Preliminary Welding Procedure Specification (pWPS)

ISO 銲接程序規範書 According to DNV-OS-C401:2021; ISO 15614-1:2017

pWPS No./銲接程序規範書 pWPS 編號: 30-BW-S Revision/版次:0

Method of Preparation and Cleaning/開槽加工及清理方法: Thermal cut and/or grinding, wire brush and degrease

WPQR No./WPQR 編號: S355ML-30-SV-PA-SAW-1E

Manufacturer/製造廠商: SDMS No.201, Sec. 1, Dongfang Rd. , Qieding Dist. ,Kaohsiung

Welding Positions/銲接姿勢: PA

Parent Material Designation/⺟材種類:

ISO/TR 15608 Group 1.1 & 1.2
Welding Process /銲接方法: 121 Process type /銲接形式: mechanized

Mode of Metal Transfer/銲接方法（含熔滴移行型態）: N/A

Material Thickness/材料厚度(mm): 30~120 mm

Welding Thickness/銲道厚度: 30~120 mm Multi/Single layer(多/單層): Multi Layer

Outside Diameter/管外徑(mm): >500mm

Joint Type and Weld Type/接頭種類: Butt joint, T joint, Full and Partial Penetration, one side with backing, both sides with gouging

Weld Preparation Details(Sketch)*/接頭形狀及尺度(圖)(*)

Joint Design/接頭設計 Welding Sequences/銲接順序

1. Root pass

2. Fill pass

3. Cap pass

Welding Details 1/銲接條件 1

Wire Feed
Welding Process/ Size of Filler Current/ Voltage/ Type of Current/Polarity/電 Run Out Length/Travel Heat Input*/入
Run/道次 Speed/
銲接方法 Material/填料材 電流 A 電壓 V 流種類/極性 Speed*/銲接速率(*) 熱量(*)
送線速率
Root 121 ψ=4.0mm 450-500 28-30 DC+ 320~415 1.82-2.81
Fill 121 ψ=4.0mm 480-550 29-31 DC+ 300~410 2.04~3.41
Cap 121 ψ=4.0mm 450-525 28-30 DC+ 325~420 1.80~2.91

Welding Details 2/銲接條件 2

Wire Feed
Welding Process/ Size of Filler Current/ Voltage/ Type of Current/Polarity/電 Run Out Length/Travel Heat Input*/入
Run/道次 Speed/
銲接方法 Material/填料材 電流 A 電壓 V 流種類/極性 Speed*/銲接速率(*) 熱量(*)
送線速率
Root 121 ψ=4.0mm 500-600 29-31 DC+ 400~480 1.81~2.79
Fill 121 ψ=4.0mm 550-650 30-33 DC+ 380~490 2.00~3.39
Cap 121 ψ=4.0mm 550-650 29-32 DC+ 430~530 1.81~2.90

Filler Material Designation and Make/填料材之型號及廠牌: Wire/TienTaiTSW-12KH+Flux/TienTaiTF-210(EN ISO 14171 A-S46 6FB S3SiH5)

Any Special Baking or Drying/特殊烘烤或乾燥: Flux dry as maker requirements (350℃-2Hr)

Other Information*,e.g/ 其他資訊（＊）: : N/A

Designation Gas/Flux: -Shielding/遮護氣體/銲藥種類: TF-210

-Backing/背襯氣體/銲藥種類: N/A

Weaving(Maximum Width of Run)/織動(銲道最大寬度): 25mm

Details of Back Gouging/Backing/背剷/背襯(細節): one side with backing, both sides with gouging
Gas Flow Rate -Shielding/遮護氣體流量: N/A Pulse Welding Details/脈衝銲接條件: N/A

-Backing/背襯氣體流量: N/A Oscillation : Amplitude, Frequency, Dwell Time/ Tungsten

Electrode Type/Size/鎢電極種類/直徑: N/A 擺動(振幅，頻率，停留時間): N/A

Preheat Temperature/預熱溫度: Room Temp. (27°C) Distance Contact Tube/Work Piece/銲嘴至工件距離: 25~40mm

Interpass Temperature/道間溫度: 250°C Max

Post-heating/銲後持溫: N/A Plasma Welding Details/電漿銲接條件:N/A

Per-heat Maintenance Temperature/除氫後熱: N/A Torch Angle/銲槍角度:90°

Post-Weld Heat Treatment and/or Ageing 銲後熱處理/或時效處理 Heat System/加熱系統: Gas torch or electrical resistance

(a)Time, Temperature, Method/時間，溫度，方法: N/A Temperature control system/溫度控制系統: N/A

(b)Heating and Cooling Rates*/加熱及冷卻速率(*):N/A

Manufacturer (Name, date and signature) 製造者(姓名，日期和簽名):

備註: * If required (*)有要求時記錄

版次 Version:00