1. Introduction The DENO compressor L4-200 is an air-cooled 3-stage double acting compressor which is mainly used to start marine and shore-based diesel engines. It's also widely used as general compressed air source, e.g. for pressure tests and other high-pressure applications. The model features a compact design and is lightweight constructed requiring minimum installation space. Moreover, special attention has been paid to the design to ensure operational reliability and durability for the specific service concitions. Furthermore, with this air-cooled type compressor, the pressure balance in each stage and the entire cooling of the compressor have been fully taken into account fo assure stable running and low operational costs. ‘All the materials used are of first class quality, thoroughly tested and in accordance with the requirements of the classification societies. Instrumentation is supplied in accordance with Classification society requirements and if desired the compressor can be fitted with equipment for fully automatic operation. For effective handling of this compressor, operators and maintenance personnel are requested to read this manual carefully before putting it into operation. 2. Principal Specification STARTING AIR COMPRESSOR Model 14-200 | Type 3 Stage, Air Cooled, Single Acting Cylinder Bore Tt stage: 150 mm _2"4 stage: 100 mm _3# stage: 60mm Number of Cylinders 4pcs Stroke 80 mm Design Pressure 44 kg/cm* Lubrication... Forced. 2bar Unloading device Manual / automatic drain valve Method of driving Direct flexible coupling Lub. oil Crank case 10 Lr Quantity Replenish (between H & L line) 16Ur Safety Low pressure stage 621 bar Valve High pressure stage 1221 bor Setting High pressure stage 3221 bor5. Operating the Compressor After the installation of the compressor. including piping and wiring has been completed, the compressor must be internally cleaned. This since dust and dirt may have entered the unit during transport, storage and installation. 5.1 Checks before start-up Checck if the foundation bolts are tightened enough. Check if bolts and nuts of the compressor are tightened firmly. Check if the oil level is within the indicated limits. Tum the compressor by hand to ensure that it rotates lightly. Check and clean the air filter. Open the tank valve completely. Ensure that the electric motor rotates in the indicated direction. 5.2 Starting-running-stopping procedures a. Startin, 19 Open the drain vaive of the drain separator to ensure an unloaded start of the compressor Start the compressor Let the compressor run for 30 minutes in unloaded condition. During unloaded running, carefully check each bearing, each sliding part, cylinder, and other components. Pay close attention to abnormal heat and noise. Check the amp. meter if applicable and check if the indication of this meter is constant. If nothing abnormal is found, open the air receiver valve completely and slowly close the drain on the oil water separator. At the same time, check the indicated parts of the compressor for abnormal temperature and noise. Once again the indication of the amp. meter., if applicable, should be checked. If everything is ok, the compressor can be full-loaded. With use of an automatic drain valve, make sure that the manual valve is open at ll time. b. Running cc. Stoppin: Check the indication on the pressure gauges to be correct. Check amp. meter indication. Check for abnormal temperature and noise at each section. Carefully check the compressor and complete air system for any leakage. Standard pressures. First Stage Gauge : 1,5-3 kg/cm2 Second Stage Gauge : 7-9 kg/cm2 Third stage Gauge > 30kg/cem2 Make sure to activate the safety valve manually from time to time to ensure its proper working. 19 Put the compressor into no-load operation by opening the drain valve at the second stage oil-water separator, (this will not be necessary with use of an automatic drain valve.) Push the "OFF" button to stop the compressor. Drain the air receiver and drain chamber. After draining, close the drain valves. Close the air receiver inlet valve. Tum OFF the main power switch.7.6 Maintenance schedule The following is the recommended maintenance schedule for normal operation. However compressor-operating conditions vary widely from installation fo installation and therefore it is important to adapt the maintenance schedule to the experience of the individual operator. Check and Adjustment ‘Operating Time(hr.) Remark Item to be checked Action Doly | 150 | 600 Valve as a Replacement whole __| of Valve Valve | Valve plate | Check for _| Flatness Spring plate | Check for Extend of wear Inside of Check for cylinder Extend of wear Piston Check outside Cylinder Diameter ofwear & Piston ring Check for Piston Extend of wear Oilring Check for Extend of wear Piston pin Check for bushing Extend of wear Bearings | Con-rod Check for bearing Extend of wear Main Check bearing Crank shaft | Check for bearing Extend of wear OI | Crank case | Replacement = System. Air filter Replacement Piping ‘Check of leak Other Safety valve | Check for Once every monty: Performance Compressor | Overhaul ‘Once every 2yea5 as wholeay 1) ttem Number | Quantity Title Subject Comments a aq 1 + [wing nur 005A NAIUBLE | 2 1 [Hose cAMP 006A ‘NVAIABLE \ 3 1 [span WASHER 61244 NAIUBLE 4 1 REXAGON BOLT 8503A NVAIABLE 5 2 | PLATE WASHER 504A NAUBLE 6 1 [wr 505A NAUBLE 7 1 [Ale FILTER ELEMENT 88018 ‘NVAIUBLE / SET 88000 8 1 [AiR FILTER CASE-4 88028 NA / SET 8800 9 1 [AR FILTER CASE-2 88038 NA 1 SET 8800C 26/08/09 TENO Compressors BV. Van der Glessenveg 49. 2524 1 Kringen can den List “The Netherlands info@deracompok AIR FILTER GROUP 12 — = Deno Compressors al SUBJECT: PARTLIST 4-200 FILE NAME: PARTLIST-DENO-L&-200tf WEIGHT: SHEET 2 OF 23 PARTLIST Lt-200| SUCTION VALVE SPRING ‘[ywve urt aust uker DEL VALE PLATE DEL. VALVE DAMPING PLATE | VALVE CLAMPING BOLT VALVE CLAMPING NUT i a a TO [oRAWN | awe | 24/08/09 @= Deno Compressors yd Hi) [ene wpa” [i Tee ea PARTUST Lé-200 “ [ea PR al ie] | aateecieras [| SuBsecT. PaRTUST u-200 | ™ | CONCENTRIC VALVE GROUP STAGE 4Tite Subject PLATE WASHER [oooza AVAILABLE VALVE SEAT ‘THO AVAILABLE, VALVE GUARD 702k —__| AVAL SUC VALVE PLATE 1S) 71034 IYAILABLE SUC. VALVE SPRING (S 704A AYALUBLE SUCVANVE PLATE) =| 7105A NAIABLE SUC. VALVE SPRING | 71064 IVALABLE 8) OEL VALVE PLATE TOT AVAILABLE, TEL VAVE SPRING [roe AYALABLE 0 AYE CLAMPING BOLT 71094 AVAILABLE 1 VALVE CLAMPING NUT ‘7M0A AVAILABLE, eo ] [eave |v tx [200810 @= Deno Compressors [een | a CONCENTRIC VALVE GROUP STAGE 2 - i ill :Item Nunber | — Quantity Title 4 1 |VAve SEAT 2 ‘VALVE GUARD SUC. VALVE PLATE (S) SUC. VALVE SPRING (S) SUC VALVE PLATE ‘SUC VALVE SPRING 0) DEL VALVE PLATE DEL VALVE SPRING VAVE CLAMPIMG BOLT VALE CLAMPING NUT 1 1 2 ! | Jo} aM nf of f ale G|d stowed & fetalled on Lp = @©Z deno Compressors CONCENTRIC VALVE GROUP. STAGE 3 tt Pans 0 “1 acess, [ejsectomticen [PY {B21 ne can en UseOvantity Comments 1 AVAILABLE 3 AVAILABLE 3 AVAILABLE AVAILABLE. AVAILABLE. [AVAILABLE PLUG AVAILABLE ADAPTER AVAILABLE EvBow AVAILABLE GASKET AVAILABLE | GASKET AVAILABLE RADIATOR FRAME AVAILABLE RADIATOR PLATE. AVAILABLE ANGLED PROFILE AVAILABLE. PACKING AVAILABLE. WRENCH BOLT AVAILABLE. WRENCH BOLT AVAILABLE FLARE MALE CONNECTOR AVAILABLE FLARE NUT AVAILABLE. PIPE COOLING SYSTEM 4 AVAILABLE. PIPE COOLING SYSTEM 2 AVAILABLE. PIPE COOLING SYSTEM 3 AVAILABLE, PIPE COOLING SYSTEM 4 AVAILABLE. PIPE COOLING SYSTEM 5 AVAILABLE. a)[s]-]-]-]-}slule|alolo[o[ofepsfefelulals PIPE COOLING SYSTEM 6 ONLY WITH 2 FLARE NUTS. PIPE COOLING SYSTEM 7 ONLY WITH 2 FLARE NUTS. | AVAILABLE AVAILABLE, _we [on [oman Taw ok | 700809] Deno Compressors | PARTUST Lé-200 [3 [SuBuecr: parruist 4-200] [scat [wear [seer 7 06 23]‘Duantly Tite Comments 10 [PLATE WASHER [AVAILABLE HEXAGON BOLT [AVAILABLE HEXAGON BOLT [AVAILABLE [cove [AVAILABLE NT AVAILABLE SPRING WASHER [AVAILABLE HEXAGON BOLT [AVAILABLE [SPRING WASHER [AVAILABLE [PACKING AVAILABLE Pus [AVAILABLE Pw [AVAILABLE HEXAGON SOCKET SET SCREW [AVAILABLE NIPPLE AVALABLE Nur AVALABLE PIPE CRANK CASE > CYLINDER [AVAILABLE STUD BOLT [AVAILABLE SPACER [AVAILABLE [sTuO BOLT AVAILABLE _ [cpa CASE: [AVAILABLE STUo BOLT Miz [AVAILABLE NT JAVAIABLE SPRING WASHER MAIN BEARING CASE O-RING HEXAGON BOLT HEXAGON BOLT [AVAILABLE AIR VENT VALVE [AVAILABLE AR VENT VALVE PART 2. AVAILABLE [AIR VENT VALVE RING AVAILABLE DISH HEAD BOLT [AVAILABLE AR VENT PIPE [AVAILABLE [CRANK CASE COVER [AVAILABLE PARTUST L4-200 CR, ESE AVALABLE TEND Compressors BV. SB IECT PARTIIST s ST Ls CRANK CASE COVER AVAILABLE an dr Giessen 69 UBUELT: PARTUST 4-200 2521LP Krinpen ann den Ussel 7 “Ta ao SPRING WASHER [NVALABLE neon FILE NAME: PARTUST -DENO-U4-2003¢ . WEIGHT: “SHEET 8 OF 23PLATE WASHER ‘SPRING WASHER PLATE WASHER HEXAGON BOLT FAN BLADE FAN BODY PLATE BUSH LOCK PIN HEXAGON BOLT 51048 SHAFT NUT 51058 SHAFT NUT 5105C BALANCE WEIGHT SH07C MAIN BEARING 63088 COUPLING COMPRESSOR SIDE | 8701C CRANK SHAFT 18 PARTUST L4-200 ‘DENO BY. | 0 eee | SUBJECT: PARTUST 14-200. | 20 ng en [ASE acai ic — ee inCYLINDER GROUP STAGE 1 13 tem Number } Quantity HEAD PACKING CYLINDER O-RING ‘STUD BOLT NUT SPRING WASHER CONCENTRIC VALVE GROUP fT we ore [oRAWN [aw ck [26/08/09 [ft PARTLIST Li-200 [55 [sussecr: parrust e200 || i711 oom pn cen thas FILE NAME, PARTUST-OENO-L4-200<1 The Nefbetons = [sca [weicht:CYLINDER GROUP STAGE 2 12 tem Number Quantity Comments 1 ELBOW AVAILABLE 1 LLP. CYLINDER HEAD AVAILABLE 1 GASKET RING AVAILABLE HEAD PACKING AVAILABLE, CYLINDER AVAILABLE. O-RING AVAILABLE. STU BOLT AVAILABLE. NOT AVAILABLE. ‘SPRING WASHER AVAILABLE CONCENTRIC VALVE GROUP AVAILABLE, = @= deno Compressors PARTUST Lé-200 a Compressors BV SUBJECT. PARTUST 6-200.) ee ae ed FILE NAME: PARTUST-OENO-U6- 200 [scae:Jwercer: [snr 1063]CYLINDER GROUP STAGE 3 A. Hem Number Comments 1 AVAILABLE 2 [HP CYUNDER HEAD C3 | GASKET RING 47 | EAD PACKING 1 | 1203 5 [o-RING + [31024 6 [wr 4 [30m A 7 | SPRING WASHER [31054 AVAILABLE 8 [crunoer ee ca NAIABLE 9 ‘STUD BOLT 4 3203A ‘AVAILABLE 70 [ HP. CON VALVE GROUP 1 [72008 NAIABLE ee DRAWN AWK oat Pc a TENO Compressors BY. ‘onder Giessenveg 49 25211 Krinpen aon den Use ‘The Nethert = @= Deno Compressors PARTUST L4-200 [ae [sussecr paras 200 | FALE NAME: PARTLIST-DENO-L4-200.Mem Number } Quantity Title Comments 1 OUTLET JOINT AVAILABLE 1 FLARE MALE CONNECTOR AVAILABLE 1 SAFETY VALVE AVAILABLE CORAIN SEPERATOR COVER O-RING AVAILABLE BUSHING AVAILABLE NIPPLE AVAILABLE DRAIN VALVE AVAILABLE HEXAGON BOLT AVAILABLE DRAIN SEPARATOR BOOY AVAILABLE NON RETURN VALVE COMPLETE. AVAILABLE WRENCH BOLT AVAILABLE SPRING WASHER AVAILABLE B-|@)Z Deno Compressors — PARTUST (4-200 DRAIN SEPERATOR GROUP eS PR [sme parison [| 4 ne a alem Number | Quantity Title Subject Comments 1 8 | COUPLING BOLT 00238 SET 87058 2 8 | PLATE WASHER 00258 SET 87058 3 8 | RUBBER 00268 SET 87058 4 8 | SPRING WASHER 00278 SET 87058 5 8 NT 00354 SET 87058 6 8 _| PLATE WASHER 0037A SET 87058 7 1 COUPLING (MOTOR SIDE) 87030 AVAIUBLE [we oe [aman [Avex | 2s0ans EJ Deno Compressors ers] FLEXIBLE COUPLING GROUP 12 PARTLST Li-200 om [35 [sussecr: parrust 4-200] | pula Ose FILE NAME, PARTUIST-OENO-U4-200.d [cue [weicr [sitet oF 23]‘tem Number | Quantity Tite Subject Comments 4 | PLATE WASHER 00334 ANAIABLE 4 | SPRING WASHER 00344 AVAILABLE 1__| VALVE Boy 82118 AVAILABLE TT NON-RETURN VALVE 82128 AVAILABLE 1 VALVE SPRING 824 AVAILABLE f ‘ 2 1 VALVE SEAT 8248 AVAILABLE ra) 1 SEAT O-RING 82158 AVAILABLE 8 ft CAP BOLT 82168 AVAILABLE 9 1 COPPER PACKING 82178 AVAILABLE 0 1 SEAT HOLDER 82188 AVAILABLE HEXAGON BOLT AVATABLE. eo a Ce @= Deno Compressors a a a a merwrR [ [| TENO Compressors BY. onder Giessenveg 45 PARTUST L4-200 NON RETURN VALVE GROUP [e [secr parnistia-amo || 12 ee ae FILE NAME: PARTLIST-DENO-Ub-200dft info@enacong | [SHEET 15 OF 2PISTON GROUP STAGE 1 12 Hem Number 1 2 3 PISTON RING 4 PISTON RING PISTON OIL RING. PISTON PIN SNAP RING ae Te ee [wm [awk] oars] JS Deno Compressors peo ft fee [Teme PARTUST Li-200. 7 [ree | 2 ‘DENO RV inant [5 [sussect parrusr 200 |] eee sea Le FILE NAME: PARTUST-DEND-U-200,4"7 Re [Swe [wear [fe 60em Number, r Comments PISTON INVAIUABLE, PISTON RING AYAIUABLE PISTON RING IVAIUBLE PISTON OIL RING VAIABLE PISTON PIN AVAILABLE ‘SNAP RING AVAILABLE ae 7 = [tem [vex | 20803] EJ Deno Compressors formes | PARTUST Lé-200 PISTON GROUP STAGE 2 [2 peace a 1" Ge FILE NAME: PARTLIST-DENO-L4-200df = aPISTON GROUP STAGE 3 1 tem Number PISTON OIL RING PISTON PIN SNAP RING ae a [omen [ax] za0ans_|J=R Deno Compressors BI licsiec net cananincd eo Tae Comes BASE Yupsecr paRTUsT 4-200 || pict ever a FILE NAME: PARTLIST-DENO-L4-200.1 [scwe [wera [Seber 18.06 23]CONNECTING ROD GROUP 12 Item Nunber | Guantity Title Subject | tomments 2 HEXAGON NUT 126A 1 CONNECTION ROO. 4o01c CONNECTION ROO CRANK PIN METAL 4o2c CRANK PIN METAL ‘CONNECTION ROO REAMER BOLT NEEDLE ROLLER BEARING BUSH NEEDLE ROLLER BEARING. a [oRAWN YAW cK 26/08/09 | Lea es kee a Llc @= Deno Compressors PARTUST L4-200 [| SUBJECT PARTUST L4-200 eI FUE NAME. PARTST-OENO-Ue- 200 hue [vem [veerComments ELBOW NIPPLE NUT PIPE OIL SYSTEM 5 PIPE OIL SYSTEM 6 PIPE OIL SYSTEM 7 PIPE OIL SYSTEM 8 ‘SPRING WASHER PLATE WASHER AVAILABLE ‘SPRING WASHER AVAILABLE NUT AVAIABLE, PLATE WASHER [zowa [WALA ‘SCREW AVAILABLE PRESURE GAUGE 1 AVAILABLE PRESURE GAUGE 2 AVAILABLE. PRESURE GAUGE 3 AVAILABLE OIL PRESSURE GAUGE AVAILABLE NEEDLE VALVE AVAILABLE, PRESSURE GAUGE FRAME AVAILABLE, GAUGE BOARD BRACKET AVAILABLE, a [oar —[ aw | tec EJF Deno Compressors oe a PE A a PARTUIST L6-200 [em APPR J | PRESSURE GAUGE GROUP age [Esme emeruae | 43 ae FILE NAME. PARTUST-OENO-U4-2000ft Qeenocamg [sce [went seeT 20 0F 23‘tem Number} Quantity Subject Comments 1 + [esow 070A IWAIDBLE 2 [NPP 008s WALDBLE 3 3 (kr 0036A AVALDBLE 4 a 0099A AVALDBLE ins 1 [OL PUMP Ose orion AVAIDBLE 6 1 __ [ou uve RoToR oma AVAIDBLE a [ou pure ust lorax AVAIUBLE a + [OU RELIEF Valve Booy ora SET 8620K 9 1 [ewe ori SET 8620K 10 1 [OIL RELIEF VALE SPRING ovtsA SET 86204 it 1 [OW RELEIF VANE BALL lonica SET 86204 2 2__ | Pete orm AVATABLE 8 1__ [wre % 1 5 1 AVAILABLE 6 1 AVALABLE a or AVAILABLE 8 a orzza AVABLE 8 1 [esow ora IWAIDBLE 20 1__ [pre ora WAIDBLE 2 1 __ [PPE ou syste ors WAIABLE Z 1__ [re ou system 2 orzac IWAIDBLE 3B 1__ [Pre ou system 3 oreo WALABLE 2% 1 __ [pre ou systems ore WAIDBLE TST Io sear erzic AVAILABLE 2% 1 [MAIN BEARING COVER [s60c AIDBLE [7 ra neve cover o-Rns [ozs AVAILABLE 28 1 ‘OIL PUMP COVER 61374 | AVAILABLE 2 1 [OW PUTER BRACKET ean WAIDBLE 30 + [convecror uaa ADELE 1 _[ousea 72ask WALDBLE 1) [Ouse 286A VAIDBLE 3 2) _|0-RNG T4224 AALABLE % + [busts aro48 AVALBLE 5 1 [Nene 1088 AVADBLE 36 | 1) [Ou rite 625A AVAILABLE 1 [ow socriv FTeR 26258 AVAIDBLE = @= Deno Compressors PARTLST L4-200 ee SUBUECT: PARTUST -200 | a ees Snel FILE NAME: PARTUST-DENO-U6- 2001