INTERLOCK TEST OF UNIT-4

ID FAN-4A LOP-1 (MAIN) LOP-2 (MAIN)

DE NDE DE NDE
(IN KSC) (IN KSC) (IN KSC) (IN KSC)
S/B LOP CUT IN 1.0 1.2 1.0 1.2
FAN TRIP 0.55 0.80 0.50 0.8
LOP LOW ANNUNCIATION SET/ RESET 0.7 0.9 0.7 1.0
LOP PR OK SET/RESET 1.0 1.2

ID FAN-4B LOP-1 (MAIN) LOP-2 (MAIN)

DE NDE DE NDE
(IN KSC) (IN KSC) (IN KSC) (IN KSC)
S/B LOP CUT IN 1.1 1.2 1.1 1.18
FAN TRIP 0.6 0.7 0.65 0.7
LOP LOW ANNUNCIATION SET/ RESET 0.85 1.0 0.9 1.1 0.85 0.9 0.9 1.0
LOP PR OK SET/RESET 1.0 1.0 1.05 1.1 0.9 1.0 1.0 1.1

FD FAN-4A LOP-1 (MAIN) LOP-2 (MAIN)

DE NDE DE NDE
(IN KSC) (IN KSC) (IN KSC) (IN KSC)
S/B LOP CUT IN 1.1 1.2
FAN TRIP 0.7 0.7
LOP LOW ANNUNCIATION SET/ RESET 0.9 0.9
LOP PR OK SET/RESET 1.2 1.2

FD FAN-4B LOP-1 (MAIN) LOP-2 (MAIN)

DE NDE DE NDE
(IN KSC) (IN KSC) (IN KSC) (IN KSC)
S/B LOP CUT IN 1.2 1.7 1.25 1.35
FAN TRIP 0.64 1.05 0.65 1.05
LOP LOW ANNUNCIATION SET/ RESET 0.9 0.9 1.1 1.3 0.9 1.0 1.1 1.2
LOP PR OK (permissive)SET/RESET 1.1 1.2 1.15 1.5 1.0 1.1 1.1 1.35
 INTERLOCK TEST OF UNIT-4
TAS INTER LOCK
TPRDS1 Trip at down stream Temp Very High (deg C) 290
TPRDS1 down stream Temp High (deg C) 250
TPRDS2 Trip at down stream Temp Very High (deg C) 290
TPRDS2 down stream Temp High (deg C) 250
Turbine PRDS Header pr High (KSC) 17.5

Turbine PRDS Header pr low (KSC) 12.5

DE SET VALUE RESET VALUE

Deaerator level low 1294 1480
Deaerator level Very low 248 420
Deaerator level high
Deaerator level Very high
BFP Permissive 1885

BFP-A BFP-B BFP-C

AOP cut in when BFP running with < 1.5 ksc lub oil pr.   
Cut in AOP when BFP stop   
Cut out of AOP when BFP start (ksc) 4.0 4.0 3.93
BFP suction valve closed alarm   
Bfp on LOP Pr low alarm 1.5 1.5 1.5
Lub oil pr adequate. 2.5 2.5 2.45
BFP trip at lub oil pr. very low(ksc) 1.0 0.90 1.0
Differential temp high alarm 8.0 8.0 8.0
BFP trip at differential temp very high with time delay (12 Sec) 12 12 12
BFP working oil temp High alarm (deg Cen) 110 110 -
BFP working oil temp very high and BFP trip (deg Cen) 130 130 130
BFP suction strainer dp high alarm Could not be shown by PCI
BFP lub oil strainer dp high alarm
BFP suction pr. low
 INTERLOCK TEST OF UNIT-4

HP-LP BP Interlock
Condenser vacuum permissive to HPBP (400 mmHg) 
HPBP Downstream temp high (340 deg cen) 
Any HPBP v/v Downstream temp very high (380 deg cen) and that particular v/v will close 
LPBP Downstream temp high (180 deg cen) 
Any LPBP v/v Downstream temp very high(200 deg cen) both HPBP and that particular LPBP 
v/v trip.
When HPBP1 or HPBP2 is greater than 2% open BPE1, BPE2, BD v/v s will be changed in 
AUTO if they are in manual
When LPBP1 /LPBP2 is greater than 2% open LBPE1/LBPE2, and MC49/MC50 v/v s will be 
changed in AUTO if they are in manual
When HPBP1 or HPBP2 is less than 2% BPE1, BPE2, BD v/v s will close 
When LBP1/LBP2 is open less than 2% LBPE 1/LBPE2 will close 
Both the CRH NRV will act a close command for one min when any one or both BP1 , BP2 
v/vs open more than 2%
On auto mode CA-21 & CA-22 get closed in case of HP 1st stage pressure exceeds 8 ksc 
On closing of both LBP1& LBP2 <2% both the condenser spray v/v MC 49 & MC50 will close 
if it is in auto
When turbine trip CA-21& CA-22 switch over to auto mode and both will open. 
When turbine trips both CRH will get a force close command for one min 

BMS INTERLOCK
Emergency push button operated 
Both ID trip/ both FD trip 
Both ID trip to both FD trip and MFR trip 
All mill off and main Fuel shut off valve closed 
Furnace pr very high trip (2/3) : Hence both ID Fan trip to both FD Fan trip 2 nos. Switch checked
Furnace pr very low trip (2/3) : Hence both ID Fan trip to both FD Fan trip 2 nos. Switch checked
Furnace pr high alarm annunciation
Furnace pr low alarm annunciation
Drum level high annunciation
Drum level low annunciation
Drum level very high trip 
Drum level very low trip 
MFR trip at
One/both ESV &IV closed, 
Any Mill in service 
And HPLP b/p valve close 
MFR trip initiate :
1. oil burner emergency trip
2. mill, PA fan emergency trip
3. Fuel oil shut off v/v close
4. BFDA1 v/v close
5. TLR trip
 INTERLOCK TEST OF UNIT-4

Mill Interlock
MILL-A MILL-B MILL-C MILL-D MILL-E MILL-F
Lub oil pr ok 1.55 1.2 1.15 Lub oil prob. Lub oil prob. 1.6
( Start permissive)

Mill trip at lub oil 1.4 0.85 1.1 1.15 Lub oil prob. 1.1
pr very low
Lub oil pr low Lub oil prob Lub oil prob Lub oil prob Lub oil prob. Lub oil prob. Lub oil prob.
annunciation at
UCP
Mill gas pr ok 25/27 O/H 25/28 later 25/29 24/27.5
(start permissive)

Mill trip at gas 17 O/H 16 19 19 17

pr very low
Gas pr low 24/26 O/H 25/28 later 24 25/25
annunciation
Mill lop trip to Mill      
trip to PA fan trip
PA fan trip to Mill      
trip
Mill trip at gas      
pr low to PA fan
trip

PA FAN INTERLOCK
PA FAN-A PA FAN-B PA FAN-C PA FAN-D PA FAN-E PA FAN-F
Lub oil pr ok 0.8 Lub oil prob 0.4 Lub oil prob Lub oil prob Lub oil prob
( Start permissive)

Lub oil pr low 1.4 Lub oil prob 1.15 1.1 1.2 1.1
annunciation at
UCP
S/B Lub oil p/p 1.4 Lub oil prob 1.1 1.2 1.2 1.0
start