a) Check methanol level, motor a) If not started in 5 to 10 min adjust running
& pressure. cycle into account time loss,C.P loss,&
b) Open methanol bypass valve (manually)
and close other valve .
c) If not started than clean lance tube
d) Check flow meter if not ok then
repair or change it.
b Methanol
e) Check for line choke up.
b) Open ammonia bypass valve
(manually).
c) Clean lance tube.
d) Check pressure
c Ammonia regulator & flow meter if not ok then
repair it or change it.
a) No action required if methanol started
in 5 min.
time required to go to its original position.
b) If not started in 45 min then take charge into
vestibule cool for 10 min & quench the charge take
out of furnace.
a) If not started in 5 to 10 min adjust running
cycle into account time loss,& time required
to go to its original position.
b) If not started in 45 min then take charge into
vestibule cool for 10 min & quench the charge take
out of furnace.
b)Keep charge at non-confirming area.
c) Do additional sampling for hardness
testing for lab at different locations to ensure
results are within specifications.
d) If results are not shown within specification
do rework with modified cycle.
e) Check micro sample,visual CD and rework
with modifid cycle .
f) After rewok cycle check
surface hardness 100 % & do additional.
testing for lab at different locations
a) No action required if ammonia started
in5 min.
b)Keep charge at non-confirming area
c) Check micro sample,visual CD and rework
with modifid cycle .
d) After rewok cycle check
surface hardness 100 % & do additional
testing for lab at different locations.
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