end plastic tube fitted over rod that allows rod to
move in and out of tube. Fabricate from steel, hot-dip galvanized after fabrication.
2. Partition Top Support Angle: To be fixed on both sides of the wall while preventing a
solid connection between the wall and the ceiling. Fabricate from steel, hot-dip
galvanized after fabrication. Thickness shall be not less than 4 mm. Size structural
steel angles and fixation anchors according to thickness, height and block density of
each wall. Steel angles shall be primed with epoxy-zinc-rich primer prior to fixing in
place.
2.7 MISCELLANEOUS ANCHORS
A. Unit Type Inserts in Concrete: Cast-iron or malleable-iron wedge-type inserts.
B. Anchor Bolts: Headed or L-shaped steel bolts complying with ASTM F 568M, Property
Class 4.6; with ASTM A 563M hex nuts and, where indicated, flat washers; hot-dip
galvanized to comply with ASTM A 153/A 153M, Class C; of dimensions indicated.

C. Postinstalled Anchors: Torque-controlled expansion anchors or chemical anchors.
1. Load Capacity: Capable of sustaining, without failure, a load equal to six times the
load imposed when installed in unit masonry and four times the load imposed when
installed in concrete, as determined by testing according to ASTM E 488, conducted
by a qualified independent testing agency.
2. Material: Carbon-steel components zinc plated to comply with ASTM B 633 or
ASTM F 1941M, Class Fe/Zn 5 unless otherwise indicated.
D. Powder-Actuated Fasteners in Concrete:
1. Fastener system of type suitable for application indicated, fabricated from corrosion-
resistant materials, with capability to sustain, without failure, a load equal to 10 times
design load, as determined by testing according to ASTM E 1190 conducted by a
qualified testing agency and inspecting agency.
2.8 MISCELLANEOUS MASONRY ACCESSORIES
A. Compressible Filler: Premolded filler strips complying with ASTM D 1056, Grade 2A1;
compressible up to 35 percent; of width and thickness indicated; formulated from neoprene,
urethane or PVC.
B. Preformed Control-Joint Gaskets: Made from styrene-butadiene-rubber compound,

complying with ASTM D 2000, Designation M2AA-805 or PVC, complying with
ASTM D 2287, Type PVC-65406 and designed to fit standard sash block and to maintain
lateral stability in masonry wall; size and configuration as indicated.
C. Bond-Breaker Strips: Asphalt-saturated, organic roofing felt complying with ASTM D 226,
Type I (No. 15 asphalt felt).
D. Weep/Vent Products: Use the following, unless otherwise indicated:
1. Round Plastic Weep/Vent Tubing: Medium-density polyethylene, 9-mm OD by 100

mm long.
2.9 CAVITY-WALL INSULATION
A. For cavity wall insulation, refer to Extruded Polystyrene (for facade cavity walls) and
rockwool Insulation (for interior cavity walls) specified in Division 7, Section “Thermal
Insulation”. Insulation type shall be as indicated on Drawings for each wall type.
2.10 MORTAR AND GROUT MIXES
A. General: Do not use admixtures, including pigments, air-entraining agents, accelerators,

retarders, water-repellent agents, antifreeze compounds, or other admixtures, unless
otherwise indicated.
1. Do not use calcium chloride in mortar or grout.

2. Limit cementitious materials in mortar to portland cement. Use lime only where
approved by Engineer.
B. Mortar Mix: Furnish cement-sand lime free mortar.

1. Comply with ASTM C 270 Property Specification Wet mix life: <1.5 hours
2. Initial adhesion at 28 days:> 0.3N/mm2
3. Compressive strength : Not less than 5 1 N/ mm2.
4. Min. cement sand mix: 1:3-4.
5. Testing: ASTM C 780.
C. Mortar for Unit Masonry: Comply with ASTM C 270, Property Specification. Provide the
following types of mortar for applications stated unless another type is indicated or needed
to provide required compressive strength of masonry. Minimum properties shall be as
follows:
1. For masonry below grade or in contact with earth, use Type S.

2. For reinforced masonry, use Type N.
3. For exterior, above-grade, load-bearing and non-load-bearing walls and parapet walls;
for interior load-bearing walls; for interior non-load-bearing partitions; and for other
applications where another type is not indicated, use Type N.
4. For interior non-load-bearing partitions, Type O may be used instead of Type N.
5. Compressive strength to be not less than 5 1 N/ mm2
D. Grout for Unit Masonry: Comply with ASTM C 476.
1. Use grout of type indicated or, if not otherwise indicated, of type (fine or coarse) that
will comply with TMS 402/602 for dimensions of grout spaces and pour height.
2. Proportion grout in accordance with ASTM C 476, Table 1 or paragraph 4.2.2 for
specified 28-day compressive strength indicated, but not less than 14 MPa.
3. Provide grout with a slump of 203 to 279 mm as measured according to
ASTM C 143/C 143M.
E. Adhesive for AAC:
1. An adhesive mortar for quick and secure laying of AAC blocks with a thin joint. It is
in powder form consisting of white cement, limestone and additives to improve
workability and adhesion.
2. Properties:
a. Setting Time After Mixing: 20 to 30 minutes.

b. Adhesive Strength After Setting: Not less than 5 kg/cm2.
c. Use adhesive obtained from and recommended by manufacturer of AAC
blocks.
d. Coordinate thickness of adhesive bedding with thickness of the corrugated
metal ties specified in this Section.
2.11 PRECAST CONCRETE LINTELS
A. Comply with the requirements specified in Division 03 Section "Cast-in-Place Concrete"

and the following:
1. Length: Equals rough width of architectural opening plus minimum 200 mm bearing
at each opening jamb.
2. Width: To match thickness of masonry wall.
3. Depth: According to its structural design as a simple beam.

2.12 FIRESTOPPING
A. FireStopping, Fire-safing and fire-rated sealants shall be suitable approved types, suitable
for the location and the intended function, in accordance with the Product Information and
relevant Standards as indicated in Section “Fire-Resistive Joint Systems” and Section
“Penetration Firestopping”.
B. Verify locations of fire-rated joints before commencing.
2.13 SOURCE QUALITY CONTROL
A. Engage a qualified independent testing agency to perform source quality-control testing

indicated.
B. Concrete Masonry Unit Test: For each type of unit furnished, per ASTM C 140.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine conditions, with Installer present, for compliance with requirements for installation
tolerances and other conditions affecting performance of the Work.
1. For the record, prepare written report, endorsed by Installer, listing conditions
detrimental to performance of work.
2. Verify that foundations are within tolerances specified.
3. Verify that reinforcing dowels are properly placed.
B. Before installation, examine rough-in and built-in construction for piping systems to verify
actual locations of piping connections.
C. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 INSTALLATION, GENERAL
A. Thickness: Build cavity and composite walls and other masonry construction to full
thickness shown. Build single-wythe walls to actual widths of masonry units, using units of
widths indicated.
B. Build chases and recesses to accommodate items specified in this and other Sections.
C. Leave openings for equipment to be installed before completing masonry. After installing
equipment, complete masonry to match the construction immediately adjacent to opening.
D. Use full-size units without cutting if possible. If cutting is required to provide a continuous
pattern or to fit adjoining construction, cut units with motor-driven saws; provide clean,
sharp, unchipped edges. Allow units to dry before laying unless wetting of units is
specified. Install cut units with cut surfaces and, where possible, cut edges concealed.

3.3 TOLERANCES
A. Dimensions and Locations of Elements:
1. For dimensions in cross section or elevation do not vary by more than plus 12 mm or
minus 6 mm.
2. For location of elements in plan do not vary from that indicated by more than plus or
minus 12 mm.
3. For location of elements in elevation do not vary from that indicated by more than
plus or minus 6 mm in a story height or 12 mm total.
B. Lines and Levels:
1. For bed joints and top surfaces of bearing walls do not vary from level by more than 6
mm in 3 m, or 12 mm maximum.
2. For conspicuous horizontal lines, such as lintels, sills, parapets, and reveals, do not
vary from level by more than 3 mm in 3 m, 6 mm in 6 m, or 12 mm maximum.
3. For vertical lines and surfaces do not vary from plumb by more than 6 mm in 3 m, 9
4. For conspicuous vertical lines, such as external corners, door jambs, reveals, and
expansion and control joints, do not vary from plumb by more than 3 mm in 3 m, 6
5. For lines and surfaces do not vary from straight by more than 6 mm in 3 m, 9 mm in 6
m, or 12 mm maximum.
3.4 LAYING MASONRY WALLS
A. Lay out walls in advance for accurate spacing of surface bond patterns with uniform joint
thicknesses and for accurate location of openings, movement-type joints, returns, and
offsets. Avoid using less-than-half-size units, particularly at corners, jambs, and, where
possible, at other locations.
B. Lay concealed masonry with all units in a wythe in running bond or bonded by lapping not
less than 50 mm. Bond and interlock each course of each wythe at corners. Do not use
units with less than nominal 100-mm horizontal face dimensions at corners or jambs.
C. Stopping and Resuming Work: Stop work by racking back units in each course from those
in course below; do not tooth. When resuming work, clean masonry surfaces that are to
receive mortar, remove loose masonry units and mortar, and wet brick if required before
laying fresh masonry.
D. Built-in Work: As construction progresses, build in items specified in this and other
Sections. Fill in solidly with masonry around built-in items.
E. Fill space between steel frames and masonry solidly with mortar unless otherwise indicated.
F. Where built-in items are to be embedded in cores of hollow masonry units, place a layer of
metal lath, wire mesh, or plastic mesh in the joint below and rod mortar or grout into core.
G. Fill cores in hollow CMUs with grout 600 mm under bearing plates, beams, lintels, posts,
and similar items unless otherwise indicated.
H. Build non-load-bearing interior partitions full height of story to underside of solid floor or
roof structure above unless otherwise indicated.

1. For non-fire rated partitions, install compressible filler in joint between top of
partition and underside of structure above.
2. At fire-rated partitions, treat joint between top of partition and underside of structure
above to comply with Section 078446 "Fire-Resistive Joint Systems."
3. Partition Top Fixation: Provide one of the following methods as indicated on
Drawings and approved by Structural Engineer:
a. Fasten partition top anchors to structure above and build into top of partition.
Grout cells of CMUs solidly around plastic tubes of anchors and push tubes
down into grout to provide 13-mm clearance between end of anchor rod and
end of tube. Space anchors or angles 1200 mm o.c. unless otherwise indicated.
b. Provide restrain with structural steel angles fixed to overlying structural slab or
soffit at each concrete face. Space anchors or angles 1200 mm o.c. unless
otherwise indicated Fix steel angles in a manner that do not affect the integrity
of the fire-rated head of wall system.
3.5 MORTAR BEDDING AND JOINTING
A. Lay hollow CMUs as follows:
1. With face shells fully bedded in mortar and with head joints of depth equal to bed
joints.
2. With webs fully bedded in mortar in all courses of piers, columns, and pilasters.
3. With webs fully bedded in mortar in grouted masonry, including starting course on
footings.
4. With entire units, including areas under cells, fully bedded in mortar at starting course
on footings where cells are not grouted.
B. Lay solid masonry units with completely filled bed and head joints; butter ends with
sufficient mortar to fill head joints and shove into place. Do not deeply furrow bed joints or
slush head joints.
C. Cut joints flush for masonry walls to receive plaster or other direct-applied finishes (other
than paint unless otherwise indicated.
3.6 CAVITY WALLS
A. Bond wythes of cavity walls together using bonding system indicated on Drawings.
B. Keep cavities clean of mortar droppings and other materials during construction. Bevel beds
away from cavity, to minimize mortar protrusions into cavity. Do not attempt to trowel or
remove mortar fins protruding into cavity.
C. Apply waterproofing of cavity face of backup wythe as indicated on Drawings, refer to

Section "Cold Fluid-Applied Waterproofing".
3.7 AAC MASONRY ASSEMBLIES
A. General: Comply with printed instructions of the manufacturer of AAC blocks and panels.
B. Mix adhesive in accordance with manufacturer’s printed instructions.

C. Install masonry assemblies built with AAC to details indicated on Drawings, approved shop
drawings and the manufacturer’s printed instructions and standard details as included in his
printed technical literature.
D. Steel dowels shall be used for connecting the wall panels to the concrete slabs inadditon to
the leveling bed adhesives.
E. The tightly fixed together wall panels are grouted by thoroughly wetting the grooves with
water and then pouring in fluid cement-sand grout (1:3) and then positioning steel dowels
for the next storey panels.
F. Joints between wall panels shall be taped with fiberglass tape.
G. In general, comply with requirements specified for concrete masonry. Anchors to abutting
concrete, anchoring to structural steel and horizontal joint reinforcement shall be same as
specified for concrete masonry unless otherwise recommended by AAC manufacturer.
Spacing may be adjusted only where size of blocks differ.
3.8 MASONRY JOINT REINFORCEMENT
A. General: Install entire length of longitudinal metal lath or side rods in mortar with a
minimum cover of 16 mm on exterior side of walls, 13 mm elsewhere. Lap reinforcement a
minimum of 150 mm.
1. Vertical Spacing:
a. Space reinforcement not more than 406 mm o.c.

b. Space reinforcement not more than 203 mm o.c. in foundation walls and
parapet walls.
c. Provide reinforcement not more than 203 mm above and below wall openings
and extending 305 mm beyond openings in addition to continuous
reinforcement.
B. Interrupt joint reinforcement at control and expansion joints unless otherwise indicated.
C. Provide continuity at wall intersections by using prefabricated T-shaped units.
D. Provide continuity at corners by using prefabricated L-shaped units.
E. Cut and bend reinforcing units as directed by manufacturer for continuity at returns, offsets,
column fireproofing, pipe enclosures, and other special conditions.
3.9 VERTICALLY-REINFORCED MASONRY ASSEMBLIES
A. Temporary Formwork and Shores: Construct formwork and shores as needed to support
reinforced masonry elements during construction.
1. Construct formwork to provide shape, line, and dimensions of completed masonry as

indicated. Make forms sufficiently tight to prevent leakage of mortar and grout.
Brace, tie, and support forms to maintain position and shape during construction and
curing of reinforced masonry.

2. Do not remove forms and shores until reinforced masonry members have hardened
sufficiently to carry their own weight and other loads that may be placed on them
during construction.
B. Placing Reinforcement: Comply with requirements in TMS 402/602.
C. Grouting: Do not place grout until entire height of masonry to be grouted has attained
enough strength to resist grout pressure.
1. Comply with requirements in TMS 402/602 for cleanouts and for grout placement,
including minimum grout space and maximum pour height.
2. Limit height of vertical grout pours to not more than 1520 mm.
D. Vertical reinforcement used in reinforcement masonry shall be in addition to the horizontal

reinforcement used in horizontal joints.
3.10 ANCHORING MASONRY TO STRUCTURAL STEEL AND CONCRETE
A. Anchor masonry to structural steel and concrete where masonry abuts or faces structural
steel or concrete to comply with the following:
1. Provide an open space not less than 13 mm wide between masonry and structural
steel or concrete unless otherwise indicated. Keep open space free of mortar and
other rigid materials.
2. Anchor masonry with anchors embedded in masonry joints and attached to structure.
3. Space anchors as indicated, but not more than 610 mm o.c. vertically and 915 mm
o.c. horizontally.
3.11 CONTROL AND EXPANSION JOINTS
A. General: Install control and expansion joint materials in unit masonry as masonry
progresses. Do not allow materials to span control and expansion joints without provision
to allow for in-plane wall or partition movement.
B. Joint Sealants, General:
1. For joints within non-fire-rated Assemblies: Comply with requirements in Division 7,

Section “Joint Sealants”.
2. For joints within fire-rated Assemblies: Provide comprehensive joint systems in
accordance with requirements of division 7, Section “Fire Resistive Joint System”.
C. Form control joints in concrete masonry as follows unless otherwise indicated:
1. Install temporary foam-plastic filler in head joints and remove filler when unit
masonry is complete for application of sealant.
2. Provide control joints at intervals and locations recommended by TMS 402/602.
3. Vertical joints to accommodate horizontal movement shall be provided at intervals of
between 6 m and 9 m. The ratio of length to height of the panels shall generally not
exceed 3:1.
4. In external walls containing openings, movement joints may need to be provided at
more frequent intervals, or the masonry above and below the opening shall need to be
reinforced to restrain movement. Particular attention should be paid to long low
horizontal panels of masonry, e.g. those under windows.

5. External walls of concrete masonry should have a compressible joint to allow for
thermal expansion at not more than 30 m intervals.
6. At each face of wall, fill joint with backer rod and joint sealant.
7. For fire rated walls, provide comprehensive system consisting of fire rated joint
sealant and baker rod; tested and rated for same fire resistance rating indicating for
wall.
8. Provide control joints according to the following criteria:
a. For long or high masonry walls exceeding the limits shown in TMS 402/602 or
where indicated on Structural Drawings; reinforced concrete posts and bonding
beams shall be used to sub-divide masonry wall area:
1) In case of external wall, the bonding beams shall be cast continuously on

top of the built underlying masonry assemblies. Masonry assemblies
built on top of bonding beams shall be anchored at top edges to the
overlying structural concrete soffits using same wall topping fixation
specified before in this Section.
2) Vertical bars in dividing reinforced concrete posts shall be adequately
anchored in supporting slabs.
3) Fire rated walls shall have fire-rated head of wall detail.
4) Submit empirical concrete dimensioning and reinforcement to the
approval of Engineer.
D. Expansion Joints in Concrete Masonry:
1. General: Provide expansion joints in masonry assemblies to concur with expansion

joints existing in reinforced concrete building framing.
2. Comply with expansion joint details indicated on Drawings and requirements
specified Division 7, Section “Expansion Control”.
3. For Sealant Filled Expansion Joints:
a. Use compressible joint filler of width necessary to provide expansion joints of

width that will result in movement capability not less +/- 50 % of joint width.
Ensure that bedding mortar will not squeeze against filler and remove any
mortar that protrudes into joints. Upon selecting filler width account for backer
rod and joint sealant to be installed.
b. At each face of wall, fill joint with backer rod and joint sealant. Comply with
requirements specified in Division 7, Section “Joint Sealants”.
c. For fire rated walls, provide compressive system consisting of fire rated joint
sealant and backer rod; tested and rated for same fire resistance rating indicated
for wall. Comply with requirements of Division 7, Section “Fire Resistive Joint
Systems”.
3.12 LINTELS
A. Erect architectural precast concrete level, and square.
B. Provide concrete lintels where shown and where openings of more than 305 mm for brick-
size units and 610 mm for block-size units are shown without structural steel or other
supporting lintels.
C. Set precast concrete lintels to provide minimum bearing of 200 mm on jamb of the rough
architectural opening. Masonry cells at jamb openings are to be solidly filled with concrete
grout. Set lintels to lines of the masonry wall and in alignment with adjoining masonry

units. Set lintels on sufficient bed of cement-sand mortar same as used in building masonry
wall assembly and solidly fill joints between jambs and masonry and pack with same-
cement sand mortar. Provide temporary supports and wet cure for not less than 72 hours. Do
not build masonry overlying precast concrete lintels until curing has complete and
temporary supports have been removed.
3.13 FIRE RATED MASONRY ASSEMBLIES
A. General: In addition to requirements specified in this Section, comply with the following for
fire-rated masonry assemblies:
1. Solidly fill and pack horizontal and vertical joints with mortar.
2. Opening and penetrations shall be treated with prefabricated firestop systems rated
for same fire rated as walls:
a. Comply with requirements of Division 7 Section "Penetration Firestopping".
3. Head of wall joint shall be proprietary head-of-wall joint system comprising mineral
fiber insulation of 100 kg/ m³ minimum intensity and fire-rated joint sealant.
a. Comply with requirements of Division 7 Section "Fire-Resistive Joint

Systems".
4. Control joints shall have joint system rated for same fire rating as wall.
3.14 ACOUSTICALLY RATED MASONRY ASSEMBLIES
A. Acoustically-rated masonry assemblies shall be built according to additional technical

requirements to satisfy STC ratings specified in this Section. Additional technical
requirements include, but shall not be limited to, the following:
1. Horizontal and vertical masonry joints shall be solidly filled with mortar. Hollow
metal frames trams shall be filled with mortar.
2. Joints between masonry jambs and door frames shall be filled with suitable materials
to satisfy same acoustical rating as the masonry assembly.
3. Head of wall joint system shall satisfy same acoustical rating as masonry assembly.
4. When filling or treating any opening, penetration or cut through a masonry assembly
with specified materials, care shall be taken that completed fill or treatment satisfies
same acoustical rating as of the masonry assembly.
5. When fixing or setting any equipment, fixture, fitting or boxing to the assembly, care
shall be taken that selected materials and details and completed work satisfy same
acoustical rating as of the masonry assembly.
3.15 FIELD QUALITY CONTROL
A. Testing and Inspecting: Engage special inspectors to perform tests and inspections and
prepare reports. Allow inspectors access to scaffolding and work areas, as needed to
perform tests and inspections. Retesting of materials that fail to comply with specified
requirements shall be done at Contractor's expense.
B. Inspections: Level 1 special inspections according to the "International Building Code."


Section 042000 - Unit Masonry

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Section 042000 - Unit Masonry

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TAIF ENTERTAINMENT COMPLEX

SECTION 042000 - UNIT MASONRY

1.1 RELATED DOCUMENTS

A. This Section includes unit masonry assemblies consisting of the following:

1. Concrete masonry units (CMUs).

B. Related Sections include the following:

1. Division 01 Section "Sustainable Design Requirements" for additional sustainable

1. Anchor sections of adjustable masonry anchors for connecting to structural frame,

1. Hollow-metal frames in unit masonry openings, furnished under Division 8 Section

A. CMU(s): Concrete masonry unit(s).

B. AAC: Lightweight Autoclaved Aerated Concrete.

UNIT MASONRY 042000 - Page 1 of 19

C. Reinforced Masonry: Masonry containing reinforcing steel in grouted cells.

1.4 PERFORMANCE REQUIREMENTS

1. Determine net-area compressive strength of masonry from average net-area

1. Wind Loads: As per Structural Drawings and Reports.

1. Rating of masonry assembly shall be as indicated on Fire Safety Plans or other

a. 100 mm solid blocks: 2.0 Hour

D. Sound Insulation Performance of Concrete Blocks and Masonry Assemblies: Internal

UNIT MASONRY 042000 - Page 2 of 19

E. Contractor Engineering Responsibility:

F. Applicable Codes and Standards:

1. Saudi Building Code (SBC), Latest Edition.

1.5 PRECONSTRUCTION TESTING

A. Preconstruction Testing Service: Engage a qualified independent testing agency to perform

1.6 ACTION SUBMITTALS

A. Product Data: For each type of product indicated.

1. Environmental Product Declaration (EPD): For each product.

C. Shop Drawings: For the following:

UNIT MASONRY 042000 - Page 3 of 19

1. Masonry joint reinforcement, vertical reinforcement, connection to structural

1.7 INFORMATIONAL SUBMITTALS

B. Qualification Data: For testing agency.

C. Material Certificates: Include statements of material properties indicating compliance with

a. Include material test reports substantiating compliance with requirements.

2. Cementitious materials. Include brand, type, and name of manufacturer.

UNIT MASONRY 042000 - Page 4 of 19

E. Statement of Compressive Strength of Masonry: For each combination of masonry unit

1.8 LOCAL REGULATIONS AND CODES

1. Obtain necessary approvals from authorities having jurisdiction.

1.9 QUALITY ASSURANCE

A. Testing Agency Qualifications: An independent agency qualified according to ASTM E329,

1. Build mockup of typical wall area as directed by Engineer.

C. Preinstallation Conference: Conduct conference at Project site to comply with requirements

1.10 DELIVERY, STORAGE, AND HANDLING

UNIT MASONRY 042000 - Page 5 of 19

1.11 PROJECT CONDITIONS

C. Hot-Weather Requirements: Comply with hot-weather construction requirements contained

2.1 MASONRY UNITS, GENERAL

2.2 CONCRETE MASONRY UNITS (CMUs)

B. Shapes: Provide shapes indicated and as follows:

1. Unit Compressive Strength: Provide units with minimum average net-area

a. Lightweight units: less than 1682 kg/cu. m. (105 lb/cu. ft)

UNIT MASONRY 042000 - Page 6 of 19

a. 100 mm nominal; 92 mm actual.

2.3 LIGHTWEIGHT AUTOCLAVED AERATED CONCRETE (AAC)

2.4 MORTAR AND GROUT MATERIALS

D. Pre-Packaged Portland Cement Mix: Pre-Packaged blend of portland cement complying

1. Compressive strength at 28 days of 5 MPa (minimum cement sand ratio 1:3-4 by

E. Aggregate for Mortar: ASTM C 144.

UNIT MASONRY 042000 - Page 7 of 19

F. Aggregate for Grout: ASTM C 404.

A. Refer to details indicated on Structural Drawings.

B. Vertical Reinforcement: Uncoated-Steel Reinforcing Bars: ASTM A 615/A 615M or