NetCol5000-A050 In-Row Air Cooled Smart Cooling Product User Manual

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NetCol5000-A050 In-row Air Cooled Smart

Cooling Product

User Manual (1350 mm Depth)

Issue 06
Date 2023-08-20

HUAWEI DIGITAL POWER TECHNOLOGIES CO., LTD.


Copyright © Huawei Digital Power Technologies Co., Ltd. 2023. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Digital Power Technologies Co., Ltd.

Trademarks and Permissions

and other Huawei trademarks are the property of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.

Notice
The purchased products, services and features are stipulated by the contract made between Huawei
Digital Power Technologies Co., Ltd. and the customer. All or part of the products, services and features
described in this document may not be within the purchase scope or the usage scope. Unless otherwise
specified in the contract, all statements, information, and recommendations in this document are
provided "AS IS" without warranties, guarantees or representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.

Huawei Digital Power Technologies Co., Ltd.


Address: Huawei Digital Power Antuoshan Headquarters

Futian, Shenzhen 518043

People's Republic of China

Website: https://digitalpower.huawei.com

Issue 06 (2023-08-20) Copyright © Huawei Digital Power Technologies Co., Ltd. i


NetCol5000-A050 In-row Air Cooled Smart Cooling
Product
User Manual (1350 mm Depth) About this Document

About this Document

Purpose
This document describes the NetCol5000-A050H4WE2 and NetCol5000-
A050H40E2 (NetCol5000-A for short) in terms of product overview, system
installation, power-on commissioning, system maintenance, and FAQs, helping
readers systematically understand how to use and maintain the air cooled in-row
smart cooling products.
Figures used in this document are for reference only.

Intended Audience
This document is intended for:
● Technical support engineers
● Hardware installation engineers
● Commissioning engineers
● Maintenance engineers

Symbol Conventions
The symbols that may be found in this document are defined as follows.

Symbol Description

Indicates a hazard with a high level of risk which, if


not avoided, will result in death or serious injury.

Indicates a hazard with a medium level of risk which,


if not avoided, could result in death or serious injury.

Indicates a hazard with a low level of risk which, if


not avoided, could result in minor or moderate injury.

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NetCol5000-A050 In-row Air Cooled Smart Cooling
Product
User Manual (1350 mm Depth) About this Document

Symbol Description

Indicates a potentially hazardous situation which, if


not avoided, could result in equipment damage, data
loss, performance deterioration, or unanticipated
results.
NOTICE is used to address practices not related to
personal injury.

Supplements the important information in the main


text.
NOTE is used to address information not related to
personal injury, equipment damage, and environment
deterioration.

Change History
Issue Date Description

06 2023-08-20 ● Updated the cable, trampling


prevention, and fan requirements.
● Updated the operating humidity range
of the indoor unit.
● Optimized the description about
installing outdoor unit
communications cables.

05 2023-03-30 ● Updated the outdoor unit technical


specifications.
● Updated the indoor unit installation
requirements.
● Updated the cable requirements.

04 2022-12-15 ● Updated the safety information.


● Optimized the description in the
section "Installing Drainpipes."
● Optimized the description about the
requirements for installing teamwork
monitoring cables.
● Optimized the description about the
pipe length for charging the
refrigerant.
● Updated the startup procedure.

Issue 06 (2023-08-20) Copyright © Huawei Digital Power Technologies Co., Ltd. iii
NetCol5000-A050 In-row Air Cooled Smart Cooling
Product
User Manual (1350 mm Depth) About this Document

Issue Date Description

03 2022-07-15 ● Optimized the description about the


outdoor unit environment in section
"Technical Specifications."
● Added the description about the
environment requirements for
installing an indoor unit when the
inlet water pressure is low.
● Optimized the cable requirements.
● Updated the software version to
V100R021C10SPC350, the options in
system settings after power-on, and
the descriptions about
communications parameter settings,
wizard-based startup, and WebUI
preparation and login.
● Updated the recommended values for
temperature and humidity setpoints.
● Added examples for setting
temperature and humidity setpoints.
● Added related sections because FE
teamwork control is supported.
● Moved the section "Alarm Reference"
to the FusionCol and NetCol Smart
Cooling Product Alarm Reference.
● Updated the description about
reclaiming refrigerant.

02 2021-09-17 Updated the description about class A, B,


C, and D environments.

01 2021-04-25 This is the first official release.

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NetCol5000-A050 In-row Air Cooled Smart Cooling
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User Manual (1350 mm Depth) Contents

Contents

About this Document................................................................................................................. ii


1 Safety Information.................................................................................................................. 1
1.1 Personal Safety.........................................................................................................................................................................2
1.2 Electrical Safety........................................................................................................................................................................ 4
1.3 Environmental Requirements.............................................................................................................................................. 8
1.4 Mechanical Safety.................................................................................................................................................................10
1.5 Cooling System Safety.........................................................................................................................................................16

2 Product Description.............................................................................................................. 17
2.1 Model Number Description............................................................................................................................................... 17
2.2 Overview.................................................................................................................................................................................. 19
2.3 Component Description...................................................................................................................................................... 20
2.3.1 Indoor Unit.......................................................................................................................................................................... 20
2.3.1.1 Product Composition.................................................................................................................................................... 21
2.3.1.2 Display Module............................................................................................................................................................... 23
2.3.1.3 Main Control Module................................................................................................................................................... 26
2.3.2 Outdoor Unit....................................................................................................................................................................... 29
2.3.3 Low Temperature Component...................................................................................................................................... 29
2.4 Physical Ports......................................................................................................................................................................... 30
2.4.1 Pipe Ports............................................................................................................................................................................. 30
2.4.2 Electrical Ports on the Indoor Unit.............................................................................................................................. 31
2.4.3 Electrical Ports on the Outdoor Unit.......................................................................................................................... 34

3 Technical Specifications....................................................................................................... 35
3.1 Indoor Unit.............................................................................................................................................................................. 35
3.2 Outdoor Unit.......................................................................................................................................................................... 38
3.3 Low Temperature Component.......................................................................................................................................... 41

4 System Installation............................................................................................................... 43
4.1 Installation Requirements.................................................................................................................................................. 43
4.1.1 Installation Precautions................................................................................................................................................... 43
4.1.2 Layout Principles................................................................................................................................................................ 46
4.1.3 Indoor Unit Installation Position.................................................................................................................................. 47
4.1.4 Outdoor Unit Installation Position.............................................................................................................................. 49
4.2 Installation Preparations.................................................................................................................................................... 52

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4.2.1 Tools....................................................................................................................................................................................... 52
4.2.2 Materials............................................................................................................................................................................... 57
4.2.2.1 Refrigerant........................................................................................................................................................................ 57
4.2.2.2 Refrigerant Oil.................................................................................................................................................................58
4.2.2.3 Refrigerant Pipe Component......................................................................................................................................59
4.2.2.4 Drainpipe........................................................................................................................................................................... 60
4.2.2.5 Humidifier Water Inlet Pipe....................................................................................................................................... 61
4.2.2.6 Pipe Support.................................................................................................................................................................... 62
4.2.2.7 Cable................................................................................................................................................................................... 62
4.3 Unpacking and Checking................................................................................................................................................... 63
4.4 Installing the Indoor Unit................................................................................................................................................... 64
4.4.1 Checking the Nitrogen Pressure................................................................................................................................... 64
4.4.2 Removing Transport Fasteners......................................................................................................................................65
4.4.3 Securing the Cabinet........................................................................................................................................................ 66
4.5 Installing the Outdoor Unit............................................................................................................................................... 68
4.5.1 Checking the Nitrogen Pressure................................................................................................................................... 68
4.5.2 Removing Transport Fasteners......................................................................................................................................68
4.5.3 Securing the Outdoor Unit............................................................................................................................................. 69
4.5.3.1 Horizontal Installation................................................................................................................................................. 69
4.5.3.2 Vertical Installation (NetCol500-A060).................................................................................................................. 70
4.5.3.3 Vertical Installation (NetCol500-A120).................................................................................................................. 73
4.6 (Optional) Installing a Low Temperature Component............................................................................................ 75
4.6.1 Checking the Nitrogen Pressure................................................................................................................................... 75
4.6.2 Removing Transport Fasteners......................................................................................................................................76
4.6.3 Securing the Low Temperature Component............................................................................................................ 76
4.7 Installing Pipes....................................................................................................................................................................... 77
4.7.1 Top Pipe Routing................................................................................................................................................................77
4.7.2 Bottom Pipe Routing........................................................................................................................................................ 81
4.8 Leakage Test with Nitrogen.............................................................................................................................................. 85
4.9 Installing Cables.................................................................................................................................................................... 86
4.9.1 Determining Cable Routes............................................................................................................................................. 87
4.9.2 Installing an Equipotential Ground Cable for the Indoor Unit.......................................................................... 87
4.9.3 Installing Power Cables for the Indoor Unit.............................................................................................................88
4.9.4 Installing Cables for the Outdoor Unit...................................................................................................................... 88
4.9.5 (Optional) Installing T/H Sensor Cables................................................................................................................... 89
4.9.6 (Optional) Connecting Teamwork and Monitoring Communications Cables.............................................. 91
4.9.6.1 Preparing a Network Cable........................................................................................................................................ 91
4.9.6.2 Smart Module Networking Scenario....................................................................................................................... 92
4.9.6.3 Independent Networking............................................................................................................................................ 93
4.9.6.3.1 FE Teamwork + FE Monitoring.............................................................................................................................. 93
4.9.6.3.2 FE Teamwork + RS485 Monitoring....................................................................................................................... 94
4.9.6.3.3 CAN Teamwork + FE Monitoring.......................................................................................................................... 96

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4.9.6.3.4 CAN Teamwork + RS485 Monitoring................................................................................................................... 96


4.9.7 Sealing Holes...................................................................................................................................................................... 98

5 Installation Verification....................................................................................................... 99
5.1 Checking the Indoor Unit................................................................................................................................................... 99
5.2 Checking the Outdoor Unit............................................................................................................................................. 101

6 Power-On and Commissioning.........................................................................................103


6.1 Vacuumizing and Precharging Refrigerant................................................................................................................ 103
6.1.1 Vacuumizing..................................................................................................................................................................... 103
6.1.2 Refrigerant Charge Amount Requirements............................................................................................................ 105
6.1.3 Precharging Refrigerant................................................................................................................................................ 106
6.2 Preparing for Power-On................................................................................................................................................... 108
6.3 Power-On.............................................................................................................................................................................. 108
6.4 Home Screen........................................................................................................................................................................ 117
6.5 Initial Configuration...........................................................................................................................................................119
6.5.1 Setting T/H Sensor Parameters.................................................................................................................................. 119
6.5.2 (Optional) Setting Teamwork Parameters............................................................................................................. 121
6.5.3 (Optional) Setting Communications Parameters.................................................................................................126
6.5.3.1 Setting Access Control Parameters........................................................................................................................ 126
6.5.3.2 Setting Communications Parameters (Modbus-RTU Protocol)................................................................... 127
6.5.3.3 Setting Communications Parameters (Modbus-TCP Protocol)....................................................................128
6.5.3.4 Setting Communications Parameters (SNMP Protocol).................................................................................130
6.5.3.5 (Optional) Setting WiFi Parameters......................................................................................................................132
6.6 Startup.................................................................................................................................................................................... 133
6.7 Charging the Remaining Refrigerant........................................................................................................................... 135
6.8 Wizard Startup.................................................................................................................................................................... 137
6.9 (Optional) Power-Off........................................................................................................................................................ 139
6.10 Checking After Commissioning................................................................................................................................... 139

7 WebUI.................................................................................................................................... 140
7.1 Preparations and WebUI Login...................................................................................................................................... 140
7.2 Introduction to the WebUI.............................................................................................................................................. 142

8 System Maintenance.......................................................................................................... 144


8.1 Indoor Unit Routine Maintenance................................................................................................................................ 144
8.1.1 Data Record...................................................................................................................................................................... 144
8.1.2 Monthly Maintenance................................................................................................................................................... 145
8.1.3 Quarterly Maintenance................................................................................................................................................. 147
8.1.4 Yearly Maintenance........................................................................................................................................................ 147
8.2 Outdoor Unit Routine Maintenance............................................................................................................................ 148
8.2.1 Monthly Maintenance................................................................................................................................................... 148
8.2.2 Semi-Annual Maintenance.......................................................................................................................................... 149

9 Alarm Reference.................................................................................................................. 150

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10 Troubleshooting................................................................................................................ 151
11 Component Replacement............................................................................................... 156
11.1 Component Locations..................................................................................................................................................... 156
11.2 Replacing an Air Filter.................................................................................................................................................... 157
11.3 Replacing a Water Inlet Solenoid Valve................................................................................................................... 157
11.4 Replacing a Wet Film Humidifier............................................................................................................................... 159
11.5 Replacing a Condensate Pump....................................................................................................................................160
11.6 Replacing a Liquid Level Detector.............................................................................................................................. 161
11.7 Replacing an Electric Heater........................................................................................................................................ 163
11.8 Replacing an Indoor Fan................................................................................................................................................164
11.9 Replacing a Display Module......................................................................................................................................... 165
11.10 Replacing a Drive........................................................................................................................................................... 167
11.11 Replacing a Pressure Switch or Pressure Sensor................................................................................................. 168
11.12 Replacing a Differential Pressure Switch............................................................................................................... 169
11.13 Replacing a Main Control Module or PSU............................................................................................................ 170
11.14 Replacing an NTC Temperature Sensor................................................................................................................. 171
11.15 Replacing a Compressor.............................................................................................................................................. 172
11.16 Replacing a Filter Dryer............................................................................................................................................... 174
11.17 Replacing an Outdoor Fan......................................................................................................................................... 177

12 FAQ....................................................................................................................................... 179
12.1 How Do I Issue a Start/Shutdown Command?...................................................................................................... 179
12.2 Operations with a USB Flash Drive............................................................................................................................181
12.2.1 How Do I Export Data?...............................................................................................................................................182
12.2.2 How Do I Export or Import a Configuration File?............................................................................................. 183
12.2.3 How Do I Import a Certificate and Key?.............................................................................................................. 184
12.3 Display Module Screen Operations............................................................................................................................185
12.3.1 How Do I Set LAN Parameters?...............................................................................................................................185
12.3.2 How Do I Check Temperature and Humidity Curves?..................................................................................... 186
12.3.3 How Do I View Logs?.................................................................................................................................................. 187
12.3.4 How Do I View Component Status?.......................................................................................................................187
12.3.5 How Do I View System Parameters?..................................................................................................................... 188
12.3.6 Querying Version Details........................................................................................................................................... 188
12.3.7 How Do I View the Service Information?............................................................................................................. 188
12.3.8 How Do I Check Teamwork Control Information?............................................................................................ 189
12.3.9 How Do I Mute or Silence a Buzzer?..................................................................................................................... 189
12.3.10 How Do I Handle Alarms?...................................................................................................................................... 189
12.3.11 How Do I Clear Component Runtime?............................................................................................................... 190
12.3.12 How Do I Calibrate a T/H Sensor?....................................................................................................................... 191
12.3.13 How Do I Change the Password?......................................................................................................................... 191
12.3.14 How Do I Set Alarm Parameters?.........................................................................................................................192
12.3.15 How Do I Commission a Component?................................................................................................................193
12.3.16 How Do I Query the Setting of a Parameter Before Change?................................................................... 194

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NetCol5000-A050 In-row Air Cooled Smart Cooling
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12.4 WebUI Operations........................................................................................................................................................... 194


12.4.1 How Do I Manage WebUI Users?........................................................................................................................... 195
12.4.2 How Do I Install a Network Security Certificate?............................................................................................. 197
12.4.3 How Do I View Active Alarms and Historical Alarms?.................................................................................... 197
12.4.4 How Do I Export or Import a Configuration File?............................................................................................. 198
12.4.5 How Do I Export Fault Information?..................................................................................................................... 198
12.4.6 How Do I Change an IP Address?........................................................................................................................... 199
12.4.7 How Do I View Version Information?.................................................................................................................... 199

A Power Cable Filter for an Outdoor Unit........................................................................200


B Indoor Unit Cooling Component Layout....................................................................... 201
C Base Drawing....................................................................................................................... 202
C.1 Indoor Unit Base Drawing............................................................................................................................................... 202
C.2 Outdoor Unit Base Drawings......................................................................................................................................... 202
C.2.1 Low Temperature Component....................................................................................................................................203
C.2.2 NetCol500-A060.............................................................................................................................................................. 204
C.2.3 NetCol500-A120.............................................................................................................................................................. 211

D Electrical Conceptual Diagram........................................................................................214


D.1 Indoor Unit Electrical Diagrams....................................................................................................................................214
D.2 NetCol500-A060 Electrical Diagram........................................................................................................................... 218
D.3 NetCol500-A120 Electrical Diagram........................................................................................................................... 219

E Acronyms and Abbreviations............................................................................................220

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NetCol5000-A050 In-row Air Cooled Smart Cooling
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User Manual (1350 mm Depth) 1 Safety Information

1 Safety Information

Statement
Before transporting, storing, installing, operating, using, and/or maintaining
the equipment, read this document, strictly follow the instructions provided
herein, and follow all the safety instructions on the equipment and in this
document. In this document, "equipment" refers to the products, software,
components, spare parts, and/or services related to this document; "the Company"
refers to the manufacturer (producer), seller, and/or service provider of the
equipment; "you" refers to the entity that transports, stores, installs, operates,
uses, and/or maintains the equipment.

The Danger, Warning, Caution, and Notice statements described in this


document do not cover all the safety precautions. You also need to comply with
relevant international, national, or regional standards and industry practices. The
Company shall not be liable for any consequences that may arise due to
violations of safety requirements or safety standards concerning the design,
production, and usage of the equipment.

The equipment shall be used in an environment that meets the design


specifications. Otherwise, the equipment may be faulty, malfunctioning, or
damaged, which is not covered under the warranty. The Company shall not be
liable for any property loss, personal injury, or even death caused thereby.

Comply with applicable laws, regulations, standards, and specifications during


transportation, storage, installation, operation, use, and maintenance.

Do not perform reverse engineering, decompilation, disassembly, adaptation,


implantation, or other derivative operations on the equipment software. Do not
study the internal implementation logic of the equipment, obtain the source code
of the equipment software, violate intellectual property rights, or disclose any of
the performance test results of the equipment software.

The Company shall not be liable for any of the following circumstances or
their consequences:

● Equipment damage due to force majeure such as earthquakes, floods,


volcanic eruptions, debris flows, lightning strikes, fires, wars, armed conflicts,
typhoons, hurricanes, tornadoes, and extreme weather conditions
● Operation beyond the conditions specified in this document

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NetCol5000-A050 In-row Air Cooled Smart Cooling
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User Manual (1350 mm Depth) 1 Safety Information

● Installation or use in environments that do not comply with international,


national, or regional standards
● Installation or use by unqualified personnel
● Failure to follow the operation instructions and safety precautions on the
product and in the document
● Unauthorized modifications to the product or software code or removal of the
product
● Damage caused during transportation by you or a third party authorized by
you
● Storage conditions that do not meet the requirements specified in the product
document
● Failure to comply with local laws, regulations, or related standards due to the
materials and tools prepared by you
● Damage caused by your or a third party's negligence, intentional breach,
gross negligence, or improper operations or damage not caused by the
Company

1.1 Personal Safety

DANGER

Do not work with power on during installation. Do not install or remove a cable
with power on. Transient contact between the core of the cable and the conductor
will generate electric arcs or sparks, which may cause a fire or personal injury.

DANGER

Non-standard and improper operations on the energized equipment may cause


fire or electric shocks, resulting in property damage, personal injury, or even death.

DANGER

Before operations, remove conductive objects such as watches, bracelets, bangles,


rings, and necklaces to prevent electric shocks.

DANGER

During operations, use dedicated insulated tools to prevent electric shocks or short
circuits. The insulation and voltage resistance must comply with local laws,
regulations, standards, and specifications.

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User Manual (1350 mm Depth) 1 Safety Information

WARNING

During operations, wear personal protective equipment such as protective


clothing, insulated shoes, goggles, safety helmets, and insulated gloves.

Figure 1-1 Personal protective equipment

General Requirements
● Do not stop protective devices. Pay attention to the warnings, cautions, and
related precautionary measures in this document and on the equipment.
● If there is a likelihood of personal injury or equipment damage during
operations, immediately stop, report the case to the supervisor, and take
feasible protective measures.
● Do not power on the equipment before it is installed or confirmed by
professionals.
● Do not touch the power supply equipment directly or with conductors such as
damp objects. Before touching any conductor surface or terminal, measure
the voltage at the contact point to ensure that there is no risk of electric
shock.
● Do not touch a running fan with your hands, components, screws, tools, or
boards. Otherwise, personal injury or equipment damage may occur.
● In the case of a fire, immediately leave the building or the equipment area
and activate the fire alarm or call emergency services. Do not enter the
affected building or equipment area under any circumstances.

Personnel Requirements
● Only professionals and trained personnel are allowed to operate the
equipment.
– Professionals: personnel who are familiar with the working principles and
structure of the equipment, trained or experienced in equipment
operations and are clear of the sources and degree of various potential
hazards in equipment installation, operation, maintenance
– Trained personnel: personnel who are trained in technology and safety,
have required experience, are aware of possible hazards on themselves in

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NetCol5000-A050 In-row Air Cooled Smart Cooling
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User Manual (1350 mm Depth) 1 Safety Information

certain operations, and are able to take protective measures to minimize


the hazards on themselves and other people
● Personnel who plan to install or maintain the equipment must receive
adequate training, be able to correctly perform all operations, and understand
all necessary safety precautions and local relevant standards.
● Only qualified professionals or trained personnel are allowed to install,
operate, and maintain the equipment.
● Only qualified professionals are allowed to remove safety facilities and inspect
the equipment.
● Personnel who will perform special tasks such as electrical operations,
working at heights, and operations of special equipment must possess the
required local qualifications.
● Only authorized professionals are allowed to replace the equipment or
components (including software).
● Only personnel who need to work on the equipment are allowed to access
the equipment.

1.2 Electrical Safety

DANGER

Before connecting cables, ensure that the equipment is intact. Otherwise, electric
shocks or fires may occur.

DANGER

Non-standard and improper operations may result in fire or electric shocks.

DANGER

Prevent foreign matter from entering the equipment during operations. Otherwise,
equipment damage, load power derating, power failure, or personal injury may
occur.

WARNING

For the equipment that needs to be grounded, install the ground cable first when
installing the equipment and remove the ground cable last when removing the
equipment.

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User Manual (1350 mm Depth) 1 Safety Information

CAUTION

Do not route cables near the air intake or exhaust vents of the equipment.

CAUTION

Do not directly connect aluminum cables to prevent electrochemical corrosion of


copper and aluminum.

CAUTION

Stay away from the equipment when preparing cables to prevent cable scraps
from entering the equipment. Cable scraps may cause sparks and result in
personal injury and equipment damage.

General Requirements
● Follow the procedures described in the document for installation, operation,
and maintenance. Do not reconstruct or alter the equipment, add
components, or change the installation sequence without permission.
● Install temporary fences or warning ropes and hang "No Entry" signs around
the operation area to keep unauthorized personnel away from the area.
● Before installing or removing power cables, turn off the switches of the
equipment and its upstream and downstream switches.
● If any liquid is detected inside the equipment, disconnect the power supply
immediately and do not use the equipment.
● Before performing operations on the equipment, check that all tools meet the
requirements and record the tools. After the operations are complete, collect
all of the tools to prevent them from being left inside the equipment.
● Before installing power cables, check that cable labels are correct and cable
terminals are insulated.
● When installing the equipment, use a torque tool of a proper measurement
range to tighten the screws. When using a wrench to tighten the screws,
ensure that the wrench does not tilt and the torque error does not exceed
10% of the specified value.
● Ensure that bolts are tightened with a torque tool and marked in red and blue
after double-check. Installation personnel mark tightened bolts in blue.
Quality inspection personnel confirm that the bolts are tightened and then
mark them in red. (The marks must cross the edges of the bolts.)

● After the installation is complete, ensure that protective cases, insulation


tubes, and other necessary items for all electrical components are in position
to avoid electric shocks.

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● If the equipment has multiple inputs, disconnect all the inputs before
operating the equipment.
● Before maintaining a downstream electrical or power distribution device, turn
off the output switch on the power supply equipment.
● During equipment maintenance, attach "Do not switch on" labels near the
upstream and downstream switches or circuit breakers as well as warning
signs to prevent accidental connection. The equipment can be powered on
only after troubleshooting is complete.
● If fault diagnosis and troubleshooting need to be performed after power-off,
take the following safety measures: Disconnect the power supply. Check
whether the equipment is live. Install a ground cable. Hang warning signs and
set up fences.
● Check equipment connections periodically, ensuring that all screws are
securely tightened.
● Only qualified professionals can replace a damaged cable.
● Do not scrawl, damage, or block any labels or nameplates on the equipment.
Promptly replace labels that have worn out.
● Do not use solvents such as water, alcohol, or oil to clean electrical
components inside or outside of the equipment.

Grounding
● Ensure that the grounding impedance of the equipment complies with local
electrical standards.
● Ensure that the equipment is connected permanently to the protective
ground. Before operating the equipment, check its electrical connection to
ensure that it is reliably grounded.
● Ensure that the protective ground point of the equipment is reliably
connected to the ground screw of the metal enclosure (connection resistance:
≤ 0.1 ohms).
● Ensure that the ground resistance of the system for lightning protection is less
than or equal to 10 ohms.
● Do not operate the equipment in the absence of a properly installed ground
conductor.
● Do not damage the ground conductor.
● If high touch current may occur on the equipment, ground the protective
ground terminal on the equipment enclosure before connecting the power
supply; otherwise, electric shock as a result of touch current may occur.

Cabling
● When selecting, installing, and routing cables, follow local safety regulations
and rules.
● The flame spread rating of cables shall meet the UL 1581 VW-1 or IEC
60332-3-22 (ZB) or higher requirements.
● When routing power cables, ensure that there is no coiling or twisting. Do not
join or weld power cables. If necessary, use a longer cable.
● Ensure that all cables are properly connected and insulated, and meet
specifications.

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● Ensure that the slots and holes for routing cables are free from sharp edges,
and that the positions where cables are routed through pipes or cable holes
are equipped with cushion materials to prevent the cables from being
damaged by sharp edges or burrs.
● If a cable is connected to the cabinet from the top, bend the cable in a U
shape outside the cabinet and then route it into the cabinet.
● Ensure that cables of the same type are bound together neatly and straight
and that the cable sheath is intact. When routing cables of different types,
ensure that they are at least 30 mm away from each other.
● If the external conditions (such as the cable layout or ambient temperature)
change, verify the cable usage in accordance with the IEC-60364-5-52 or local
laws and regulations. For example, check that the current-carrying capacity
meets requirements.
● When routing cables, reserve at least 30 mm clearance between the cables
and heat-generating components or areas. This prevents deterioration or
damage to the cable insulation layer.
● When the temperature is low, violent impact or vibration may damage the
plastic cable sheathing. To ensure safety, comply with the following
requirements:
– Cables can be laid or installed only when the temperature is higher than
0°C. Handle cables with caution, especially at a low temperature.
– Cables stored at subzero temperatures must be stored at room
temperature for at least 24 hours before they are laid out.
● Do not perform any improper operations, for example, dropping cables
directly from a vehicle. Otherwise, the cable performance may deteriorate due
to cable damage, which affects the current-carrying capacity and temperature
rise.

ESD

NOTICE

The static electricity generated by human bodies may damage the electrostatic-
sensitive components on boards, for example, the large-scale integrated (LSI)
circuits.

● When touching the equipment and handling boards, modules with exposed
circuit boards, or application-specific integrated circuits (ASICs), observe ESD
protection regulations and wear ESD clothing and ESD gloves or a well-
grounded ESD wrist strap.

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Figure 1-2 Wearing an ESD wrist strap

● When holding a board or a module with exposed circuit boards, hold its edge
without touching any components. Do not touch the components with bare
hands.
● Package boards or modules with ESD packaging materials before storing or
transporting them.

1.3 Environmental Requirements

DANGER

Do not expose the equipment to flammable or explosive gas or smoke. Do not


perform any operation on the equipment in such environments.

DANGER

Do not store any flammable or explosive materials in the equipment area.

DANGER

Do not place the equipment near heat sources or fire sources, such as smoke,
candles, heaters, or other heating devices. Overheat may damage the equipment
or cause a fire.

WARNING

Install the equipment in an area far away from liquids. Do not install it under
areas prone to condensation, such as under water pipes and air exhaust vents, or
areas prone to water leakage, such as air conditioner vents, ventilation vents, or
feeder windows of the equipment room. Ensure that no liquid enters the
equipment to prevent faults or short circuits.

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WARNING

To prevent damage or fire due to high temperature, ensure that the ventilation
vents or heat dissipation systems are not obstructed or covered by other objects
while the equipment is running.

General Requirements
● Ensure that the equipment is stored in a clean, dry, and well ventilated area
with proper temperature and humidity and is protected from dust and
condensation.
● Keep the installation and operating environments of the equipment within the
allowed ranges. Otherwise, its performance and safety will be compromised.
● Do not install, use, or operate outdoor equipment and cables (including but
not limited to moving equipment, operating equipment and cables, inserting
connectors to or removing connectors from signal ports connected to outdoor
facilities, working at heights, performing outdoor installation, and opening
doors) in harsh weather conditions such as lightning, rain, snow, and level 6
or stronger wind.
● Do not install the equipment in an environment with direct sunlight, dust,
smoke, volatile or corrosive gases, infrared and other radiations, organic
solvents, or salty air.
● Do not install the equipment in an environment with conductive metal or
magnetic dust.
● Do not install the equipment in an area conducive to the growth of
microorganisms such as fungus or mildew.
● Do not install the equipment in an area with strong vibration, noise, or
electromagnetic interference.
● Ensure that the site complies with local laws, regulations, and related
standards.
● Ensure that the ground in the installation environment is solid, free from
spongy or soft soil, and not prone to subsidence. The site must not be located
in a low-lying land prone to water or snow accumulation, and the horizontal
level of the site must be above the highest water level of that area in history.
● Before opening doors during the installation, operation, and maintenance of
the equipment, clean up any water, ice, snow, or other foreign objects on the
top of the equipment to prevent foreign objects from falling into the
equipment.
● When installing the equipment, ensure that the installation surface is solid
enough to bear the weight of the equipment.
● Ensure that the equipment room provides good heat insulation, and that the
walls and floor are dampproof.
● Install rodent guards at the door of the equipment room to prevent rodents
and insects from entering the room.
● All cable holes must be sealed. Seal the used cable holes with sealing putty.
Seal the unused cable holes with the caps delivered with the equipment. The
following figure shows the criteria for correct sealing with sealing putty.

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● After installing the equipment, remove idle packing materials such as cartons,
foam, plastics, and cable ties from the equipment area.

1.4 Mechanical Safety

DANGER

When working at heights, wear a safety helmet and safety harness or waist belt
and fasten it to a solid structure. Do not mount it on an insecure moveable object
or a metal object with sharp edges. Make sure that the hooks will not slide off.

WARNING

Ensure that all necessary tools are ready and inspected by a professional
organization. Do not use tools that have signs of scratches or fail to pass the
inspection or whose inspection validity period has expired. Ensure that the tools
are secure and not overloaded.

WARNING

Before installing equipment in a cabinet, ensure that the cabinet is securely


fastened with a balanced center of gravity. Otherwise, tipping or falling cabinets
may cause bodily injury and equipment damage.

WARNING

When pulling equipment out of a cabinet, be aware of unstable or heavy objects


in the cabinet to prevent injury.

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WARNING

Do not drill holes into the equipment. Doing so may affect the sealing and
electromagnetic interference shield performance of the equipment and damage
components or cables inside. Metal shavings from drilling may short-circuit boards
inside the equipment.

General Requirements
● Repaint any paint scratches caused during equipment transportation or
installation in a timely manner. Equipment with scratches cannot be exposed
for an extended period of time.
● Do not perform operations such as arc welding and cutting on the equipment
without evaluation by the Company.
● Do not install other devices on the top of the equipment without evaluation
by the Company.
● When performing operations above the equipment, take measures to protect
the equipment against damage.
● Use correct tools and operate them in the correct way.

Moving Heavy Objects


● Be cautious to prevent injury when moving heavy objects.

● If multiple persons need to move a heavy object together, determine the


manpower and work division with consideration of height and other
conditions to ensure that the weight is evenly distributed.
● If two persons or more move a heavy object together, ensure that the object
is lifted and landed simultaneously and moved at a uniform pace under the
supervision of one person.
● Wear personal protective gears such as protective gloves and shoes when
manually moving the equipment.
● To move an object by hand, approach the object, squat down, and then lift
the object slowly and stably by the force of the legs instead of your back. Do
not lift it suddenly or turn or twist your body.
● Move or lift the equipment by holding its handles or lower edges. Do not hold
the handles of modules that are installed in the equipment.
● Slowly lift a heavy object above your waist. Place the object on a workbench
that is half-waist high or any other appropriate place, adjust the positions of
your palms, and then lift it.
● Move a heavy object stably with balanced force at an even and low speed. Put
down the object stably and slowly to prevent any collision or drop that may
cause scratches on the surface of the equipment or damage to the
components and cables.

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● When moving a heavy object, be aware of the workbench, slope, staircase,


and slippery places. When moving a heavy object through a door, ensure that
the door is wide enough to move the object and avoid bumping or injury.
● When transferring a heavy object, move your feet instead of twisting your
waist. When lifting and transferring a heavy object, ensure that your feet
point to the target direction of movement.
● When transporting the equipment using a forklift truck, ensure that the forks
are properly positioned so that the equipment does not topple. Before moving
the equipment, secure it to the forklift truck using ropes. When moving the
equipment, assign dedicated personnel to take care of it.
● Choose sea or roads in good conditions for transportation. Do not transport
batteries by railway or air. Avoid tilt or jolt during transportation.
● When transporting a cabinet, ensure that its tilt angle meets the requirements
shown in the figure. The tilt angle α of a cabinet with packaging shall be less
than or equal to 15°. After the cabinet is unpacked, its tilt angle α shall be
less than or equal to 10°.

Working at Heights
● Any operations performed 2 meters or higher above the ground must be
supervised properly.
● Only trained and qualified personnel are allowed to work at heights.
● Do not work at heights when steel pipes are wet or other risky situations
exist. After the preceding conditions no longer exist, the safety owner and
relevant technical personnel need to check the involved equipment. Operators
can begin working only after safety is confirmed.
● Set a restricted area and prominent signs for working at heights to warn
irrelevant personnel away.
● Set guard rails and warning signs at the edges and openings of the area
involving working at heights to prevent falls.
● Do not pile up scaffolding, springboards, or other sundries on the ground
under the area involving working at heights. Do not stay or pass under the
area involving working at heights.
● Carry operation machines and tools properly to prevent equipment damage or
personal injury caused by falling objects.
● Personnel involving working at heights are not allowed to throw objects from
the height to the ground, or vice versa. Objects shall be transported by slings,
hanging baskets, highline trolleys, or cranes.

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● Do not perform operations on the upper and lower layers at the same time. If
unavoidable, install a dedicated protective shelter between the upper and
lower layers or take other protective measures. Do not pile up tools or
materials on the upper layer.
● Dismantle the scaffolding from top down after finishing the job. Do not
dismantle the upper and lower layers at the same time. When removing a
part, ensure that other parts will not collapse.
● Ensure that personnel working at heights strictly comply with the safety
regulations. The Company is not responsible for any accident caused by
violation of the safety regulations on working at heights.
● Behave cautiously when working at heights. Do not rest at heights.

Using Ladders
● Use wooden or insulated ladders when you need to perform live-line working
at heights.
● Platform ladders with protective rails are preferred. Single ladders are not
recommended.
● Before using a ladder, check that it is intact and confirm its load bearing
capacity. Do not overload it.
● Ensure that the ladder is securely positioned and held firm.

● When climbing up the ladder, keep your body stable and your center of
gravity between the side rails, and do not overreach to the sides.
● When a step ladder is used, ensure that the pull ropes are secured.
● If a single ladder is used, the recommended angle for the ladder against the
floor is 75 degrees, as shown in the following figure. A square can be used to
measure the angle.

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● If a single ladder is used, ensure that the wider end of the ladder is at the
bottom, and take protective measures to prevent the ladder from sliding.
● If a single ladder is used, do not climb higher than the fourth rung of the
ladder from the top.
● If you use a single ladder to climb up to a platform, ensure that the ladder is
at least 1 m higher than the platform.

Hoisting
● Only trained and qualified personnel are allowed to perform hoisting
operations.
● Install temporary warning signs or fences to isolate the hoisting area.
● Ensure that the foundation where hoisting is performed meets the load-
bearing requirements.
● Before hoisting objects, ensure that hoisting tools are firmly secured onto a
fixed object or wall that meets the load-bearing requirements.
● During hoisting, do not stand or walk under the crane or the hoisted objects.
● Do not drag steel ropes and hoisting tools or bump hoisted objects against
hard objects during hoisting.
● Ensure that the angle between two hoisting ropes is no more than 90
degrees, as shown in the following figure.

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Drilling Holes
● Obtain consent from the customer and contractor before drilling holes.
● Wear protective equipment such as safety goggles and protective gloves when
drilling holes.
● To avoid short circuits or other risks, do not drill holes into buried pipes or
cables.
● When drilling holes, protect the equipment from shavings. After drilling, clean
up any shavings.

Welding
● A welder must have a work permit. Obtain consent from the customer before
welding.
● Ensure that at least two persons are present onsite for welding and that fire
extinguishers, wet cloth, and water containers are available.
● Ensure that the welding site is free from inflammables.
● Do not weld or cut on pressurized containers or pipes. Electric devices shall be
powered off before welding.
● A burning welding torch must not be placed on a component or on the floor,
and must not be placed in a metal container with acetylene and oxygen.
Otherwise, the gas may leak and cause a fire.
● High-temperature pipes after welding must be promptly cooled.

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1.5 Cooling System Safety


High Temperature and Pressure
● Keep devices away from fire or high-temperature objects, especially devices
injected with pressurized nitrogen or refrigerant; otherwise, explosion or
refrigerant leakage may occur, causing personal injury.
● When maintaining or replacing components, pay attention to high-
temperature components (such as the compressor, refrigerant pipe, and
electric heater) to prevent scalds.
● When maintaining or replacing components, pay attention to high-pressure
components (such as the compressor and refrigerant pipe) to prevent the
refrigerant system from being cracked or exploded due to misoperations.

Refrigerant Frostbite
Refrigerant leakage may cause frostbite. Take protective measures (for example,
wear antifreeze gloves) when handling refrigerant.

Recycling

The sign indicates that the product cannot be disposed of with other wastes
that have a shell in European Union (EU) areas. To avoid environment pollution
and harm to human health, wastes must be classified and recycled. This also
promotes resource sustainability. To recycle an old device, use a recycling
collection system or contact the supplier.

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2 Product Description

2.1 Model Number Description


Indoor Unit
This document involves the following product models:
● NetCol5000-A050H4WE2
● NetCol5000-A050H40E2

Figure 2-1 Model number

No. Meaning Description

1 Data center smart NetCol: data center smart cooling


cooling

2 Model series 5000: in-row smart cooling

3 Cooling mode A: air cooled

4 Model code 050: model code 050

5 Air supply mode and H: horizontal flow


system architecture

6 Power supply 4: 380–415 V, 3PH, 50/60 Hz

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No. Meaning Description

7 Heater and 0: none


humidifier types W: level-1 electric heater and wet film
humidifier

8 Packaging type E: package for international markets

9 Special identifier for 2: condensate pump and dual power


orders supplies

Outdoor Unit
This document involves the following product models:
● NetCol500-A060MC1D0
● NetCol500-A060MS1E0
● NetCol500-A120MC1D0

Figure 2-2 Model number

No. Meaning Description

1 Data center smart NetCol: data center smart cooling


cooling

2 Model series 500: outdoor unit

3 Cooling mode A: air cooled

4 Model code 060: model code 060


120: model code 120

5 Power supply M: 380–415 V, 3PH, 50 Hz

6 Climate type C: common non-corrosive environment


S: common harsh environment (class C)

7 Fan type 1: AC fan

8 Packaging type D: packaging code D


E: packaging code E

9 Special identifier for 0: none


orders

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2.2 Overview
Fans absorb indoor hot air that moves to the evaporator with heat transmitted to
the refrigerant. The refrigerant is discharged to the outdoor unit by the
compressor, releasing heat to the outdoor environment. The indoor unit and
outdoor unit are connected using refrigerant pipes in a fully sealed manner.

Figure 2-3 System composition

(1) Indoor unit (2) Outdoor unit

A low temperature component is mandatory if the outdoor ambient temperature


may be below –20°C.

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Figure 2-4 Low temperature scenario

(1) Indoor unit (2) Outdoor unit (3) Low temperature


component

2.3 Component Description

2.3.1 Indoor Unit

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2.3.1.1 Product Composition

Figure 2-5 Components

No. Name Description

1 Fan ● The energy-efficient EC fan that supports stepless


speed adjustment is used to reduce the fan energy
consumption.
● There are ten EC fans in total. The equipment will
not shut down when a single fan fails.
● A faulty fan can be replaced without shutting down
the equipment.

2 Electric heater ● The PTC electric heater automatically adjusts


heating capacity and provides multiple protection
measures to ensure safe and reliable operation.
● The heater features quick start, large heating
capacity, and even heating.

3 Condensate Drives the drainage if water is drained from the top of


pump the unit.

4 Check valve Prevents liquid backflow.

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No. Name Description

5 Wet film ● Uses wet film for humidification with low water
humidifier quality requirements and high environment
adaptability.
● Has a simple structure and is easy to remove, clean,
and maintain.
● Quickly starts and generates huge humidification
capacity.
● Consumes low power, saving more than 95% energy
compared with a traditional electrode humidifier.
● Provides a longer service life and maintenance
interval than a traditional electrode humidifier.

6 Compressor ● The smart cooling product uses a DC variable-


frequency compressor that features compact size,
light weight, a long service life, low noise, easy
installation, high reliability, stability, and energy
efficiency.
● The high-precision drive automatically adapts to the
system pressure fluctuations.
● The drive conducts precision self-check. Compressor
and drive faults are separated.

7 Filter dryer The filter dryer absorbs water from the refrigerant
pipes and filters out the foreign matter, which reduces
component damage rates and improves operating
efficiency and reliability.

8 Sight glass Allows you to observe the refrigerant flow and gas
content for easy maintenance and optimization.

9 Oil separator The oil separator separates the lubricant brought out
due to discharge of the compressor and brings back the
separated lubricant to the compressor.

10 Electronic ● The throttling device changes the flow area of the


expansion valve port by controlling the operation of the micro
valve (EEV) stepper motor, thereby accurately adjusting the
refrigerant flow of the cooling system.
● The main control module contains an EEV energy
storage unit to prevent slugging due to refrigerant
migration after an unexpected power-off.

11 Drive ● The variable-frequency compressor drive, outdoor


fan, and 24 V power module are integrated into one
device to save space in the smart cooling product
and improve efficiency.
● The compressor drive is controlled over RS485. You
can view the drive running status and parameters
on the LCD in real time to facilitate fault locating.

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No. Name Description

12 Temperature Negative temperature coefficient (NTC) temperature


and humidity sensor and return air T/H sensor
(T/H) sensor

13 PSU Supplies power to the fan.

14 Main control Connects teamwork and monitoring communications


module cables.

15 Signal cable Connects signal cables.


terminal
block

16 Differential When the air filter is dirty or blocked, the differential


pressure pressure switch triggers an alarm, prompting for air
switch filter replacement.

17 Evaporator ● The evaporator adopts the inner threaded copper


pipes and blue hydrophilic aluminum foil to prevent
water blowing due to condensate water
accumulation and improve heat exchange
performance. The V-type evaporator optimizes the
airflow organization and reduces the air resistance.
● The finned-tube evaporator with a high cooling
efficiency adopts the synergy field principle and the
Computational Fluid Dynamics (CFD) to optimize
the process design, which improves the heat
exchange efficiency greatly.
● The small-diameter pipes are adopted to enhance
the heat exchange performance, increasing the heat
exchange efficiency by more than 10% when
compared with a traditional solution.
● The designed pressure bearing capacity of the heat
exchange coil is 4.35 MPa, providing excellent
pressure resistance capability.

18 Electric box The PSU and built-in electrical control component


control the power supply efficiently.

19 Air filter The G4 air filter is used.

2.3.1.2 Display Module

Appearance
The display module provides a 7-inch true-color touchscreen that provides man-
machine interfaces for query, setting, management, and maintenance.

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Figure 2-6 Display module

(1) Indicator (2) I2C/12V (reserved)

(3) DP port (display port), connected to the (4) SW (reserved)


main control module

Table 2-1 Indicator and buzzer status description


Indicator Buzzer Running Status

Green No buzzing The unit is operating properly, or there is a


warning.

Yellow Intermittent There is an unacknowledged major alarm.


buzzing

Red Constant There is an unacknowledged critical alarm.


buzzing

Note: Hold down the SW button on the main control module for about 1s. In all
the preceding states, the indicator blinks at 1 Hz (on for 0.5s and off for 0.5s).

Functions
Function Description

Single unit Each unit has an independent control system to ensure normal
control and high-precision operation.

Operations Users can set parameters and query status on the 7-inch true-
color touchscreen.

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Function Description

Four remote The module supports the four remote functions when it
functions connects to the NMS.
● Telemetry: measures the supply air temperature, return air
temperature, supply air humidity, return air humidity, and
working status of the unit.
● Teleadjust: adjusts the temperature, humidity, and alarm
threshold.
● Teleindication: generates alarms for the startup/shutdown,
overvoltage/undervoltage, high/low return air temperature,
high/low return air humidity, air filter normal/blocked, and
fan normal/faulty state.
● Telecontrol: controls startup/shutdown.

Teamwork When multiple units work cooperatively, the controller


optimally distributes the heat load to reduce energy
consumption and provides backup to improve reliability.
● Backup: When a unit in the group is faulty, the backup unit
starts to operate automatically, improving system reliability.
● Rotation: Each unit enters the active mode one by one
periodically.
● On-demand operation: The number of operating units varies
depending on the thermal load power in the data center to
meet requirements promptly, eliminate hot spots, and save
energy.
● Anti-competitive running: A mechanism is adopted to
prevent multiple units in the same equipment room
operating in opposite status to save energy.
● Independent teamwork control: If a communications cable in
the teamwork network is disconnected, two teamwork
networks are formed. A unit in the network without a
master unit can automatically become the master unit to
continue teamwork control.

Remote Users can remotely manage the operating status of one or


management more units.

Storage ● A large number of fault alarm records can be stored. Alarms


can be managed by severity. A maximum of 500 historical
alarms can be stored for each severity. That is, a maximum
of 1500 historical alarms can be stored.
● The controller displays up to 30 days of temperature and
humidity in colored curves. O&M personnel can view the
operating status of the device onsite.

Log Access logs can be backtracked. Up to 1000 historical operation


backtracking logs recording login and setting can be stored.

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Function Description

Power Supports alarm reporting, fault diagnosis, and alarm recording


management for reverse phase, open phase, overvoltage, undervoltage, high
frequency, and low frequency; provides functions such as
automatic protection, recovery, and restart.

Features
● The display panel provides a touchscreen with a user-friendly interface.
● The controller is highly precise and responsive.
● The display panel is protected by a multi-level password protection
mechanism to avoid misoperation.
● The password is verified each time the system is started or shut down to
ensure system operation security.
● The controller provides functions such as automatic recovery after power
failure and water leakage detection, improving the system reliability.
● The module displays the operating status, time, and other parameters of
components in real time.
● Multiple display languages are supported.
● O&M personnel can export fault records in one-click mode, making it easy to
operate the device and know the running status of the device.
● The device supports communications protocols such as Modbus RTU, Modbus
TCP, and SNMP, facilitating connection to the network management system.
● The display panel intelligently identifies abnormal parameter settings
(incorrect commands) and rejects them automatically.

2.3.1.3 Main Control Module

Appearance

Figure 2-7 Main control module

(1) Running indicator (2) Alarm indicator (3) FE_1 port

(4) CAN_IN port (5) RS485/12V port (6) USB port

(7) SW button (8) FE_2 port (9) CAN_OUT port

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(10) COM/FE port (11) DP port

Indicators
Indicator Status Description

Running indicator (RUN) Off The unit is shut down.

Blinking green The unit is started.

Alarm indicator (ALM) Off No alarm is generated,


or a warning has been
generated.

Steady red There is a major or


critical alarm.

Communications Ports
● FE_1 and FE_2 ports: connect FE (MAC_CAN) teamwork and smart module
monitoring communications cables.
● CAN_IN and CAN_OUT ports: connect CAN teamwork and RS485 monitoring
cascading communications cables.
● RS485/12V port: connects a temperature and humidity (T/H) sensor.
● COM/FE port: connects a monitoring communications cable.

Appeara Pin FE_1 CAN_IN CAN_OUT RS485/12V COM/FE


nce and Port Port
FE_2

PIN1 FE TX+ RS485-N RS485-N RS485 HT+ FE TX+


+ +_1

PIN2 FE TX– RS485- RS485-N- RS485 HT– FE TX–


N- _1

PIN3 FE RX+ - - 12V FE RX+

PIN4 - RS485-N RS485-N RS485 HT+ RS485-N


+ +_1 +_2

PIN5 - RS485- RS485-N- RS485 HT– RS485-N-


N- _1 _2

PIN6 FE RX– - - - FE RX–

PIN7 - CANH CANH - -

PIN8 - CANL CANL GND -

● USB port: connects a WiFi module or USB flash drive.

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Appearance USB Port

● Connects the WiFi module to the unit over the app. You
can obtain the service authorization code when the unit
is powered on for the first time, and view or obtain the
running information about the unit during inspection.
The user must be an authorized service engineer. To
ensure security, remove the WiFi module immediately
after use.
● Connects a USB flash drive to export data, import and
export configuration files, import certificates and keys,
and upgrade the version.

NOTE

This port is protected by a security mechanism.


● DP port: connects to the display module.
Appearance DP Port

Connects to the display module for communication and


power supply.

Button
Appearance SW Button

When the smart cooling product is shut down and the


admin user has logged in, if you hold down the button for
more than 10s, a red frame is added to the button that
involves a risky operation on the display module within 5
minutes. You can press and hold down the button for 10s
to enter the risky operation screen. Exercise caution
because a risky operation may affect system data.

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2.3.2 Outdoor Unit


Appearance

Figure 2-8 Appearance

(1) Condenser (2) Electric control box (3) Fan

The NetCol500-A060 can connect to one indoor unit; the NetCol500-A120 can
connect to two indoor units respectively.

Features
● The outdoor unit is equipped with a high-efficiency variable-frequency drive
axial fan to implement large air flow, low noise, and high efficiency.
● The variable frequency drive ensures stable running at low loads.
● Using the galvanized sheet and surface phosphatization + powder coating
techniques, the outdoor unit adapts to harsh environments with its sound
rigidity and anticorrosion performance.
● Pressure preservation is performed on the condenser before delivery, and the
pipe ports are properly sealed to prevent foreign matter from entry.

2.3.3 Low Temperature Component


When the outdoor temperature is below the operating temperature lower limit
specified for the product, the condensing pressure of the system for the outdoor
unit condenser with natural cooling may still be below the safe operating pressure
of the compressor. A low temperature component is required to address this issue.
The low temperature component automatically controls the condensing pressure
to ensure that the smart cooling product works safely and reliably at an outdoor
ambient temperature of –40°C.
● When the outdoor condensing pressure is lower than the designed opening
pressure of the condensing pressure regulator valve, the regulator valve closes
and the differential pressure valve opens. The refrigerant at the compressor
outlet is bypassed to the liquid storage unit of the low temperature
component through the differential pressure valve, ensuring that the
condensing pressure stays within a safe and reliable operating range.
● When the condensing pressure is higher than the designed opening pressure
of the condensing pressure regulator valve, the regulator valve opens and the
differential pressure valve closes. The refrigerant at the compressor outlet

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flows to the liquid storage unit of the low temperature component through
the condenser, and the system runs properly.

Figure 2-9 Low temperature component

(1) Safety valve (2) Port for the indoor unit (3) Port for the outdoor unit
liquid pipe liquid pipe

(4) Condensing pressure (5) Differential pressure valve (6) Port for the outdoor unit
regulator valve gas pipe

(7) Port for the indoor unit gas


pipe

2.4 Physical Ports

2.4.1 Pipe Ports


Name Port Description

Indoor unit Refrigerant liquid pipe Outer diameter of 5/8 inch (15.88
mm), welding

Refrigerant gas pipe Outer diameter of 7/8 inch (22.22


mm), welding

Humidifier water inlet G 1/2 inch, internal screw thread (with


pipe a hose)

Drainpipe BSPP 1/2 inch, internal screw thread

Outdoor unit Refrigerant liquid pipe Outer diameter of 5/8 inch (15.88
mm), welding

Refrigerant gas pipe Outer diameter of 7/8 inch (22.22


mm), welding

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Name Port Description

(Optional) Port for the indoor Outer diameter of 5/8 inch (15.88
Low unit liquid pipe mm), welding
temperature
component Port for the indoor Outer diameter of 7/8 inch (22.22
unit gas pipe mm), welding

Port for the outdoor Outer diameter of 5/8 inch (15.88


unit liquid pipe mm), welding

Port for the outdoor Outer diameter of 7/8 inch (22.22


unit gas pipe mm), welding

2.4.2 Electrical Ports on the Indoor Unit

Figure 2-10 Electric box

(1) Surge protection and (2) Dual power supply (3) Contactor fuses FU1/FU2
voltage detection board FV1 switchover contactors
KM1/KM2

(4) Electric heater switch QF4 (5) AC contactor KM3 (6) Low temperature
component/Water-cooled
module switch QF15

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(7) Low temperature (8) Outdoor unit power supply (9) Active power switch QF1
component/Water-cooled 1U/1V/1W
module L/N

(10) Active power PE (11) Standby power switch (12) Standby power PE
QF2

(13) Outdoor unit power PE (14) Reserved (15) PSU switch QF16

(16) Drive switch QF3 (17) Crankcase heater fuse (18) Crankcase heating relay
FU3 K1

(19) Electric heater contactor


KM4

Figure 2-11 Extra-low voltage (ELV)

(1) Main control module (2) Filler panel (3) Signal cable terminal
blocks

(4) PSU 1 (5) PSU 2

Table 2-2 Signal cable terminal block


Appearance Pin X301 X302

1 Outdoor unit on/off Outdoor unit RS485


control (OUTD-DO+) communication
(RS485-SW+)

2 Outdoor unit on/off Outdoor unit RS485


control (OUTD-DO–) communication
(RS485-SW–)

3 Smoke sensor (12 V Outdoor unit RS485


DC-SR) communication
(GND-ISO)

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Appearance Pin X301 X302

4 Smoke sensor Common alarm (DO-


(SMOKE) Z1+)

5 Remote startup/ Common alarm (DO-


shutdown (DI-Z+) Z1–)

6 Remote startup/ Common alarm (DO-


shutdown (DI-Z–) Z2+)

7 Water sensor (AI-W6G Common alarm (DO-


+) Z2–)

8 Water sensor (AI- -


W6G–)

Figure 2-12 Holes

(1) Signal cable hole on the top (2) Drainpipe hole on the top

(3) Refrigerant liquid pipe hole on the top (4) Refrigerant gas pipe hole on the top

(5) Humidifier water inlet pipe hole on the top (6) Power cable hole on the top

(7) Skylight signal cable hole on the top (8) Signal cable hole at the bottom

(9) Refrigerant liquid pipe hole at the bottom (10) Drainpipe hole at the bottom

(11) Refrigerant gas pipe hole at the bottom (12) Power cable hole at the bottom

(13) Humidifier water inlet pipe hole at the


bottom

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2.4.3 Electrical Ports on the Outdoor Unit

Figure 2-13 NetCol500-A060 electric control box

(1) PE ground bar (2) RS485 communications (3) Fan switch QF1
terminal

(4) Low temperature (5) Fan wiring terminal


component/Water-cooled
module QF2

Figure 2-14 NetCol500-A120 electric control box

(1) Fan switch QF3 (2) Low temperature (3) Fan wiring terminal 2
component/Water-cooled
module QF4

(4) PE copper bar (5) Fan switch QF1 (6) Low temperature
component/Water-cooled
module QF2

(7) Fan wiring terminal 1

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3 Technical Specifications

3.1 Indoor Unit


Figure 3-1 Appearance and dimensions

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Figure 3-2 Hole dimensions

Item NetCol5000- NetCol5000-A050H40E2


A050H4WE2

Power system 380–415 V AC, 50/60 Hz, 3PH+N+PE


Tolerance: rated voltage –10% to +10%; rated
frequency –3 Hz to +3 Hz

Power supply Dual power supplies

Maximum current 46 A 40 A

Operating temperature 18–45°C

Operating humidity ≤ 95% RH (32°C)


Maximum humidity: 95% RH at 32°C

Storage temperature –40°C to +70°C

Storage humidity 5%–95% RH (non-condensing)

Maximum operating 4000 m


altitude

IP rating IP20

Refrigerant R410A

Cooling capacity 45 kW
Tested under rated working conditions (indoor dry-
bulb temperature: 37°C, relative humidity: 20%,
outdoor temperature: 35°C).

Air supply mode Horizontal flow

Air volume 9000 m3/h

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Item NetCol5000- NetCol5000-A050H40E2


A050H4WE2

Pipe routing Pipes can be routed from the top or bottom.

Condensate pump Available

Water pump lift 4m

Heating function Available Unavailable

Humidification function Available Unavailable

Humidifier water inlet Available Unavailable


hose

Reheating capacity 6 kW Unavailable

Humidification capacity 3 kg/h Unavailable

Net weight/Gross weight 337 kg/385 kg 329 kg/377 kg

Compressor connection Threaded connection


mode

Filter dryer connection Threaded connection


mode

Caster Available

Table 3-1 Derating coefficients


Altitude [0, 1000) 1000 1500 2000 2500 3000 3500 4000
(m)

Air 1 0.887 0.835 0.785 0.737 0.692 0.649 0.608


volume
coefficien
t

Cooling 1 0.940 0.909 0.878 0.846 0.815 0.784 0.753


capacity
coefficien
t

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3.2 Outdoor Unit


Figure 3-3 Appearance and dimensions

Model BOM Number H1 (H2) x W x D1 (D2) (mm)

NetCol500- 52273539, 1107 (677) x 1094 x 1356 (1217)


A060 52273539-007

52273539-005, 1107 (655) x 1094 x 1356 (1217)


52273539-010

52273539-006 1156 (703) x 1094 x 1356 (1217)

NetCol500- 52273755-002, 1107 (655) x 2189 x 1356 (1217)


A120 52273755-004

NOTE

You can view the outdoor unit BOM number on the equipment barcode.

Figure 3-4 Horizontal mounting hole dimensions

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Figure 3-5 Vertical mounting hole dimensions

Model BOM L1 (mm) L2 (mm) L3 (mm) Φ (mm)


Number

NetCol500- 52273539, 1257 387 1036.5 12


A060 52273539-
007

52273539- 1257 387 1036.5 12


005,
52273539-
010

52273539- 1260 447 977 14


006

NetCol500- 52273755- 1257 387 1036.5 12


A120 002,
52273755-
004

Item NetCol500- NetCol500- NetCol500-


A060MC1D0 A060MS1E0 A120MC1D0

BOM number 52273539, 52273539-006 52273755-002,


52273539-005, 52273755-004
52273539-007,
52273539-010

Power supply Powered by the indoor unit

Temperature 52273539 and Unavailable Unavailable


control intelligent 52273539-007:
monitoring board available
52273539-005
and
52273539-010:
unavailable

Operating –20°C to +45°C (–40°C to +45°C with a low temperature


temperature component)

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Item NetCol500- NetCol500- NetCol500-


A060MC1D0 A060MS1E0 A120MC1D0

Storage –40°C to +70°C


temperature

Storage humidity 5%–95% RH (non-condensing)

Maximum 4000 m
operating altitude (When the altitude is lower than 1000 m, the devices can
be used normally. When the altitude is higher than 1000 m,
the outdoor maximum operating temperature decreases by
1°C for each additional 200 m.)

Environment type Class B Class C Class B

Fan speed range 10%–100%

Number of fans 1 2

Net weight 52273539 and 154 kg 234 kg


52273539-007:
122 kg
52273539-005
and
52273539-010:
121 kg

IP rating IPX5

Table 3-2 Application environment


Type Description

Class A (controlled Indoor environments where the temperature


environment) and humidity are controlled, including rooms
where human beings live

Class B (uncontrolled Indoor environment where the ambient


environment) temperature and humidity are not controlled
or outdoor environments (with simple
shielding measures) where the humidity can
reach 100%.

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Type Description

Class C (harsh environment) Sea environments or outdoor land


environments (with simple shielding measures)
near pollution sources. Pollution sources refer
to the following areas:
● Areas within 3.7 km away from saline water
areas such as the ocean and saline lakes
● Areas within 3 km of serious pollution
sources, such as metallurgic plants, coal
mines, and heat and power plants
● Areas within 2 km away from medium
pollution sources, such as chemical
factories, rubber plants, and electroplating
factories
● Areas within 1 km away from light pollution
sources, such as food factories, tanneries,
and heating boilers

Class D (marine environment) Areas within 500 m away from the seashore.

NOTE

● If an outdoor unit needs to be used at a site 3.7–10 km away from the coast in a class B
environment, it is recommended that the unit be installed in a shielded area, such as a
podium building, ground, or building rear, to prevent mechanical parts from being
corroded by sea wind (the functionality and reliability of the system must not be
affected). Alternatively, use an outdoor unit that supports class C environments to avoid
corrosion. If the site is more than 10 km away from the coast, the unit can be properly
installed.
● The NetCol500-A060MS1E0 outdoor unit must not be installed in class D environments,
and other outdoor units must not be installed in class C or class D environments.

3.3 Low Temperature Component


Figure 3-6 Dimensions

BOM number 52271197

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Power supply 380–415 V AC, 2-phase, 50 Hz/60 Hz


Tolerance: rated voltage –10% to +10%; rated
frequency –3 Hz to +3 Hz

Operating –40°C to +45°C


temperature

Storage temperature –40°C to +70°C

Storage humidity 5%–95% RH (non-condensing)

Refrigerant R410A

Maximum operating 4.35 MPa


pressure

Net weight 28 kg

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4 System Installation

4.1 Installation Requirements

4.1.1 Installation Precautions


Transportation
● Choose a road with good conditions or sea for transportation. No excessive tilt
or jolt is allowed during transportation.
● Use a pallet truck to move the device with its case down from the truck. The
forks must be properly positioned to ensure that the device does not topple.
● Move a cabinet with caution. Any bumping or falling may damage the device.

Storage
If the device will not be used immediately, store it according to the following
requirements:
● Do not remove the packing materials, and check the packing materials
regularly (recommended: every three months). If the package is damaged,
replace it in a timely manner.
● If the device is unpacked but not put into use immediately, put it inside the
original package with the desicant bag, and seal it using tape.
● Store the device in a dry, rainproof, fireproof, and anticorrosive environment.
● Ensure that the device is free from dirt, water, and animal intrusion.
● Do not tilt the package or place it upside down.
● Do not stack packing cases.

Installation
● Move the device close to the installation site before unpacking. Unpacking the
device with caution to avoid scratching or bumping.
● Avoid damaging cabinet components and cables when moving the indoor
unit.

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● Do not use the copper pipe or electric control box as a weight-bearing point
when moving the outdoor unit, and keep the fins intact.
● Wear protective gloves during installation.
● To ensure the optimal operating condition and longest service life, install the
device correctly as required.
● If there are multiple outdoor units onsite, it is recommended that a
permanent label be added to each outdoor unit to mark the mapping
between the outdoor units and the indoor units. This helps quickly locate and
rectify outdoor unit faults. It is recommended that a permanent label be
attached or silk-screened at an eye-catching position on the side of the
electric control box of the outdoor unit.
● If a concrete base is used, the requirements are as follows:
– The horizontal gradient of the concrete base cannot exceed 5°.
– The concrete base drains water smoothly and there is no accumulated
water around it.
– The strength level of the concrete base must be greater than or equal to
C20.
● Do not apply any grease to the fan surface.
● When performing operations over the top of the equipment, take measures to
protect the equipment against damage. Do not step on it.

Pipe Routing
● Avoid bends and ensure that the connection between indoor and outdoor
units is the shortest.
● After determining the optimal pipe connections for the indoor and outdoor
units, calculate the number of bends and tees and convert the number into
the equivalent length of straight pipes.
● The total length (L) of pipes connecting the indoor unit and outdoor unit
equals to the equivalent length of components plus the length of the straight
pipes connecting the indoor unit and outdoor unit. The maximum pipe length
mentioned in this document is the equivalent length.
● You are advised to select the pipes based on the total length of the pipes
connecting the indoor unit and outdoor unit, because different pipe diameters
influence the voltage drop and performance of the cooling system.
● Wrap the refrigerant pipes (including hose clamps) with thermal insulation
foam.
● Thermal insulation measures should be applied to outdoor water pipes to
prevent drainage blockage or insufficient water supply due to freezing.
● When pipes are routed through holes on the unit, seal the holes to prevent air
duct leakage and copper pipe damage. Seal the ends of copper pipes to
prevent foreign matter from entering refrigerant pipes.
● Pipes cannot be routed from the bottom on a concrete floor.

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Table 4-1 Equivalent length of components

Copper Pipe 45-degree 90-degree 180-degree T-shaped 3-


Outer Bend (Unit: Bend (Unit: Bend (Unit: Way Valve
Diameter m) m) m) (Unit: m)
(Unit: inch)

3/8 0.12 0.2 0.4 0.6

1/2 0.14 0.25 0.5 0.65

5/8 0.17 0.3 0.6 0.7

3/4 0.2 0.35 0.7 0.8

7/8 0.24 0.42 0.8 1.2

1 0.28 0.5 1 1.3

1-1/8 0.32 0.6 1.2 1.4

Pipe Welding
● Before welding, take measures to protect the needle valve (discharge pipe
needle valve) within 500 mm from the welding position (by removing the
valve plug or wrapping the valve with a piece of wet cloth).
● When connecting the indoor and outdoor units, you are advised to weld pipes
to the outdoor unit first. Seal the pipe after the welding break exceeds 15
minutes to prevent dust and water from entering the pipe.
● During the welding, take protective measures, such as spreading a piece of
wet cloth, around the welding position, to avoid burning the sheet metal,
internal components, needle valves, other pipes, pipe clamps, thermal
insulation foam, cables, labels, and tags.
● After welding a long copper pipe or a copper pipe with a bend, clean the pipe
with nitrogen to prevent foreign matter from affecting other parts.

Cabling
● Connect cables in accordance with the installation laws and regulations of the
country or region where the project is located.
● Obtain the current parameters from the device nameplate.
● Ensure that the voltage and frequency of the power supply meet the
requirements of the device.
● Only qualified electrical installation personnel are allowed to connect cables.
Before connecting cables, wear insulation and protective equipment, such as
protective gloves.
● Before connecting cables, use a multimeter to measure the input voltage and
ensure that the power supply is disconnected.

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● All units must be securely grounded. The ground resistance must comply with
local laws and regulations to prevent poor grounding.
● Power cables and signal cables must be separately routed with a spacing
greater than or equal to 30 mm between them, and they must not be routed
in the same pipe. Electric and ELV cables must be bound separately.
● Before connecting cables to ports, leave enough slack to reduce the tension
on the cables and prevent poor cable connections.
● Cable colors in this document are for reference only.

4.1.2 Layout Principles


The layout principles are as follows:
● If the outdoor unit is placed higher than the indoor unit, the vertical distance
between them should be less than or equal to 30 m. An oil trap should be set
every 5 m to 6 m along the vertical gas pipe to ensure system reliability, and
an inverted trap should be set at the inlet and outlet of the outdoor unit.
● If the indoor unit is placed higher than the outdoor unit, the vertical distance
between them should be less than or equal to 8 m.
● The equivalent length of the one-way pipe should be equal to or less than
100 m.

NOTICE

● If the indoor unit is placed lower than the outdoor unit, when calculating
the height difference, use the bottom of the compressor as the reference
for the indoor unit and the top of the condenser as the reference for the
outdoor unit.
● If the indoor unit is placed higher than the outdoor unit, when calculating
the height difference, use the bottom of the compressor as the reference
for the indoor unit and the bottom of the condenser as the reference for
the outdoor unit.
● An inverted U-shaped trap should be added if the indoor unit is lower than
the outdoor unit.
● The inverted U-shaped trap should be higher than the top copper pipe of
the condenser.
● In the figures, is a sign of a tilt, indicating that the scale of the pipe
tilting is at least 1:200. The pipe tilting direction should be consistent with
the hypotenuse of the right triangle.
● Pipes through the wall or floor of the equipment room should be routed in
tubes, between which sealing measures (firestop putty recommended) are
taken.

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Figure 4-1 Top pipe routing

(1) Inverted U-shaped (2) Oil trap (3) Tilted gas pipe (4) Tilted liquid pipe
trap

Figure 4-2 Bottom pipe routing

(1) Inverted U-shaped (2) Oil trap (3) Tilted gas pipe (4) Tilted liquid pipe
trap

4.1.3 Indoor Unit Installation Position


Precautions
● If the actual total load of servers corresponding to a single smart cooling
product is less than 10% of the rated cooling capacity of the smart cooling
product or the equipment room is not properly sealed, the humidity in the
equipment room may be too high. This is not a product quality issue and
should be dealt with by adding a dehumidifier.
● When determining the number of units, consider the redundancy design and
ensure that the redundancy design requirements in GB 50174 or TIA 942 are
met.
● Do not install smart cooling products near noise-sensitive places such as
offices and meeting rooms.

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● Before installation, check whether the installation environment meets the


requirements and whether the building needs to be altered to facilitate pipe
layout, cable routing, and ventilation duct construction.
● To ensure good ventilation, do not place the indoor unit in the corner of a
room or at the end of a long and narrow room.
● Check that all doors and windows of the equipment room are closed to
reduce the workload of the smart cooling product during system operation.

Environmental Requirements
Item Requirement

Room door Width ≥ 1.2 m; height ≥ 2.3 m

Equipment The equipment room provides good heat insulation, and the
room walls and floor are dampproof.

Floor Floor bearing capacity ≥ 530 kg/m2

Water supply The inlet water pressure should be in the range of 0.1–0.7 MPa.
If the inlet water pressure exceeds 0.7 MPa, install a reducing
valve for the humidifier water inlet. If the inlet water pressure is
lower than 0.1 MPa, install a check valve for the humidifier
water inlet. The temperature should be in the range of 1°C–
40°C.
Specific requirements:
● Non-freezing and nephelometric turbidity units (NTU) < 3
● No visible substances
● 6.5 ≤ pH value ≤ 8.5
● Total hardness (in CaCO3) ≤ 450 mg/L

Drainage The distance between the top drainage of the water pump and
the cabinet installation surface should not exceed 4 m.

Power Leakage circuit breakers are not recommended for the main
distribution power route. If a leakage circuit breaker is required by the
customer or local regulations, select the residual current circuit
breaker (RCCB) that is insensitive to single-phase DC pulsation
and transient impulse current.

Space Requirements
Install the device according to the design drawing and reserve space for
maintenance. At least 1350 mm maintenance space must be reserved in front of
or at the rear of the indoor unit, and at least 600 mm maintenance space must be
reserved at the other end.

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Figure 4-3 Space requirements

(1) NetCol5000-A (2) Equipment

4.1.4 Outdoor Unit Installation Position


Precautions
● Ensure that air smoothly flows into and out of the condenser. Install an
outdoor unit in clean areas that are away from residential areas.
● When the outdoor unit is installed horizontally or vertically, the horizontal or
vertical error should be no more than ±5°.
● When routing pipes for the condenser, ensure that the pipes are routed in
from the top and out from the bottom.
● When the device is installed vertically, ensure that the electric control box and
its waterproof connector do not face upwards.

Figure 4-4 Installation mode (using the NetCol500-A060 as an example)

Special Environment Requirements


● Monsoon: If you install the outdoor unit vertically, ensure that the air
produced by fans flows in and out in the same direction as the monsoon.

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● Direct sunlight: In high-temperature areas, avoid exposing the outdoor unit to


direct sunlight.
● Wind and sand: Prevent sand from entering the condenser in deserts and
windy and sandy areas.
● Catkins season: Prevent catkins from entering the condenser and clean up
catkins at the air intake and exhaust vents.

Space Requirements
The outdoor unit can be installed horizontally, vertically, or compactly.

NOTICE

● If the outdoor unit is installed compactly, the cooling capacity of the indoor
unit will decrease. Therefore, exercise caution when performing this operation.
● When the outdoor unit is horizontally installed, the outdoor unit and low
temperature component must be placed on bases or concrete bases of the
same height. When the outdoor unit is vertically installed, the outdoor unit can
be 1.5 m higher than the low temperature component at most and cannot be
lower than the low temperature component.
● When the outdoor unit is vertically installed, do not place the low temperature
component at the air outlet.
● The dotted line boxes in the figures indicate the optional low temperature
component.

Figure 4-5 Space requirements for horizontal installation

Figure 4-6 Space requirements for vertical installation

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Figure 4-7 Space requirements for compact installation of the NetCol500-A060


(not recommended)

Figure 4-8 Space requirements for compact installation of the NetCol500-A120


(not recommended)

Table 4-2 Base Requirements for Compact Installation

Model Quantity Wall Height Base Height


Requirement

NetCol500-A060 ≤ 12 0 mm 0 mm

≤ 1000 mm ≥ 500 mm

> 12 0 mm ≥ 500 mm

≤ 1000 mm ≥ 1000 mm

NetCol500-A120 ≤6 0 mm 0 mm

≤ 1000 mm ≥ 500 mm

>6 0 mm ≥ 500 mm

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Model Quantity Wall Height Base Height


Requirement

≤ 1000 mm ≥ 1000 mm

4.2 Installation Preparations

4.2.1 Tools
The onsite technical personnel can select tools based on the site requirements.

Personal protective equipment

Safety helmet Goggles Dust mask Protective shoes

Reflective vest ESD gloves Insulated gloves Protective gloves

Antifreeze gloves Safety harness Safety belt

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Hoisting and transport tools

Manual pallet Electric forklift Lifting sling and Steel hoisting


truck lifting eye rope and lifting
eye

- - -

Lever

Hardware installation tools

Flat-head Phillips insulated Insulated torque Open-end wrench


insulated torque torque socket wrench (10 mm/13
screwdriver screwdriver (M6/M8/M10/ mm/18 mm)
(M3/M4) (M4/M5/M6/M8) M12)

Adjustable wrench Adjustable torque Hammer drill Hammer drill bit


(10"/15") wrench (Φ22)

Claw hammer Electric Marker Step ladder


screwdriver

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Combination Hacksaw Flashlight Thermometer


pliers

Soft measuring Steel measuring Square


tape tape

Pipe connection tools

Cutter Thread sealant/ Thermal Welding torch


sealing tapea insulation foam
sealant (sealing
tape)b

Silver welding rod Oxygen cylinder Acetylene Nitrogen

- -

Hot melt device


(for rigid pipes) Pipe bender

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a: The specifications of thread sealant/sealing tape are as follows:


● Applicable to all pipe materials
● Anaerobic metal pipe thread sealant with PTEF as the padding
● Maximum gap: 0.5 mm
● Pressure resistance: above 1.6 MPa
● Compliant with industry standards
b: Temperature resistance 85°C at least for thermal insulation foam sealant or
sealing tape

Cable Installation Tools

Wire strippers Needle-nose Diagonal pliers Power cable


pliers crimping tool

RJ45 crimping Insulation tape Heat shrink Heat gun


tool tubing

- - -

Cable tie

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Commissioning tools

Vacuum pumpc Rubber hose (5 Pressure gauge (2 Reducing valvee


PCS)d PCS)d

Nitrogenf Electronic balance Multimeter Clamp meter

- - -

Thermocouple
temperature
sensor

c: The flow rate of the vacuum pump should range from 2 L/s to 4 L/s. The
absolute vacuum degree should be 60 Pa at most.
d: The pressure gauges and rubber hoses must be dedicated for R410A. The
measuring range of the pressure gauges must be at least 4.0 MPa, and the
rubber hoses must withstand a pressure of at least 4.5 MPa. Ensure that the
rubber hoses match the 1/4 inch needle valves inside the unit. If necessary,
prepare needle valve adapters. When charging refrigerant, you are advised to
use a safety valve to prevent refrigerant leakage during the removal of a rubber
hose, which may cause frostbite.
e: The nitrogen cylinder port should have a reducing valve, and the measuring
range should be at least 4.0 MPa.
f: Dry nitrogen.

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4.2.2 Materials
Item Description Type

Standard This type of materials is Materials in the packing list


material delivered with the unit and
can be obtained from the
fittings bag.

Auxiliary Customers can purchase this Refrigerant, refrigerant oil,


material type of materials from the pipe component, and cable
supplier or other vendors.

Optional Customers can purchase this Low temperature component,


material type of materials from the T/H sensor, water sensor, and
supplier based on application smoke sensor
scenarios.

Engineering Customers need to purchase Drainpipe, pipe support, and


procurement this type of materials by equipotential ground cable
material themselves.

4.2.2.1 Refrigerant

CAUTION

Do not use low-quality refrigerant. The supplier is not responsible for any device
damage caused by low-quality refrigerant.

Verify that the R410A refrigerant is authentic in the following ways:


1. Dial the refrigerant vendor's hotline to confirm the refrigerant authenticity.
2. Place the refrigerant in an indoor place with constant temperature and
humidity for 24 hours. Then, use a thermometer to measure the temperature
of the refrigerant cylinder outer surface and connect a pressure gauge to the
pressure tank to measure the internal pressure. Find the saturation pressure
corresponding to the measured external surface temperature from the
mapping table. If the deviation between the saturation pressure and the
measured internal pressure is greater than 0.2 MPa, the refrigerant does not
meet the requirements and needs to be replaced.

Figure 4-9 Refrigerant detection

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Table 4-3 R410A saturation pressure (gauge pressure)


Temperatu Saturatio Temperat Saturatio Temperat Saturatio
re (°C) n ure (°C) n ure (°C) n
Pressure Pressure Pressure
(MPa) (MPa) (MPa)

0 0.7 19 1.31 38 2.21

1 0.73 20 1.35 39 2.27

2 0.75 21 1.39 40 2.33

3 0.78 22 1.43 41 2.39

4 0.81 23 1.47 42 2.45

5 0.84 24 1.51 43 2.51

6 0.87 25 1.56 44 2.57

7 0.9 26 1.60 45 2.63

8 0.93 27 1.65 46 2.7

9 0.96 28 1.69 47 2.76

10 0.99 29 1.74 48 2.83

11 1.02 30 1.79 49 2.9

12 1.05 31 1.84 50 2.97

13 1.09 32 1.89 51 3.04

14 1.12 33 1.94 52 3.11

15 1.16 34 1.99 53 3.19

16 1.19 35 2.04 54 3.26

17 1.23 36 2.1 55 3.34

18 1.27 37 2.15 - -

4.2.2.2 Refrigerant Oil


MEL32 refrigerant oil is recommended. You can purchase it from the supplier or
purchase it by yourself after being confirmed by the supplier.

NOTE

Add refrigerant oil only if it leaks. Contact the supplier to confirm the amount of refrigerant
oil to be added.

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4.2.2.3 Refrigerant Pipe Component


Item Specifications

Liquid pipe R410A copper pipe; wall thickness: 1.0 mm; operating pressure: >
4.5 MPa
● L ≤ 60 m: outer diameter of 5/8 inch (15.88 mm)
● 60 m < L ≤ 100 m: outer diameter of 3/4 in. (19.05 mm),
connected using a copper pipe reducer

Gas pipe R410A copper pipe; outer diameter: 7/8 inch; wall thickness: 1.2
mm; operating pressure: ≥ 4.5 MPa

Thermal Thickness: ≥ 9.2 mm


insulation
foam

Oil trap When the outdoor unit is installed at a position higher than the
and indoor unit, install an oil trap every five to six meters in the
inverted vertical direction along the gas pipe and an inverted trap for the
trap inlet and outlet of the outdoor unit to ensure system reliability.

Note: If the one-way pipe is longer than 100 m, contact technical support.

Figure 4-10 Oil trap and inverted trap (unit: mm)

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No. Item Pipe Thicknes Requirement


Outer s
Diameter

1 Oil trap 22.2 mm 1.2 mm Inner diameter at the


expanded end of the copper
pipe: 22.4 mm; outer diameter
at the shrunk end: 19.5 mm

2 Gas pipe 22.2 mm 1.2 mm Inner diameters at the two


inverted trap expanded ends of the copper
pipe: 22.6 mm

3 Liquid pipe 19.0 mm 1.0 mm Inner diameters at the two


inverted trap expanded ends of the copper
pipe: 19.0 mm

4 Liquid pipe 15.9 mm 1.0 mm Inner diameters at the two


inverted trap expanded ends of the copper
pipe: 16.3 mm

Note: No dent or bulge is allowed on the surface after the trap is shaped.

4.2.2.4 Drainpipe
The drainpipe can be connected using a hose or rigid pipe.

Figure 4-11 Connecting a drainpipe

(1) Internal thread connector: BSPP 1/2 inch (2) Adapter: BSPT 1/2 inch, connected to a
rigid pipe with external threads

(3) Rigid pipe: made of PP-R (4) Pagoda connector

(5) Hose clamp (6) Hose: inner diameter of 3/4 inch, made of
EPDM or other materials

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Figure 4-12 Drawing of a pagoda connector (unit: mm)

NOTE

(1) in the dotted box is an internal thread connector delivered with the indoor unit. (5)
Hose clamp is a standard material. Other items need to be purchased.

4.2.2.5 Humidifier Water Inlet Pipe


The humidifier water inlet pipe can be connected using a hose or rigid pipe.

Figure 4-13 Connecting a water inlet pipe

(1) Internal thread connector: G 1/2 inch (2) Rigid pipe conversion adapter: G 1/2 inch;
connected to a rigid pipe with external threads

(3) Rigid pipe: made of PP-R or other materials (4) Pagoda connector: G 1/2 inch; connected to
a pipe with external threads

(5) Hose clamp (6) Hose: made of EPDM or other materials

NOTE

(1) in the dotted box is an internal thread connector delivered with the indoor unit. (5)
Hose clamp is a standard material. Other items need to be purchased.

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4.2.2.6 Pipe Support

Figure 4-14 Pipe support

(1) Pipe support (2) Pipe (3) Mounting surface

(4) Thermal insulation foam (5) U-shaped pipe clamp

NOTE

● 304 stainless steel is the recommended material for pipe supports and clamps.
● Install a support every 1500 mm in the straight sections of pipes, and 500 mm away
from each bending point in turning sections.

4.2.2.7 Cable
The cable size must comply with local cable standards. The factors that affect
cable selection include the rated current, cable type, routing mode, ambient
temperature, and maximum expected line loss.

Name Recommended Specifications

Upstream circuit breaker 63 A/3P (characteristic C)

Equipotential ground cable 6 mm2 outdoor copper cable

Active/standby power cable for the 5 x 10 mm2 outdoor copper cable


indoor unit

Outdoor unit power cable 5 x 2.5 mm2 outdoor copper cable


(The neutral wire is not used and must
be insulated.)

(Optional) Power cable for the low 2 x 1.5 mm2 outdoor copper cable
temperature component

(Optional) Signal cable (using the 3 x 1.5 mm2 shielded outdoor cable
RS485 communications cable of the
outdoor unit as an example)
NOTE
Prepare the outdoor unit communications
cable only when the outdoor unit is
equipped with a temperature control
intelligent monitoring board.

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Name Recommended Specifications

(Optional) Temperature and humidity CAT 5e or higher shielded network


(T/H) sensor cable, teamwork control cables
cable, and monitoring communications
cable

NOTICE

● The cable size must comply with local cable standards. The factors that affect
cable selection include the rated current, cable type, routing mode, ambient
temperature, and maximum expected line loss.
● Waterproof connectors for customer's cables should be designed based on the
cable specifications recommended in the table. Otherwise, cables may fail to be
routed through the cable holes on the container and electric control box.
● Ensure that the grounding impedance of the equipment complies with local
electrical standards.
● When selecting, connecting, and routing power cables, follow local safety
regulations and rules.
● When the external conditions such as cable routing or ambient temperature
change, perform verification in accordance with the IEC 60364-5-52 or local
regulations.
● The recommended power cables are used only when the following
requirements are met:
● Routing mode: The cables are routed over a tray or bracket in a single
layer (E or F in IEC 60364-5-523). The distance between cables is greater
than twice the cable diameter.
● The AC voltage loss is less than 3%.
● Single- or multi-core 90°C-resistant copper flexible cables are used.

NOTICE

● The signal cable between the indoor and outdoor units is mandatory if the
outdoor unit is equipped with a temperature control intelligent monitoring
board.
● Shielded cables cannot be used as power cables for outdoor units.

4.3 Unpacking and Checking


Step 1 Check that the outer package of the unit is intact. If any damage is found, notify
the carrier immediately.
Step 2 Remove the packing materials. Check whether the exterior of the unit is in good
condition and free of collision marks or scratches. If any damage is found, notify
the carrier immediately.

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Step 3 Check the type and quantity of fittings against the packing list. If some fittings are
missing or do not comply with the models in the packing list, record the
information and contact the supplier immediately.

----End

4.4 Installing the Indoor Unit

4.4.1 Checking the Nitrogen Pressure


Step 1 Open the rear door and remove the air filters.

Figure 4-15 Removing air filters

Step 2 Take out the desiccant bags.

Step 3 Check the bonnets of all needle valves. If a bonnet is missing, contact technical
support.

Step 4 Connect the rubber hose to the pressure gauge, and tighten all pressure gauge
valves.

Step 5 Remove the bonnet from the needle valve, store it properly, and connect the other
end of the rubber hose to the needle valve.

Step 6 Check the nitrogen pressure at each needle valve.


● If the pressure displayed on the pressure gauge is greater than or equal to 0.2
MPa, the unit is in good condition.
● If the pressure gauge reading is less than 0.2 MPa, pipes have leakage points.
Contact technical support.

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Figure 4-16 Checking the nitrogen pressure

----End

4.4.2 Removing Transport Fasteners


Step 1 Remove the screws from the pallet and move the device off the pallet.

Figure 4-17 Removing the pallet

Step 2 Remove the sheet metal for securing the compressor during transportation.
NOTE

Properly store the sheet metal. If the device needs to be transported again (for example, in
a container scenario), install the sheet metal.

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Figure 4-18 Removing the sheet metal

----End

4.4.3 Securing the Cabinet


NOTE

This section describes how to install the cabinet on the concrete floor.

Step 1 Determine the installation position.


Step 2 Drill mounting holes using a hammer drill.
Step 3 Push the cabinet to the installation position.
Step 4 Level the cabinet using an adjustable wrench.

NOTICE

● Do not remove anchor bolts. Otherwise, you need to rework them for use.
● Anchor bolt adjustment method: Wrench an anchor bolt clockwise to elevate a
cabinet, or wrench an anchor bolt anticlockwise to lower it. The anchor bolts
can be adjusted within a range of 0–8 mm.
● Levelness check standard: Ensure that the cabinet is level in width and depth
directions when leveling the cabinet. Put a level at the bottom of the cabinet in
width and depth directions and check that the air bubble is in the middle
between the two lines marked on the glass tube.

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Figure 4-19 Leveling the cabinet

(1) Level

Step 5 Install connecting kits.

Figure 4-20 Installing connecting kits

Step 6 Secure the cabinet.

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Figure 4-21 Securing the cabinet

----End

4.5 Installing the Outdoor Unit

4.5.1 Checking the Nitrogen Pressure


Step 1 Check the bonnets of all needle valves. If a bonnet is missing, contact technical
support.

Step 2 Connect the rubber hose to the pressure gauge, and tighten all pressure gauge
valves.

Step 3 Remove the bonnet from the needle valve, store it properly, and connect the other
end of the rubber hose to the needle valve.

Step 4 Check the nitrogen pressure at the needle valve.


● If the pressure displayed on the pressure gauge is greater than or equal to 0.2
MPa, the unit is in good condition.
● If the pressure gauge reading is less than 0.2 MPa, pipes have leakage points.
Contact technical support.

Figure 4-22 Checking the nitrogen pressure

----End

4.5.2 Removing Transport Fasteners


Step 1 Remove the screws from the pallet and move the device off the pallet.

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Figure 4-23 Removing the screws from the pallet

----End

4.5.3 Securing the Outdoor Unit

4.5.3.1 Horizontal Installation


Step 1 Remove the angle brackets.
Step 2 Install the legs.
Step 3 Place the device with the fan facing upwards and secure the legs to the concrete
base.

NOTICE

When turning the outdoor unit, do not hold two of its legs for a long time.
Otherwise, the outdoor unit may be damaged.

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Figure 4-24 Securing the outdoor unit

Model W x D (mm)

NetCol500-A060 924 x 1047

NetCol500-A120 2018 x 1047

----End

4.5.3.2 Vertical Installation (NetCol500-A060)

Concrete Base
Step 1 Secure the angle brackets to the support platform.

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Figure 4-25 Securing the outdoor unit

----End

Single-Layer Support Base


Step 1 Secure the base to the ground.
Step 2 Secure the outdoor unit to the base.

Figure 4-26 Installing an outdoor unit

----End

Double-Layer Support Base


Step 1 Install an outdoor unit on the first layer.

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Figure 4-27 Installing an outdoor unit on the first layer

Step 2 Secure an outdoor unit on the second layer.

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Figure 4-28 Securing an outdoor unit on the second layer

----End

4.5.3.3 Vertical Installation (NetCol500-A120)


Step 1 Secure the bottom of the outdoor unit.

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Figure 4-29 Securing the bottom of the outdoor unit

Step 2 Secure the top of the outdoor unit.

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Figure 4-30 Securing the top of the outdoor unit

----End

4.6 (Optional) Installing a Low Temperature


Component

4.6.1 Checking the Nitrogen Pressure


Step 1 Check the bonnets of all needle valves. If a bonnet is missing, contact technical
support.
Step 2 Connect the rubber hose to the pressure gauge, and tighten all pressure gauge
valves.
Step 3 Remove the bonnet from the needle valve, store it properly, and connect the other
end of the rubber hose to the needle valve.
Step 4 Check the nitrogen pressure at each needle valve.
● If the pressure displayed on the pressure gauge is greater than or equal to 0.2
MPa, the unit is in good condition.
● If the pressure gauge reading is less than 0.2 MPa, pipes have leakage points.
Contact technical support.

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Figure 4-31 Checking the nitrogen pressure

----End

4.6.2 Removing Transport Fasteners


Step 1 Remove the screws from the pallet and move the device off the pallet.

Figure 4-32 Removing the screws from the pallet

----End

4.6.3 Securing the Low Temperature Component


Step 1 Secure the device to the base.

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Figure 4-33 Securing the low temperature component

----End

4.7 Installing Pipes

4.7.1 Top Pipe Routing


Step 1 Exhaust nitrogen from needle valves in sequence.
1. Connect the rubber hose of the pressure gauge to the corresponding needle
valve.
2. When the pressure gauge valve is opened, there is a loud sound of airflow at
the beginning, and then the airflow gradually disappears.
3. After the airflow noise disappears, remove the rubber hose and install the
valve bonnet.

Figure 4-34 Exhausting nitrogen

Step 2 Determine the pipe route.

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Figure 4-35 Top pipe routing (NetCol500-A060)

Figure 4-36 Top pipe routing (NetCol500-A120)

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No. Name Description

1 Gas pipe Connection relationship of gas pipe ports:


● Without a low temperature component:
Indoor unit > Outdoor unit
● With a low temperature component: Indoor
unit > Low temperature component >
Outdoor unit

2 Liquid pipe Connection relationship of liquid pipe ports:


● Without a low temperature component:
Indoor unit > Outdoor unit
● With a low temperature component: Indoor
unit > Low temperature component >
Outdoor unit

3 Drainpipe Connecting to the drainage system

4 Humidifier water inlet With a wet film humidifier: connecting to the


pipe engineering pipe

Step 3 Weld the refrigerant pipes (gas pipe and liquid pipe).

NOTICE

● During welding, after the nitrogen cylinder is connected to the reducing valve,
connect one end of the rubber hose to the reducing valve and the other end to
the copper pipe and add 0.03–0.05 MPa nitrogen to the copper pipe for
preventing internal oxidation.
● When welding a gas pipe, gently inject nitrogen into the pipe through the
discharge pipe needle valve.
● When welding a liquid pipe, gently inject nitrogen into the pipe through the
liquid pipe needle valve.

Figure 4-37 Welding

1. Use a welding torch to remove the plugs at the refrigerant pipe ends.
2. Weld the pipes.
3. Wrap thermal insulation foam around the pipe.

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Figure 4-38 Welding pipes

Step 4 Install the drainpipe.

NOTICE

● The external drainpipe must have a downward gradient (> 1:100) along the
drainage direction, and no accumulated water is allowed.
● The maximum lift of the drainage pump is 4 m, with the drainage height and
drainpipe system resistance considered. If the total system lift is greater than 4
m, the water pump flow will be less than the rated flow. In this case, shorten
the drainpipe length, reduce the number of bends (to reduce local resistance),
or decrease the drainage height to ensure that the total system lift is less than
or equal to 4 m.
Total lift of the water pump = Drainage height (Vertical height difference
between the water pump and the highest point of the drainpipe) + Drainpipe
system resistance (Length of the straight drainpipe section x Equivalent lift of
the straight drainpipe section + Number of bends x Equivalent lift of bends)
Select a DN20 (3/4 inch) drainpipe. The equivalent lift of each meter of the
straight drainpipe section is 0.0323 m, and the equivalent lift of each bend is
0.0317 m.
Assume that the drainage height is 3.9 m, the straight drainpipe section is 5 m,
and two bends are used. The total lift of the water pump is 4.1249 m.
Calculation formula: 3.9 m + 5 x 0.0323 m + 2 x 0.0317 m = 4.1249 m In this
case, the total lift is greater than 4 m, and the water pump flow is less than the
rated flow. It is necessary to shorten the drainpipe length, reduce the number
of bends (to reduce local resistance), or decrease the drainage height.
● The drainpipe (including the connectors) must be wrapped with thermal
insulation foam.

1. Remove the drainpipe plug.


2. Install a pipe adapter and seal it with sealant.
3. (Rigid pipe connection) Connect the water pipe using a hot melt device and
connect the drainpipe to the external drainage system.
(Hose connection) Secure the hose using hose clamps and connect the
drainpipe to the external drainage system.
4. Wrap thermal insulation foam around the entire pipe (including connectors).

Figure 4-39 Connecting the drainpipe (rigid pipe connection)

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Figure 4-40 Connecting the drainpipe (hose connection)

Step 5 (With a wet film humidifier) Clean the engineering pipe, connect the reserved
humidifier water inlet pipe to the engineering pipe, and wrap the pipe with
thermal insulation foam.

Figure 4-41 Connecting the humidifier water inlet pipe (rigid pipe connection)

Figure 4-42 Connecting the humidifier water inlet pipe (hose connection)

----End

4.7.2 Bottom Pipe Routing


Step 1 Exhaust nitrogen from needle valves in sequence.
1. Connect the rubber hose of the pressure gauge to the corresponding needle
valve.
2. When the pressure gauge valve is opened, there is a loud sound of airflow at
the beginning, and then the airflow gradually disappears.
3. After the airflow noise disappears, remove the rubber hose and install the
valve bonnet.

Figure 4-43 Exhausting nitrogen

Step 2 Determine the pipe route.

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Figure 4-44 Bottom pipe routing (NetCol500-A060)

Figure 4-45 Bottom pipe routing (NetCol500-A120)

No. Name Description

1 Gas pipe Connection relationship of gas pipe ports:


● Without a low temperature component:
Indoor unit > Outdoor unit
● With a low temperature component: Indoor
unit > Low temperature component >
Outdoor unit

2 Liquid pipe Connection relationship of liquid pipe ports:


● Without a low temperature component:
Indoor unit > Outdoor unit
● With a low temperature component: Indoor
unit > Low temperature component >
Outdoor unit

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No. Name Description

3 Drainpipe Connecting to the drainage system

4 Humidifier water inlet With a wet film humidifier: connecting to the


pipe engineering pipe

Step 3 Weld the pipes.

NOTICE

● During welding, after the nitrogen cylinder is connected to the reducing valve,
connect one end of the rubber hose to the reducing valve and the other end to
the copper pipe and add 0.03–0.05 MPa nitrogen to the copper pipe for
preventing internal oxidation.
● When welding a gas pipe, gently inject nitrogen into the pipe through the
discharge pipe needle valve.
● When welding a liquid pipe, gently inject nitrogen into the pipe through the
liquid pipe needle valve.

Figure 4-46 Welding

NOTICE

The following describes how to weld refrigerant pipes if pipes are routed from the
bottom of the indoor unit. Welding other refrigerant pipes does not involve
removing the bottom plate of the cabinet and handling holes.

1. Remove the bottom plate from the cabinet.


2. Use a welding torch to remove the plugs at the refrigerant pipe ends.
3. Use a utility knife to cut a cross in the rubber ring, wrap the pipe with
thermal insulation foam, route the pipe through the hole.
4. Weld the pipes.
5. Wrap thermal insulation foam around the pipe.
6. Seal the cable hole using firestop putty.

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Figure 4-47 Welding pipes

Step 4 Install the drainpipe. Rigid pipe connection (A) and hose connection (B) are
supported. Select a connection mode based on site requirements.

NOTICE

● The external drainpipe must have a downward gradient (> 1:100) along the
drainage direction, and no accumulated water is allowed.
● The maximum lift of the drainage pump is 4 m, with the drainage height and
drainpipe system resistance considered. If the total system lift is greater than 4
m, the water pump flow will be less than the rated flow. In this case, shorten
the drainpipe length, reduce the number of bends (to reduce local resistance),
or decrease the drainage height to ensure that the total system lift is less than
or equal to 4 m.
Total lift of the water pump = Drainage height (Vertical height difference
between the water pump and the highest point of the drainpipe) + Drainpipe
system resistance (Length of the straight drainpipe section x Equivalent lift of
the straight drainpipe section + Number of bends x Equivalent lift of bends)
Select a DN20 (3/4 inch) drainpipe. The equivalent lift of each meter of the
straight drainpipe section is 0.0323 m, and the equivalent lift of each bend is
0.0317 m.
Assume that the drainage height is 3.9 m, the straight drainpipe section is 5 m,
and two bends are used. The total lift of the water pump is 4.1249 m.
Calculation formula: 3.9 m + 5 x 0.0323 m + 2 x 0.0317 m = 4.1249 m In this
case, the total lift is greater than 4 m, and the water pump flow is less than the
rated flow. It is necessary to shorten the drainpipe length, reduce the number
of bends (to reduce local resistance), or decrease the drainage height.
● The drainpipe (including the connectors) must be wrapped with thermal
insulation foam.

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Figure 4-48 Installing the drainpipe

Step 5 (With a wet film humidifier) Clean the engineering pipe, connect the reserved
humidifier water inlet pipe to the engineering pipe, and wrap the pipe with
thermal insulation foam.

Figure 4-49 Connecting the humidifier water inlet pipe (rigid pipe connection)

Figure 4-50 Connecting the humidifier water inlet pipe (hose connection)

----End

4.8 Leakage Test with Nitrogen

NOTICE

● Refrigerant pipes have been welded.


● All needle valve plugs must be available.
● During pressure preservation, do not remove the rubber hoses and pressure
gauges; otherwise, nitrogen may leak.
● The outlet pressure of the reducing valve should be within 3.0 MPa; otherwise,
components may be damaged.

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Step 1 Connect the rubber hoses, pressure gauges, reducing valve, and nitrogen cylinder
to the device. The pressure gauges and reducing valve are closed.

Figure 4-51 Nitrogen injection for pressure preservation (without a low


temperature component)

(1) Nitrogen cylinder (2) Reducing valve (3) Low pressure gauge

(4) High pressure gauge (5) Low-pressure needle valve (6) Exhaust pipe needle valve

Figure 4-52 Nitrogen injection for pressure preservation (with a low temperature
component)

(1) Nitrogen cylinder (2) Reducing valve (3) Pressure gauge 1

(4) Pressure gauge 2 (5) Low-pressure needle valve (6) Exhaust pipe needle valve

(7) Liquid pipe needle valve

Step 2 Open the pressure gauges and reducing valve. Inject 3.0 MPa nitrogen and
preserve the pressure for 24 hours. The system pressure should stay constant
under unchanging ambient temperature conditions. If there is considerable
temperature change, perform the test again.
Step 3 If the pressure decreases, use soapy water to identify the leaking point and repair
it. If the pressure preservation is proper, exhaust nitrogen from the needle valves.

----End

4.9 Installing Cables

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4.9.1 Determining Cable Routes

Figure 4-53 Cable routes

(1) Equipotential ground cable (2) Active power cable (3) Standby power cable

(4) Outdoor unit power cable (5) Power cable for the low (6) T/H sensor cable
temperature component

(7) Teamwork and monitoring (8) Signal cable


communications cable

4.9.2 Installing an Equipotential Ground Cable for the Indoor


Unit
Step 1 Install an equipotential ground cable.

Figure 4-54 Installing an equipotential ground cable

----End

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4.9.3 Installing Power Cables for the Indoor Unit


Step 1 Route the active and standby power cables through the cable clips and connect
the PE cables to the ground points.
Step 2 Install active and standby power cables.

Figure 4-55 Installing power cables

Step 3 Tighten the screws on the cable clips.

----End

4.9.4 Installing Cables for the Outdoor Unit


Step 1 Open the electric control box, install cables for the outdoor unit, seal waterproof
connectors, and close the electric control box.

CAUTION

● Do not open the electric control box in rainy or snowy days. If you have to, take
protective measures to prevent rain or snow from entering the electric control
box.
● Ensure that the cables are connected correctly and securely.
● In a shielded equipment room, a proper filter must be installed. Otherwise, the
smart cooling product cannot work properly. The power cable filter must be
prepared according to the filter specifications requirements in the appendix.
● For details about how to connect signal cables to signal terminals, refer to the
method of connecting the RS485 communications cable for the outdoor unit.
● An RS485 communications cable needs to be installed between the indoor and
outdoor units only if the outdoor unit is equipped with a temperature control
intelligent monitoring board.

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Figure 4-56 Connecting the power cable for an outdoor unit

Figure 4-57 (Optional) Connecting the power cable for a low temperature
component

Figure 4-58 (Optional) Connecting an RS485 communications cable for the


outdoor unit

----End

4.9.5 (Optional) Installing T/H Sensor Cables


Step 1 Install T/H sensors outside cabinets.
NOTE

● T/H sensors should be installed 1.5 m (33 U) above the ground.


● Each smart cooling product supports a maximum of 10 T/H sensors outside cabinets.

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Step 2 Install the T/H sensor cables.

Figure 4-59 Connecting T/H sensor cables

(1) Return air T/H sensor for (2) IT cabinet T/H sensor (3) 568B standard network
the indoor unit cable

Table 4-4 DIP switch settings on T/H sensors

Locati Display Name Addr DIP Switch No.


on ess
1 2 3 4 5 6

Air Return air 2 1 ON OFF OFF OFF OFF OFF


return temp/humid
side

Cold Cold aisle 1 11 ON ON OFF ON OFF OFF


aisle temp/humid

Cold aisle 2 12 OFF OFF ON ON OFF OFF


temp/humid

Cold aisle 3 13 ON OFF ON ON OFF OFF


temp/humid

Cold aisle 4 14 OFF ON ON ON OFF OFF


temp/humid

Cold aisle 5 15 ON ON ON ON OFF OFF


temp/humid

Hot Hot aisle 1 21 ON OFF ON OFF ON OFF


aisle temp/humid

Hot aisle 2 22 OFF ON ON OFF ON OFF


temp/humid

Hot aisle 3 23 ON ON ON OFF ON OFF


temp/humid

Hot aisle 4 24 OFF OFF OFF ON ON OFF


temp/humid

Hot aisle 5 25 ON OFF OFF ON ON OFF


temp/humid

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----End

4.9.6 (Optional) Connecting Teamwork and Monitoring


Communications Cables

NOTICE

● Units of different models and software versions cannot be networked for


teamwork.
● Select a monitoring cable connection mode based on the protocol supported by
the NMS.
● If the NMS supports the Modbus-RTU protocol, select RS485 monitoring.
● If the NMS supports Modbus-TCP/SNMP, select FE monitoring.
● The teamwork modes include FE teamwork and CAN teamwork. FE teamwork
is recommended. FE teamwork support point-to-point communication, long-
distance cascading, and group upgrade. If the number of units in a group is
greater than 16, FE teamwork needs to be implemented by group. The total
length of CAN teamwork cables should be less than or equal to 310 m.
Otherwise, the communication quality will be affected.
● The teamwork communications cables should be CAT 5e or higher shielded
network cables (cable impedance ≤ 10 m/ohm). Shielded metal RJ45
connectors should be used. The shield layer of the network cables should be
reliably connected to the shield layer of the RJ45 connectors to ensure that the
shield layers are properly grounded; otherwise, the teamwork networking of
the units may fail. If the RJ45 connectors are of poor quality or are not properly
crimped, the communication may be abnormal. Use a standard crimping tool
to crimp the RJ45 connectors onsite.
● The length of the network cable between adjacent units should be less than or
equal to 100 m. Route cables in compliance with local standards. Take
appropriate shielding measures, such as using a galvanized pipe or an ELV
cable tray, to reduce the impact of electromagnetic interference on teamwork
communication.

4.9.6.1 Preparing a Network Cable


Step 1 Crimp a network cable.

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Figure 4-60 Teamwork communications cable and FE monitoring communications


cable

(1) Orange-white (2) Orange (3) Green-white (4) Blue

(5) Blue-white (6) Green (7) Brown-white (8) Brown

Figure 4-61 RS485 monitoring communications cable

(4) Blue (5) Blue-white

NOTE

Crimp only the core wire 4 (blue) and core wires 5 (blue-white) on the RJ45 connector of
the RS485 monitoring communications cable. Do not crimp core wires 1, 2, 3, 6, 7, and 8.
Otherwise, communication interference may occur.

----End

4.9.6.2 Smart Module Networking Scenario

NOTE

Smart module networking is the networking of in-row smart cooling products using the
ECC800 in a smart module.

Step 1 Connect teamwork and monitoring communications cables.

Networking Teamwork Monitoring

Protocol MAC_CAN Modbus-TCP

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Figure 4-62 Connecting communications cables

----End

4.9.6.3 Independent Networking


NOTE

Select one of the following networking modes according to the actual situation.

4.9.6.3.1 FE Teamwork + FE Monitoring


Step 1 Connect teamwork and monitoring communications cables.
Networking FE Teamwork FE Monitoring

Protocol MAC_CAN Modbus-TCP/SNMP

Description A teamwork network supports -


a maximum of 16 units.

NOTE

● If the Modbus-TCP/SNMP protocol is used, customers can purchase the NetEco (a LAN
switch is required) or a third-party NMS as the monitoring system.
● If the number of units in a group is greater than 16, FE teamwork needs to be
implemented by group. For example, if the number of units under teamwork is 18, they
can be divided into two groups, for example, 9+9, 16+2, or 10+8.

Figure 4-63 Connecting communications cables

If the length of a network cable in the FE teamwork is greater than or equal to


100 m, use the group-based ring networking mode.

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1. Connecting units with odd numbers: Connect the FE_1 port of the unit with
an odd number to the FE_2 port of the unit with the next odd number.
2. Connecting units with even numbers: Connect the FE_2 port of the unit with
an even number to the FE_1 port of the unit with the next even number.
3. Connect FE_2 of No. 1 unit and FE_1 of No. 2 unit, and connect the remaining
FE_1 and FE_2 of the last two units.

Figure 4-64 FE teamwork group-based ring networking (using 13 units as an


example)

----End

4.9.6.3.2 FE Teamwork + RS485 Monitoring

Step 1 Connect teamwork and monitoring communications cables.

Networking FE Teamwork RS485 Monitoring

Protocol MAC_CAN Modbus-RTU

Note A teamwork network supports It takes 3 x n seconds to


a maximum of 16 units. collect data from n units. If
the time required for the host
to collect data from all units
does not meet the
performance requirements,
group the units.
● If units are not grouped (n
= 1), set RS485 monitoring
grouping to Enable on the
Modbus Settings screen
for each unit.
● If units are grouped (n > 1;
recommended: n ≤ 4), set
RS485 monitoring
grouping to Enable on the
Modbus Settings screen
for the unit with the
COM/FE port connected.
Retain the default setting
(Disable) for other units.

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NOTE

● Connect the COM/FE port on the main control module of the last unit in each group to
the RS485 port on the host.
● Customers can purchase the NetEco (an ECC is required) or a third-party NMS as the
monitoring system.
● If the number of units in a group is greater than 16, FE teamwork needs to be
implemented by group. For example, if the number of units under teamwork is 18, they
can be divided into two groups, for example, 9+9, 16+2, or 10+8.

Figure 4-65 Connecting communications cables

If the length of a network cable in the FE teamwork is greater than or equal to


100 m, use the group-based ring networking mode.

1. Connecting units with odd numbers: Connect the FE_1 port of the unit with
an odd number to the FE_2 port of the unit with the next odd number.
2. Connecting units with even numbers: Connect the FE_2 port of the unit with
an even number to the FE_1 port of the unit with the next even number.
3. Connect FE_2 of No. 1 unit and FE_1 of No. 2 unit, and connect the remaining
FE_1 and FE_2 of the last two units.

Figure 4-66 FE teamwork group-based ring networking (using 13 units as an


example)

----End

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4.9.6.3.3 CAN Teamwork + FE Monitoring


Step 1 Connect teamwork and monitoring communications cables.
Networking CAN Teamwork FE Monitoring

Protocol CAN Modbus-TCP/SNMP

Description One teamwork network -


supports a maximum of 32
units. On the Teamwork
Settings screen of the display
modules of the first and last
units, set Enable teamwork
CAN resistor to Yes.

NOTE

If the Modbus-TCP/SNMP protocol is used, customers can purchase the NetEco (a LAN
switch is required) or a third-party NMS as the monitoring system.

Figure 4-67 Connecting communications cables

----End

4.9.6.3.4 CAN Teamwork + RS485 Monitoring


Step 1 Connect teamwork and monitoring communications cables.
Networking CAN Teamwork RS485 Monitoring

Protocol CAN Modbus-RTU

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Networking CAN Teamwork RS485 Monitoring

Description One teamwork network It takes 3 x n seconds to


supports a maximum of 32 collect data from n units. If
units. On the Teamwork the time required for the host
Settings screen of the display to collect data from all units
modules of the first and last does not meet the
units, set Enable teamwork performance requirements,
CAN resistor to Yes. group the units.
● If units are not grouped (n
= 1), set RS485 monitoring
grouping to Enable on the
Modbus Settings screen
for each unit.
● If units are grouped (n > 1;
recommended: n ≤ 4), set
RS485 monitoring
grouping to Enable on the
Modbus Settings screen
for the unit with the
COM/FE port connected.
Retain the default setting
(Disable) for other units.

NOTE

● Connect the COM/FE port on the main control module of the last unit in each group to
the RS485 port on the host.
● Customers can purchase the NetEco (an ECC is required) or a third-party NMS as the
monitoring system.

Figure 4-68 Connecting communications cables

----End

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4.9.7 Sealing Holes


Seal all holes.

Figure 4-69 Hole sealing

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5 Installation Verification

5.1 Checking the Indoor Unit


After the installation, check the items listed in Table 5-1, Table 5-2, and Table
5-3, and record the check results.

Table 5-1 Cabinet checklist

Check Item Expected Result Actual Result

Cabinet The cabinet is installed properly, without □ Passed □ Failed


any tilts.

The cabinet is secured to the bottom base □ Passed □ Failed


using bolts as required.

The foreign matter inside the cabinet such □ Passed □ Failed


as cable ties and stubs is cleaned up.

Fan The fan is secured. □ Passed □ Failed

The fan has no foreign matter inside. □ Passed □ Failed

The fan blades rotate properly. □ Passed □ Failed

(Optional) The water inlet solenoid valve is secured □ Passed □ Failed


Wet film reliably and steadily.
humidifier
The wet film is secured reliably and □ Passed □ Failed
steadily.

Water inlet pipes are connected securely □ Passed □ Failed


without leaks.

Compressor The sheet metal for transporting the □ Passed □ Failed


compressor is removed.

The bolts on the compressor are □ Passed □ Failed


tightened.

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Check Item Expected Result Actual Result

(Optional) The water inlet pipes and drainpipes of □ Passed □ Failed


Condensate the water pump are securely connected
pump without leaks.

The condensate pump is securely □ Passed □ Failed


connected to its base.

Liquid level The liquid level detector is secured. □ Passed □ Failed


detector
The fasteners for the liquid level detector □ Passed □ Failed
are secured.

The low liquid level detector functions □ Passed □ Failed


flexibly.

Water pan The foreign matter inside the water pan is □ Passed □ Failed
cleaned up, and water pan filter is not
blocked.

Differential The cable ties are securely tightened □ Passed □ Failed


pressure around the pressure inlet tube.
switch
The pressure inlet tube is not blocked or □ Passed □ Failed
bent.

Air filter The air filter is correctly installed □ Passed □ Failed


according to the air flow direction on the
frame.

Table 5-2 Pipeline checklist


Expected Result Actual Result

Ports are connected correctly. The pipes have oil traps, □ Passed □ Failed
inverted U-shaped traps, gradients (of refrigerant pipes),
and pipe supports.

The hose clamps and cable ties of the condensate water □ Passed □ Failed
pipe are reliably secured.

All pipes are secured reliably and steadily. □ Passed □ Failed

All pipes are wrapped with thermal insulation foam, and □ Passed □ Failed
the insulation foam is intact.

The water pipe joints are sealed by sealant. □ Passed □ Failed

The needle valve plug is secured (torque of 0.45±0.05 □ Passed □ Failed


N·m), and the valve bonnet is tightened.

The pipes are not seriously bent. □ Passed □ Failed

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Table 5-3 Electrical checklist


Expected Result Actual Result

Cables are intact and not over-bent. □ Passed □ Failed

No open or short circuits, or incorrect connections occur in □ Passed □ Failed


electrical loops.

The power cables for the indoor and outdoor units, signal □ Passed □ Failed
cable, teamwork cable, and T/H sensor cable are
connected as required.

The rated specifications of the upstream general circuit □ Passed □ Failed


breaker meet the maximum current requirement.

All cables, connectors, and screws are secured. □ Passed □ Failed

Devices are properly grounded. □ Passed □ Failed

5.2 Checking the Outdoor Unit


Table 5-4 Installation checklist
Check Item Expected Result Actual Result

Rack The rack is installed properly, without □ Passed □ Failed


any tilt.

The rack is secured to the ground or


base.

Fans The fans are secured, and the blades □ Passed □ Failed
rotate without block.

Electrical The electrical control box is secured. □ Passed □ Failed


control box
The screws on the cover of the
electrical control box are tightened.

Cables are properly connected.

Waterproof connectors are secured


and properly sealed.

Air tightness There is a sound of air flow when you □ Passed □ Failed
of the heat press the needle valve.
exchanger

Fins of the The fins are not pushed down or □ Passed □ Failed
heat damaged.
exchanger
Fins protection plates have been
removed.

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Check Item Expected Result Actual Result

Pipes Pipes are secured and not damaged. □ Passed □ Failed

The needle valve cap has been


tightened.

Lay out the pipes properly, and cannot


destroy the building structure and
waterproof.

Electric No cable is in contact with the copper □ Passed □ Failed


verification pipe.

Verify that the cables have been used


protective casing and the cable outlet
facing down.

Verify that the terminal position is


higher than the position of the
connecting cable.

Verify that the phase sequence of the


outdoor unit output cables is correct. If
the phase sequence is incorrect, the
outdoor fan will rotate reversely.

Waterproof connectors are tightened.


Apply sealing putty when the
waterproof connector on the outdoor
unit side faces upward.

Low Cables are securely tightened, and □ Passed □ Failed


temperature measures have been taken to prevent
component cables from sun exposure and water.
(optional)
The low temperature component is
secured using bolts.

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User Manual (1350 mm Depth) 6 Power-On and Commissioning

6 Power-On and Commissioning

6.1 Vacuumizing and Precharging Refrigerant

CAUTION

During the commissioning of the smart cooling product, ensure that no comburent
substance (such as air or additive) enters the refrigerant pipes. The supplier is not
liable for any risks and losses caused due to violation.

6.1.1 Vacuumizing

NOTICE

● Before vacuumizing, ensure that the refrigerant pipe system has completed
nitrogen injection and pressure preservation and does not leak.
● Before vacuumizing, ensure that all connectors on the device are tightened.
● System high pressure may occur if the system is not vacummized or is not
thoroughly vacummized. Therefore, ensure that the system is thoroughly
vacummized.

Step 1 Check whether a low temperature component is installed on the outdoor side.
● If no low temperature component is configured, connect the pressure gauges
and vacuum pump to the low-pressure needle valve and discharge pipe
needle valve, and start vacuumizing.

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Figure 6-1 Vacuumization (without a low temperature component)

(1) Vacuum pump (2) Pressure gauge

(3) Low-pressure needle valve (4) Discharge pipe needle valve

● (Optional) If a low temperature component is configured, connect the


pressure gauges and vacuum pump to the low-pressure needle valve,
discharge pipe needle valve, and liquid pipe needle valve, and start
vacuumizing.

Figure 6-2 Vacuumization (with a low temperature component)

(1) Vacuum pump (2) Pressure gauge 1 (3) Pressure gauge 2

(4) Low-pressure needle (5) Discharge pipe needle (6) Liquid pipe needle valve
valve valve

Step 2 In the beginning, the vacuum pump makes loud noises and exhausts white gas
from the exhaust vent. After 10 minutes, if it still exhausts white gas, observe it
for another 10 minutes because the cooling system may not be sealed properly or
there may be too much residual refrigerant or water in the cooling system.

Step 3 After 20 minutes, the pressure gauge pointer should be in the negative area and
the vacuum pump makes small noises. Close and open the pressure gauge
alternatively for several times. The position of the pressure gauge pointer and the
noises made by the vacuum pump do not change. Otherwise, the cooling system
may not be sealed properly.

Step 4 Vacuumize the cooling system for at least 80 minutes after checking that the
cooling system does not leak. The pressure displayed on the vacuum pump should
be less than or equal to 60 Pa (absolute pressure). When the pressure stops

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dropping, vacuumize for another 10 minutes, after which the sight glass should
display green, a sign of dryness.
Step 5 After vacuumizing is complete, close all valves of the pressure gauge and the
vacuum pump without disconnecting the pump, and preserve the pressure for 10
minutes. Ensure that the pressure of the cooling system does not exceed 90 Pa
(absolute pressure).
NOTE

If the minimum reading of the pressure gauge is greater than 60 Pa (absolute pressure),
ensure that the pointer stays at the smallest scale of the pressure gauge in vacuumizing
and preserve the pressure for 1 hour. Then check that the pressure does not rise evidently.

----End

6.1.2 Refrigerant Charge Amount Requirements


Charge Amount Actual One-Way NetCol500-A060 NetCol500-A060
of Refrigerant Pipe Length (L) (NetCol500- (NetCol500-
A120) A120) & Low
Temperature
Component

Standard amount L ≤ 10 m 10.2 35.8


(kg)

Charge amount 10 m < L ≤ 60 m 10.2 + (L – 10) x 35.8 + (L – 10) x


(kg) = Standard 0.19 0.19
charge amount +
Extra charge
amount

Charge amount 60 m < L ≤ 100 m 10.2 + (L – 10) x 35.8 + (L – 10) x


(kg) = Standard 0.25 0.27
charge amount +
Extra charge
amount

NOTE

When the outdoor unit is NetCol500-A120, the outdoor unit can be separately connected to
two indoor units.

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6.1.3 Precharging Refrigerant

CAUTION

● Before charging refrigerant, ensure that air is exhausted from the pipe
connected to the refrigerant cylinder.
● When charging refrigerant, you are advised to use a safety valve to prevent
refrigerant leakage during the removal of the rubber hose, which may cause
frostbite.
● Wear antifreeze gloves when performing refrigerant related operations.
● Fill the refrigerant (R410A) after checking that the cooling system does not
leak and the vacuum level meets the requirements.

Step 1 Take off the vacuum pump from the vacuumizing device, and replace the vacuum
pump with a refrigerant cylinder.

Figure 6-3 Charging refrigerant (without a low temperature component)

(1) Electronic balance (2) Refrigerant cylinder (3) Pressure gauge

(4) Connection nut (5) Low-pressure needle valve (6) Exhaust pipe needle valve

Figure 6-4 Charging refrigerant (with a low temperature component)

(1) Electronic balance (2) Refrigerant cylinder (3) Pressure gauge 1

(4) Pressure gauge 2 (5) Connection nut (6) Low-pressure needle valve

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(7) Discharge pipe needle (8) Liquid pipe needle valve


valve

Step 2 Slightly open the refrigerant cylinder valve and slightly loosen the connection nut
of the pressure gauge. Tighten the nut when cold air escapes out of the nut.
Step 3 Put the refrigerant cylinder upside down on the electronic balance. Clear the
reading on the balance.

NOTICE

If the R410A refrigerant is configured, put the refrigerant cylinder upside down
when charging refrigerant. If you purchase the R410A refrigerant by yourself,
confirm with the agent whether the cylinder is equipped with a siphon. If the
cylinder has a siphon, stand the cylinder when charging refrigerant. If the cylinder
has no siphon, put the cylinder upside down when charging refrigerant. These
measures ensure that the refrigerant is charged in the liquid state.

Step 4 Open all pressure gauge valves and the refrigerant cylinder valve to charge
refrigerant.

NOTICE

● Do not move the hose or refrigerant cylinder when charging refrigerant.


Otherwise, the reading on the electronic balance will be affected.
● When charging refrigerant for a cooling system without a low temperature
component, open only the low-pressure gauge valve. Charge 1 kg of refrigerant
from the low pressure side, and then close the low-pressure gauge valve. Then,
open the high-pressure gauge valve and charge the remaining refrigerant from
the discharge pipe needle valve.
● When charging refrigerant for a cooling system with a low temperature
component, open only the low-pressure valve of gauge 1 and gauge 2. Charge
1 kg of refrigerant from the low pressure side, and then close the low-pressure
valve of gauge 1. Then, open the high-pressure valves of gauge 1 and gauge 2.
Charge the remaining refrigerant from the discharge pipe needle valve and
liquid pipe needle valve.

Step 5 The amount of precharged refrigerant must be greater than or equal to half of the
total charge amount calculated and less than or equal to the total charge amount.
If total refrigerant amount cannot be fully precharged, charge the remaining
refrigerant during power-on commissioning.
Step 6 After the refrigerant is charged, close all pressure gauge valves and the refrigerant
cylinder valve.
NOTE

Tighten the needle valve bonnets when the charge is complete. Check whether a needle
valve leaks by applying soap bubbles to the valve vent or using a halogen leak detector. If
any leakage occurs, contact technical support.

----End

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6.2 Preparing for Power-On


Step 1 Check that the upstream power input switch for the smart cooling product is OFF.
Step 2 Check that the QF1 and QF2 switches of the indoor unit are OFF.
Step 3 Check that all pipes are correctly connected and refrigerant is precharged.
Step 4 Check that all cables are correctly connected.

CAUTION

Check that the input power cable of the smart cooling product has no reverse
phase or open phase. Otherwise, the smart cooling product may be damaged.

Step 5 If a T/H sensor outside the cabinet is connected, check that the cable connection
and DIP switch settings are correct.
Step 6 If a humidifier is installed, check that the upstream water inlet valve of the
humidifier is open.

----End

6.3 Power-On
Step 1 Turn on all switches except indoor unit switches QF1 and QF2 in the smart cooling
system.
Step 2 Turn on the upstream power input switch for the smart cooling product.
Step 3 Turn on indoor unit switches QF1 and QF2.
Step 4 After the initial power-on, the Quick Settings screen is displayed. Log in as user
admin.

Figure 6-5 Initial power-on

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System User Preset Password Permission Description

admin 000001 Can set all the menus.


(administrator)

operator (common 000001 Can only view parameters and set


user) some parameters.

NOTICE

● User operator can access customer and delivery parameters. The parameters
on the Advanced menu are delivery parameters. User admin can access
customer, delivery, maintenance, and R&D parameters. The parameters on the
Advanced menu are R&D parameters. Log in to as admin to perform power-on
commissioning.
● Use the preset password upon the first power-on. You are advised to change
the password after login and log in again. To ensure account security, change
the password periodically and keep the new password in mind.
● To prevent the effect of misoperations on the system, log in as user operator
before modifying parameters. Confirm with technical support before modifying
parameters which cannot be modified by user operator. Otherwise, the
supplier will not be liable for any consequences of the modification performed
by the user.
● Only certified professionals are allowed to modify parameters on the Advanced
menu for smart cooling products. Unauthorized modifications can result in
smart cooling product malfunction and even damage.
● For system security purposes, change the preset password after the first login.
● After login, your permission will become invalid automatically if no operation is

performed for 3 minutes (configurable). To ensure security, tap ,

or tap or on the home screen to manually log out after the operation
is complete.

Step 5 Set parameters and tap Next until the home screen is displayed.

Figure 6-6 Quick settings

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Tab Parameter Description

Select Language Specifies the display language.


Language

Date and Date format Specifies the date format.


Time
Settings Date settings Specifies the date.

Time zone Specifies the time zone.

Time Specifies the time.

Teamwork Teamwork group num Specifies the planned teamwork group


Settings number. This parameter should be the
same for all units in the same teamwork
group.

System address Specifies the planned unit address. The


addresses of units in the same
teamwork group must be unique.

Teamwork function Specifies whether to enable the


teamwork function. Set this parameter
based on onsite heat load distribution.
● Disable: A unit operates
independently.
● Enable: A unit operates in team with
other units.

Networking mode Specifies the networking mode for


teamwork control. The networking
mode selected on the screen must
match the actual networking mode.
Otherwise, the teamwork function is
unavailable.

Number of systems in Specifies the total number of units in


this group this group. The value is an integer
ranging from 1 to 32.
NOTE
This parameter is displayed after Teamwork
function is set to Enable.

Number of running Specifies the number of running units in


systems in this group this group. The value is an integer
ranging from 1 to the value of Number
of systems in this group.
NOTE
This parameter is displayed after Teamwork
function is set to Enable.

System Cold aisle sensor Enables or disables a sensor.


Optional
Parts Hot aisle sensor Enables or disables a sensor.

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Tab Parameter Description

Cold aisle This function can be enabled only when


temperature and at least one smart cooling product in
humidity sharing the teamwork group is equipped with
cold aisle T/H sensors. If this function is
enabled, the master unit in the
teamwork group collects the cold aisle
temperature and humidity values from
all units equipped with cold aisle
sensors, and synchronizes the
temperature and humidity control type
and setpoints to all slave units.

Hot aisle temperature This function can be enabled only when


and humidity sharing at least one smart cooling product in
the group is equipped with hot aisle T/H
sensors. If this function is enabled, the
master unit in the teamwork group
collects the hot aisle temperature and
humidity values from all units equipped
with hot aisle sensors, and synchronizes
the temperature and humidity control
type and setpoints to all slave units.

Low temperature Specifies whether a low temperature


component component is used.

System Outdoor unit ● Air-cooled: The outdoor unit is an air-


Settings condensate mode cooled outdoor unit.
● Water-cooled: The outdoor unit is a
water-cooled module.

Temp control A temperature control intelligent


intelligent monitoring monitoring board is used to monitor the
board outdoor environment.
Check the interior of the electric control
box of the outdoor unit:
● If there is an intelligent temperature
control monitoring board, set this
parameter to Yes.
● If there is no intelligent temperature
control monitoring board, set this
parameter to No.

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Tab Parameter Description

Smart diagnosis ● Enable: If there is an intelligent


function temperature control monitoring
board, this function is enabled to
start refrigerant status detection.
● Disable: The smart diagnosis function
is disabled.
Conditions for starting refrigerant status
detection:
● No low temperature component is
configured.
● Altitude: ≤ 2000 m
● 7.5 m ≤ equivalent pipe length of the
one-way pipe ≤ 100 m
● –8 m ≤ vertical distance between the
indoor and outdoor units ≤ +30 m
● 5°C ≤ outdoor ambient temperature
≤ 40.5°C

Password required for ● No: No password is required for


start or shutdown startup or shutdown.
onsite ● Yes: A password is required for
startup and shutdown.

Altitude Set this parameter based on the actual


altitude.

Liquid pipe length Set this parameter after Smart


diagnosis function is set to Enable.
Specify the length of the liquid pipe
between the indoor and outdoor units
of a smart cooling product.

Height difference Set this parameter after Smart


between indoor and diagnosis function is set to Enable.
outdoor units Specify the height difference between
the indoor and outdoor units of a smart
cooling product.

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Tab Parameter Description

Heating function ● Enable: The device starts heating


when the ambient temperature is
lower than the temperature setpoint
by a certain range.
● Enabled when active power supply is
working: The device starts heating
only when the active power supply is
used and the ambient temperature is
lower than the temperature setpoint
by a certain range. (The electric
heater is an auxiliary function. By
default, it is enabled when the active
power supply is used and is disabled
when the standby power supply is
used.)
● Disable: The heating function is
disabled.

Heating mode This parameter can be set to


Dehumidifying heating, Low-
temperature heating, or
Dehumidification & Low temperature
heating.
● Dehumidifying heating: When the
dehumidifying function is enabled,
the electric heater is started to
supplement the cooling capacity to
achieve dehumidification at constant
temperature.
● Low-temperature heating: The
heating function is enabled when the
current temperature is lower than the
temperature setpoint by a certain
value.
● Dehumidification & Low temperature
heating: Both functions are available.

Humidifying function ● Enable: The device starts humidifying


when the ambient humidity is lower
than the humidity setpoint.
● Enabled when active power supply is
working: The device starts
humidifying only when the active
power supply is used and the
ambient humidity is lower than the
humidity setpoint by a certain range.
● Disable: The humidifying function is
disabled.

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Tab Parameter Description

Dehumidifying ● Enable: The device starts


function dehumidifying when the ambient
humidity is higher than the humidity
setpoint.
● Disable: The dehumidifying function
is disabled.

DO_1 ● If this parameter is set to Smoke &


Water only, DO_1 acts according to
DO_1 action when a smoke or water
overflow alarm is generated.
● If this parameter is set to Critical
alarm, DO_1 acts according to DO_1
action when a critical alarm is
generated.
● If this parameter is set to Major
alarm, DO_1 acts according to DO_1
action when a major alarm is
generated.
● If this parameter is set to Alarm,
DO_1 acts according to DO_1 action
when a critical alarm, major alarm,
or warning is generated.
● If this parameter is set to Startup
status, DO_1 acts according to DO_1
action when the unit is started.
● If this parameter is set to No, no
alarm is generated when DO_1 is
disconnected.

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Tab Parameter Description

DO_2 ● If this parameter is set to Smoke &


Water only, DO_2 acts according to
DO_2 action when a smoke or water
overflow alarm is generated.
● If this parameter is set to Critical
alarm, DO_2 acts according to DO_2
action when a critical alarm is
generated.
● If this parameter is set to Major
alarm, DO_2 acts according to DO_2
action when a major alarm is
generated.
● If this parameter is set to Alarm,
DO_2 acts according to DO_2 action
when a critical alarm, major alarm,
or warning is generated.
● If this parameter is set to Startup
status, DO_2 acts according to DO_2
action when the unit is started.
● If this parameter is set to Power
abnormal, DO_2 acts according to
DO_2 action when a power
exception alarm is generated.
● If this parameter is set to No, no
alarm is generated when DO_2 is
disconnected.

DO_1 action This parameter can be set to On or Off,


and is used together with DO_1. For
details, see DO_1 description.

DO_2 action This parameter can be set to On or Off,


and is used together with DO_2. For
details, see DO_2 description.

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Tab Parameter Description

Floor water overflow Set the action of the device if there is


alarm action water overflow on the floor based on
the actual scenario.
● Shutdown: The device shuts down
when a floor water overflow alarm is
generated.
● Inactivity: The device runs as usual
when a floor water overflow alarm is
generated.
● Only indoor fan running: Only the
indoor fan runs when a floor water
overflow alarm is generated.
● Humidifier stopped: Only the
humidifier is stopped when a floor
water overflow alarm is generated.

In-cabinet water Set the action of the device if there is


overflow alarm action water overflow in the cabinet based on
the actual scenario.
● Shutdown: The device shuts down
when an in-cabinet water overflow
alarm is generated.
● Inactivity: The device runs as usual
when an in-cabinet water overflow
alarm is generated.
● Only indoor fan running: Only the
indoor fan runs when an in-cabinet
water overflow alarm is generated.
● Humidifier stopped: Only the
humidifier is stopped when an in-
cabinet water overflow alarm is
generated.

T/H Sensor Temperature and When the application scenario is non-


humidity control type aisle containment, you are advised to
choose Return air. Choose Cold aisle if
cold aisle T/H sensors are installed. Hot
aisle is not recommended.

Temperature setpoint After the temperature and humidity


control type and the temperature value
under this type are set, the device
performs regulation based on the
settings.
● Return air: 26–35°C recommended
● Supply air: 18–24°C recommended
● Cold aisle: 18–24°C recommended
● Hot aisle: 26–35°C recommended

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Tab Parameter Description

Humidity setpoint After the temperature and humidity


control type and the humidity value
under this type are set, the device
performs regulation based on the
settings.
40%–60% is recommended.

Comm Modbus Comm Enter the communication address


Settings address planned for the smart cooling product.
The management system communicates
with the smart cooling product through
this address. The communication
addresses of the two smart cooling
products connected to the same
management system must be different.

Step 6 After power-on, the compressor starts preheating, and the system generates a
compressor preheating alarm. The preheating takes 12 hours. The smart cooling
product cannot be started before the compressor preheating is complete. Choose
Running > Device Details > Compressor to view the remaining preheating time
of the compressor.

Figure 6-7 Remaining compressor preheating time

----End

6.4 Home Screen


The home screen of the display module displays the system status and allows you
to access other function menus.

NOTICE

The information in the screenshots is for reference only. The actual parameters
may vary.

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Figure 6-8 Home screen

No. Item Note

1 Permission status
● indicates that you have not logged in.

● indicates that you have logged in as


an operator user.

● indicates that you have logged in as


an admin user.

2 USB connection status


indicates that a USB flash drive is
connected to the USB port.

3 Diagnostic mode status


indicates that the system is in diagnostic
mode.

4 Buzzer status ● indicates that the buzzer is enabled.


After the buzzer is enabled, tap anywhere
on the screen to mute the buzzer. If a new
alarm is generated after the buzzer is
muted, the buzzer buzzes.
● indicates that the buzzer is disabled.
After the buzzer is disabled, it does not
buzz when an alarm is generated.

5 Critical alarms Indicates the number of active critical alarms.

6 Major alarms Indicates the number of active major alarms.

7 Minor alarms Indicates the number of active minor alarms.

8 Warnings Indicates the number of active warnings.

9 Status bar -

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No. Item Note

10 Alarm bar You can tap the alarm bar to enter the active
alarm screen to view all active alarms.

11 Login/Logout button
● indicates that you have not
logged in. You can tap this icon to log in.

● indicates that you have


logged in as an admin or operator user. You
can tap this icon to log out.

12 Teamwork control
button ● indicates that teamwork control is
disabled.

● indicates that teamwork control is


enabled and no teamwork control alarm is
generated.

● indicates that teamwork control is


enabled and a teamwork control alarm is
generated.

6.5 Initial Configuration

6.5.1 Setting T/H Sensor Parameters


Path: Settings > System Settings > T/H Sensor

Figure 6-9 T/H Sensor

Parameter Description

Cold aisle sensor Enables or disables a sensor.

Hot aisle sensor Enables or disables a sensor.

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Parameter Description

Temperature and When the application scenario is non-aisle


humidity control type containment, you are advised to choose Return air.
Choose Cold aisle if cold aisle T/H sensors are
installed. Hot aisle is not recommended.

Temperature control The temperature inside the equipment room or aisle is


mode controlled based on the average value, maximum
value, or minimum value collected by multiple sensors.

Humidity alarm mode Set this parameter as required.

Temperature setpoint After the temperature and humidity control type and
the temperature value under this type are set, the
device performs regulation based on the settings.
● Return air: 26–35°C recommended
● Supply air: 18–24°C recommended
● Cold aisle: 18–24°C recommended
● Hot aisle: 26–35°C recommended

Humidity setpoint After the temperature and humidity control type and
the humidity value under this type are set, the device
performs regulation based on the settings.
40%–60% is recommended.

The relationship between the temperature setpoint and the humidity setpoint is as
follows: Under the condition that the absolute humidity range is [0.0026, 0.0141]
for the default temperature setpoint 23°C and relative humidity range [15% RH,
80% RH], ensure that the absolute humidity range is [0.0026, 0.0141] when you
set the temperature setpoint and humidity setpoint.

Table 6-1 Setting example


Temperature Setpoint Lower Limit of Upper Limit of
(°C) Humidity Setpoint (% Humidity Setpoint (%
RH) RH)

15 24.7 80

16 23.1 80

17 21.7 80

18 20.4 80

19 19.2 80

20 18 80

21 16.9 80

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Temperature Setpoint Lower Limit of Upper Limit of


(°C) Humidity Setpoint (% Humidity Setpoint (%
RH) RH)

22 15.9 80

23 15 80

24 15 75.3

25 15 70.9

26 15 66.9

27 15 63

28 15 59.5

29 15 56.1

30 15 53

31 15 50

32 15 47.3

33 15 44.7

34 15 42.2

35 15 40

36 15 37.8

37 15 35.8

38 15 33.9

39 15 32.1

40 15 30.5

41 15 28.9

42 15 27.4

43 15 26

44 15 24.7

45 15 23.4

6.5.2 (Optional) Setting Teamwork Parameters

Setting Teamwork Parameters


Path: Teamwork > Teamwork Settings

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Figure 6-10 Teamwork Settings

Parameter Description

Teamwork group num Specifies the planned teamwork group number. This
parameter should be the same for all units in the same
teamwork group.

System address Specifies the planned unit address. The addresses of


units in the same teamwork group must be unique.

Enable teamwork If CAN network is selected, set Enable teamwork


CAN resistor CAN resistor to Yes for the first and last units. If
Enable teamwork CAN resistor is set to No for the
first and last units, the CAN communication quality will
be affected, and even the teamwork CAN networking
will fail.
Yes: The teamwork control CAN resistor is enabled for
the unit.
No: The teamwork control CAN resistor is disabled for
the unit.

Teamwork function Specifies whether to enable the teamwork function. Set


this parameter based on onsite heat load distribution.
● Disable: A unit operates independently.
● Enable: A unit operates in team with other units.

Networking mode Specifies the networking mode for teamwork control.


The networking mode selected on the screen must
match the actual networking mode. Otherwise, the
teamwork function is unavailable.

Teamwork parameter If Teamwork function and Teamwork parameter


synchronization synchronization are both set to Enable, you can select
Set Local or Set Teamwork when setting parameters.
NOTE
● Set Local: Set parameters for the local unit.
● Set Teamwork: Set parameters for all units in a teamwork
group.

Number of systems in Specifies the total number of units in this group. The
this group value is an integer ranging from 1 to 32.
NOTE
This parameter is displayed after Teamwork function is set to
Enable.

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Parameter Description

Number of running Specifies the number of running units in this group. The
systems in this group value is an integer ranging from 1 to the value of
Number of systems in this group.
NOTE
This parameter is displayed after Teamwork function is set to
Enable.

Percentage of units Set Percentage of units allowed to dehumidify in


allowed to dehumidify this group based on site requirements.
in this group NOTE
You are advised to retain the default value.
The number of units that perform the dehumidification
function is controlled to prevent all units in the group
from starting dehumidification at the same time,
thereby avoiding supercooling and temperature
fluctuation in the equipment room.
● Number of units allowed to dehumidify is the
roundup value of Total number of systems in this
group multiplied by Percentage of units allowed
to dehumidify in this group. The units allowed to
dehumidify are automatically deployed among all
running units.
● If the anti-competitive running mode of the
teamwork group is dehumidification, the master
unit sends the anti-competitive running flag whose
value is dehumidification allowed to the units
allowed to dehumidify.

Rotation function Indicates whether to allow the smart cooling products


to work as the standby device in turn, maximizing their
service life.
NOTE
It is recommended that the function be enabled when the
load is even.

Rotation period Number of days for rotation (1–30).

Rotation time Specifies the start time of rotation for the active and
standby units. 24 time points in a day (0–23).

Forced rotation Indicates whether to enable forced rotation regardless


of the specified rotation time. After a forced rotation,
the rotation period starts again.

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Parameter Description

Requirement control Indicates whether to enable or disable the requirement


control function on the master unit.
● When Requirement control is set to Disable, the
master unit does not synchronize operating data to
slave units, and all the smart cooling products in the
group operate based on their own requirements, not
referring to the mode delivered by the master unit.
● When Requirement control is set to Anti-
competitive running, the master unit synchronizes
operating data (the temperature and humidity
control type and set points of the master unit) to
the slave units, and all the smart cooling products in
the group refer to the mode delivered by the master
unit.

Cascade function When requirement control is enabled, you can enable


the cascade function to start standby units if running
units cannot meet the cooling requirement.

Cold aisle This function can be enabled only when at least one
temperature and smart cooling product in the teamwork group is
humidity sharing equipped with cold aisle T/H sensors. If this function is
enabled, the master unit in the teamwork group
collects the cold aisle temperature and humidity values
from all units equipped with cold aisle sensors, and
synchronizes the temperature and humidity control
type and setpoints to all slave units.

Hot aisle temperature This function can be enabled only when at least one
and humidity sharing smart cooling product in the group is equipped with
hot aisle T/H sensors. If this function is enabled, the
master unit in the teamwork group collects the hot
aisle temperature and humidity values from all units
equipped with hot aisle sensors, and synchronizes the
temperature and humidity control type and setpoints to
all slave units.

Outdoor unit auto- Outdoor unit auto-cleaning function: Disable the


cleaning function cooling and dehumidification functions, shut down the
compressor system and fluorine pump system, and
control the outdoor fans to reversely rotate for 3
minutes.
● Disable: Outdoor unit auto-cleaning is not
performed.
● Enable: If the teamwork networking is normal, the
cooling function of teamwork units is normal, and
no high temperature alarm is generated, the
teamwork units control the outdoor fans to rotate
reversely in sequence during the period from 22:00
to 06:00 to implement auto-cleaning.

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Viewing Teamwork Status


Path: Teamwork

Figure 6-11 Teamwork topology

No. Item Note

1 On/Off ● On: The device is started.


● Off: The device is shut down.

2 01/02/03... Indicates the device address. The smallest


address is for the master unit and the rest are
for slave units.
If the master unit is offline, the online device
with the smallest address is selected to be the
new master.

3 Active/Standby Active: An active unit properly responds to


control requirements.
Standby: A standby unit responds to control
requirements only if an active unit is faulty
(critical alarm, shutdown, or offline) or the
active unit cannot meet cooling requirements.

4 M/S ● M: master unit


● S: slave unit
A blue icon indicates that the unit is operating,
and a gray icon indicates that the unit is idle.

5 Frame: green/non- ● A green frame indicates the current unit, as


green

shown in .
● Devices without a green frame indicate
other devices in the teamwork group.

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No. Item Note

6 Background color: ● Red indicates that the unit has generated a


red/bright gray

critical alarm, as shown in .


● Bright gray indicates that the device is
operating without any critical alarms.

Follow-up Procedure
After you have completed the teamwork settings, perform the following checks to
confirm whether the teamwork networking is successful:
Step 1 Check whether the number of devices in the topology is the same as the actual
number of devices.
● If yes, go to the next step.
● If no, check the cable connection and the teamwork settings.
Step 2 Check whether the number of active devices in the topology is the same as the
actual number of devices.
● If yes, go to the next step.
● If no, check the cable connection and the teamwork settings.
Step 3 Check whether the number of standby devices in the topology is the same as the
actual number of devices.
● If yes, go to the next step.
● If no, check the cable connection and the teamwork settings.
Step 4 Check whether the number of online devices in the topology is the same as the
actual number of devices.
● If yes, the check is complete. The teamwork settings are correct.
● If no, check the cable connection and the teamwork settings.
----End

6.5.3 (Optional) Setting Communications Parameters

6.5.3.1 Setting Access Control Parameters


Path: Settings > Comm Settings > Access Control

Figure 6-12 Access Control

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Parameter Description

Remote control ● Enable: Users can control the unit over their
monitoring system.
● Disable: Users cannot control the unit over their
monitoring system.

SSH (LAN) ● Enable: Access to the unit through the intranet using
SSH (default port number: 22) is allowed.
● Disable: Access to the unit through the intranet
using SSH is not allowed.
● If this parameter is set to Disable, the function will
be enabled within 30 minutes after power-on by
default.
● If this parameter is set to Enable, the function will
be automatically disabled after 24 hours of running.

6.5.3.2 Setting Communications Parameters (Modbus-RTU Protocol)

Procedure
Step 1 On the home screen, choose Settings > Comm Settings > Modbus Settings.

Figure 6-13 Modbus Settings

Step 2 Set the baud rate, communication address, and RS485 monitoring group.
Parameter Description

Baud rate Set this parameter based on the baud rate of the
connected device. The baud rate must be the
same as that on the NMS. The value can be 9600
or 19200.

Communication address Enter the communications address of the smart


cooling product as planned. The NMS
communicates with the smart cooling product
using this address, and the communications
addresses of two smart cooling products
connected to the same NMS must be different.

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Parameter Description

RS485 monitoring grouping ● In non-grouping scenarios, set RS485


monitoring grouping to Enable for each unit.
● In grouping scenarios, set RS485 monitoring
grouping to Enable for the unit with the
COM/FE port connected, and Disable for
other units.

----End

6.5.3.3 Setting Communications Parameters (Modbus-TCP Protocol)

Context
This section applies to the scenario where the unit is connected to the NMS.

Procedure
Step 1 On the home screen, choose Settings > Comm Settings > WAN IP Settings, and
set the IP address, subnet mask, and gateway based on the actual plan.

Figure 6-14 WAN IP Settings

NOTE

The WAN IP address cannot be in the 192.168.245.X, 192.168.246.X, or 192.168.248.X


network segment.

Step 2 On the home screen, choose Settings > Comm Settings > Modbus Settings.

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Parameter Description

Link mode ● Server: The smart cooling product works as the


server and can connect to two clients for
communication.
● Client: The smart cooling product works as the
client and can connect to a remote server for
communication.
● Server and client: The smart cooling product works
as the server and can connect to two clients for
communication. It also works as the client and can
connect to a remote server for communication.

Client encryption This parameter is configurable when Link mode


involves Client.
NOTE
In the third-party NMS scenario, if the third-party NMS does
not have a certificate or does not support encryption, you are
advised to set this parameter to Disable for non-encrypted
connection. For security purposes, encryption is enabled by
default. You can configure encryption based on actual
requirements and security scenario evaluation.

Server encryption This parameter is configurable when Link mode


involves Server.
NOTE
In the third-party NMS scenario, if the third-party NMS does
not have a certificate or does not support encryption, you are
advised to set this parameter to Disable for non-encrypted
connection. For security purposes, encryption is enabled by
default. You can configure encryption based on actual
requirements and security scenario evaluation.

Encryption algorithm Specifies whether to use the CBC encryption algorithm.


CBC After the parameter setting is changed, the system
automatically restarts. Exercise caution with the setting.

NMS IP address Enter the actual IP address of the NMS. The IP


addresses of the display board, client NMS, and server
NMS must be unique.
This parameter is configurable when Link mode
involves Client.

NMS port number This parameter is configurable when Link mode


involves Client.
● Connecting to the NetEco: Set this parameter to
32907 if Client encryption is enabled, or set it to
32906 if Client encryption is disabled.
● Connecting to other NMSs: You are advised not to
change the value. In special cases, set this
parameter based on the site requirements.

Pre-shared password Secondary authentication password used for Modbus-


TCP connection.

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----End

6.5.3.4 Setting Communications Parameters (SNMP Protocol)

Context
● To set communications parameters, log in as the admin user.
● This section is suitable only for SNMP. Skip this section if you use Modbus.
● Record the values entered in this section. They will be used when you connect
a unit to a network management system (NMS).
● One unit supports concurrent access of up to 6 NMSs through SNMP.

Procedure
Step 1 On the home screen, choose Settings > Comm Settings > SNMP Settings.

Figure 6-15 Setting SNMP communications parameters

Step 2 Set SNMP Version based on site requirements, and then tap Submit.
● When SNMP Version is set to ALL or SNMPv1&v2c, you can set Read
Community and Write Community.
● When SNMP Version is set to ALL or SNMPv3, you can add an SNMPv3 user.

CAUTION

SNMPv1&SNMPv2c are insecure protocols. SNMPv3 is recommended.

Step 3 Set Read Community and Write Community.


1. Tap the text box next to Read Community, set the read community
parameter based on the actual plan, and tap Submit.
2. Tap the text box next to Write Community, set the write community
parameter based on the actual plan, and tap Submit.

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Step 4 Add a SNMPv3 user.


1. Tap Add under SNMP V3.
2. Set User Name, Auth Protocol, and Prop Protocol based on the actual plan.

MD5 and DES protocols are not secure. It is recommended that you set Auth
Protocol to SHA2-512, and set Prop Protocol to AES-256. The following
operations use the recommended settings as an example.

Figure 6-16 Setting the protocol type

NOTICE

Passwords of an authentication protocol and proprietary protocol must


comply with the following policies:
– The password must contain at least two types of characters among
uppercase letters (A–Z), lowercase letters (a–z), and digits (0–9). The
password must contain 8 to 15 characters and be different from the user
name or its reverse.
– A password must not be a string containing duplicate sections, such as
12a12a12a.
– Weak passwords such as Password, Admin_1243, and Changeme_123 are
not allowed.

3. Set SHA Password and Confirm Password as planned.


4. Set AES Password and Confirm Password as planned.

Step 5 Tap the text box next to SNMP Port, set SNMP Port based on the actual port
number, and tap Submit.
NOTE

SNMP Port is set to 161 by default.

Step 6 Tap Next Page.

Step 7 Set SNMP trap parameters.


1. Tap Add under SNMP Trap.
2. Set Trap Address as planned and Trap Port to the actual port number.

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NOTE

Trap Port is set to null by default.


3. Select SNMP Version. If an SNMPv3 user is configured, it is recommended
that SNMP Version be set to SNMPv3.
4. If SNMP Version is set to SNMPv3, you need to select SNMPv3 User Name.
For other protocols, you need to set Trap Community.

----End

Follow-up Procedure
After a USB flash drive has been inserted into the USB port of the main control
module and successfully identified, tap Export File under MIB File to export the
MIB file to the USB flash drive for the customer's use in accessing a third-party
NMS.

NOTICE

Before using a USB flash drive, ensure that its data has been scanned by antivirus
software and is secure.

6.5.3.5 (Optional) Setting WiFi Parameters


Connect the mobile phone to the WiFi network and use the mobile phone app for
power-on commissioning and software upgrade.

Prerequisites
After the WiFi module of the USB port is connected to the USB port on the main
control module of the unit, WIFI Settings can be set.

Procedure
Step 1 On the home screen, choose Settings > Comm Settings > WIFI Settings.

Figure 6-17 WIFI Setting

Step 2 Set parameters.

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Parameter Description

WiFi SSID Set WiFi SSID based on the actual configuration; WiFi
SSID is the name used for the WiFi hotspot over which
a mobile phone can connect to the smart cooling
product.

WiFi password Enter the WiFi password when you use a mobile phone
to connect to the WiFi. The WiFi has no preset
password. When you enable the WiFi function for the
first time, you need to set a password.

Enable WiFi Enables the WiFi function of the smart cooling product.
The default status is Disable.

WiFi group sharing When a mobile phone is connected to the WiFi of the
enable smart cooling product, it can access the units in the
same FE cascading network.

Step 3 Tap Submit.

----End

6.6 Startup
Context
On the home screen of the display module, there are Start and Shutdown
buttons for controlling the startup and shutdown of the unit.

● If the unit is powered on again after a power failure, the unit automatically
restores to the original startup/shutdown state before the power failure.
● Hardware ports are reserved on the display module to control the status of
remote dry contacts or remote startup and shutdown signals. The status of
remote dry contacts and remote startup and shutdown signals is started by
default.
● A unit can be started over the screen or NMS only when the status of remote
dry contacts or remote start/shutdown signal is Start.
● If you choose Settings > System Settings > System Control and set
Password required for start or shutdown onsite to Yes, a password is
required for startup or shutdown. If you set Password required for start or
shutdown onsite to No, no password is required for startup or shutdown.

Initial Startup

NOTICE

After factory settings are restored, startup verification is required.

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Step 1 Tap Start on the home screen to enter the initial startup screen. Tap OK to enter
the startup authorization screen.

Figure 6-18 Startup authorization

NOTE

The QR code shown in the preceding figure is used for scanning on the mobile app.

Step 2 Obtain the service authorization code through the app. For details, see the Data
Center Facility Deployment Guide.
● Enterprise business
a. Log in to the enterprise support website (https://support.huawei.com/
enterprise).
b. Browse or search for Data Center Facility Deployment Guide, and obtain
the service authorization code by following the instructions provided in
the guide.
● Carrier business
a. Log in to the carrier support website (https://support.huawei.com/
carrier).
b. Browse or search for Data Center Facility Deployment Guide, and obtain
the service authorization code by following the instructions provided in
the guide.

Step 3 Enter the startup password or service authorization code generated by the app in
Authorization code on the startup authorization screen to start the device.

----End

Non-initial Startup
Step 1 Tap Start on the home screen.
● If the Password required for start or shutdown onsite function is enabled,
enter the login password to start the unit.

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Figure 6-19 Requiring a startup password

● If the Password required for start or shutdown onsite function is not


enabled, tap OK to start the unit.

----End

6.7 Charging the Remaining Refrigerant

NOTICE

● Before starting the compressor, ensure that the outdoor unit switch is turned
on.
● Remove the refrigerant cylinder after ensuring that no more refrigerant needs
to be charged.
● Charge refrigerant in strict accordance with the requirements. Otherwise, the
device may be damaged.

Step 1 Ensure that the device is powered on.


Step 2 On the home screen, choose Maint > Diagnostic Mode > Enter and change the
compressor rotational speed to 3000 rpm.
Step 3 Charge refrigerant on the basis of the precharging.
● If there is no low temperature component, open the low-pressure valve of the
pressure gauge, and charge the remaining refrigerant from the low-pressure
needle valve in small flow or intermittently.

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Figure 6-20 Charging refrigerant (without a low temperature component)

(1) Electronic balance (2) Refrigerant cylinder (3) Pressure gauge

(4) Connection nut (5) Low-pressure needle (6) Exhaust pipe needle valve
valve

● If there is a low temperature component, open the low-pressure valves of


pressure gauge 1 and pressure gauge 2, and charge the remaining refrigerant
from the low-pressure needle valves in small flow or intermittently.

Figure 6-21 Charging refrigerant (with a low temperature component)

(1) Electronic balance (2) Refrigerant cylinder (3) Pressure gauge 1

(4) Pressure gauge 2 (5) Connection nut (6) Low-pressure needle


valve

(7) Discharge pipe needle (8) Liquid pipe needle valve


valve

Step 4 On the home screen, choose Running > Device Details > Compressor, and view
Discharge pressure and Suction pressure to determine whether they are within
normal ranges.

Outdoor Ambient Normal Discharge Normal Suction


Temperature Pressure Range Pressure Range

< 15°C 1.5–2.5 MPa 0.7–1.2 MPa

15–35°C 1.5–3.1 MPa

35–45°C 2.5–3.8 MPa

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Outdoor Ambient Normal Discharge Normal Suction


Temperature Pressure Range Pressure Range

> 45°C 3.1–4.15 MPa

If the suction pressure and discharge pressure are not within the normal range,
check the following items:
1. Refrigerant has been charged as required. If the refrigerant is overfilled, the
discharge pressure is high. If the refrigerant is underfilled, the discharge and
suction pressures are low.
2. The air intake and exhaust vents of the outdoor unit are not blocked. If the air
intake vent and air exhaust vent are blocked, the discharge pressure will be
high.
Step 5 After charging refrigerant, close all valves.
Step 6 On the home screen, choose Maint > Diagnostic Mode > Exit and confirm the
operation.
Step 7 Tap Shutdown on the home screen.

----End

6.8 Wizard Startup

NOTICE

● Check that refrigerant is fully charged before performing the wizard startup.
● Wizard Startup allows you to commission the indoor and outdoor fans, electric
heater, humidifier, condensate pump, and cooling system, and supports
automatic running and judgment of components.
● After you power on the smart cooling product for the first time, the Wizard
Startup screen is displayed. If the smart cooling product is not started for the
first time, choose Maint > Wizard Startup to enter the Wizard Startup screen.
● Tapping No or Exit, a submission timeout, and a system exception all result in
commissioning failures. Choose Maint > Wizard Startup to enter the Wizard
Startup screen and start the commissioning again.

Step 1 On the home screen, choose Maint > Wizard Startup and tap Yes to enter the
screen for checking before startup.

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Figure 6-22 Wizard Startup

NOTE

● For the initial wizard startup, Last Record is in gray, indicating that operation is not
allowed.
● For a non-initial wizard startup, you can choose Last Record to view the last wizard
startup report.

Figure 6-23 Checking before startup

Step 2 Follow the onscreen instructions to complete the wizard startup.

NOTICE

● If electric heaters and humidifiers are not configured, the electric heater
commissioning and humidifier commissioning items are not displayed.
● If the heating and humidification functions are disabled, the electric heater
commissioning and humidifier commissioning items cannot be selected.
● All the items are selected by default if you enter the screen for selecting
commissioning items for the first time. You can clear commissioning items that
are not required.
● After the fan commissioning, the electric heater commissioning screen is
displayed. Use a clamp meter to measure the current of the cable connected to
the KM4 terminal, enter the value on the screen, and tap Submit within the
time displayed on the screen. The system automatically determines whether
the current of the smart cooling product is within the normal range.

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Figure 6-24 Measuring the current

----End

6.9 (Optional) Power-Off


Step 1 Tap Shutdown on the home screen.
Step 2 Turn off the active power switch QF1 and standby power switch QF2.
Step 3 (Optional) If the power supply needs to be disconnected for maintenance or for a
long period, turn off the upstream power input switch for the smart cooling
system.

----End

6.10 Checking After Commissioning


Check Item Check Result

The thermal insulation foam of the copper pipes and □ Passed □ Failed
the bottom plate are free of oil stains and are clean.

The needle valve plug is secured (torque of 0.45±0.05 □ Passed □ Failed


N·m), and the valve bonnet is tightened. The needle
valve thermal insulation foam is restored.

The foreign matter on the water pan and bottom plate □ Passed □ Failed
is cleaned up.

The air filters are correctly installed according to the air □ Passed □ Failed
flow direction on the frame.

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7 WebUI

7.1 Preparations and WebUI Login

Prerequisites
● Operating system: Windows 7 or later
● Recommended browser: Chrome, Firefox, or Microsoft Edge Microsoft Edge is
used as an example.

Procedure
Step 1 Log in to the WebUI from a WAN or LAN.
● Log in from a LAN.
a. Connect a network cable between the network port on the PC and the
FE_1 or FE_2 port on the unit.
b. On the main screen of the unit, choose Settings > Comm Settings > LAN
IP Settings. Set LAN IP address assignment mode to Manual, and set
the LAN IP address, LAN subnet mask, and LAN gateway for the unit.
c. Configure the PC IP address and the IP address of the unit in the same
network segment.
For example, if the IP address of the unit is 192.168.248.10, the subnet
mask is 255.255.255.000, and the default gateway is 192.168.248.1, set
the IP address of the PC to 192.168.248.12, the subnet mask to
255.255.255.000, and the default gateway to 192.168.248.1.
NOTE

The unit IP address must be different from the PC IP address.


● Log in from a WAN.
a. Connect a network cable between the network port on the PC and the
COM/FE port on the unit.
b. On the main screen of the unit, choose Settings > Comm Settings >
WAN IP Settings, and set the IP address, subnet mask, and gateway for
the unit.

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c. Configure the PC IP address and the IP address of the unit in the same
network segment.
For example, if the WAN IP address of the unit is 172.017.248.10, the
subnet mask is 255.255.255.000, and the default gateway is
172.017.248.1, set the IP address of the PC to 172.017.248.12, the subnet
mask to 255.255.255.000, and the default gateway to 172.017.248.1.
NOTE

The WAN IP address cannot be in the 192.168.245.X, 192.168.246.X, or


192.168.248.X network segment.

Step 2 Set LAN parameters.


NOTE

● If the unit connects to a LAN and a proxy server has been selected, perform Step 2.3
and Step 2.4.
● If the unit connects to the Internet, and the PC in a LAN accesses the Internet over a
proxy server, do not perform Step 2.3 or Step 2.4. Otherwise, you will fail to access the
WebUI.
1. Open a browser (Chrome, Firefox, and Edge are supported). Take Edge as an
example. Choose More tools > Internet options.
2. Click the Advanced tab and select Use TLS1.2 and Use TLS1.3.
3. (Optional) Click the Connections tab and select LAN settings.
4. (Optional) Under Proxy server, deselect Use a proxy server for your LAN.

Figure 7-1 Setting the proxy server

5. Click OK.
Step 3 Log in to the WebUI of the unit.
1. Enter https://IP address (such as https://192.168.0.10) in the address box of
the browser, and then press Enter to enter the WebUI login page.

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NOTE

– If no certificate is installed, a warning is displayed. Click Continue to this website (not


recommended).
– The unit has a built-in security certificate before delivery, which is used for SSL
encrypted connection between the WebUI and a browser. To improve system security,
you are advised to use your own security certificate and periodically update it. The
imported security certificate needs to be bound to the IP address of the unit. Otherwise,
the security risk warning will still be displayed during login.

Figure 7-2 Security certificate problem

2. On the login page, enter the preset user name admin and preset password
Changeme, set the language, and click Log In.
NOTE

– Change the preset password after your first login.


– If a password with low complexity is set, the system will display a message
indicating that the password complexity is low and asking you to set a new one.
Examples of low complexity passwords: H#uawei123, Password and
openasadminAdmin23@#
– An account is logged out due to timeout if no operation is performed within 20
minutes after system login.

----End

7.2 Introduction to the WebUI


For data transmission security, the unit supports WebUI access through SSL.

WebUI common functions

Table 7-1 WebUI common functions

Menu Function

Monitoring Monitor the running information of the unit in real time, set
running parameters, and control the running. For example, set
the temperature and humidity of the unit, enable the T/H
sensor, and set the fan control type.

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Menu Function

Query Query historical alarms.

System ● Upload a network security certificate.


Settings ● Set the time zone, time, and date.
● Set the IP address.
● Set Modbus communications parameters.
● Set the SNMP network parameters.
● Configure the outbox.
● Configure the IP address whitelist.

Maintenance ● The system and components of the unit can be upgraded


online.
● Query the version and e-labels.
● Query and export fault information.
● Manage users, such as adding, modifying, deleting, locking,
and unlocking user accounts.
● Import and export configuration files to configure the unit
quickly.

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8 System Maintenance

8.1 Indoor Unit Routine Maintenance

8.1.1 Data Record


Before performing monthly maintenance, record the following parameters.

Path Parameter Recorded


Value

Settings > System Settings > T/H Temperature and


Sensor humidity control type

Temperature setpoint

Humidity setpoint

Common Functions > Operating Current temperature


Information or Running > System
Summary Current humidity

Rated power voltage

Measured power
voltage

Running > Device Details > Discharge


Compressor temperature

Discharge pressure

Suction pressure

Teamwork > Teamwork Settings Teamwork function

Number of systems in
this group

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Path Parameter Recorded


Value

Number of running
systems in this group

8.1.2 Monthly Maintenance


Item Expected Result Troubleshooting

Air filter The air filter is clean and not Replace the air filter. It is
blocked. recommended that an air filter
be replaced once every six
months.

The air filter is not damaged Replace the air filter. It is


or distorted. recommended that an air filter
be replaced once every six
months.

Condensate The condensate pan and liquid Clean up the scale from the
water pan level detector have no scale. condensate water pan and
and liquid liquid level detector.
level detector

Compressor The compressor is secured. Tighten screws if the


compressor is not secured.

The compressor service valve Clean up the oil stains.


has no oil stain.

The operating compressor Replace the compressor.


generates no metal friction
noise or collision noise from
inside.

Wet film The wet film has no scale. Replace the wet film
humidifier humidifier.

No operating overtime alarm Replace the wet film


is generated for the wet film humidifier.
humidifier.

Pipe The refrigerant pipe does not Repair the leakage points and
leak and is properly wrapped rewrap thermal insulation
with thermal insulation foam. foam.

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Item Expected Result Troubleshooting

The liquid sight glass is almost If the sight glass has


green, or not totally turns completely turned yellow,
yellow. there is too much water in the
pipe. To solve the problem,
empty refrigerant in the pipe,
vacuumize the system, drain
water, and then charge new
refrigerant.
NOTE
If the sight glass does not
obviously turn green, use a blow
drier to blow wind to the filter
until the sight glass is green.

Wear protective gloves and If there are oil stains, check


touch the compressor angle whether the suction and
valve, needle valve, and discharge pressure of the
welding joints of the compressor is within the
refrigerant pipe to check normal ranges. If the pressure
whether there are oil stains. is beyond the normal range,
contact technical support.

No water exists under the ● If drops of water are evenly


water pipe or on the thermal distributed, wipe off them
insulation foam. with dry cloth.
● If there are large water
marks, close the water inlet
sluice and handle the
leaking points. If the
thermal insulation foam is
damaged or missing, install
new thermal insulation
foam.

The refrigerant pipe support is Replace the pipe support and


secure and intact. secure it again.

Indoor fan The indoor fan guard is not Replace the fan.
deformed, and the fan blades
are not damaged.

The indoor fan runs smoothly. Take out the foreign matter.

The screws on the indoor fan Tighten loose screws.


are not loose or distorted.

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8.1.3 Quarterly Maintenance


Component Item (on the Basis of Troubleshooting
Monthly Maintenance)

Monitoring Export smart cooling product Locate the cause or contact


logs, alarms, temperature and technical support.
humidity data, and the
operating status and time of
the compressor, fan, electric
heater, humidifier, and water
pump. View historical alarms
generated in this quarter and
select the most common five
ones. (If no monitoring system
is available, skip this item.)

Wet film Start the device, choose Maint If no water is supplied, check
humidifier > Diagnostic Mode > Enter the cable connection or
on the home screen, and start replace the water inlet
the wet film humidifier. solenoid valve.

Electric heater Start the device, choose Maint Replace the electric heater.
> Diagnostic Mode > Enter
on the home screen, and start
the electric heater. Check that
the electric heater generates
heat.
NOTE
To avoid burns, do not touch the
electric heater surface with bare
skin.

8.1.4 Yearly Maintenance

NOTICE

Calculate the total cooling capacity and total server load of the running smart
cooling products. If the total load exceeds 80% of the total cooling capacity of
smart cooling products, you are advised to add smart cooling products.

Component Item (on the Basis of Troubleshooting


Quarterly Maintenance)

Sensor Use a precision T/H sensor to If the temperature deviation is


calibrate the T/H sensors greater than 1°C or humidity
inside and outside cabinets. deviation is greater than 5%,
the T/H sensor must be
calibrated or replaced.

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Component Item (on the Basis of Troubleshooting


Quarterly Maintenance)

Evaporator Check that the evaporator is Use a fin brush to organize


intact. the fins that are pushed down.

Welding point Check that welding points and If leaking points are found,
and needle needle valves do not leak retrieve the refrigerant and
valve using soapy water or check weld the leaking points again.
that they are free from oil Contact technical support.
stains.

8.2 Outdoor Unit Routine Maintenance

CAUTION

In the case of heavy snow, clean up the snow on the outdoor unit fan, pipes,
electric control box, and low temperature component in a timely manner.

8.2.1 Monthly Maintenance


Item Expected Result Troubleshooting

Refrigerant pipe Pipes are secured without Check and secure the pipe
vibration. supports.

Pipes are free from leakage. Drain the refrigerant, and


repair the leakage on the
pipe.

The thermal insulation foam Wrap the thermal insulation


on pipes is intact. foam again.

Condenser The fins are not pushed Use a fin brush to organize
down. the fins that are pushed
down.

The air intake and exhaust Clear the obstacles at the air
of the condenser are intake and exhaust vents.
smooth.

The fins are not dirty or Clean the fins.


blocked.

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8.2.2 Semi-Annual Maintenance


Item Expected Result Troubleshooting

Rack The rack is secured to the Tighten the screws that


ground. secure the rack to the floor.

Fan The fan connection box is Secure the fan box.


not damaged or loose.

The fan assembly and flow Maintain or replace the fan


deflecting ring are not assembly.
deformed, damaged, or
interfered.

The fan runs properly Replace the fan assembly if


without abnormal noise or it is damaged.
vibration, and the blades
rotate properly.

Electric control Cables are reliably Secure wiring terminals.


system connected.

The cable holes of the Check whether the


electrical control box are waterproof connector is
properly sealed. aged. If so, replace the
connector.

Cables are not damaged or Replace cables.


aged.

The electrical control box is Clean up the water stains in


free from water. the electric control box and
locate the cause of water
leakage.

Low temperature The bolts are tightened Tighten the bolts.


component properly.
(optional)
The cables are securely Check the cable connection.
connected. If a cable is loose, secure it.

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User Manual (1350 mm Depth) 9 Alarm Reference

9 Alarm Reference

For details, see the FusionCol & NetCol Smart Cooling Product Alarm Reference.

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10 Troubleshooting

CAUTION

Certain circuits in the smart cooling product have lethal voltages. Only
professional technicians are allowed to perform maintenance.

NOTICE

● Exercise caution during live-line troubleshooting.


● If jumpers are used for troubleshooting, remove them after troubleshooting.
Connected jumpers may affect control functions and damage equipment.

Table 10-1 describes how to troubleshoot the NetCol5000-A.

Table 10-1 Troubleshooting

Symptom Possible Cause Solution

The unit The compressor, fan, or pipes Check the fixing structure and
generates are loose. ensure that all components are
abnormal securely installed.
voice.

The The high-pressure switch Check the high-pressure switch


compressor reacts. status.
does not
work. Circuit breakers, fuses, or Check the main circuit breaker,
cables are disconnected. compressor circuit breakers,
fuses, and cables.

A compressor motor is Replace the motor.


damaged.

A compressor does not need Check the requirement status on


to start. the display module.

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Symptom Possible Cause Solution

The compressor does not Check whether the drive is faulty.


work. Replace it if it is faulty.

The The refrigerant loop or a Clean the blockage in the


compressor component is blocked. refrigerant loop.
discharge
temperatur The outdoor unit is installed in Install the outdoor unit in a
e is too an inappropriate position. correct position, without
high. (The outdoor unit should not exposure to direct sunlight and
be exposed to direct sunlight with an appropriate spacing.
and must be installed at a
specified spacing according to
the installation guide.)

Air exists in the cooling Exhaust air, and examine and


system. repair the pipeline.

Heat dissipation is poor Clean the condenser fins.


because of blockages in the
condenser.

An outdoor fan fails. Check whether the outdoor fan


works.

Refrigerant is insufficient. Increase the amount of


refrigerant filled.

The The outdoor fan speed Replace the speed controller.


compressor controller fails.
exhaust
pressure is Refrigerant is insufficient. Increase the amount of
too low. refrigerant filled.

Refrigerant is leaking. Check the pipeline for any


leakage.

The The refrigerant is overfilled. Fill refrigerant according to the


exhaust refrigerant filling requirements.
pressure of
the The outdoor fan is faulty. Check that the outdoor fan is
compressor running properly.
is too high.

The The refrigerant filled is Add the refrigerant.


compressor insufficient.
suction
pressure is The indoor temperature is too Change the temperature setting.
too low or low.
liquid Filters are clogged with dirt. Replace the filters.
returns.
The external excess pressure is Check whether the air duct is
too high, and air decreases. blocked.

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Symptom Possible Cause Solution

The condensing pressure is too Check the condenser.


low.

The Liquid returns in a compressor. Check whether the oil


compressor temperature and discharge
generates temperature are within the
excessive normal range.
noises.
Refrigerant oil is insufficient. Add refrigerant oil.

The transport sheet metal is Remove the sheet metal.


not removed from a
compressor.

An indoor The switch of the indoor fan is Check the switch of the indoor
fan fails to not turned on. fan.
start.
An indoor fan is damaged. Replace the indoor fan.

The interconnection terminals Secure the interconnection


for the indoor fan are not terminals again.
securely connected.

The The electric heater Check the temperature switch


heating temperature switch is being and replace it if it is faulty.
function is protected.
unavailable
. The electric heater is not Check the electric heater switch.
switched on.

An electric heater is burnt out. Disconnect the power supply and


check whether the electric heater
is damaged by checking the
electric heater resistance
properties with an ohmmeter.

No water is The upstream water supply is Restore the water supply.


supplied to faulty or the water pressure is
the water below the lower threshold.
inlet
solenoid The water inlet solenoid valve Replace the water inlet solenoid
valve of is blocked or faulty. valve.
the The cable to the water inlet Reconnect the cable.
humidifier. solenoid valve is incorrectly
connected.

Water in The drainpipe does not Ensure that the drainpipe is


the smart connect to the pump, or the properly connected to the pump
cooling lift between the drainpipe and and that the lift of the drainpipe
product the water chiller is set to an is lower than 4 meters.
overflows. appropriate value.

The condensate pump is Replace the condensate pump.


faulty.

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Symptom Possible Cause Solution

The liquid level detector is Check the alarm. Check cable


faulty. connections for high and low
liquid level detectors. Check
whether the liquid level detectors
are damaged. If necessary,
replace the liquid level detectors.

The inlet pipe and drainpipe Check the inlet pipe and
leak. drainpipe and the connectors.
Rectify any leakage and fasten
the connectors.

The automatic drainage pipe Check whether the automatic


is blocked. drainage port is blocked and
whether the automatic drainage
pipe contains foreign matter or is
frozen.

The The server heat load for each ● Verify that the doors,
humidity of smart cooling product is lower windows, floors, and ceilings
the than 5 kW. of the computer room are
computer properly sealed.
room is ● If the outdoor humidity is too
high, or high, shut down the fresh air
condensate system.
water is
generated. ● Open the aisle doors or
control skylights of the smart
module, or open the filler
panels of some server
cabinets.

Power 1. The input power has an 1. Rectify the power supply fault.
failures open phase. 2. Replace the fuse.
occur on 2. The contactor fuse in the
the active 3. Replace the interlock
active route is damaged. contactor and middle
and
standby 3. The interlock contactor and contactor.
routes. middle contactor are
damaged.

The electric The switch is faulty. Replace the electric heater


heater switch.
switch trips
abnormally
.

The electric The electric heater contactor is Replace the electric heater
heater not closed. contactor.
fails.

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Symptom Possible Cause Solution

The The switch is faulty. Replace the compressor switch.


compressor
switch trips
abnormally
.

The electric 1. The electric heating belt of 1. Replace the electric heating
heating the crankcase is belt of the crankcase.
belt of the disconnected abnormally. 2. Replace the fuse.
crankcase 2. The fuse has blown.
does not 3. Replace the electric heating
heat. 3. The electric heating belt of belt of the crankcase and the
the crankcase is short- fuse.
circuited abnormally, and
the fuse has blown.

The electric The relay contacts of the Replace the electric heating belt
heating electric heating belt of the of the crankcase relay.
belt of the crankcase are short-circuited.
crankcase
does not
stop
heating.

NOTE

If the fault persists, contact Huawei technical support.

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User Manual (1350 mm Depth) 11 Component Replacement

11 Component Replacement

After replacing any component, verify that the new component works properly.

11.1 Component Locations


Figure 11-1 Components to be replaced

(1) Air filter (2) Water inlet solenoid valve (3) Wet film humidifier

(4) Condensate pump (5) Liquid level detector (6) Electric heater

(7) Indoor fan (8) Display module (9) Drive

(10) Low pressure sensor (11) High pressure sensor (12) Differential pressure
switch

(13) Main control module (14) PSU (15) High pressure switch

(16) Temperature sensor (17) Compressor (18) Filter dryer

(19) Outdoor fan

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11.2 Replacing an Air Filter


Prerequisites
● An air filter needs to be replaced.
● A spare air filter of the same model is available and functional.

Procedure
Step 1 Open the rear door and remove the air filter.

Figure 11-2 Removing the air filter

Step 2 Install the air filter based on the label on the air filter and ensure that the
pressure tube is correctly connected.
Step 3 Power on and start the device. Choose Maintenance > Performance
Maintenance on the home screen, and clear the total runtime of the air filter.
Step 4 Close the rear door.

----End

11.3 Replacing a Water Inlet Solenoid Valve


Prerequisites
● A water inlet solenoid valve needs to be replaced.
● A spare water inlet solenoid valve of the same model is available and
functional.

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● Tools: flat-head insulated torque screwdriver, Phillips insulated torque


screwdriver
● The upstream water valve is closed.

Procedure
Step 1 Open the rear door and remove the air filter.
Step 2 Tap Shutdown on the home screen of the display module, and turn off the active
power switch QF1 and standby power switch QF2.

NOTICE

Exercise caution because the device is still energized after it is shut down on the
home screen of the display module.

Step 3 Disconnect cables from the water inlet solenoid valve.


Step 4 Replace the water inlet solenoid valve.
1. Remove the humidifier water inlet hose.
2. Remove the hose clamp and remove the lower hose of the water inlet
solenoid valve.
3. Loosen screws and remove the water inlet solenoid valve.

Figure 11-3 Removing the water inlet solenoid valve

Step 5 Install the new water inlet solenoid valve, secure the humidifier water inlet hose
and the lower hose, and connect cables to the water inlet solenoid valve.
Step 6 Open the upstream water valve and power on the device.

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Step 7 Install the air filter and close the rear door.
Step 8 After startup, choose Maintenance > Performance Maintenance on the home
screen and clear the total number of times that the water inlet solenoid valve is
opened.
Step 9 Check that the smart cooling product is running properly and no alarm is
generated.

----End

11.4 Replacing a Wet Film Humidifier


Prerequisites
● A wet film humidifier needs to be replaced.
● A spare wet film humidifier of the same model is available and functional.
● The upstream water valve is closed.

Procedure
Step 1 Tap Shutdown on the home screen of the indoor unit display module.

NOTICE

Exercise caution because the device is still energized after it is shut down on the
home screen of the display module.

Step 2 Remove the humidifier.


1. Remove the hose clamp and remove the water inlet pipe.
2. Remove the fastener and remove the wet film humidifier.

Figure 11-4 Removing the humidifier

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Step 3 Install the new wet film humidifier and connect the water inlet pipe.
Step 4 Open the front-end water valve.
Step 5 Install the air filter and close the rear door.
Step 6 After startup, choose Maintenance > Performance Maintenance on the home
screen to access the performance maintenance screen, and clear the runtime of
the humidifier.
Step 7 Check that the smart cooling product is running properly and no alarm is
generated.

----End

11.5 Replacing a Condensate Pump


Prerequisites
● A condensate pump needs to be replaced.
● A spare condensate pump of the same model is available and functional.
● Tools: flat-head insulated torque screwdriver, Phillips insulated torque
screwdriver

NOTICE

Before replacing the condensate pump, drain water from the water pan
completely.

Procedure
Step 1 Open the rear door and remove the air filter.
Step 2 Tap Shutdown on the home screen of the display module, and turn off the active
power switch QF1 and standby power switch QF2.

NOTICE

Exercise caution because the device is still energized after it is shut down on the
home screen of the display module.

Step 3 Remove the condensate pump.


1. Open the front door and remove the cover from the condensate pump.
2. Cut off the cable tie of the condensate pump cable and remove the
interconnection terminal.
3. Remove the hose clamps from the drain outlet of the water pan and the
outlet of the check valve, and remove the hoses. Remove the screws that
secure the condensate pump assembly, and pull out the condensate pump
assembly.

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4. Remove the hose clamps from the condensate pump pipe and its body,
remove the hose, and take out the condensate pump.

Figure 11-5 Removing a condensate pump

Step 4 Install the new condensate pump, reinstall the condensate pump assembly in the
cabinet, connect the hoses, and connect and secure the cables.

Step 5 Install the cover of the condensate pump and close the front door.

Step 6 Power on the device.

Step 7 Install the air filter and close the rear door.

Step 8 After startup, choose Maintenance > Performance Maintenance on the home
screen to access the performance maintenance screen, and clear the runtime of
the condensate pump.

Step 9 Check that the smart cooling product is running properly and no alarm is
generated.

----End

11.6 Replacing a Liquid Level Detector


Prerequisites
● A liquid level detector needs to be replaced.
● A spare liquid level detector of the same model is available and functional.
● Tool: Phillips insulated torque screwdriver

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Procedure
Step 1 Open the rear door and remove the air filter.
Step 2 Tap Shutdown on the home screen of the display module, and turn off the active
power switch QF1 and standby power switch QF2.

NOTICE

Exercise caution because the device is still energized after it is shut down on the
home screen of the display module.

Step 3 Remove the liquid level detector.


1. Open the front door and remove the water pan cover.
2. Cut off the cable tie that secures the liquid level detector cable, and remove
the interconnection terminal. Remove the two butterfly nuts from the liquid
level detector fastener, remove the cable from the liquid level detector, and
take out the liquid level detector and its fastener.
3. Remove the liquid level detector.
– Remove screws from the high liquid level detector using a Phillips
insulated torque screwdriver, and remove the high liquid level detector.
– Loosen the nut on the low liquid level detector, move it upwards, and
remove it.

Figure 11-6 Removing a liquid level detector

(1) Low liquid level detector (2) High liquid level detector

Step 4 Install the new liquid level detector and connect its interconnection terminal.
Step 5 Install the water pan cover and close the front door.
Step 6 Power on the device.
Step 7 Install the air filter and close the rear door.
Step 8 After startup, check that the smart cooling product is running properly and no
alarm is generated.

----End

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11.7 Replacing an Electric Heater


Prerequisites
● An electric heater needs to be replaced.
● A spare electric heater of the same model is available and functional.
● Tool: Phillips insulated torque screwdriver

Procedure
Step 1 Open the rear door and remove the air filter.

Step 2 Tap Shutdown on the main screen of the indoor unit display module, and turn off
the active power switch QF1, standby power switch QF2, and electric heater
switch QF4.

NOTICE

Exercise caution because the device is still energized after it is shut down on the
home screen of the display module.

Step 3 Remove the electric heater.


1. Open the front door and disconnect the fan terminal.
2. Remove the eight screws from the fan support, and remove the fan support.
3. Cut off the cable ties securing the electric heater terminals and remove the
terminals.
4. Remove the four screws from the electric heater and remove the electric
heater.

Figure 11-7 Removing an electric heater

Step 4 Install the new electric heater, and connect and secure the cables.

Step 5 Install the fan support, connect cables, and close the front door.

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Step 6 Power on the device.


Step 7 Install the air filter and close the rear door.
Step 8 Choose Maintenance > Performance Maintenance on the home screen and clear
the runtime of the electric heater.
Step 9 After startup, choose Maintenance > Diagnostic Mode > Enter on the home
screen. Manually start the electric heater, and check that the electric heater works
properly. Then exit the diagnostic mode.
Step 10 Check that the smart cooling product is running properly and no alarm is
generated.
----End

11.8 Replacing an Indoor Fan


Prerequisites
● An indoor fan needs to be replaced.
● A spare indoor fan of the same model is available and functional.
● Tools: protective gloves, Phillips insulated torque screwdriver, diagonal pliers,
cable tie

Procedure
Step 1 Tap Shutdown on the home screen of the display module.
NOTE

The indoor fan can also be maintained when the device is started.

Step 2 Remove the faulty fan.


1. Open the front door and turn off the switch for the faulty fan.
2. Cut off the cable tie that secures the cable to the faulty fan, and remove the
fan terminal.
3. Remove the screws that secure the faulty fan.
4. Take out the faulty fan and remove the fan guard.

Figure 11-8 Removing the faulty fan

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Step 3 Install the fan guard on the new fan, install the new fan, and connect and secure
the cables.
Step 4 Turn on the fan switch and close the front door.
Step 5 Choose Maintenance > Performance Maintenance on the home screen and clear
the runtime of the indoor fan.
Step 6 Tap Start on the home screen of the display module and check that the smart
cooling product is running properly and no alarm is generated.
NOTE

If the indoor fan is maintained when the device is started, manually clear the corresponding
alarm.

----End

11.9 Replacing a Display Module


Prerequisites
● A display module needs to be replaced.
● A spare display module of the same model is available and functional.
● Recommended tools: Phillips insulated torque screwdriver (M4), ESD gloves

Procedure
Step 1 Open the rear door and remove the air filter.
Step 2 Turn off the active power switch QF1 and standby power switch QF2.
Step 3 Replace the display module.

CAUTION

● Do not frequently or quickly disconnect or connect the DP cable of the display


module. Do not forcibly pull the DP cable.
● You are advised to power off the main control board (or main control module)
and then replace the display module.

1. Open the front door and exercise caution not to damage the cables.
2. Remove the cables from the display module.
3. Use a Phillips insulated torque screwdriver to remove the screws and gasket
that secure the display module, and pull out the display module.

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NOTICE

– When pushing the display module leftwards or rightwards, pay attention to


the buckles on the panel to prevent damage to the display module.
– The gasket is used to adjust the distance between the display module and
the door panel. The gasket dimensions are 25 mm (L) x 12 mm (W) x 2
mm (H) and the center aperture is 6 mm.

Figure 11-9 Replacing a display module

4. Install the new display module and connect its cables.


5. Close the front door.

NOTICE

● If the main control board is not powered off, the main control board detects
and initializes the display module after the DP cable is connected to the display
module. This process takes 10s to 30s. Wait for 5s to 10s. The indicator on the
panel turns on, but the screen does not turn on. Wait for another 5s to 20s
until the screen is restored to the state before the replacement.
● If the main control board is powered off, power on the main control board after
the DP cable is connected to the display module. After the main control board
is powered on, the startup logo and self-check progress bar are displayed on
the LCD. The main screen is displayed. The whole restoration takes about 60s to
90s.

Step 4 Power on the device.


Step 5 Install the air filter and close the rear door.

----End

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11.10 Replacing a Drive


● A drive needs to be replaced.
● A spare drive of the same model is available and functional.
● Tools: Phillips insulated torque screwdriver, diagonal pliers, cable tie

DANGER

Before checking and maintenance, ensure that both the active and standby power
supplies are disconnected and the drive has been powered off for 10 minutes.
Otherwise, electrical shocks may occur.

Step 1 Tap Shutdown on the home screen of the indoor unit display module, and turn
off the active power switch QF1, standby power switch QF2, and drive switch QF3.

NOTICE

Exercise caution because the device is still energized after it is shut down on the
home screen of the display module.

Step 2 Remove all cables from the drive and cut the cable ties using diagonal pliers.

Step 3 Remove the four screws on the drive using a Phillips insulated torque screwdriver,
and pull out the drive.

Figure 11-10 Removing a drive

Step 4 Install the new drive and its cables.

Step 5 After the device is powered on and the display module displays the home screen,
choose Maintenance > Wizard Startup, start the compressor, and check that the
compressor runs properly and no alarm is generated. Check that it works properly
before you exit. Return to the home screen and tap Start.

----End

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User Manual (1350 mm Depth) 11 Component Replacement

11.11 Replacing a Pressure Switch or Pressure Sensor


The procedure for replacing a high pressure sensor or low pressure sensor is
similar to that of replacing a high pressure switch. The following describes how to
replace a high pressure switch.

Prerequisites
● A high pressure switch needs to be replaced.
● A spare high pressure switch of the same model is available and functional.
● Tools: gloves, two adjustable wrenches, thread sealant

Procedure
Step 1 Open the rear door and remove the air filter.
Step 2 Tap Shutdown on the home screen of the display module, and turn off the active
power switch QF1 and standby power switch QF2.

NOTICE

Exercise caution because the device is still energized after it is shut down on the
home screen of the display module.

Step 3 Remove the cables from the high pressure switch.


Step 4 Secure the pipe nut using an adjustable wrench, and loosen the adjustable nut
using another adjustable wrench until the high pressure switch is removed.

Figure 11-11 Removing a high pressure switch

(1) Pipe nut (2) Adjustable nut

NOTICE

Exercise caution when removing the high pressure switch because a small amount
of refrigerant will be sprayed when you remove the switch.

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Step 5 Apply sealant on the outer side of the air valve connected to the pipe nut.
Step 6 Install the new high pressure switch and connect cables.
Step 7 Power on the device.
Step 8 Install the air filter and close the rear door.
Step 9 After startup, check that the smart cooling product is running properly and no
alarm is generated.

----End

11.12 Replacing a Differential Pressure Switch


Prerequisites
● A differential pressure switch needs to be replaced.
● A spare differential pressure switch of the same model is available and
functional.
● Tool: Phillips insulated torque screwdriver

Procedure
Step 1 Open the rear door and remove the air filter.
Step 2 Tap Shutdown on the home screen of the display module, and turn off the active
power switch QF1 and standby power switch QF2.

NOTICE

Exercise caution because the device is still energized after it is shut down on the
home screen of the display module.

Step 3 Remove the differential pressure switch.


1. Remove the pressure inlet tube.
2. Remove the screws from the top cover of the differential pressure switch and
cable screws, and disconnect the cables.
3. Remove the four screws and remove the differential pressure switch.

Figure 11-12 Removing a differential pressure switch

Step 4 Set the value of the new differential pressure switch to 250 Pa, install the new
differential pressure switch, connect cables, and install the pressure inlet tube.

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Step 5 Power on the device.


Step 6 Install the air filter and close the rear door.
Step 7 After startup, check that the smart cooling product is running properly and no
alarm is generated.
----End

11.13 Replacing a Main Control Module or PSU


The procedure for replacing a PSU is similar to that of replacing a main control
module. The following uses the main control module as an example.

Prerequisites
● A main control module needs to be replaced.
● A spare main control module of the same model is available and functional.

NOTICE

● The new module must be installed in the same slot of the original one.
Otherwise, the smart cooling product may fail to work properly.
● Before replacing the main control module, remove the cables from the module.
After replacing it, download the software and ACC Upgrade Guide from Huawei
website, and upgrade it on the display module.

Procedure
Step 1 Open the rear door and remove the air filter.
Step 2 Tap Shutdown on the home screen of the display module, and turn off the active
power switch QF1 and standby power switch QF2.

NOTICE

Exercise caution because the device is still energized after it is shut down on the
home screen of the display module.

Step 3 Disconnect cables from the main control module and remove the module.

Figure 11-13 Removing a main control module

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Step 4 Install the new main control module and connect cables.
Step 5 After startup, check that the smart cooling product is running properly and no
alarm is generated.
Step 6 Set parameters on the display module based on the application scenario.

----End

11.14 Replacing an NTC Temperature Sensor


Prerequisites
● An NTC temperature sensor needs to be replaced.
● A spare NTC temperature sensor of the same model is available and
functional.
● Tool: Phillips insulated torque screwdriver

Procedure (Rear Door)


Step 1 Open the rear door and remove the air filter.
Step 2 Tap Shutdown on the home screen of the display module, and turn off the active
power switch QF1 and standby power switch QF2.

NOTICE

Exercise caution because the device is still energized after it is shut down on the
home screen of the display module.

Step 3 Replace the NTC temperature sensor.


● (Front door) Open the front door, cut off the cable tie, remove the
interconnection terminal from the NTC temperature sensor cable on the
cabinet, loosen the screws, and remove the sensor.
● (Rear door) Cut off the thermal insulation foam and cable tie, remove the
interconnection terminal from the NTC temperature sensor cable on the pipe,
and remove the sensor.
Step 4 Install the new NTC temperature sensor.
● (Front door) Install the NTC temperature sensor, tighten the screws, connect
and secure the cables, and close the front door.
● (Rear door) Install the NTC temperature sensor, connect and secure the
cables, and wrap them with thermal insulation foam.
Step 5 Power on the device.
Step 6 Install the air filter and close the rear door.
Step 7 After startup, check that the smart cooling product is running properly and no
alarm is generated.

----End

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11.15 Replacing a Compressor


Prerequisites
● A compressor needs to be replaced.
● A spare compressor of the same model is available and functional.
● To replace the compressor, you also need to replace the filter dryer.
● Recommended materials: Phillips insulated torque screwdriver, two 45#
adjustable wrenches, 45# and 50# torque wrenches, 13# and 30# solid
wrenches or socket wrenches, new compressor and dryer filter, refrigerant
reclaiming device, refrigerant charging device, R410A refrigerant

Procedure

NOTICE

● Reclaim or dispose of the refrigerant in accordance with local laws and


regulations. During the reclaim process, the R410A refrigerant composition may
change. Therefore, you are not advised to refill the reclaimed R410A refrigerant
to the cooling system.
● Do not hold the suction and discharge vents when moving the compressor.
● When replacing a compressor, avoid skin contact with the refrigerant or
lubricant to prevent frostbite or burns.
● Do not tilt the compressor during replacement to prevent lubricant leakage.
● Install a new compressor immediately after you remove the rubber plugs of
suction and discharge vents to prevent the moisture intake.

Step 1 Open the rear door and remove the air filter.
Step 2 Tap Shutdown on the home screen of the indoor unit display module, and turn
off the active power switch QF1, standby power switch QF2, and drive switch QF3.

NOTICE

Exercise caution because the device is still energized after it is shut down on the
home screen of the display module.

Step 3 Reclaim the refrigerant and ensure that the system has no pressure.
NOTE

If a refrigerant reclaiming pump is used, the requirements for using the pump must be met.
1. Connect the refrigerant reclaiming pump to the outdoor unit needle valve and
(if a low temperature component is deployed) the needle valve at the outdoor
unit liquid pipe port of the low temperature component. When the pressure
decreases to the atmospheric pressure and becomes stable, shut down the
refrigerant reclaiming pump.

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2. Connect the refrigerant reclaiming pump to the low-pressure needle valve of


the indoor unit. When the pressure decreases to the atmospheric pressure and
becomes stable, shut down the refrigerant reclaiming pump. Ensure that there
is no pressure in the system and the refrigerant is completely reclaimed.
Step 4 Remove the compressor.
1. Remove the electric heating belt.
2. Remove the connection box cover.
3. Remove the compressor cables.
4. Heat the suction angle valve thread connection position for 10 minutes using
a heat gun. Use two 30# adjustable wrenches to secure the angle valve nut
and pipe nut on the suction side, and use a 36# adjustable wrench to loosen
the adjustable nut until the pipe is separated from the angle valve. After
removal, seal the suction vent immediately to keep the system clean and
prevent water from entering the system.
5. Heat the discharge angle valve thread connection position for 10 minutes
using a heat gun. Use two 30# adjustable wrenches to secure the angle valve
nut and pipe nut on the discharge side, and use a 30# adjustable wrench to
loosen the adjustable nut until the pipe is separated from the angle valve.
After removal, seal the discharge vent immediately to keep the system clean
and prevent water from entering the system.
6. Remove the two M8 bolts under the compressor bracket using a 13# socket
wrench (or solid wrench), and pull out the compressor and bracket.
7. Remove the four nut washers and spring washers that secure the compressor
and bracket using a 13# socket wrench (or solid wrench), and remove the
compressor.

Figure 11-14 Removing a compressor

Step 5 Install the new compressor.

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NOTICE

● Seal the screw thread joints at the pipe using sealant.


● After the installation, check that the input power cables of the compressor are
in the same phase sequence as the wiring terminals.

1. Secure the new compressor to the bracket.


2. Secure the compressor bracket to the cabinet.
3. Apply glue from the second to fourth circles of the discharge angle valve. Use
two adjustable wrenches to secure the angle valve nut and pipe nut, and use
a torque wrench to tighten the adjustable nut to a torque of 120 N·m.
4. Apply glue from the second to fourth circles of the suction angle valve. Use
two adjustable wrenches to secure the angle valve nut and pipe nut, and use
a torque wrench to tighten the adjustable nut to a torque of 180 N·m.
5. Remove the connection box cover and install the compressor cables.
6. Install the connection box cover.
7. Install the electric heating belt.
Step 6 Remove the filter dryer and install a new filter dryer.
Step 7 Perform a leakage test with nitrogen.
Step 8 After checking that there is no leakage, vacuumize the system and precharge
refrigerant.
Step 9 Check that the phase sequence of the compressor cables is correct, and power on
the device.
Step 10 Choose Maintenance > Performance Maintenance on the home screen of the
display module to access the performance maintenance screen, and clear the
runtime of the compressor.
Step 11 After startup, choose Maintenance > Diagnostic Mode > Enter, and continue to
charge refrigerant until reaching the optimal value based on the current pressure
and temperature of the system. After the remaining refrigerant is added, exit the
diagnostic mode.
Step 12 Install the air filter and close the rear door.
Step 13 Check that the smart cooling product is running properly and no alarm is
generated.

----End

11.16 Replacing a Filter Dryer


Prerequisites
● A filter dryer needs to be replaced.
● A spare filter dryer of the same model is available and functional.
● Tools: refrigerant reclaiming device (configured based on local conditions),
Phillips insulated torque screwdriver, nitrogen cylinder, refrigerant tank,

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vacuum pump, pressure gauge, rubber hose, protective gloves, two 27#
adjustable wrenches, one 36# wrench

Procedure

NOTICE

Reclaim or dispose of the refrigerant in accordance with local laws and


regulations. Do not discharge the refrigerant to the atmosphere. During the
reclaim process, the R410A refrigerant composition may change. Therefore, you
are not advised to refill the reclaimed R410A refrigerant to the cooling system.

Step 1 Open the rear door and remove the air filter.

Step 2 Tap Shutdown on the home screen of the indoor unit display module, and turn
off the active power switch QF1, standby power switch QF2, and drive switch QF3.

NOTICE

Exercise caution because the device is still energized after it is shut down on the
home screen of the display module.

Step 3 Reclaim the refrigerant and ensure that the system has no pressure.
NOTE

If a refrigerant reclaiming pump is used, the requirements for using the pump must be met.

1. Connect the refrigerant reclaiming pump to the outdoor unit needle valve and
(if a low temperature component is deployed) the needle valve at the outdoor
unit liquid pipe port of the low temperature component. When the pressure
decreases to the atmospheric pressure and becomes stable, shut down the
refrigerant reclaiming pump.
2. Connect the refrigerant reclaiming pump to the low-pressure needle valve of
the indoor unit. When the pressure decreases to the atmospheric pressure and
becomes stable, shut down the refrigerant reclaiming pump. Ensure that there
is no pressure in the system and the refrigerant is completely reclaimed.

Step 4 Remove the filter dryer.


1. Remove the hold hoop from the filter dryer using a Phillips insulated torque
screwdriver.
2. Heat the thread connection position of the adjustable nut using a heat gun
for 10 minutes. Use two 27# adjustable wrenches to secure the filter dryer nut
and pipe nut, and use a 36# adjustable wrench to loosen the adjustable nut
until the pipe is separated from the filter dryer. Immediately seal the pipe
opening after removal to keep the system clean and prevent water from
entering the system.

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Figure 11-15 Removing a filter dryer

Step 5 Remove the plastic plug from the port of the new filter dryer.
Step 6 Install the new filter dryer.

NOTICE

When installing the new filter dryer, keep the arrow on the filter dryer upwards
and secure the filter dryer in the original position.

1. Apply red glue to the outer screw thread of the filter dryer. The glue should
be applied to the third to the last but one circle from the pipe opening. Secure
the filter dryer nut and pipe nut using two 27# adjustable wrenches, and
tighten the adjustable nuts using a 36# adjustable wrench to a torque of 70
N·m.
2. Reinstall the hold hoop.
Step 7 Perform a leakage test with nitrogen.
Step 8 After checking that there is no leakage, vacuumize the system and precharge
refrigerant.
Step 9 Power on the device.
Step 10 After startup, choose Maintenance > Diagnostic Mode > Enter, and continue to
charge refrigerant until reaching the optimal value based on the current pressure
and temperature of the system. After the remaining refrigerant is added, exit the
diagnostic mode.
Step 11 Install the air filter and close the rear door.
Step 12 Check that the smart cooling product is running properly and no alarm is
generated.
----End

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11.17 Replacing an Outdoor Fan


Prerequisites
● An outdoor fan needs to be replaced.
● A spare outdoor fan of the same model is available and functional.
● Tools: Phillips insulated torque screwdriver, torque wrench, small-sized flat-
head insulated torque screwdriver (2 mm), diagonal pliers, cable tie

Procedure
Step 1 Open the rear door and remove the air filter.
Step 2 Tap Shutdown on the home screen of the display module.

NOTICE

Exercise caution because the device is still energized after it is shut down on the
home screen of the display module.

Step 3 Turn off the active power switch QF1, standby power switch QF2, and drive switch
QF3.
Step 4 Open the electric control box of the outdoor unit and turn off the corresponding
fan switch.
Step 5 Remove the faulty fan.
1. Cut off the cable ties that secure the fan cables, remove the cover of the fan
connection box using a Phillips insulated torque screwdriver to a torque of
less than 2 N·m, and remove the four cable terminals using a small flat-head
insulated torque screwdriver.
2. Loosen the waterproof terminal on the cable and pull out the cable from the
connection box.
3. Remove the four screws that secure the fan assembly, and remove the faulty
fan assembly.

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Figure 11-16 Removing the faulty fan

Step 6 Remove the waterproof connector from the new fan and replace it with the
waterproof connector delivered with the spare fan. The required torque is 3.75
N·m.
Step 7 Install the new fan assembly, connect and secure cables, and install the connection
box cover.
Step 8 Turn on the fan switch and close the electric control box of the outdoor unit.
Step 9 Power on again, install the air filter, and close the rear door.
Step 10 After startup, choose Maintenance > Diagnostic Mode > Enter on the home
screen of the indoor unit display module, set the outdoor unit speed to 100%, run
the outdoor unit for 5 minutes, and check that the outdoor fan runs properly and
no alarm is generated.
Step 11 After confirmation, set the outdoor unit speed to 0% and exit the diagnostic
mode.

----End

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12 FAQ

12.1 How Do I Issue a Start/Shutdown Command?


You can use the start/shutdown signal over the smart cooling product LCD, ECC
WebUI, or NetEco WebUI, or hardware port to start or shut down the smart
cooling product.

Scenario Operation Start/Shutdown Start/Shutdown


Signal Status - Signal Status -
LCD/ECC/NetEco Hardware Port
WebUI

If the Method 1: Set the Shutdown Start


equipment is start/shutdown signal
started, issue to shutdown on the
a shutdown smart cooling product
command to LCD, ECC WebUI, or
shut down NetEco WebUI.
the
equipment. Method 2: Connect Start Shutdown
the remote start/
shutdown dry
contacts of the
hardware port.

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Scenario Operation Start/Shutdown Start/Shutdown


Signal Status - Signal Status -
LCD/ECC/NetEco Hardware Port
WebUI

If the 1. Check that the Start Start


equipment is remote start/
shut down, shutdown signal
issue a start status of the
command to hardware port is
start the start.
equipment. 2. Set the start/
shutdown control
signal to start on
the smart cooling
product LCD, ECC
WebUI, or NetEco
WebUI.
NOTE
● For shutdown commands, the remote start/shutdown signal of the hardware port has
the highest priority, and that of the smart cooling product LCD, ECC WebUI, and NetEco
WebUI has the same priority.
● If ON/OFF via NMS is disabled on the smart cooling product LCD, the device cannot be
started or shut down over the ECC or NetEco.

Figure 12-1 Start/Shutdown over the LCD

Figure 12-2 Start/Shutdown over the ECC WebUI

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Figure 12-3 Start/Shutdown over the NetEco WebUI

Figure 12-4 Start/Shutdown over the hardware port

12.2 Operations with a USB Flash Drive

Context
After connecting a USB flash drive to the USB port on the main control module,
you can export data, import and export configuration files, and import certificates
and keys.

NOTICE

● You are advised to use the FAT32 USB flash drive with a capacity less than or
equal to 64 GB. For a non-FAT32 USB flash drive, format it to the FAT32 format
using a computer.
● Before using a USB flash drive, ensure that its data has been scanned by
antivirus software and is secure.

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Procedure
Step 1 Connect a USB flash drive.

Figure 12-5 Connecting to a USB flash drive

Step 2 Check that is displayed in the status bar of the home screen, indicating that the
USB flash drive is successfully identified.

Step 3 Select an operation in USB Operations and perform the operation as prompted.

Figure 12-6 USB Operations

Step 4 Tap Remove USB to remove the USB flash drive in safe mode.

Step 5 Remove the USB flash drive and set it aside.

----End

12.2.1 How Do I Export Data?

Context
With the one-click mode, you can export active alarms, historical alarms, run logs,
and so on.

Procedure
Step 1 Choose Maintenance > USB Operations > Export to enter the Select Path
screen.

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Figure 12-7 Select Path

Step 2 On the Select Path screen, specify the save path and tap Next. In the displayed
dialog box, tap Yes.

Step 3 After the data is successfully exported, tap Finish.

Step 4 On the home screen, choose Maintenance > USB Operations > Remove USB to
remove the USB flash drive in safe mode.

----End

12.2.2 How Do I Export or Import a Configuration File?

Context
You can export the configuration file containing the parameter settings of unit 1
to a USB flash drive. When you need to set the same parameters for smart cooling
product 2, import the configuration file to unit 2.

Procedure
Step 1 On the home screen of unit 1, choose Maintenance > USB Operations > Export
Config. The Select Path screen is displayed.

Figure 12-8 Select Path screen

Step 2 On the Select Path screen, specify the save path and tap Next. In the displayed
dialog box, tap Yes.

Step 3 After the data is successfully exported, tap Finish.

Step 4 On the home screen, choose Maintenance > USB Operations > Remove USB to
remove the USB flash drive in safe mode.

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Step 5 On the home screen of unit 2, choose Maintenance > USB Operations > Import
Config.

Figure 12-9 Selecting a file

Step 6 Select the file package to be imported and tap Next.

Figure 12-10 Confirming the file

Step 7 Choose Confirm and tap Next.

Step 8 After the import is complete, tap Finish.


NOTE

If the file fails to be imported, a failure message will be displayed.

Step 9 On the home screen, choose Maintenance > USB Operations > Remove USB to
remove the USB flash drive in safe mode.

----End

12.2.3 How Do I Import a Certificate and Key?

Prerequisites
The CA certificate file, local certificate file, and key file have been saved in a
USB flash drive.

NOTICE

Ensure that the key file has been encrypted using AES128.

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Procedure
Step 1 On the home screen, choose Maintenance > USB Operations > Import
Certificate.

Figure 12-11 Importing a security certificate

Step 2 Select Client certificate or Server certificate based on the type of the certificate
in use.

Step 3 Tap Browse next to Upload CA certificate file.

Step 4 Select the CA certificate file to be uploaded.

Step 5 Upload the local certificate file and key file in turn in the same way.

Step 6 Enter Key password and Confirm key password.

Step 7 Tap Submit.


● If files are imported successfully, a success message will be displayed.
● If files fail to be imported, a message indicating the cause for failure will be
displayed. Rectify the fault according to the message and import files again.

Step 8 On the home screen, choose Maintenance > USB Operations > Remove USB to
remove the USB flash drive in safe mode.

----End

12.3 Display Module Screen Operations

12.3.1 How Do I Set LAN Parameters?


If the teamwork networking mode is FE networking, set the LAN parameters
based on the actual situation.

Procedure
Step 1 On the home screen, choose Settings > Comm Settings > LAN IP Settings, and
set LAN IP assigning mode to Manual. Set LAN IP address, LAN subnet mask,
and LAN gateway based on the actual plan.

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Figure 12-12 LAN IP settings

NOTE

● If the LAN IP address of the unit has not been changed, the LAN IP address of each
unit in the group is reallocated when the Teamwork function is enabled.
● If the LAN IP address of the unit has been changed, the LAN IP address of the unit
remains unchanged when the Teamwork function is enabled.
● The LAN IP address must be in the 192.168.248.X network segment.

----End

12.3.2 How Do I Check Temperature and Humidity Curves?

Context
On the T/H Curve screen, the temperature and humidity curves show the recent
temperature and humidify changes. You can choose to display the curves in recent
one hour, one day, seven days, or 30 days.

Procedure
Step 1 Tap T/H Curve on the home screen.

Figure 12-13 T/H Curve screen

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NOTE

● The temperature curve (upper) and the humidity curve (lower) are displayed on the
same screen. The abscissa shows time. The temperature setpoint is the midpoint
temperature on the upper ordinate while the humidity setpoint is the midpoint humidity
on the lower ordinate.
● The temperature and humidity curves show the current average temperature and
humidity of the control point.

● You can tap or to zoom in or out the range of the temperature and humidity
ordinate. The midpoint temperature and humidity are the temperature and humidity
setpoints after the ordinate range is zoomed in or out.
● The temperature display range is from ±3°C to ±30°C of the temperature setpoint.
● The humidity display range is from ±5% to ±50% of the humidity setpoint. The
displayed value varies according to units. The actual displayed value may vary.

----End

12.3.3 How Do I View Logs?

Context
The Logs screen displays the operations performed by the user.

Procedure
Step 1 Choose Maintenance > Logs on the home screen.

----End

12.3.4 How Do I View Component Status?

Context
You can view the component status on the display module in the following two
ways:

● Enter the Status Summary screen to view the control or running status of
major components such as the compressor, EEV, and indoor fan.
● Enter the Device Details screen and select a component to view the status of
the component.

Procedure
● View on Status Summary: On the home screen, choose Common Function >
Status Summary or choose Running > Status Summary. The Status
Summary screen is displayed. Running > Status Summary is used as an
example.
● View on Device Details: The following describes how to view the status of a
T/H sensor. On the home screen, choose Running > Device Details > T/H
Sensor.

----End

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12.3.5 How Do I View System Parameters?


Procedure
● On the home screen, choose Common Function > Operating Info. The
Operating Info screen is displayed.
● On the home screen, choose Running > System Overview. The System
Overview screen is displayed.
----End

12.3.6 Querying Version Details


Procedure
Step 1 On the home screen, select About.
Step 2 On the About screen, tap Version Info or E-label.
NOTE

● The Version Info screen displays version details of the control board, compressor, SPD
and volt detect board, and outdoor fan. The E-label screen displays electronic labels of
the entire system, control board, compressor, SPD and volt detect board, and outdoor
fan.
● When some T/H boards of the cold or hot aisles are enabled, T/H Board on the About >
Version Info screen, or T/H Board on the About > E-label screen shows the
information of these T/H boards.
● When some T/H boards of the cold or hot aisles are disabled, T/H Board on the About
> Version Info screen, or T/H Board on the About > E-label screen does not show the
information of these T/H boards.

----End

12.3.7 How Do I View the Service Information?


Procedure
Step 1 On the home screen, tap About.
Step 2 On the About screen, tap Service Info.

Figure 12-14 Service Info screen

----End

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12.3.8 How Do I Check Teamwork Control Information?


Procedure

Step 1 On the home screen, choose > to display the teamwork information of
the current group.
NOTE

Master/Slave indicate the information of the current unit. Other information is about the
teamwork information of the group.

----End

12.3.9 How Do I Mute or Silence a Buzzer?


Context
After a buzzer is muted, it does not buzz when a new alarm is generated.

Procedure

Step 1 Tap the icon on the status bar and tap Off. The icon changes to .

----End

12.3.10 How Do I Handle Alarms?


Procedure

Step 1 Tap (or choose Alarms > Active Alarms on the home
screen) to enter the active alarm screen.

Figure 12-15 Active alarms

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NOTE

● Active alarms are displayed by generation time. The latest generated alarm is displayed
in the uppermost row.
● If active alarms exist, they are displayed on the alarm bar in turn.
● You can query an alarm on the alarm list in "Alarm Reference" based on the alarm ID to
know causes of the alarm and methods to clear the alarm.

Step 2 You can tap an alarm to go to the Details screen of the alarm.

Figure 12-16 Alarm details

Step 3 Tap Fault Diagnosis_Repair to view the diagnosis report. Rectify the faults by
following instructions in the diagnosis report.

----End

Follow-up Procedure
To query historical alarms, choose Common Function > Historical Alarms on the
home screen or choose Alarms > Historical Alarms on the home screen.

NOTE

Historical alarms are displayed in chronological order. The latest cleared alarm is displayed
in the uppermost row.

12.3.11 How Do I Clear Component Runtime?


Context

NOTICE

Performance value clearance can only be performed after component


maintenance. Otherwise, the component may run overtime and weaken the
performance of the unit.

Procedure
Step 1 On the home screen, choose Maint > Performance Maint.
Step 2 Tap Clear in the row of a performance parameter to clear the runtime.

----End

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12.3.12 How Do I Calibrate a T/H Sensor?

Context
Calibrate a sensor if the displayed temperature or humidity values on the sensor
deviate from the actual values. For example, if the return air temperature
measured by other precise temperature measurement units at the return air
monitoring point is 20°C but the return air temperature detected by the unit is
22°C, the sensor has an error of 2°C. In this case, you can set the return air
temperature calibration value to –2°C.

Procedure
Step 1 Choose Maint > Sensor Calibration on the home screen.

Step 2 Fill the calibration value based on the measured error.

----End

12.3.13 How Do I Change the Password?

Prerequisites
● If you need to change a password, log in as user admin or operator.
● You can only modify the password of the current user.

Procedure
Step 1 On the home screen, choose Settings > User Settings. The User Settings screen is
displayed.

Figure 12-17 User Settings screen

NOTE

You can set LCD password complexity check to Enable or Disable and set the complexity
of the password.
If a password with low complexity is set, the system will display a message indicating that
the password complexity is low and asking you to set a new one. Examples of low
complexity passwords: H#uawei123, Password and openasadminAdmin23@#.

Step 2 Tap Password to access the password change screen and change the password.

----End

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12.3.14 How Do I Set Alarm Parameters?


Prerequisites
Before setting the alarm parameters, get familiar with the coupling relationship
among each parameter.
Configurations of temperature and humidity alarms and main board settings for
the air-cooled devices should comply with the following coupling relationships:
● Power supply underfrequency alarm threshold < Power supply overfrequency
alarm threshold
● Standby power underfrequency alarm threshold < Standby power
overfrequency alarm threshold
● Supply air high temperature alarm threshold + 5°C ≤ Return air high
temperature alarm threshold
● Supply air high temperature alarm threshold + 5°C ≤ Hot aisle high
temperature alarm threshold
● Cold aisle high temperature alarm threshold + 5°C ≤ Hot aisle high
temperature alarm threshold
● Cold aisle high temperature alarm threshold + 5°C ≤ Return air high
temperature alarm threshold
● Supply air low temperature alarm threshold + 5°C ≤ Return air low
temperature alarm threshold

Context
● This section describes how to set an alarm threshold.
● All alarm thresholds are configured in the same way. This section describes
how to set the threshold of Return air high temperature alarm for the T/H
sensor.
● If you need to change alarm settings, log in as user Admin.

NOTICE

Be careful when configuring alarm parameters. Only professional maintenance


personnel can change alarm settings.

Procedure
Step 1 On the home screen, choose Settings > Alarm Settings > T/H Sensor.

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Figure 12-18 Setting alarm parameters

Step 2 Tap the value next to the Threshold column of the Return air high temperature
alarm.

Figure 12-19 Setting thresholds

----End

12.3.15 How Do I Commission a Component?


Context
● On the Diagnostic Mode screen, you can enable or disable components and
control their output ratio.
● To perform manual operations on system components in diagnostic mode,
ensure that the system is powered on.
● The following describes how to commission an indoor fan.

Procedure
Step 1 On the home screen, choose Maint > Diagnostic Mode > Enter to enter the
diagnostic mode.

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NOTE

On the screen for entering the diagnostic mode:


● Components are interlocked for protection. Therefore, buttons for enabling or disabling
certain components may be gray, indicating that operations on the components are not
allowed.
● To ensure system security, a component may not promptly respond to operations
performed on this screen.

● To exit the diagnostic mode, tap on the status bar.


● The system automatically exits the diagnostic mode when it reaches the maximum
diagnostic mode duration.

Step 2 Set the speed of Indoor fan to 50%.

NOTICE

If the input speed is less than the minimum rotational speed, the indoor fan runs
at the minimum rotational speed.

Step 3 Check that the indoor fan works properly and no alarm is generated.

Step 4 Choose Maint > Diagnostic Mode > Exit or tap to exit the diagnosis mode.

----End

12.3.16 How Do I Query the Setting of a Parameter Before


Change?
On the home screen, choose Maint > Query Logs to query the setting of a
parameter before change. The value before -> is the setting before change, and
the value after -> is the setting after change.

NOTE

The log query screen displays logs of LCD user operations, including user login and setting
change records.

Figure 12-20 Query Logs

12.4 WebUI Operations

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12.4.1 How Do I Manage WebUI Users?


Context
WebUI users are classified into administrator, engineer, and operator. They have
different operation rights.
● Administrator: This role has all rights, including the rights for user
management, browsing and modifying parameters, software upgrade, and
data import and export. The user name is admin and the preset password is
Changeme by default.
● Engineer: Compared with the administrator, only the user management
function is unavailable to this role. There is no default user name. If necessary,
add an engineer account.
● Operator: Compared with the administrator, this role has no rights for
network security certificates, Modbus, SNMP, software upgrade, and fault
information. There is no default user name. If necessary, add an operator
account.

Procedure
Step 1 Change the login password.
1. Log in to the WebUI as an administrator.
2. Choose Maintenance > User Management. The user management page is
displayed.
3. Choose the admin user and click Modify. Reset the login password on the
displayed page and click Confirm.

Figure 12-21 Changing the login password

4. Enter Login user password and click Submit.

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Figure 12-22 Recertification

Step 2 Add a WebUI user.


1. Choose Maintenance > User Management. The user management page is
displayed.
2. Click Add.
3. Enter information about the new user and click Confirm.

Figure 12-23 User Management

NOTE

After Multi-factor Authentication is enabled and the notification mode is configured,


the following functions can be implemented:
– Retrieve the password if you forgot it. On the login page, click Forgot password,
enter related information to obtain a verification code, and reset the login
password.
– A verification code is used for login.
4. Enter Login user password and click Submit.

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NOTE

● On the user management page, you can modify, delete, lock, and unlock a user.
● If the password is not complex enough, the system displays the message The password
does not meet complexity requirements. Please enter a password again.
● If the password is found to be weak, the system displays the message Weak password.
Enter another password. Examples of weak passwords are Password, Admin_1243,
and Changeme_123.
● Advance Warning Before Expires cannot exceed Password Validity Period. Password
Validity Period cannot exceed Account Password Period.
● The WebUI supports a maximum of 20 users and a maximum of 3 concurrent online
users.

----End

12.4.2 How Do I Install a Network Security Certificate?


Context
● You have copied a network security certificate and its key you obtained to the
PC.
● Install a network security certificate if a security certificate problem message
is displayed when you attempt to log in to the WebUI.
● You need to apply to an organization authorized by the customer for a
network security certificate and its key with the IP address or domain name.
This section describes how to import the certificate and key.

Procedure
Step 1 Log in to the WebUI as an administrator.
Step 2 Upload a network security certificate.
1. Choose System Settings > Network Security Cert.
2. Select a certificate format from the drop-down list box.
3. Select the network security certificate to be uploaded and upload it.
4. Select the network security certificate key to be uploaded and upload it.
5. If the network security certificate is encrypted, select If an encrypted private
key is imported, enter the password for decryption, and specify Key
Password and Confirm Key Password.
6. Click Submit in the Network Security Certificate area.

----End

12.4.3 How Do I View Active Alarms and Historical Alarms?


Procedure
Step 1 Log in to the WebUI of the unit as an administrator.
Step 2 Choose Home > Active Alarm to view the active alarms of the unit. Click Details
in the Alarm Description area to view alarm details of devices.

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Step 3 To view historical alarms, choose Query > Historical Alarm and query historical
alarms based on the site requirements.
----End

12.4.4 How Do I Export or Import a Configuration File?


Context
You can export the configuration file containing the parameter settings of unit 1
to a PC. When you need to set the same parameters for unit 2, import the
configuration file to unit 2.

Procedure
Step 1 Log in to the WebUI of unit 1 as an administrator.
Step 2 Choose Maintenance > Configuration File.
Step 3 Export a configuration file.
1. Specify Configuration File Encryption Password.
NOTE

Record the password for importing a configuration file.


2. Click Back Up Current Settings.
Step 4 Import a configuration file.
1. Log in to the WebUI of unit 2 as an administrator.
2. Choose Maintenance > Configuration File.
3. Specify Configuration File Decryption Password.
4. Click Select a file next to Import A New Configuration File.
5. Select the configuration file to be imported, and click Upload.
----End

12.4.5 How Do I Export Fault Information?


Procedure
Step 1 Log in to the WebUI of the unit as an administrator.
Step 2 Choose Maintenance > Fault Information.
Step 3 (Optional) Select Encryption Password for Export and enter an encryption
password.

NOTICE

If Encryption Password for Export is selected, the exported data package will be
encrypted, and you need to enter the encryption password to decompress the data
package. To ensure data security, you are advised to select Encryption Password
for Export.

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NOTE

Record the password for decompressing the data package.

Step 4 Click Export Fault Information.


Step 5 Save the exported data to the PC.

----End

12.4.6 How Do I Change an IP Address?


Context
You have obtained the IP address, subnet mask, and default gateway information
planned for the unit.

Procedure
Step 1 Log in to the WebUI of the unit as an administrator.
Step 2 Choose System Settings > IP Address and change the IP address, subnet mask,
and default gateway information for the unit as planned.
Step 3 Click Submit.

----End

12.4.7 How Do I View Version Information?


Procedure
Step 1 Log in to the WebUI as an administrator.

Step 2 Click in the upper right corner of the home page and view the version
information.
Step 3 Choose Maintenance > Version Information and view the version information,
software version, and BSP version.

----End

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User Manual (1350 mm Depth) A Power Cable Filter for an Outdoor Unit

A Power Cable Filter for an Outdoor Unit

In a shielded equipment room, outdoor unit power cables must be used together
with a filter that has the following topology and component parameters.

Figure A-1 Filter topology

A, B, and C are connected to the indoor unit. A', B', and C' are connected to the
outdoor unit. E is the PE point for the filter, which is grounded nearby.

Table A-1 Filter component specifications


Positi Name Specification Devia Remarks
on s tion
No.

L Common- 22.5–45 mH - Ultra-microcrystal inductor,


mode @ 10 kHz which can withstand 16 kHz
inductor switching frequency and does
not generate heat due to
saturation

Cy Y capacitor 2.7 nF @ 10 ±10% Thin film feedthrough


kHz capacitor

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User Manual (1350 mm Depth) B Indoor Unit Cooling Component Layout

B Indoor Unit Cooling Component Layout

Figure B-1 Cooling component layout

(1) Compressor (2) Discharge temperature (3) High pressure switch


sensor

(4) High pressure sensor (5) Oil separator (6) Check valve

(7) Discharge pipe needle (8) Oil trap (9) Outdoor unit
valve

(10) Inverted U-shaped trap (11) Liquid pipe needle valve (12) Filter dryer

(13) Sight glass (14) Liquid pipe temperature (15) Electronic expansion valve
sensor

(16) Low-pressure needle valve (17) Evaporator (18) Indoor fan

(19) Distributor (20) Low pressure sensor (21) Suction temperature


sensor

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User Manual (1350 mm Depth) C Base Drawing

C Base Drawing

C.1 Indoor Unit Base Drawing


Figure C-1 Indoor unit base

C.2 Outdoor Unit Base Drawings

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C.2.1 Low Temperature Component


Figure C-2 Concrete base for a low temperature component

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C.2.2 NetCol500-A060
Horizontal Installation

Figure C-3 Concrete base for the NetCol500-A060

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Figure C-4 Support base for the NetCol500-A060

NOTE

● Applicable BOM numbers: 52273539, 52273539-002, 52273539-005, 52273539-007, 52273539-010,


52273755, 52273755-002, and 52273755-004.
● When installing the equipment 52273755, 52273755-002, or 52273755-004, you need to place two
horizontal bases side by side and remove the screws from the combining surface to combine the bases.

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Vertical Single-Layer Installation

Figure C-5 Concrete base for the NetCol500-A060

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Figure C-6 Single-layer support base for vertical installation of the NetCol500-A060MC1D0

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Figure C-7 Single-layer support base for vertical installation of the NetCol500-A060MS1E0

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Vertical Double-Layer Installation

Figure C-8 Double-layer support base for vertical installation of the NetCol500-A060MC1D0

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Figure C-9 Double-layer support base for vertical installation of the NetCol500-A060MS1E0

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C.2.3 NetCol500-A120
Horizontal Installation

Figure C-10 Concrete base for the NetCol500-A120

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Figure C-11 Support base for the NetCol500-A120

NOTE

● Applicable BOM numbers: 52273539, 52273539-002, 52273539-005, 52273539-007, 52273539-010,


52273755, 52273755-002, and 52273755-004.
● When installing the equipment 52273755, 52273755-002, or 52273755-004, you need to place two
horizontal bases side by side and remove the screws from the combining surface to combine the bases.

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Vertical Single-Layer Installation of Outdoor Units

Figure C-12 Single-layer support base for vertical installation of the NetCol500-A120

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User Manual (1350 mm Depth) D Electrical Conceptual Diagram

D Electrical Conceptual Diagram

D.1 Indoor Unit Electrical Diagrams


Figure D-1 Electric diagram 1

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Figure D-2 Electric diagram 2

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Figure D-3 Electric diagram 3

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Figure D-4 Electric diagram 4

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D.2 NetCol500-A060 Electrical Diagram


Figure D-5 NetCol500-A060 electrical diagram

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D.3 NetCol500-A120 Electrical Diagram


Figure D-6 NetCol500-A120 electrical diagram

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User Manual (1350 mm Depth) E Acronyms and Abbreviations

E Acronyms and Abbreviations

AC alternating current

BSP board support package

CFD computational fluid


dynamics

CAN controller area network

DC direct current

EC electronic commutation

NMS network management


system

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FE fast Ethernet

IP Internet Protocol

LCD liquid crystal display

LUI local user interface

NTC negative temperature


coefficient

PC personal computer

PTC positive temperature


coefficient

PUE power usage effectiveness

RCCB residual current circuit


breaker

TFT thin film transistor

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USB Universal Serial Bus

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