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Engineering Structures 197 (2019) 109390

Contents lists available at ScienceDirect

Engineering Structures
journal homepage: www.elsevier.com/locate/engstruct

Performance-based design of bridge structures under vehicle-induced fire T


accidents: Basic framework and a case study
Ma Rujina, Cui Chuanjiea, Ma Mingleib, Chen Aironga,

a
College of Civil Engineering, Tongji University, 200092 Shanghai, China
b
Shanghai Municipal Maintenance & Management Co., Ltd, 200023 Shanghai, China

ARTICLE INFO ABSTRACT

Keywords: Although structural robustness under different fire scenarios has been widely studied in numerous engineering
Performance-based design projects, performance-based method still needs to be further defined for better design of bridge structures under
Bridge structure fire accidents. This paper presents a practical framework for the performance-based design of bridge structures
Vehicle-induced fire accident under vehicle-induced fires. Fire scenarios, structural-thermal analysis method, fire-resistance levels, and a risk
Case study
analysis-based maintenance cost evaluation process are all defined in detail. The applicability and rationality of
this design process are illustrated through a typical case study. The results of the case study demonstrate that the
initial properties of the bridge structure can satisfy the defined fire-resistance levels properly, while additional
measures for decreasing the burning time are still needed to limit the fire maintenance cost in an acceptable
level. The proposed performance-based design process can be widely used in engineering practice.

1. Introduction environmental pollution, and potential safety problems of such ex-


periments, analytic method and numerical simulation remain the pri-
Fire hazards have become a growing concern in civil and infra- mary choice for the performance analysis under bridge fires. Sloane M J
structure engineering worldwide. Extensive research has been carried D et al. [17] presented the solution to the transient heat equation with
out on the fire damage analysis and resistance measures of buildings linear convective boundary conditions to calculate the temperature
and tunnels in recent years [1–8], while relatively little research can be through the main cable and the results fit well with the experimental
identified in terms of bridge fires. For bridge structures, vehicle-in- data. Zwiers R I et al. [18] simulated the performance of concrete
duced fire is the most common fire type. In recent years, with the beams and columns in a hydrocarbon pool test fire and found that the
continually expanding transport demands, the number of bridge fire concrete has a very good resistance to the erosive and abrasive effects of
accidents has rapidly increased. According to the statistical results of hot moving gases. However, fire Dynamics Simulator (FDS) simulation
the New York Department of Transportation, bridge collapses caused by is still the most widely used fire simulation method worldwide [19].
fire hazards are close to three times those of earthquakes [9]. The The tanker fire scenario of the I-65 Viaduct in the state of Alabama was
collapse of the Oakland Highway Bridge in 2007 is one of the most analysed by Alos-Moya et al. using FDS software [20]. The collapse of
famous and serious bridge fire accidents globally (Fig. 1a)). Moreover, the Oakland Highway Bridge was reproduced by Christopher et al. in
in 2018, a truck impact-induced fire accident occurred in an urban FDS, and the simulation results fitted quite well with the actual accident
viaduct in Shanghai, which led to serious traffic jam and interruption [21]. Kodur et al. [22] analysed the fire-resistance performance of a
(Fig. 1b)). simply supported steel plate bridge and found that the definition of fire
Fire experiments are obviously the most direct method for fire-re- curves, thickness of the fire-resistance coating, and local cementation
sistance analysis. Several famous full-scale fire tests, such as the strongly influence the final performance. Similarly, the effects of the
Runehama Tunnel fire test [10] and pool fire experiments [11] have girder size, main span, load effects, and material properties on the fire-
been carried out. Recently, some small-scale and full-scale bridge fire resistance performance of a simply supported steel plate bridge were all
experiments also be designed and developed to clarify the temperature investigated by Kassem et al. in FDS [23]. Quiel S E et al. [24] proposed
distribution as well as the structural robustness under some certain fire a streamlined framework for calculating the response of steel-supported
parameters [12–16]. However, owing to the economic costs, bridges to open-air tanker truck fires and analysed the collapse of


Corresponding author.
E-mail address: a.chen@tongji.edu.cn (A. Chen).

https://doi.org/10.1016/j.engstruct.2019.109390
Received 6 December 2018; Received in revised form 8 July 2019; Accepted 8 July 2019
Available online 10 July 2019
0141-0296/ © 2019 Elsevier Ltd. All rights reserved.
R. Ma, et al. Engineering Structures 197 (2019) 109390

determination in performance-based design process.


Nomenclature
Through this research, it is expected that a basic framework of
performance-based design method for bridge structures under vehicle-
Abbreviations and symbols
induced fire accidents can be proposed. Within the design process,
several key steps, such as the definition of fire scenarios, evaluation
RMB the currency used in China, one dollar equals to 6.7
standards, fire-resistance levels, and maintenance cost analysis, are
RMBs approximately in 2018
carefully discussed. Finally, a case study is presented as an example to
AR the wind direction is parallel to the span direction and
gain clearer consciousness of the entire design process.
opposite to the cable direction, see Fig. 6a)
AS the wind direction is parallel to the span direction and
same as the cable direction, see Fig. 6b) 2. Design framework
TR the wind direction is parallel to the cross-section di-
rection and towards to the cable plane, see Fig. 6c) 2.1. Design process
TS the wind direction is parallel to the cross-section di-
rection and away from the cable plane, see Fig. 6d) For bridge structures, the concept of performance-based design
means not only focusing on the structural safety, but also paying at-
tention to all other possible aspects, so that the structures can be
Oakland Highway Bridge by this framework. Several effective strategies maintained at the required level during the entire operational period.
were proposed by Kodur et al. based on a detailed fire-induced bridge Hence, the performance-based design of bridge structures needs to
collapse analysis through finite element methods [25]. determine the performance targets and evaluation standards by com-
However, almost all of the existing simulations have focused on prehensively considering the design and maintenance demands of the
clarifying the structural robustness under different fire scenarios, in- owners, the structural functions of the bridges, socio-economic factors
stead of proposing a practical performance-based design method. In such as economic loss, traffic interruption, and post-disaster repair, as
recent years, the performance-based design method, which aims to limit well as cultural and environmental factors. On this basis, fire safety and
both the global and local performance of a structure to acceptable levels maintenance cost analyses should be carried out, following which sui-
under specific loads or hazards, has gradually gained attention in civil table fire-resistance measures should be established. In general, per-
engineering. The performance-based design method has already been formance-based design under vehicle-induced fire accidents can be di-
applied extensively in the seismic design of bridges [26–28]; Similar vided into the following steps with the reference of performance-based
concept and method can be introduced to establish the process of seismic design of bridges and fire-resistance design process of other
performance-based design under vehicle-induced fire accidents. Among structure forms [26,34]:
this topic, Marjanishvili S et al. [29] introduced a simple framework for
the robustness-based bridge design to blast, fire, and other extreme (1). Determine the performance targets.
threats. Naser M Z and Kodur V K R [30,31] proposed a simplified
approach to quantify the probable risk of fire in bridges and the The performance targets should be determined considering the
probability of fire-induced collapse of structural members by assigning safety of the bridge structure, structural functions, recoverability, socio-
importance factors and weightage factors to potential relative para- economic aspects, and cultural and environmental factors. In general,
meters. Peris-Sayol G et al. [32] collected the information of 154 cases the performance targets are determined by the bridge owners.
of bridge fires and selected the main factors involved in bridge fire
damage. On the basis of which, five damage levels were defined to (2). Determine the evaluation standards.
describe the structural performance under a bridge fire. Kim W S et al.
[33] developed a fire risk assessment procedure for highway bridges in The performance targets determined by the owners may be am-
South Korea, the procedure consisted of three steps named the pre- biguous to a certain degree because of the limitations of professional
liminary risk analysis, the simplified risk analysis and the detailed risk knowledge. Thus, it is necessary to transform the performance targets
analysis. These three analysis steps were only adopted for the fires into specific structural evaluation standards, according to certain defi-
under the bridge. The above research aims to clarify the fire risk of nite rules.
bridges as well as develop a simple procedure for performance-based
design based on the statistical data of existing fire. However, similar to (3). Carry out the fire safety analysis.
the seismic design, probability-based simulation of temperature dis-
tribution of bridge components needs to be further defined and studied The fire safety analysis, which is also the key point of the entire
by numerical method for fire risk analysis and damage level design process, can be carried out by means of either numerical

Fig. 1. Two fire accidents of bridge structures: (a) Oakland Highway Bridge, and (b) viaduct in Shanghai.

2
R. Ma, et al. Engineering Structures 197 (2019) 109390

simulation or experimental methods. In this case, the numerical simu- (1). Determine the potential combustibles and relative parameters,
lation method is suggested, considering its higher efficiency and lower according to the bridge site and traffic forecast results.
cost. The procedure for the numerical simulation-based analysis is (2). Determine the possible fire locations and vulnerable structural
presented in Fig. 2. components, according to the structural characteristics.
(3). Determine whether or not the wind effect should be considered,
(4). Carry out the risk analysis of maintenance cost. according to the environment of the bridge site.
(4). Determine the most representative fire scenarios based on the
Step (3) mainly focuses on the structural safety analysis under analyses results of the above steps.
certain bridge fire scenarios. In addition to this, several other factors,
such as economic loss, traffic interruption, and post-disaster repair, 2.3. Risk analysis-based maintenance cost calculation
need to be considered in the performance-based design process, as
mentioned above. All of these factors can be measured by the main- 2.3.1. Risk assessment of bridge fires
tenance cost from the bridge owner perspective. Owing to the high The main purpose of bridge fire risk assessment is to identify the
randomness of bridge fires, probability-based risk evaluation is more possible consequences as well as maintenance costs under typical fire
suitable for maintenance cost analysis. The detailed analysis method is scenarios. For quantitative calculation, bridge fire risk assessment can
discussed in Section 2.3. be defined as a product of the occurrence probability of a risk event and
its relative cost:
(5). Propose strategies to improve fire-resistance ability.
Risk = Pro· Con, (1)
If the structural responses are confirmed to exceed the performance where Risk is the risk assessment result, Pro is the occurrence prob-
targets, according to the analysis procedure in Fig. 2, certain appro- ability of a risk event, and Con is the relative cost when the risk event
priate strategies must be proposed to improve the fire-resistance ability occurs.
of the structures or components and the fire safety analysis should be In the performance-based design process, the bridge damage and its
carried out again. relative maintenance cost can be classified into different levels. Thus,
for a given bridge fire scenario, the risk assessment result is expressed
(6). Determine the final fire-resistance projects. as:
n
2.2. Fire scenarios definition Riskk = Proi ·Coni ,
i=1 (2)
The definition of fire scenarios is one of the most important steps in
where Riskk is the assessment result of risk event k , Proi is the
fire safety and maintenance cost analysis. Several standard temperature
curves, such as the ISO 834 [35], ASTM-E119 [36], HC [37], and RWS
[38] curves, have generally been adopted in traditional fire-resistance Fire hazard identification
analysis. However, these curves were mainly established for tunnels or
Environmental parameters,
high-rise buildings, and may be not suitable for bridge structures in Define bridge
Fire scenarios e.g. location, wind speed
open-air environments. Therefore, typical bridge fire scenarios need to
be redefined to reflect actual bridge fire situations. Little recognized Thermodynamic parameters,
research to bridge fire scenarios definition can be found at present. e.g. heat release rate
Considering the source of bridge fire is quite similar to tunnel fire,
tunnel fire researches and standards can be adopted as a reference for Fire scenarios CFD-based fire scenario
bridge fire definition. These definitions can be found in part of our analysis model
previous work [39]. Table 1 presents definitions of the fire scenario
parameters. It should be noticed that tunnel fire and bridge fire have
Structural-thermal model
some obvious differences as is shown in [12]. Thus, among these de-
finitions, the maximum heat release rate can be properly determined by Heat transfer
analysis Boundary conditions
tunnel fire research because they are both induced by vehicles. While
the burning time in bridge fire is usually shorter than that of the tunnel Proposed Temperature parameters
fire due to the sufficient oxygen supply, however, the bridge fire acci- measures
dents which last more than 6000 s were also reported in previous stu- Load condition of structure
Structural
dies [40–42], hence, the definition of burning time is suitable for en-
response Structural parameters
gineering design to obtain a conservative result. The most noticeable
limitation for the definition is the bridge fire size. In a bridge fire ac-
cident, fuel may spread over a significant distance and the fire size may Multi-level evaluation
be larger than tunnel fire. However, the spread of the fuel can be in- Fire-resistance standards
evaluation
fluenced by many environmental factors, e.g. the wind speed, wind Maintenance cost
direction, longitudinal slope of bridge deck, transverse slope of bridge
deck, road roughness, and so on, which makes the real size determi-
nation become more complicated. Besides, it is hard to say the larger Exceed
fire size will be favourable or unfavourable for engineering design, limitation?
Yes
since with the increase of fire size, the heat release rate per square
meter will be smaller and the maximum temperature of fire will also be No
lower. These limitations should be clearly noticed and further research
should be carried out to determine the real fire size considering spread End
effect.
The general procedure for the definition of bridge fire scenarios is Fig. 2. Performance-based design procedure under vehicle-induced fire acci-
detailed as follows. dents.

3
R. Ma, et al. Engineering Structures 197 (2019) 109390

Table 1
Parameter definitions of typical fire scenarios.
Fire scenarios Fire model Fire increasing modulus (kW/s2 ) Burning time (s) Maximum heat release rate (×103 kW) Fire size (m2)

Car fire t 2 model 0.011 2700 1.5~10 1.5 × 4


Bus fire t 2 model 0.123 5400 20~30 2×6
Truck fire t 2 model 0.5 6000 30~200 4×6
Tanker fire t 2 model 1.0 7200 100~300 (3.5~10.4) × 12

occurrence probability of damage level i , and Coni is the relative cost M n

when level i occurs. RiskFD, M = Proi, j · Coni, j ,


j=1 i=1 (5)
Thus, the total risk assessment result is:
N
where RiskFD, M is the direct loss of the main components andM is the
RiskF = Riskk , number of main components.
k=1 (3) The entire direct loss can be calculated by:

where RiskF is the final risk assessment result. RiskFD = RiskFD, K + RiskFD, M , (6)
where RiskFD is the entire direct loss.
2.3.2. Maintenance cost analysis
As both the structural safety and other complex factors need to be 2.4. Definition of evaluation standards
considered in the overall performance-based design process, the bridge
maintenance cost can be divided into direct and indirect losses. In this The key point of the definition of evaluation standards in perfor-
case, direct loss refers to the investments required for component repair mance-based design under fire accidents is determining several dif-
and replacement, while indirect loss consists of other complicated ferent fire-resistance levels of the structure and then selecting the
factors, such as vehicle restrictions, traffic blockades, environmental proper level for different fire scenarios, according to the detailed ac-
pollution, and public opinion. Thus, the quantitative calculation of in- ceptable degrees. Thus, defining the explicit fire-resistance levels is the
direct loss may be extremely different according to the bridge site, first step towards the definition of evaluation standards.
traffic volume, maintenance time, and social popularity of the bridge.
However, the direct loss of the bridge can be approximately estimated 2.4.1. Fire-resistance levels
based on the following method. The fire-resistance levels of a bridge structure can be determined
For the same bridge, the direct losses of different components may according to the following aspects:
vary significantly, based on their importance to the structure.
According to the importance to the entire bridge, the components can (1). the influence on the traffic functions; for example, traffic restric-
be divided into three categories: key, main, and secondary components. tions and bridge blockades;
Key components refer to the key load-bearing bridge members, such as (2). the damage degrees of the components, which can be divided into
the towers, piers, main beams, and main cables, which may directly five levels: no damage, slight damage, medium damage, serious
determine the overall stability of the structure. Main components damage, and total damage;
generally refer to force-transmitting members, such as cables, hangers, (3). the elapsed time for complete repair of the bridge.
and supports. Secondary components include the bridge accessory
members, e.g., crash barriers, damping devices and the lighting system, Based on the above principles, the fire-resistance levels can be
which usually make little contribution to the carrying capacity of the classified as displayed in Table 2.
overall structure. In general, damage to several secondary components It should be noted that Table 2 only provides a general qualitative
has little influence on the initial bridge function, while damage to key description for the different levels. For the performance-based design of
components may lead to the destruction of the entire structure. a specific bridge, certain quantitative structural or economic standards
Two different situations of the corresponding results of key com- are surely required in practice.
ponent damage need to be considered, namely partial damage and total
damage. The partial damage cost mainly contains the investments of 2.4.2. Evaluation standards for different fire scenarios
component replacement, while the total damage refers to the loss of the During the operation period of the bridge structure, different fire
entire structural collapse. The cost of main component damage mainly scenarios may arise with varying occurrence probabilities and cause
includes the investments for component repair or replacement. The cost different damage to the structure. Therefore, in the performance-based
of secondary components is generally so small that it can be neglected design process, different fire scenarios can’t be treated equally, and
in most of the design processes. multi-level standards for different fire scenarios should be set appro-
Thus, the direct loss of key components can be calculated as follows: priately. The damage degrees of different fire scenarios are mainly
m n
determined by the maximum heat release rate, according to the defi-
RiskFD, K = Proi, j ·Coni, j + max (Pron, j )·ConT , nitions in Table 1. Table 3 presents the defined evaluation standards
j=1 i=1
j
(4) under different fire scenarios on the basis of Table 1.

where RiskFD, K is the direct loss of the key components; m is the number 2.4.3. Risk analysis-based criterion
of key components; n is the number of damage levels; Proi, j is the oc- In addition to the evaluation standards defined in Section 2.4.2 for
currence probability of damage level i in component j ; Coni, j is the structural safety analysis, the risk analysis-based criterion should be
direct loss of level i in component j ; max(Pron, j ) is the maximum oc- formulated to clarify the acceptable degree of the maintenance cost.
j
currence probability of all possible structural collapse types cause by The risk analysis-based failure criterion for bridge structures can be
the damage of key components; and ConT is the cost for reconstructing a expressed by the annual failure probability Pf or reliability index .
new bridge. Table 4 lists the reliability index values in different Chinese codes.
The direct loss of the main components can be calculated by: In general, the bridge structures can be regarded as the key

4
R. Ma, et al. Engineering Structures 197 (2019) 109390

structure; here, the annual failure probability value Pf = 10 6 is sug-

structural performance can hardly be recovered to the initial state.


The structural performance can be totally recovered by adopting

Complicated repair measures are certainly required needed; the


gested with reference to the values in Table 4. Thus, the risk analysis-
based failure criterion can be calculated as follows:

The traffic must be halted for certain complicated repairs


RiskF < [Con]T × 10 6, (7)
where [Con]T is the total cost of the structure.
Eq. (7) indicates that if the overall risk loss RiskF calculated in
Section 2.3 is less than the product of the total cost [Con]T and annual
failure probability Pf , the structure can be considered as satisfying the
fire-resistance demands. Otherwise, certain special fire-resistance

The bridge must be reconstructed


certain simple repair measures

measures are surely required.


Reparability in long term

3. Case study
No repair is needed

In order to express the performance-based design method under


vehicle-induced fire accidents more clearly, a typical case study is de-
tailed in this section. It should be noted that the case study is mainly
used for illustrating the entire design process, instead of a real en-
gineering project; thus, some of the calculation methods and definitions
may be simplified here.
The traffic functions can be partly recovered by
The traffic functions can be rapidly recovered

The traffic functions cannot be recovered by


by adopting certain emergency measures

3.1. Engineering background


adopting certain emergency measures

No emergency measure is useful

A long-span river-crossing cable-stayed bridge is adopted as the


adopting emergency measures

engineering background for the case study. The span arrangement is


Reparability in short term

70 m + 75 m + 84 m + 818 m + 233.5 m + 124.5 m = 1405 m, as il-


lustrated in Fig. 3. Fig. 4 plots the cross-section arrangement of the
No repair is needed

main girder. The traffic volume of the bridge is estimated as 36,838


vehicles per day. The vehicles can be divided into four types: car, bus,
truck, and tanker, accounting for 39%, 18%, 7%, and 36%, respectively.
The total cost of the bridge is approximately 2.5 billion RMBs.
To simplify the design process, the following assumptions are
adopted.
Parts of the key components are slightly damaged, or parts of the main components
are seriously damaged; the overall structural performance is slightly affected, while
components are damaged; the overall structural performance and traffic functions
There is no damage to any of the components and no obvious impact on traffic

(1). A vehicle-induced bridge deck fire can arise anywhere along the
Parts of the main components are slightly damaged, while none of the key

span and cross-section direction with the same probabilities.


Parts of the key components are seriously damaged; the overall structural

(2). The wind load on the bridge deck can arise in all directions with
performance is significantly affected and traffic must be blockaded

the same probabilities.


(3). The occurrence probability of the bridge deck fire has no re-
lationship with the wind speed.
The bridge is destroyed and needs to be reconstructed

3.2. Bridge fire scenarios


the traffic functions are significantly affected

3.2.1. Fire locations and vulnerable components


Classification and relative description for different fire-resistance levels.

In this case study, the assumption is adopted that the vehicle-in-


duced fires can only arise on the bridge deck considering no cars can be
driven under the girder for a river-crossing bridge, thus only the su-
perstructures can be influenced by fires. The main girder, cables, and
towers constitute the superstructure of a cable-stayed bridge. As ana-
lysed in Section 2.3.2, the main girder and tower are key components,
are slightly affected

while the cables are main components in this project.


When a fire occurs on the deck of the cable-stayed bridge, the main
girder is located below the flame and can be insulated by the deck
Description

functions

pavement. Previous study has shown that the deck fire has little influ-
ence on the main girder [46]. In this engineering project, the towers are
constructed by reinforced concrete with higher fire-resistance abilities,
while the cables are constructed using high-strength steel wires, which
Slight damage

Total damage

are easily affected by high temperatures. When a fire occurs near the
No damage

Medium

cable, it may lead to cable fracture and then cause an obvious impact on
Damage

damage

damage
Serious
degree

the mechanical performance of the entire structure. Therefore, the ef-


fects on the cables are mainly calculated in the following analyses.
Bridge deck fires may occur anywhere on the deck and cause dif-
Resistance level

ferent damage degrees in theory. In this case, according to the spacing


and inclination characteristics of the cables, eight typical positions are
Table 2

selected along the bridge span direction, numbered A, B, C, D, E, F, G,


(IV)
(III)

(V)
(II)
(I)

and H, as illustrated in Fig. 3. The occurrence probabilities of the fires

5
R. Ma, et al. Engineering Structures 197 (2019) 109390

Table 3
Definition of evaluation standards for different fire scenarios.
Maximum heat release rate (×103 kW) Typical fire scenarios Evaluation standards

≤ 10 Car fire Resistance level (I): no damage


10~100 Bus fire, truck fire Resistance level (II): slight damage
100~200 Truck fire, tanker fire Resistance level (III): medium damage
200~300 Tanker fire Resistance level (IV): serious damage

Table 4
Suggested reliability index values in different codes.
Code index Key structure ( /Pf ) General structure ( /Pf ) Secondary structure ( /Pf )

−8 −6
GB/T 50283-1999 [43] 5.2/1.0 × 10 4.7/1.3 × 10 4.2/1.3 × 10−5
GB 50158-2010 [44] 4.5/3.4 × 10−6 4.0/3.2 × 10−5 3.5/2.3 × 10−4
GB 50068-2001 [45] 4.2/1.3 × 10−5 3.7/1.1 × 10−4 3.2/6.9 × 10−4

Fig. 3. . General arrangement diagram of cable-stayed bridge.

Fig. 4. . Cross-section arrangement diagram.

Table 5 Table 7
Fire locations and relative cable characteristics along span direction. Maximum heat release rate distribution of bus fire.
Fire locations A B, C, F D, E G H Maximum heat release rate (×103 kW) 20 30

Horizontal spacing of cables (m) 7.5 15 15 7.5 7.5 Probability 0.5 0.5
Horizontal dips of cables (°) 31 49 27 60 45

Table 6
Maximum heat release rate distribution of car fire. deck fire at these four positions are all assumed to be approximately
Maximum heat release rate (×103 kW) 1.5 10 0.25.

Probability 0.5 0.5


3.2.2. Fire parameters
The fire parameters are defined based on the values provided in
at these eight positions are all assumed to be approximately 0.125. Table 1. It should be noted that the maximum heat release rates of each
Furthermore, five categories are summarised in Table 5, based on the fire type vary within a certain range. It is impossible to calculate all
cable spacing and inclination characteristics. maximum heat release rates one by one; thus, a uniform distribution is
Similarly, four typical positions are selected in the cross-section assumed and several typical values are selected, as indicated in Tables
direction, as illustrated in Fig. 4, and the occurrence probabilities of 6–9.

6
R. Ma, et al. Engineering Structures 197 (2019) 109390

Table 8
Maximum heat release rate distribution of truck fire.
Maximum heat release rate (×103 kW) 30 60 80 100 125 150 175 200

Probability 0.088 0.147 0.118 0.132 0.147 0.147 0.147 0.074

Table 9
Maximum heat release rate distribution of tanker fire.
Maximum heat release rate (×103 kW) 100 125 150 175 200 225 250 275 300

Probability 0.062 0.125 0.125 0.125 0.125 0.125 0.125 0.125 0.062

3.2.3. Wind effect


The wind effect usually includes two aspects: wind speed and wind
direction. The distribution laws of wind speed can be obtained ac-
cording to the daily average wind speed recorded by the wind speed
station. Fig. 5 shows the 1096 days’ statistical data from 2013/1/1 to
2015/12/31. The statistical laws can be well fitted by generalized ex-
treme-value distribution with the location parameter µ = 0.976 , scale
parameter = 0.434 and shape parameter = 0.127 . Thus, the prob-
ability of different wind speeds can be approximately calculated ac-
cording to the probability density function, as presented in Table 10.
The wind load may also result in a flame tilt angle in different di-
rections, which may have a significant influence on the cable tem-
peratures. According to the relative tilt direction between the flame and
cables, the following four typical conditions are summarised in this case
study. Here the probabilities of these four conditions are all assumed to
Fig. 5. Distribution laws of daily average wind speed from 2013/1/1 to 2015/
12/31. be 0.25 approximately, in accordance with assumption (2) in Section
3.1.

(1). The wind direction is parallel to the span direction and opposite to
Table 10 the cable direction (denoted AR, see Fig. 6a)).
Wind speed probability distribution. (2). The wind direction is parallel to the span direction and the same as
Wind speed 0 m/s 1 m/s 2 m/s 3 m/s 4 m/s 5 m/s
the cable direction (denoted AS, see Fig. 6b)).
(3). The wind direction is parallel to the cross-section direction and
Probability 0.061 0.703 0.226 0.009 0.001 0.000 towards to the cable plane (denoted TR, see Fig. 6c)).
(4). The wind direction is parallel to the cross-section direction and
away from the cable plane (denoted TS, see Fig. 6d)).

Fig. 6. Diagram of relationship between cables and wind direction: (a) AR condition, (b) AS condition, (c) TR condition, and (d) TS condition.

7
R. Ma, et al. Engineering Structures 197 (2019) 109390

Table 11
Definition of quantitative fire-resistance levels.
Maximum heat release rate (×103 kW) Resistance level Typical fire scenarios Damage degree Limited value of deflection-to-span ratio

≤ 10 (I) Car fire No damage dv 1


Lv 1000
10~100 (II) Bus fire, truck fire Slight damage 1
< v
d 1
1000 Lv 800
100~200 (III) Truck fire, tanker fire Medium damage 1
<
dv 1
800 Lv 600
200~300 (IV) Tanker fire Serious damage 1
<
dv 1
600 Lv 400

Table 12
Thermodynamic parameters of cables.
Parameter Density (kg/m3) Thermal conductivity (W/(m· C)) Specific heat C (J/(kg· C)) Emissivity Heat transfer coefficient h (W/(m2· C))

Value 7850 45 600 0.8 50

most unfavourable fire scenarios. Based on the definitions in Table 2,


1.0 Yield strength Table 3 and some previous studies [48–50], the quantitative fire-re-
Ultimate strength
sistance levels are defined and detailed in Table 11.
0.8
Reduction coefficients

3.4. Analysis of fire-resistance performance


0.6
3.4.1. Mechanical and thermodynamic properties of cable
The cables are constructed using high-strength steel wires and
0.4 protected by the high-density polyethylene (HDPE). Here the insulation
effect of HDPE is ignored. Table 12 lists the thermodynamic parameters
of the cables, and the variations in the ultimate strength and yield
0.2
strength with different temperatures are plotted in Fig. 7 in the form of
the reduction coefficients fuT / fu0 and fyT / fy0 [51]. Assuming that the
0.0 development of the fire process has no effect on the stress variation of
the cables if no cable is fractured, and the cable can be regarded as
0 200 400 600 800 fractured when the ultimate strength is lower than the actual stress.
Temperature (°C)
Fig. 7. Variations in yield strength and ultimate strength with fire tempera-
3.4.2. Structural safety analysis
tures. The aim of structural safety analysis is to ensure that the structural
performance can satisfy the fire-resistance levels in all possible fire
scenarios. Thus, the most unfavourable fire scenarios of each resistance
3.3. Quantitative fire-resistance levels
level should be selected and analysed. Using the definitions in Table 11,
the most unfavourable fire scenarios can be selected as 10 MW car fire
For cable-stayed bridges, the damage of one or more cables usually
for level (I), 100 MW truck fire for level (II), 200 MW tanker fire for
will not lead to the collapse of the entire structure directly. However,
level (III), and 300 MW tanker fire for level (IV). Combining Fig. 3 and
additional deflection of the main girder is often observed instead.
Table 5, it can be determined that positions A and D (E) are the most
Therefore, the maximum deflection of the main girder can be used as a
unfavourable along the span direction, as the cables are more con-
simple quantitative standard to evaluate the overall performance of the
centrated in position A and the maximum initial deflection can be ob-
bridge structure under different fire scenarios. The limited value of the
served in position D (E). Moreover, in the cross-section direction, po-
deflection-to-span ratio under live load is d v /L v = 1/400 for this struc-
sition I is obviously most unfavourable for the cable performance.
ture [47], which can be regarded as the ultimate deflection under the
The wind effect on the fire scenarios, which consists of the wind

Fig. 8. Simulation results of 300 MW tanker fire scenarios with wind speed: (a) 1 m/s, (b) 2 m/s, (c) 3 m/s, (d) 4 m/s, and (e) 5 m/s.

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R. Ma, et al. Engineering Structures 197 (2019) 109390

900 900

750 750

Temperature (°C)
Temperature (°C)

600 600

450 450
D-I-0 m/s D-I-0 m/s
D-I-AR-3 m/s D-I-AR-3 m/s
300 D-I-AR-5 m/s 300 D-I-AR-5 m/s
D-I-TR-3 m/s D-I-TR-3 m/s
150 D-I-TR-5 m/s 150 D-I-TR-5 m/s

0 0
0 1500 3000 4500 6000 7500 9000 0 1500 3000 4500 6000 7500 9000
Time (s) Time (s)
a) Cable 1 b) Cable 2
900 900
D-I-0 m/s
750 D-I-AR-3 m/s 750
D-I-AR-5 m/s
D-I-0 m/s
D-I-TR-3 m/s

Temperature (°C)
D-I-AR-3 m/s
Temperature (°C)

600 600
D-I-TR-5 m/s
D-I-AR-5 m/s
D-I-TR-3 m/s
450 450
D-I-TR-5 m/s

300 300

150 150

0 0
0 1500 3000 4500 6000 7500 9000 0 1500 3000 4500 6000 7500 9000
Time (s) Time (s)
c) Cable 3 d) Cable 4
Fig. 9. Temperatures variations with burning times and different wind effects in position D of: (a) cable 1, (b) cable 2, (c) cable 3, and (d) cable 4.

Fig. 10. Diagram of structural-thermal simulation in ANSYS.

speed and direction, needs to be calculated and compared carefully to simulation techniques.
obtain the most unfavourable conditions. The symbol of fire conditions (2). The structural-thermal analysis is carried out in ANSYS based on
is defined as follows: fire position along the span direction, fire position the fire temperature calculated by step (1) to obtain the variation
in the cross-section direction, wind direction, and wind speed; when the of cable temperature.
wind speed is equal to zero, the wind direction is ignored. For example, (3). The fractured cables are removed from the finite element model,
A-I-AS-3 m/s means the fire position is located in A (Fig. 3) and I and the structure performance is evaluated according to the stan-
(Fig. 4), the wind direction is parallel to the span direction and the same dards in Table 11.
as the cable direction (Fig. 6b)), and the wind speed is 3 m/s. If the
wind speed is equal to zero, it can be expressed as A-I-0 m/s. Noting that all of the following calculations and Figures in this
The whole process of structural safety analysis can be divided into section are presented using the 300 MW tanker fire scenario as an ex-
the following three steps: ample. The remaining three fire scenarios will only demonstrate the
final results directly at the end of this section. Fig. 8 plots the simulation
(1). The time-dependent fire temperature laws are simulated in FDS diagrams of the fire scenarios with different wind speeds. The simula-
based on computational fluid dynamics theory and large eddy tion volume for 300 MW tanker fire is 27 m × 27 m × 45 m and the

9
R. Ma, et al. Engineering Structures 197 (2019) 109390

Fig. 11. Failure analyses of different cables under the 300 MW tanker fire with conditions of: (a) A-I-0 m/s and (b) D-I-0 m/s.

Fig. 12. 3D finite element model of the whole structure.

Fig. 13. Possible unfavourable traffic conditions under fire accident.

mesh size is chosen to be 0.6 m × 0.6 m × 0.6 m to keep a better bal- dependent temperature laws of fire are obtained for the further struc-
ance between the simulation accuracy and simulation time [52]. It can tural-thermal analyses.
be observed that the maximum fire temperature is above 1100 °C, and In Fig. 6, the AS and TS conditions are both favourable to the
with the increase in wind speed, the flame tilt angle also increases, structural performance, as the AS condition causes the same tilt direc-
while the maximum temperature area decreases obviously. The time- tion between the cables and the flame itself, thereby affecting fewer

10
R. Ma, et al. Engineering Structures 197 (2019) 109390

0.6 compared to A-I-0 m/s, even if fewer cables are fractured in D-I-0 m/s.
A-I-0 m/s
D-I-0 m/s Using similar method, the maximum deflection-to-span ratios can be
0.4 calculated, as displayed in Table 13 for all fire resistance levels. Thus, it
can be determined that all of the values can satisfy the fire-resistance
demands defined in Table 11.
Vertical displacement(m)

0.2

3.5. Risk analysis of maintenance cost


0.0
The occurrence of a bridge fire as well as its relative maintenance
-0.2 cost are quite uncertain because of various aspects. Thus, in addition to
the structural safety analysis for different fire-resistance levels, risk
analysis of maintenance cost is also necessary to determine whether the
-0.4 bridge fire damage and maintenance cost are within an acceptable
range. In this case study, the direct loss of the bridge is mainly caused
-0.6 by cable fracture. In order to simplify the analysis process, the indirect
0 280 560 840 1120 1400 loss is neglected here. The risk analysis process should be organised as
Length (m) follows. Firstly, the failure probability of the cables should be analysed
individually under all possible fire scenarios, following which the risk
Fig. 14. Maximum vertical displacements under the 300 MW tanker fire when
analysis-based maintenance cost calculation should be carried out to
burning time t = 7200 s.
determine whether it meets the relative criteria or not. Finally, several
necessary measures need to be proposed for the fire scenarios that are
cables, and the TS condition causes fire away from the cables. Con- beyond the allowed values.
versely, the AR and TR conditions are both unfavourable to the struc- Here, only the tanker fire scenarios are analysed in detail as an
tural performance, which needs to be calculated further to obtain the example. All of the other fire scenarios can be calculated using a similar
most unfavourable condition. Fig. 9 plots the temperature curves of the process.
burning cables with different wind speeds and directions in position D. Assuming that the fire occurs in position A (Fig. 3) along the span
Here both the radiant heat transfer effect and the convective heat direction and the wind speed is 0 m/s, for a 300 MW tanker fire sce-
transfer effect are considered in the structural-thermal analysis. The nario, four possible conditions, namely A-I-0 m/s, A-II-0 m/s, A-III-0 m/
number sequence of the cables is plotted in Fig. 10a), which is con- s, and A-IV-0 m/s, should be considered. The temperature curves of the
sistent with the distance from the combustion source. Fig. 10b) plots the affected cables are plotted in Fig. 15.
contour of final temperature distribution with the condition of D-I-0 m/ When the fire scenario occurs in position I in the cross-section di-
s. It can be observed that, among all of the wind conditions, D-I-0 m/s is rection, three cables are fractured, as indicated in Fig. 11a). According
the most unfavourable in terms of the cable temperatures. to the probability definition in Section 3.2 and the assumption that all
In summary, two fire scenarios, namely A-I-0 m/s and D-I-0 m/s, parameters are mutually independent, the relative probability can be
need to be calculated for every fire-resistance level. When considering calculated as follows:
the deflection-to-span ratio, the influence of cable fracture must be
included, and the cable fracture analyses are plotted in Fig. 11. Here, 0.125 × 0.25 × 0.061 × 0.062 = 1.182 × 10 4 .
the y axis represents the variations in the ultimate strengths of the When the fire scenario occurs in position II, III or IV, no cable is
cables varying with the burning time. The ultimate stresses of different fractured, according to the same analysis method. Similarly, all possible
cables are also plotted in the figure, which are equal to the real cable fire scenarios (five positions along the span direction, four positions
stresses. The fracture stresses are calculated by the finite element model along the cross-section direction, nine different heat release rates, four
(Fig. 12) with consideration of the unfavourable value of two possible different wind directions, and six different wind speeds) are analysed
vehicle driving conditions presented in Fig. 13. Here condition a) means individually. Moreover, the fire scenarios caused by cars, buses, and
the lanes near the fire area are blocked by bridge management de- trucks need to be calculated by the same process. The cable fracture
partment immediately while the lanes with opposite driving direction probabilities of the different fire types are summarised in Table 14. It
are still open normally. Condition b) means the fire size is large enough can be seen that the possibility of two cables’ fracture under truck fire is
so that the driving vehicles are congested before the fire area. The higher compared to the tanker fire, the reason for that is according to
traffic load is determined according to the Chinese Code JTG D60-2015 the FDS simulation results, the temperature of truck fire is higher than
[53]. For each lane, the vehicle loading consists of a uniform force tanker fire in general. However, the size of tanker fire is larger than
which equals to 10.5 kN/m and a concentrated force which equals to truck fire, thus, more potential conditions can be observed for three
360 kN. The concentrated force is added near the fire area as far as cables’ fracture of the tanker fire. Hence, the possibility of three cables’
possible to obtain the most unfavourable deflection value. fracture is reasonable to be higher under the tanker fire.
It can be observed that three cables are fractured when the fire is The maintenance cost of cables in this case study is 0.023 million
located in position A, while two cables are fractured when the fire is RMBs/ton; thus, the maintenance cost of one cable in different positions
located in position D. Fig. 14 plots the maximum vertical displacements is calculated and presented in Table 15, according to the different cable
of the entire structure. It can be observed that the fire scenario D-I-0 m/ lengths. Here, an average value of 0.458 million RMBs per cable is used
s (located near the middle span) can lead to a more serious consequence to simplify the analysis.

Table 13
Calculation results of maximum value of deflection-to-span ratio with different fire-resistance levels.
Typical fire scenario Fire-resistance level Limited value of the deflection-to-span ratio Maximum value of deflection-to-span ratio

10 MW car fire (I) 1/1000 1/7239


100 MW truck fire (II) 1/800 1/2956
200 MW tanker fire (III) 1/600 1/2243
300 MW tanker fire (IV) 1/400 1/1901

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R. Ma, et al. Engineering Structures 197 (2019) 109390

900 900
Cable 1 Cable 1
Cable 2 Cable 2
750 750
Temperature (°C) Cable 3 Cable 3
Cable 4 Cable 4

Temperature (°C)
600 Cable 5 600 Cable 5

450 450

300 300

150 150

0 0
0 1500 3000 4500 6000 7500 9000 0 1500 3000 4500 6000 7500 9000
Time (s) Time (s)
a) A-I-0 m/s b) A-II-0 m/s

900
Cable 1 900
Cable 1
Cable 2 Cable 2
750 750
Cable 3 Cable 3
Cable 4
Temperature (°C)

Temperature (°C)
Cable 4
600 Cable 5 600 Cable 5

450 450

300 300

150 150

0 0
0 1500 3000 4500 6000 7500 9000 0 1500 3000 4500 6000 7500 9000
Time (s) Time (s)
c) A-III-0 m/s d) A-IV-0 m/s
Fig. 15. Temperature curves of different affected cables under the 300 MW tanker fire when fire scenarios are: (a) A-I-0 m/s, (b) A-II-0 m/s, (c) A-III-0 m/s, and (d) A-
IV-0 m/s.

Table 14
Probability calculation results of different fire types.
Number of fractured cables 0 1 2 3

Probability Car fire 1 0 0 0


Bus fire 9.971 × 10−1 2.859 × 10−3 0 0
Truck fire 6.930 × 10−1 2.134 × 10−1 9.351 × 10−2 9.699 × 10−5
Tanker fire 5.894 × 10−1 3.794 × 10−1 2.925 × 10−2 1.918 × 10−3

Table 15 The occurrence probabilities of a car fire, bus fire, truck fire, and tanker
Maintenance cost of one cable in different positions. fire were determined to be 0.0684, 0.0405, 0.142, and 0.023 times per year
Position along span A B C D E F G H
in our previous work by means of the analytic hierarchy process and fuzzy
direction comprehensive evaluation [54]. Thus, the annual maintenance cost can be
calculated as RiskF = 30000 RMBs . The acceptable maintenance cost can
Maintenance cost of 0.675 0.212 0.212 0.738 0.738 0.212 0.357 0.524 be calculated as [Con]T × 10 6 = 2500 RMBs . It can be determined that
one cable
(million RMBs)
RiskF > [Con]T × 10 6 , thus some additional fire-resistance measures must
be drafted.
Fig. 11 shows that the burning time strongly influences the damage
degree of cables. Thus, fire extinguishers and fire hydrant systems can
Table 16 be considered to set up on the bridge. On the other hand, bridge fire
Probability calculation results of different fire types after adopting suggested management centre and fire monitoring system also should be estab-
measures. lished, further more, fire stations can be set up in the vicinity of bridge
Number of fractured cables 0 1 2 3 site, etc. The aim for these measures is to ensure that the burning time
would not exceed 45 min regardless of any fire scenarios. By adopting
Probability Car fire 1 0 0 0 these measures, the fracture probabilities under different fire types are
Bus fire 1 0 0 0
recalculated in Table 16. Thus, the annual maintenance cost can be
Truck fire 9.994 × 10−1 4.594 × 10−4 1.411 × 10−4 0
Tanker fire 9.872 × 10−1 1.126 × 10−2 1.565 × 10−3 0 calculated as RiskF = 200 RMBs . It can be judged that
RiskF < [Con]T × 10 6 , the suggested measures can well fit the design
requirement.

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R. Ma, et al. Engineering Structures 197 (2019) 109390

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