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Total Innovative
Management Excellence
(TIME)
Total Innovative
Management Excellence
(TIME)
The Future of Innovation
Edited by
H. James Harrington
Frank Voehl
First published 2020
by Routledge
52 Vanderbilt Avenue, New York, NY 10017
and by Routledge
2 Park Square, Milton Park, Abingdon, Oxon, OX14 4RN
Routledge is an imprint of the Taylor & Francis Group, an informa business
© 2020 selection and editorial matter, H. James Harrington and Frank Voehl;
individual chapters, the contributors
International Standard Book Number-13: 978-0-367-43242-3 (Hardback)
International Standard Book Number-13: 978-1-003-00455-4 (eBook)
The right of H. James Harrington and Frank Voehl to be identified as the authors of the editorial
material, and of the authors for their individual chapters, has been asserted in accordance with
sections 77 and 78 of the Copyright, Designs and Patents Act 1988.
All rights reserved. No part of this book may be reprinted or reproduced or utilised in any form or
by any electronic, mechanical, or other means, now known or hereafter invented, including
photocopying and recording, or in any information storage or retrieval system, without
permission in writing from the publishers.
Trademark notice: Product or corporate names may be trademarks or registered trademarks, and
are used only for identification and explanation without intent to infringe.
which has lasted long after “to death do you part,” for
H. James Harrington
Contents
Acknowledgments.............................................................................................ix
Editors.................................................................................................................xi
Contributors ....................................................................................................xix
Foreword: The Imperative for Innovation.................................................xxv
vii
viii • Contents
BB10 Innovative Supply Chain Management ........................................279
Doug Nelson
Index ................................................................................................................527
Acknowledgments
My sincere thanks and respect for Candy Rogers, who translated all of
my dictation into meaningful chapters, and to all of the following
individuals who contributed chapters to the book.
Billy Arcement
Sid Ahmed Benraouane, PhD
Dr. Sorin Cohn
Bill Copeland
Ricardo R. Fernandez
Laszlo Gyorffy
Jane Keathley
Dana Landry
Mitchell W. Manning, Jr.
Mitchell W. Manning, Sr.
Chuck Mignosa
Langdon Morris
Doug Nelson
William S. Ruggles
Frank Voehl
ix
Editors
xi
xii • Editors
focuses on outstanding small businesses that make America strong. The
host, William Shatner, stated: “You (Dr. Harrington) manage an entre-
preneurial company that moves America forward. You are obviously
successful.”
PRESENT RESPONSIBILITIES
Dr. H. James Harrington now serves as the Chief Executive Officer for
the Harrington Management Systems. He also serves as the Chairman
of the Board for a number of businesses. Dr. Harrington also serves as
the Chairman of the Walter L. Hurd Foundation. Dr. Harrington is
recognized as one of the world leaders in applying performance
improvement methodologies to business processes. He has an excellent
record of coming into an organization, working as its CEO or COO,
resulting in a major improvement in its financial and quality
performance.
PREVIOUS EXPERIENCE
In February 2002, Dr. Harrington retired as the COO of Systemcorp
A.L.G., the leading supplier of knowledge management and project
management software solutions when Systemcorp was purchased by
IBM. Prior to this, he served as the Principal and one of the leaders in
the Process Innovation Group at Ernst & Young; he retired from Ernst &
Young when it was purchased by Cap Gemini. Dr. Harrington joined
Ernst & Young when Ernst & Young purchased Harrington, Hurd &
Rieker, a consulting firm that Dr. Harrington started. Before that,
Dr. Harrington was with IBM for over 40 years as a Senior Engineer
and Project Manager.
Dr. Harrington is past Chairman and past President of the prestigious
International Academy for Quality and of the American Society for
Quality Control. He is also an active member of the Global Knowledge
Economics Council.
Editors • xiii
CREDENTIALS
Dr. H. James Harrington was given a lifetime achievement award for his
work in process improvement and in innovation by the International
Association of Innovation Professionals.
H. James Harrington was elected to the honorary level of the Inter-
national Academy for Quality, which is the highest level of recognition
in the quality profession.
H. James Harrington is a government-registered Quality Engineer,
a Certified Quality and Reliability Engineer by the American Society for
Quality Control, and a Permanent Certified Professional Manager by
the Institute of Certified Professional Managers. He is a certified Master
Six Sigma Black Belt and received the title of Six Sigma Grand Master.
H. James Harrington has an MBA and PhD in Engineering Manage-
ment and a BS in Electrical Engineering. Additionally, in 2013 Harring-
ton received an Honorary Degree of Doctor of Philosophy (PhD) from
the Sudan Academy of Sciences.
H. James Harrington’s contributions to performance improvement
around the world have brought him many honors. He was appointed
the honorary advisor to the China Quality Control Association, and was
elected to the Singapore Productivity Hall of Fame in 1990. He has been
named lifetime honorary President of the Asia-Pacific Quality Control
Organization and honorary Director of the Association Chilean de
Control de Calidad. In 2006, Dr. Harrington accepted the Honorary
Chairman position of Quality Technology Park of Iran.
H. James Harrington has been elected a Fellow of the British Quality
Control Organization and the American Society for Quality Control.
In 2008, he was elected to be an Honorary Fellow of the Iran Quality
Association and Azerbaijan Quality Association. He was also elected
an honorary member of the quality societies in Taiwan, Argentina,
Brazil, Colombia, and Singapore. He is also listed in the “Who’s-Who
Worldwide” and “Men of Distinction Worldwide.” He has presented
hundreds of papers on performance improvement and organizational
management structure at the local, state, national, and international
levels.
xiv • Editors
RECOGNITION
• The Harrington/Ishikawa Medal, presented yearly by the Asian
Pacific Quality Organization, was named after H. James Harring-
ton to recognize his many contributions to the region.
• The Harrington/Neron Medal was named after H. James Harring-
ton in 1997 for his many contributions to the quality movement in
Canada.
• Harrington Best TQM Thesis Award was established in 2004 and
named after H. James Harrington by the European Universities
Network and e-TQM College.
• Harrington Chair in Performance Excellence was established in
2005 at the Sudan University.
• Harrington Excellence Medal was established in 2007 to recognize
an individual who uses the quality tools in a superior manner.
• H. James Harrington Scholarship was established in 2011 by the
ASQ Inspection Division.
Dr. H. James Harrington has received many awards; some of them are the
Benjamin L. Lubelsky Award, the John Delbert Award, the Administrative
Applications Division Silver Anniversary Award, and the Inspection Divi-
sion Gold Medal Award. In 1996, he received the ASQC’s Lancaster
Award in recognition for his international activities. In 2001, he received
the Magnolia Award in recognition for the many contributions he has
made in improving quality in China. In 2002, Harrington was selected by
the European Literati Club to receive a lifetime achievement award at the
Literati Award for Excellence ceremony in London. The award was given
to honor his excellent literature contributions to the advancement of
quality and organizational performance. Also, in 2002, Harrington was
awarded the International Academy of Quality President’s Award in
recognition for outstanding global leadership in quality and competitive-
ness, and contributions to IAQ as Nominations Committee Chair, Vice
President, and Chairman. In 2003, Harrington received the Edwards
Medal from the American Society for Quality (ASQ). The Edwards
Medal is presented to the individual who has demonstrated the most
outstanding leadership in the application of modern quality control
methods, especially through the organization and administration of such
Editors • xv
work. In 2004, he received the Distinguished Service Award, which is
ASQ’s highest award for service granted by the Society. In 2008,
Dr. Harrington was awarded the Sheikh Khalifa Excellence Award
(UAE) in recognition of his superior performance as an original
Quality and Excellence Guru who helped shape modern quality think-
ing. In 2009, Harrington was selected as the Professional of the Year
(2009). Also, in 2009, he received the Hamdan Bin Mohammed e-Uni-
versity Medal. In 2010, the Asian Pacific Quality Organization (APQO)
awarded Harrington the APQO President’s Award for his “exemplary
leadership.” The Australian Organization of Quality NSW’s Board recog-
nized Harrington as “the Global Leader in Performance Improvement
Initiatives” in 2010. In 2011, he was honored to receive the Shanghai
Magnolia Special Contributions Award from the Shanghai Association for
Quality in recognition of his 25 years of contributing to the advancement
of quality in China. This was the first time that this award was given out.
In 2012, Harrington received the ASQ Ishikawa Medal for his many
contributions in promoting the understanding of process improvement
and employee involvement on the human aspects of quality at the local,
national, and international levels. Also, in 2012, he was awarded the Jack
Grayson Award. This award recognizes individuals who have demon-
strated outstanding leadership in the application of quality philosophy,
methods and tools in education, healthcare, public service, and not-for-
profit organizations. Harrington also received the A.C. Rosander Award
in 2012. This is ASQ Service Quality Division’s highest honor. It is given
in recognition of outstanding long-term service and leadership resulting
in substantial progress toward the fulfillment of the Division’s programs
and goals. Additionally, in 2012, Harrington was honored by the Asia
Pacific Quality Organization by being awarded the Armand V. Feigen-
baum Lifetime Achievement Medal. This award is given annually to an
individual whose relentless pursuit of performance improvement over
a minimum of 25 years has distinguished himself or herself for the
candidate’s work in promoting the use of quality methodologies and
principles within and outside of the organization he or she is part of. In
2018, Harrington received the Lifetime Achievement Award from the
Asia Pacific Quality Organization. This award recognizes worthy role
models and committed APQO Leaders who have made significant
contribution to the betterment of APQO.
xvi • Editors
CONTACT INFORMATION
Dr. Harrington is a very prolific author, publishing hundreds of techni-
cal reports and magazine articles. For the past 8 years, he has published
a monthly column in Quality Digest Magazine and is syndicated in five
other publications. He has authored 55 books and 10 software packages.
You may contact Dr. Harrington at the following address:
15559 Union Avenue #187, Los Gatos, California, 95032.
Phone: (408) 358-2476
Email: hjh@svinet.com
PRESENT RESPONSIBILITIES
Frank Voehl now serves as the Chairman and President of Strategy
Associates, Inc. and as a Senior Consultant and Chancellor for the
Harrington Management Systems. He also serves as the Chairman of
the Board for a number of businesses and as a Grand Master Black Belt
Instructor and Technology Advisor at the University of Central Florida
in Orlando, Florida. He is recognized as one of the world leaders in
applying quality measurement and Lean Six Sigma methodologies to
business processes.
Editors • xvii
PREVIOUS EXPERIENCE
Frank Voehl has extensive knowledge of NRC, FDA, GMP, and NASA
quality system requirements. He is an expert in ISO-9000, QS-9000/
14000/18000, and integrated Lean Six Sigma Quality System Standards
and processes. He has degrees from St. John’s University and advanced
studies at NYU, as well as an Honorary Doctor of Divinity degree. Since
1986, he has been responsible for overseeing the implementation of
Quality Management systems with organizations in such diverse indus-
tries as telecommunications and utilities, federal, state and local govern-
ment agencies, public administration and safety, pharmaceuticals,
insurance/banking, manufacturing, and institutes of higher learning. In
2002, he joined The Harrington Group as the Chief Operating Officer
and Executive Vice President. Has held executive management positions
with Florida Power and Light and FPL Group, where he was the
Founding General Manager and COO of QualTec Quality Services for
seven years. He has written and published/co-published over 35 books
and hundreds of technical papers on business management, quality
improvement, change management, knowledge management, logistics
and teambuilding, and has received numerous awards for community
leadership, service to the third world countries, and student mentoring.
CREDENTIALS
The Bahamas National Quality Award was developed in 1991 by Voehl
to recognize the many contributions of companies in the Caribbean
region, and he is an honorary member of its Board of Judges. In 1980,
the City of Yonkers, New York, declared March 7th as “Frank Voehl
Day,” honoring him for his many contributions on behalf of thousands
of youth in the city where he lived, performed volunteer work, and
served as Athletic Director and Coach of the Yonkers-Pelton Basketball
Association. In 1985, he was named “Father of the Year” in Broward
County, Florida. He also serves as President of the Miami Archdiocesan
Council of the St. Vincent de Paul Society, whose mission is to serve the
poor and needy throughout South Florida and the world.
Contributors
Billy Arcement
xix
xx • Contributors
Bill Copeland
Ricardo R. Fernandez
Laszlo Gyorffy
Mitchell W. Manning, Jr
Chuck Mignosa
Langdon Morris
William S. Ruggles
Chris Voehl
xxv
xxvi • Foreword: The Imperative for Innovation
This new form of systematic innovation has a number of key
elements.
You will find all these themes described throughout the book, and while
there may be many additional dimensions of the disciplined innovation
practice that we could mention here, hopefully the point is clear that
innovation is a complex business process that requires focused and well-
prepared management. Certainly it can and should be mastered, and
doing so isn’t random, it’s entirely purposeful. Innovation is now
a critical business discipline.
We also know that this is case by observing the behavior of the
broader market, where it’s obvious that a small number of firms are
effective innovators, but most are not good at it at all. Why are the good
one’s good? Because they approach innovation in a disciplined and
comprehensive manner. And why are the others not so good? It’s
obvious – they lack the necessary structures and rigor.
This, then, tells us clearly about the purpose of this book – to
describe those structures and to define what it is that constitutes rigor
in innovation.
xxviii • Foreword: The Imperative for Innovation
Which, by the way, has some subtleties. After all, “rigorous innova-
tion” must balance the art of inquiry and open-ended discovery with the
science of project management. It must also balance the investment of
time and money in the search for the new and the inevitable possibility –
no, the likelihood – of failure, with the need for Return on Investment
and solid financial gains. After all, companies invest in innovation to
make money in the future, and yet they know that losses are necessary
along the way.
The fact that all this lies so far outside of the norm for the execution-
minded corporate management goes a long way to explain why innova-
tion tends to be the exception among major corporations, and why
most companies are better characterized by their lack of innovations
than by their innovation achievements.
So this is the domain into which the would-be corporate innovators
enter, the burdens and habits they must overcome, and the challenges
they face.
But there are other challenges as well, and they deserve to be looked
at more closely. Above I mentioned the acceleration of change, and as
this defines the urgency of innovation, it’s worth taking a deeper look at
what this entails.
The time was now fast approaching when the committee were to
be called on once again to consider the question of branching out.
For some time the members of Clydebank Society had been a little
restive. They demanded new bread, and they demanded that they
should have it early in the day. This demand the directors were
finding it difficult to meet, for the campaign in favour of stale bread,
with a later start in the mornings for the bakers and a reasonable
working day, had not borne much fruit. At length, towards the end of
1900, a request for a deputation from the Baking Society’s board was
received from Clydebank directors. This deputation on their return
reported that they had been informed that there had been an
agitation among the members of Clydebank Society for a bakery of
their own, and before they would do anything the committee of the
society had wished to consult with the directors of the U.C.B.S. as to
what the Federation was prepared to do. The deputation suggested
that if the Clydebank directors would undertake to recommend to
their members the erection by the U.C.B.S. of a branch bakery, they
on the other hand would make the same recommendation to the
delegates at the quarterly meeting. As Clydebank committee were
divided in opinion on the matter, however, it was decided that the
question should be delayed until further developments took place.
It was not until ten months after the events recorded above that
anything further was heard of the proposal to erect a branch at
Clydebank, and then it came in the form of information that the
society had agreed to erect a bakery for themselves. The directors of
the Baking Society decided to send a letter expressing surprise that
they had not been informed of what was proposed before the
decision was arrived at. To this the Clydebank people replied that
they would be willing to discuss the matter still; and another
deputation was appointed to meet with them. In giving instructions
to their deputation, the directors of the Baking Society decided to
offer that, if the Clydebank Society delayed taking action, they would
recommend to the first quarterly meeting of the Baking Society the
erection of a branch to meet the needs of the Clydebank district. The
result of this meeting was that a special meeting of the members of
Clydebank Society was called, at which representatives of the Baking
Society were invited to be present. The minutes are silent as to what
transpired at this meeting, but, from the fact that at the quarterly
meeting of the Baking Society the directors came forward with a
recommendation that a branch be established in Clydebank, it is
evident that the meeting had been of a friendly nature. The
chairman, in supporting the proposal at the quarterly meeting, stated
that the delivery of bread, which had much to do with the question
being raised, had greatly improved in the interval; but as the
question had again been brought up in Clydebank, the committee
had considered the whole matter, and were of opinion that no further
extension should be made at M‘Neil Street in the meantime.
Delegates from Kinning Park and Cowlairs moved delay, and the
consideration of the question was put back for three months. At the
next quarterly meeting, however, the chairman stated that the
reasons which he had given at last meeting for the step which the
board advocated had become more forcible in the interval. The trade
of the Federation was growing so rapidly that if the delegates did not
agree to this proposal something else would have to be done to lessen
the congestion at M‘Neil Street. On the recommendation being put to
the vote, it was carried by a large majority.
Some little time elapsed, however, before suitable ground was
procured and the plans approved, and it was not until the end of
August that operations really commenced. Land was feued between
Yoker and Clydebank at John Knox Street and abutting on the North
British Railway, and here a large building consisting of three storeys
and attics was erected, having accommodation on two floors for
thirty-two large draw-plate ovens. The upper floors were to be
utilised as flour stores, and a large sifting and blending plant was
erected. Ample lavatory and bath accommodation was provided for
the workers, and arrangements were made at the back of the building
whereby the railway wagons ran underneath a wing of the building,
allowing the flour to be lifted direct from the wagons to the store.
Ample stabling and van accommodation was provided at the end of
the building, and the precaution was taken to secure sufficient land
to render any future extensions easy. The interior walls were lined
throughout with white glazed brick, and everything that skill could
devise was done to make the new building a model bakery. The total
cost of the new building and equipment was about £17,000, and all
the work of erection was carried out by the Society’s own workmen,
while the Society could congratulate itself on the fact that no accident
of any sort involving danger to life or limb took place during its
erection.
Only eight ovens were erected at first, as it was thought that the
production from these would meet the requirements of the societies
in the district. Since then, however, further extensions have taken
place. The first eight ovens erected were gas fired, but at the June
1904 quarterly meeting the directors in their report had to admit that
the results had not been what were expected, and it was possible that
some change might have to be made. The draw-plate ovens would be
a distinct improvement if they could be made as steady and reliable
as were the Scotch ovens, and Scottish engineers were directing their
attention to this, the report stated. The difficulty with one section of
the ovens continued, however, and before long it was decided to
abandon gas-firing and fire by coke.
EDUCATIONAL COMMITTEE
1. JOHN SIMPSON.
2. ALEXANDER BUCHANAN.
3. JOHN B. WALKER.
4. JOHN TOWART, Secretary.
5. JOHN YOUNG, Chairman.
6. JAMES H. FORSYTH, Treasurer.
7. JOHN URQUHART.
8. MARY KENNEDY.
9. HUGH MURDOCH.
PRIZE SILVER BAND