PM - PIN.8175 Rev-6.0

PM.PIN.
8175
Safety Manager Errorcode list
Version Version Date Approval Date Author Reference Change Description

1.0 15-Jun-07 N.A JvB N.A First Issue
2.0 01-Aug-07 N.A JJ N.A Published
3.0 05-Jan-08 N.A JvB N.A R130 included
3.1 07-Jan-08 N.A JvB N.A QPP-0002 added
4.0 23-May-08 N.A JvB N.A R131 included
5.0 24-Jun-11 N.A SW N.A R140 included (RUSIO)
6.0 06-Sep-13 N.A SW N.A R151.1
Module type Module description EC Description in Safety Builder Diagnostics Details Corrective actions
FC-QPP-0001 & 2 Quad Processsor Pack 0 Error code not defined
FC-QPP-0001 & 2 Quad Processsor Pack 1 Module faulty Error detected in IO bus test Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 2 Module faulty Fault detected during 68000 selftest Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 9 Module faulty Fault detected during mem test Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 10 Module faulty Fault detected during mem test Replace QPP
1) Upgrade to R131.5 or higher
FC-QPP-0001 & 2 Quad Processsor Pack 11 Module faulty Fault detected during 68000 selftest
2) Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 13 Module faulty Fault detected during 10 ms interrupt selftest Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 14 Error code not defined not used
FC-QPP-0001 & 2 Quad Processsor Pack 15 Temperature sensor faulty Temperature sensor inside QPP defect Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 16 Module faulty Hardware comparator test failed Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 17 Module faulty Error detected in IO bus test Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 18 Module faulty Error detected in addressing Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 19 Module faulty Illigal instruction detected Contact TAC
FC-QPP-0001 & 2 Quad Processsor Pack 20 Module faulty Software error Contact TAC
FC-QPP-0001 & 2 Quad Processsor Pack 21 Module faulty Hardware error Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 22 Module faulty Spurious interrupt Replace QPP and Contact TAC
1) Set system number to '0' and try again
FC-QPP-0001 & 2 Quad Processsor Pack 23 Module faulty Failed to erase application
2) replace QPP
1) Set system number to '0' and try again
FC-QPP-0001 & 2 Quad Processsor Pack 24 Module faulty Failed to load application
2) replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 25 Module faulty Failed to write to EEPROM Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 26 Module faulty Main-Copy Synchronisation Failed Replace QPP
1) Load control processor again
FC-QPP-0001 & 2 Quad Processsor Pack 27 Module faulty System program corrupted
2) Replace QPP
Application program is corrupted
FC-QPP-0001 & 2 Quad Processsor Pack 28 Application program corrupted 1) Load application again
CP halted
1) Check if configuration of IO is set correctly

Configuration and/or application too complex for calculating 2) Check if IO chassis are set on correct bus
Controller too complex to calculate cycle time
FC-QPP-0001 & 2 Quad Processsor Pack 29 cycletime 3) Check if the application can bemade less complex
within configured DTI
CP can not be started 4) Check if it's possible to split complex logic on sheet on
two or more sheets
FC-QPP-0001 & 2 Quad Processsor Pack 30 Module faulty Error detected in share RAM Replace QPP
1) If reported during system software upgrade, as
FC-QPP-0001 & 2 Quad Processsor Pack 31 Incorrect software version QPP received unsupported request expected
2) If reported during normal operation, Contact TAC
1) Set Keyswitch in correct position
FC-QPP-0001 & 2 Quad Processsor Pack 32 Key not in Run Incorrect position keyswitch
2) Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 33 Download failed Incorrect block sequence Contact TAC
1) Reset SM
FC-QPP-0001 & 2 Quad Processsor Pack 34 Module faulty USI is not ready
2) replace USI
1) Compile application and load again
FC-QPP-0001 & 2 Quad Processsor Pack 35 Download failed File to be loaded is empty
2) Contact TAC
FC-QPP-0001 & 2 Quad Processsor Pack 36 Module faulty Hardware of flash failed Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 37 Module faulty EEPROM failed Replace QPP
QPP keyswitch is set from run to Idle
FC-QPP-0001 & 2 Quad Processsor Pack 38 Keyswitch cycled from RUN to IDLE Message
CP halted
FC-QPP-0001 & 2 Quad Processsor Pack 39 Module faulty Error detected in address test Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 40 Module faulty Error detected in watchdog interrupt test Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 41 Memory error Error detected in memory USI 1 Replace USI1
FC-QPP-0001 & 2 Quad Processsor Pack 42 Memory error Error detected in memory USI 2 Replace USI2
FC-QPP-0001 & 2 Quad Processsor Pack 43 Wrong QPP type placed Error detected in memory application Replace QPP-0001 with a QPP-0002
FC-QPP-0001 & 2 Quad Processsor Pack 44 Memory error Error detected in memory internal communication Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 45 Module faulty Error detected in memory internal communication Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 46 Module faulty Error detected in memory internal communication Replace QPP
After load and OLM check, mismatches are detected
between two cp's.
FC-QPP-0001 & 2 Quad Processsor Pack 47 Startup impossible, modify off-line Online modification is not possible
Most likely the option 'online modification' was set to 'no'
during modifications.
FC-QPP-0001 & 2 Quad Processsor Pack 48 Module faulty main-Copy failed to talk Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 49 Module faulty Force disable fail Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 50 Module faulty Memory Synchronisation Failed Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 51 Module faulty Main Copy Not In Sync In Initialisation Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 52 Module faulty Main Copy Not In Sync In Idle Replace QPP
1) Load QPP or
2) Set QPP to system nr. = 0 and let it load from the
other QPP
QPP detected corrupted embedded software
FC-QPP-0001 & 2 Quad Processsor Pack 53 Embedded software corrupted The load of the QPP replacement procedure can be
CP halted
used for this.
The replacement of the QPP itself is not needed.
3) Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 54 Module faulty BackUp Failed Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 55 Module faulty EEEPROM Data Corrupted Replace QPP
1) Replace PSU-240516 of reported controller
FC-QPP-0001 & 2 Quad Processsor Pack 56 Check 5 VDC power supply voltage QPP detected 5VDC almost on minimum level
2) Replace QPP of reported position
FC-QPP-0001 & 2 Quad Processsor Pack 57 Check 5 VDC power supply voltage QPP detected 5VDC almost on maximum level
FC-QPP-0001 & 2 Quad Processsor Pack 58 Module faulty Speedy FIFO Buffer Full Error Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 59 Module faulty Speedy FIFO Overflow Int Error Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 60 Module faulty Speedy FIFO Data Incorrect Error Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 61 Module faulty Speedy Comparator Walking bit Error Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 62 Module faulty Speedy Fifo Empty Timeout Error Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 63 Module faulty Speedy Memory Int Error Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 64 Module faulty Speedy Transmitter Error Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 65 Module faulty Speedy FIFO Receiver Error Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 66 Module faulty Speedy Data Send Timeout Error Replace QPP
1) Check if fans are running
FC-QPP-0001 & 2 Quad Processsor Pack 67 Temperature pre-alarm Temperature inside CP reached minimum pre-alarm level
2) Check room temperature
FC-QPP-0001 & 2 Quad Processsor Pack 68 Temperature pre-alarm Temperature inside CP reached maximum pre-alarm level
Temperature inside CP reached minimum shutdown
FC-QPP-0001 & 2 Quad Processsor Pack 69 Temperature shutdown Temperature
CP halted
Temperature inside CP reached maximum shutdown
FC-QPP-0001 & 2 Quad Processsor Pack 70 Temperature shutdown Temperature
CP halted
FC-QPP-0001 & 2 Quad Processsor Pack 71 Module faulty Free Running Counter Error Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 72 Module faulty Fault detected during common IO busdriver selftest Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 73 Module faulty Fault detected in IO BusDriver1 Replace QPP
QPP detected 5VDC below minimum level 1) Replace PSU-240516 of reported controller
FC-QPP-0001 & 2 Quad Processsor Pack 77 Check 5 VDC power supply voltage
CP halted 2) Replace QPP of reported position
QPP detected 5VDC above maximum level 1) Replace PSU-240516 of reported controller
FC-QPP-0001 & 2 Quad Processsor Pack 78 Check 5 VDC power supply voltage
CP halted 2) Replace QPP of reported position
1) Check 24 VDC on busbar
QPP detected 24VDC below minimum level
FC-QPP-0001 & 2 Quad Processsor Pack 79 Check 24 VDC power supply voltage 2) Check 24VDC on CP Chassis for reported CP
CP halted
3) Replace QPP
QPP detected 24VDC above maximum level
FC-QPP-0001 & 2 Quad Processsor Pack 80 Check 24 VDC power supply voltage 2) Check 24VDC on CP Chassis for reported CP
CP halted
3) Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 81 Module faulty Fault detected in WD ESD section Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 82 Module faulty Fault detected in WD section 1002D Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 83 Module faulty Memory error detected in WD section Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 84 Module faulty Fault detected in WD section secondary switch off Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 85 Module faulty Memory error detected in WD section Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 86 Module faulty Fault detected in WD switch off Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 87 Module faulty Fault detected in PowerSupply
FC-QPP-0001 & 2 Quad Processsor Pack 95 Check battery Battery value below the limit Replace batteries
1) Check the battery is properly installed in BKM
FC-QPP-0001 & 2 Quad Processsor Pack 96 Check battery No Battery voltage
2) replace batteries in BKM
FC-QPP-0001 & 2 Quad Processsor Pack 97 Module faulty Fault detcted in RTC during selftest Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 98 Module faulty Fault detected during WD max timer test Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 99 Module faulty Fault detected during WD min timer test Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 100 Check 24 VDC power supply voltage QPP detected 24VDC almost on minimum level 2) Check 24VDC on CP Chassis for reported CP
3) Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 101 Check 24 VDC power supply voltage QPP detected 24VDC almost on minimum level 2) Check 24VDC on CP Chassis for reported CP
3) Replace QPP
Correlation detected during level detection. Hardware
FC-QPP-0001 & 2 Quad Processsor Pack 102 Module faulty Replace QPP
circuits for voltage monitoring are faulty
1) Reset controller to check if the message re-occurs

Mismatch between QPP, USI and/or Application software
2) Check if application is compiled after system software
May be reported during upgrade or replacing an USI with
upgrade
FC-QPP-0001 & 2 Quad Processsor Pack 103 Incorrect software version another software version loaded.
If not, compile and download the application again
As soon as module is equalized, message can be cleared by
3) Check in system info if the software versions of the
giving a reset
USI and QPP match with the current loaded release
Equalizing between CP1 & CP2 not completed within

FC-QPP-0001 & 2 Quad Processsor Pack 104 Program update failed Contact TAC
specified time
Internal communication time out
Can also be reported just after load In this case it's no 1) Wait a few minutes till the QPP shows Ready. Then
FC-QPP-0001 & 2 Quad Processsor Pack 105 Program update failed hardware defect.. reset
Can also be reported while QPP running, this means the USI 2) replace QPP
module was removed
FC-QPP-0001 & 2 Quad Processsor Pack 106 Safe state initiated by software assertion Fault in scheduling 10mS test Contact TAC
FC-QPP-0001 & 2 Quad Processsor Pack 107 Module faulty IO bus driver relay faulty Replace QPP
Sheet differences reported after load
FC-QPP-0001 & 2 Quad Processsor Pack 108 Application sheets different (OLM) See details to check modified sheets
OLM possible
Other CP1 is loaded with other version after OLM this
FC-QPP-0001 & 2 Quad Processsor Pack 109 Idle state initiated due to on-line modification CP is halted because of online modification
CP is stopped because of the OLM.
FC-QPP-0001 & 2 Quad Processsor Pack 110 Module faulty Hardware fault Replace QPP
1) Set QPP keyswitch to stop and back to run
Internal communication failure or redundant CP Check actual diagnostics
FC-QPP-0001 & 2 Quad Processsor Pack 111 Internal communication failure during OLM
degraded If no fault message, Start CP
2) Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 112 Safe state initiated by software assertion Run Assertion Contact TAC
Fault reset initiated,
FC-QPP-0001 & 2 Quad Processsor Pack 113 Control Processor halt while startup is not allowed Message only
(No CP READY on display).
Too many logical connections defined (max 32 per COM
FC-QPP-0001 & 2 Quad Processsor Pack 114 Configuration error Check/Optimize Logical Connections
module)
Message only ; check the number of force and write
FC-QPP-0001 & 2 Quad Processsor Pack 116 Communication overrun Force Pending BufferFulll
commands per second from DCS or Experion
The calculated and executed number of FLD's does not
FC-QPP-0001 & 2 Quad Processsor Pack 117 Safe state initiated by software assertion Contact TAC
match
1) Other fault in system ininiated to start the repair timer

- Check Actual diagnostics to detect which fault initiated
Repair Timer started
FC-QPP-0001 & 2 Quad Processsor Pack 118 Repair timer started the repair timer to start
CP running
- Solve the fault in the system which starts the repair
timer
Watchdog of non redundant IO is de-actviated.

All outputs in non redundant IO are de-activated Caused by 1) Check Actual Diagnostics to see which module(s) in
an output- or IO extender failure in non-redundant IO abd the non-redudant IO is the cause
FC-QPP-0001 & 2 Quad Processsor Pack 119 Functionality degraded
fault reaction is set to low. This can be DO, AO and IO extender. Not DI and AI.
Also the error which is the cause failure will be reported in 2) Solve the reported faults in the non redundant IO
the Actual diagnostics.
FC-QPP-0001 & 2 Quad Processsor Pack 120 Module faulty Interrupt USI1 Defect Replace USI1
FC-QPP-0001 & 2 Quad Processsor Pack 121 Module faulty Interrupt USI 2 Defect Replace USI2
FC-QPP-0001 & 2 Quad Processsor Pack 122 All forces cleared All forces cleared No signals forced, check force list
FC-QPP-0001 & 2 Quad Processsor Pack 123 Error code not defined Device Flash Difference Main-Copy Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 124 Error code not defined Device FPGA1 Difference Main-Copy Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 127 Error code not defined Device FPGA4 Difference Main Copy Replace QPP
1) Check equatation block on correctness
FC-QPP-0001 & 2 Quad Processsor Pack 128 Calculation overflow Error en Equatation block
2) reload table in EB
FC-QPP-0001 & 2 Quad Processsor Pack 129 Calculation overflow Any other overflow in calculating the logic Check logic
Check and correct logic.
FC-QPP-0001 & 2 Quad Processsor Pack 130 Divide by zero Functional Logic Diagram has a divide by 0
FLD number is mentioned in details
Not valid calculation in FLD FLD number is reported at the bottom in details
FC-QPP-0001 & 2 Quad Processsor Pack 131 Illegal argument e.g. Root of –1
ie srt of negative value Check calculation and and avoid illegal calculations
FLD number is reported in details
The timer values must be greater than zero. A zero value
FC-QPP-0001 & 2 Quad Processsor Pack 132 Illegal timer value Timer value out of range is changed to the nearest
allowed value. The maximum timer value lies in the order
of 2E23, i.e. >100+E6:
In the details, the sheet is mentioned.
Check and correct the application.
Input of timer has an illigal value
FC-QPP-0001 & 2 Quad Processsor Pack 133 Illegal counter value Loading a value outside the specified range of 1 to 8191
system halted
in the counter causes a system
shutdown!
FC-QPP-0001 & 2 Quad Processsor Pack 134 Module faulty WD section FETs on Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 135 Module faulty Too often drift detected in RTC Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 136 Safe state initiated by software assertion Software error Contact TAC
1) Check if all IO chassis installed in the cabinet are

configured in the hardware configurator
2) Check if the IO bus configuration inside the cabinet
match with the harwdare configurator
I/O extender address incorrect or an additional I/O IO extender detected on IO bus which is not configured
FC-QPP-0001 & 2 Quad Processsor Pack 138 3) Verify all IO extender addresses in de cabinet
extender placed CP can not be started
matches with the addresses in the hardware configurator
On the IO chassis check CA0 thru CA03
In the hardware configurator check the IO bus and IO
chassis address
1) replace reported DO modules

Shutdown on output modules with signals allocated on it with 2) check IO bus
FC-QPP-0001 & 2 Quad Processsor Pack 139 Safe state initiated by software assertion
fault reaction = Low 3) check Power 24VDC of IO chassis
4) Check 5VDC/WD cables
FC-QPP-0001 & 2 Quad Processsor Pack 140 Module faulty RTC SelfTest Error: Real Time Clock does not startup Replace QPP
Internal communication failure or redundant CP Loss of communication between CP's Message which will appear when 1 cp is halted. As
FC-QPP-0001 & 2 Quad Processsor Pack 141
degraded cp halted expected
Internal communication failure or redundant CP communication overrun between CP1 and cp2 Message which will appear when 1 cp is halted. As
Check and correct logic.
FC-QPP-0001 & 2 Quad Processsor Pack 143 Divide by zero Functional Logic Diagrams have a divide by 0
FLD number is reported in details
FC-QPP-0001 & 2 Quad Processsor Pack 144 Module faulty Instruction error
FC-QPP-0001 & 2 Quad Processsor Pack 145 Module faulty Trap V Error Contact TAC, very unlikely to occur
FC-QPP-0001 & 2 Quad Processsor Pack 146 Safe state initiated by software assertion Privelage Violation Error Contact TAC, very unlikely to occur
Internal communication failure or redundant CP Communication overrun between CP1 and cp2 Message which will appear when 1 cp is halted. As
1) Set QPP keyswitch to stop and back to run
Internal communication failure or redundant CP Start-up not completed Check actual diagnostics
degraded cp halted If no fault message, Start CP
2) Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 149 Memory error Error detected in RAM internal communication
1) Check the number of force and write commands per

second
2) If VP link is connected, decrease number of writes per
second
FC-QPP-0001 & 2 Quad Processsor Pack 150 Communication overrun Internal Safenet CRC fault 3) If external devices are connected, reduce number of
writes per second
4) Check configuration of physical and logical network
5) If "run safety builder on device" is enabled at
Experion, disable it and create a separate Safety Builder
FC-QPP-0001 & 2 Quad Processsor Pack 151 Application programs different OLM report available check OLM eport
FC-QPP-0001 & 2 Quad Processsor Pack 152 Application programs inconsistent Inconsistency Details Contact TAC
Check in details which clocksource is expired.

Check in the external device if clock synchronisation is
enabled
Check configured time out with recommended time out
Clock sysnchronisation clocksource time out expired
FC-QPP-0001 & 2 Quad Processsor Pack 153 Clock source time-out If NTP: when NTP device is not synced with GPS, this
No clock synchronisation received witin the specified time
message will also be reported
(NTP will set port as Stratum 16: clock not synced)
If a Safety Builder Station connection reports this error,
disable time out for this connection
FC-QPP-0001 & 2 Quad Processsor Pack 154 Safe state initiated by software assertion Inaccuracy of 1min timers Contact TAC
FC-QPP-0001 & 2 Quad Processsor Pack 155 Safe state initiated by software assertion Inaccuracy of 1s timers Contact TAC
FC-QPP-0001 & 2 Quad Processsor Pack 156 Safe state initiated by software assertion Inaccuracy of 100ms timers Contact TAC
FC-QPP-0001 & 2 Quad Processsor Pack 157 Safe state initiated by software assertion Inaccuracy of 10ms timers Contact TAC
1) Other fault in system ininiated to start the repair timer
and is not solved within the specified time.
- Check Actual diagnostics to detect which fault initiated
Repair Timer Expired the repair timer to start
FC-QPP-0001 & 2 Quad Processsor Pack 158 Repair timer expired
CP halted - Start-up CP by giving a Fault reset
- Check actual diagnostics
- Solve the fault in the system which starts the repair
timer
FC-QPP-0001 & 2 Quad Processsor Pack 159 Module faulty Corrupted timers in redundant CP Contact TAC
FC-QPP-0001 & 2 Quad Processsor Pack 160 Safe state initiated by software assertion Timers in FLD's between CP1 and CP2 are not synced Contact TAC
A calculation overflow occurred in scaling the value from

engineering units to the 12-bit value for the A/D
converter. Check
the calculation of the analog output value in the
Analog output value in apllication out of range with the
FC-QPP-0001 & 2 Quad Processsor Pack 161 Calculation overflow functional logic
analog ouput channel range settings
diagrams.
Be sure the value is within the range setting of the
analog output
Details is mentioning the point
FC-QPP-0001 & 2 Quad Processsor Pack 162 Safe state initiated by software assertion System number out of range Contact TAC
Too often interrupts from time sunc detected
External system is sending to frequent 1) Check FTE network
FC-QPP-0001 & 2 Quad Processsor Pack 163 Module faulty
communication (e.g. a virus attack) 2) replace USI
or a hardware fault of the USI
Too often interrupts from time sunc detected
External system is sending to frequent 1) Check FTE network
communication (e.g. a virus attack) 2) replace USI
or a hardware fault of the USI
Too often interrupts from speedy detected. 1) Give a wd reset
Hardware fault most likely on the redundant QPP 2) replace other QPP
Hardware fault on the own QPP or the timesync input 1) replace QPP
contains a high frequency signal, instead of clock pulse
FC-QPP-0001 & 2 Quad Processsor Pack 168 Module faulty Memory error or internal communication out of sync Replace QPP
Internal communication failure or redundant CP 1) Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 169 Data request inside QPP incorrect
degraded 2) Contact TAC
Switch QPP key switch of halted cp to stop and then to
Internal communication failure or redundant CP Idle
FC-QPP-0001 & 2 Quad Processsor Pack 170 Online modification check not succesfull
degraded Check status of CPP in 'Load Controller' menu and
Actual Diagnostics
FC-QPP-0001 & 2 Quad Processsor Pack 171 Module faulty Hardware CRC calculator in QPP-0002 faulty Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 172 Module faulty Fault in Non redudundant watchdog section Replace QPP
1) Check if correct bus terminator is set on IO bus 1
No IO Bus termination found on IO bus 1 For non-redundant IO = TERM-0001
FC-QPP-0001 & 2 Quad Processsor Pack 174 Check I/O bus terminator
CP halted/ cannot be started For redundant IO = TERM-0002
2) Replace bus terminator on IO bua 1
2) Replace bus terminator on IO bus 2
FC-QPP-0001 & 2 Quad Processsor Pack 178 Module faulty Fault detected in IO bus driver Replace QPP
1) Check which links are faulty in "Link Status"
One or more communication links are reported faulty; might 2) Check configuration as time out etc.
FC-QPP-0001 & 2 Quad Processsor Pack 180 External communication failure also be reported during OLM from R11x or R12x to R130 or Note: If autorepair is enabled, it may be possible that
higher communication will be established automatically when
communication is ok.
1) Received info is not correct
Check communication loop
FC-QPP-0001 & 2 Quad Processsor Pack 181 External communication failure SafeNet CRC read error
2) CRC not correct calculated
Contact TAC
1) Check communication loop and Safenet configuration

2) Check details which communication is reported faulty
3) Will also be reported when other systems connected
with Safenet has a CP halted due to OLM.
FC-QPP-0001 & 2 Quad Processsor Pack 182 External communication failure SafeNet Timer Expired
If links are extablished because a reset was performed
on the other system, another EC182 will be generated
with details "all communication healthy" To clear the
message, perform a reset
FC-QPP-0001 & 2 Quad Processsor Pack 183 Configuration error SafeNet Timout TooShort configured Increase SafeNet Timeout
FC-QPP-0001 & 2 Quad Processsor Pack 184 Configuration error Fault detected SafeNet Configuration Check SafeNet configuration
FC-QPP-0001 & 2 Quad Processsor Pack 185 Configuration error Fault detected SafeNet Configuration Check SafeNet configuration
1) Check safenet network
2) Turn CP key of CP to IDLE and back to Run on either
FC-QPP-0001 & 2 Quad Processsor Pack 186 Safenet configuration check failed SafeNet Timeout during OLM
the node or peer system to restart the safenet
configuration check
Points between Master and slave do not match.
FC-QPP-0001 & 2 Quad Processsor Pack 187 Safenet incompatible point configuration Incompatible SafeNet configuration
Must be corrected
FC-QPP-0001 & 2 Quad Processsor Pack 189 not used Increase DTI
1. Check ESD contact is closed
FC-QPP-0001 & 2 Quad Processsor Pack 190 Module faulty Watchdog startup failure
2. Replace QPP
In the logoc output 'SecSwitchOff' is used and is
FC-QPP-0001 & 2 Quad Processsor Pack 191 Secondary switch-off asserted cp halted initiated by the output "SecSwitchOff"
activated what initiated the cp's to halt
FC-QPP-0001 & 2 Quad Processsor Pack 192 Module faulty Watchdog reset enable does not function, hardware fault Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 193 Module faulty RTC set failed Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 194 Module faulty RTC accuracy too low Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 195 Module faulty RTC value corrupted Replace QPP
At the backside of CP Chassis the SD input is opened.

FC-QPP-0001 & 2 Quad Processsor Pack 196 ESD input activated SD (ShutDown) input activated Normally it's closed by a jumper.
Input can be used for remote ESD
The other CP detected a fault in of this CP and decided

to halt this CP.
Can be caused by
- Internal communication failures
If it occurs again, replace QPP module
- Current detected in output loops for FS-SDOL-04xx

CP is halted by other CP
FC-QPP-0001 & 2 Quad Processsor Pack 197 Safe state initiated by redundant control processor modules
Check complete ouput loop(s) and see if it can be
solved.
Note:
In software R102.2 and lower, this fault can also be
caused in demo units with no IO chassis configured.
This ia a system software fault.
The execution cycle time is above the maximum calculated
Contact TAC and provide them with the complete
FC-QPP-0001 & 2 Quad Processsor Pack 198 Execution time out of range cycle time
application and diagnostics (*.dgn file)
cp halted
1) Can be caused by too many faults in the system.
The execution cycle time is below the minimum calculated
In this case solve these items.
FC-QPP-0001 & 2 Quad Processsor Pack 199 Execution time out of range cycle time
If not
CP halted
2) Contact TAC
1) Upgrade to R131.5 or higher
FC-QPP-0001 & 2 Quad Processsor Pack 200 Memory error Spurious watchdog interrupt, memory error
2) Contact TAC
FC-QPP-0001 & 2 Quad Processsor Pack 203 Program update failed Equalizing between CP1 and CP2 failed Contact TAC
FC-QPP-0001 & 2 Quad Processsor Pack 204 Program update failed Equalizing between CP1 and CP2 failed Contact TAC
FC-QPP-0001 & 2 Quad Processsor Pack 205 Safe state initiated by software assertion Start-up fail Contact TAC
FC-QPP-0001 & 2 Quad Processsor Pack 206 Safe state initiated by software assertion Inocrrect number of steps Contact TAC
1) Can be caused by too many faults in the system.
In this case solve these items.
FC-QPP-0001 & 2 Quad Processsor Pack 207 Safe state initiated by software assertion Tests not ready within DTI
If not
2) Contact TAC
FC-QPP-0001 & 2 Quad Processsor Pack 208 Safe state initiated by software assertion Inaccuracy of 100ms pulse timers Contact TAC
FC-QPP-0001 & 2 Quad Processsor Pack 209 Safe state initiated by software assertion Inaccuracy of 250ms pulse timers Contact TAC
FC-QPP-0001 & 2 Quad Processsor Pack 210 Safe state initiated by software assertion Inaccuracy of 500ms pulse timer Contact TAC
FC-QPP-0001 & 2 Quad Processsor Pack 211 Safe state initiated by software assertion Inaccuracy of 1s pulse timer Contact TAC
FC-QPP-0001 & 2 Quad Processsor Pack 212 Safe state initiated by software assertion OLM transfer error Contact TAC
Deviation between calculated and measured time for
Measured and calculated FLD execution
FC-QPP-0001 & 2 Quad Processsor Pack 213 execution logic sheet deviates more then 10% Contact TAC
difference > 10 %
CP halted
1) Check if configuration of IO is set correctly

Configuration and/or application too complex for calculating 2) Check if IO chassis are set on correct bus
FC-QPP-0001 & 2 Quad Processsor Pack 214 cycletime 3) Check if the application can bemade less complex
CP can not be started 4) Check if it's possible to split complex logic on sheet on
two or more sheets
FC-QPP-0001 & 2 Quad Processsor Pack 215 Safe state initiated by software assertion 8 hour test not ready Contact TAC
1) Reduce number of write commands/second
FC-QPP-0001 & 2 Quad Processsor Pack 216 Communication overrun Equalize CommandBuffer Full
2) Reduce number of bytes to be written
FC-QPP-0001 & 2 Quad Processsor Pack 217 Module faulty Serial Flash Device Faulty Toggle key through STOP
FC-QPP-0001 & 2 Quad Processsor Pack 218 Module faulty Serial Flash Device Reading Fault Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 219 Module faulty Serial FlashDevice Calc Crc Fault (Re-)Load system
FC-QPP-0001 & 2 Quad Processsor Pack 220 Module faulty Serial Flash Device Erase Fault Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 221 Module faulty Serial Flash Device Write Fault Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 222 Module faulty Serial Flash DeviceID Fault (Re-)Load system
CP's detects other status value of the Inputs from RUSIO
3224 module.
FC-QPP-0001 & 2 Quad Processsor Pack 223 Input compare error RUSIO Input Compare Error
Replace module
FC-QPP-0001 & 2 Quad Processsor Pack 224 Module faulty Imgage Embedded QPP Part2 Incompatible Replace QPP
FC-QPP-0001 & 2 Quad Processsor Pack 225 System program corrupted Serial Flash Embedded Corrupt Reload system software QPP-0002
FC-QPP-0001 & 2 Quad Processsor Pack 226 Application program corrupted Serial Flash Appl Corrupt Reload system software QPP-0002
FC-QPP-0001 & 2 Quad Processsor Pack 227 External communication failure RUSIO Configuration Fault Check Configuration of Remote IO module.
Report faulty links between Safety Manager and RUSIO
- Check link between Safety Manager & RUSIO modules.
FC-QPP-0001 & 2 Quad Processsor Pack 228 External communication failure modules (reported by QPP on behalf of the communication
E.g. Cables, switches, connections.
module)
FC-QPP-0001 & 2 Quad Processsor Pack 229 Functionality degraded Data transfer between RUSIO at OLM failed Contact TAC
FC-QPP-0001 & 2 Quad Processsor Pack 230 Configuration error RUSIO Scheduling Fault Contact TAC
FC-QPP-0001 & 2 Quad Processsor Pack 231 RUSIO module not running RUSIO Not running Contact TAC
FC-QPP-0001 & 2 Quad Processsor Pack 232-250 Error code not defined not used
FC-QPP-0001 & 2 Quad Processsor Pack 251 Module faulty Fault reset faulty Replace QPP
CP's detects other status value of the Fault Reset key

1) Replace BKM
Be-aware that all forces will be cleared when replacing
FC-QPP-0001 & 2 Quad Processsor Pack 252 Input compare error FaultReset Compare Error this module.
2) Replace QPP of CP1

CP's detects other status value of the Force key

1) Replace BKM
Be-aware that all forces will be cleared when replacing
FC-QPP-0001 & 2 Quad Processsor Pack 253 Input compare error Force Key Compare Error this module.

Connect AI input loop or replace transmitter or calibrate
FC-QPP-0001 & 2 Quad Processsor Pack 254 Safe state initiated by software assertion Loop reference
transmitter
FC-QPP-0001 & 2 Quad Processsor Pack 255 Safe state initiated by software assertion Software fault Contact TAC
FC-USI-0001 & 2 Universal Safety Interface 0 Error code not defined Not Used
USI debug details are valid but it is not yet assigned to a
FC-USI-0001 & 2 Universal Safety Interface 1 Error code not defined Contact TAC
primary error code
FC-USI-0001 & 2 Universal Safety Interface 2 Functionality degraded Software error Contact TAC
FC-USI-0001 & 2 Universal Safety Interface 3 Safe state initiated by software assertion Software error Contact TAC
1) Check plant confguration
error detected in communication
FC-USI-0001 & 2 Universal Safety Interface 4 Configuration error 2) Check controller configuration
configuration
3) Contact TAC
configuration
3) Contact TAC
configuration
3) Contact TAC
configuration
3) Contact TAC
Download of Program Image is aborted because the

image is too large or too small. No changes have been 1) if during system upgrade, re-load cp
FC-USI-0001 & 2 Universal Safety Interface 8 Communication program corrupted
made to the original Program image because the image 2) Contact TAC
size is known right at the beginning of the download.
Module defect
FC-USI-0001 & 2 Universal Safety Interface 9 Communication module faulty (Unable To Make Program Image Backup, so Download Replace module
has been Aborted)
Unable To Make Program Image Backup But Download
FC-USI-0001 & 2 Universal Safety Interface 10 Communication module faulty Contact TAC
Anyway Due To Program Invalid Image
One or more communication protocols
FC-USI-0001 & 2 Universal Safety Interface 11 Functionality degraded Contact TAC
are not started up successfully
The just downloaded and flashed Program Image
1) Load cp
FC-USI-0001 & 2 Universal Safety Interface 12 Communication program corrupted appears to be corrupt (automatic restore of backup will be
2) Replace module
done)
FC-USI-0001 & 2 Universal Safety Interface 13 Communication module running low on resources Contact TAC
1) Load cp
Restored Program Image appears to be corrupt 2) Replace module
Unable to restore Program image backup (no backup is 1) Load cp
present) 2) Replace module
1) Load cp
FC-USI-0001 & 2 Universal Safety Interface 17 Communication program corrupted Unable to restore backup of Program image
2) Replace module
After making backup of Program image, the backup 1) Load cp
FC-USI-0001 & 2 Universal Safety Interface 18 Communication module faulty
image appears to be corrupt 2) Replace module
1) Load cp
FC-USI-0001 & 2 Universal Safety Interface 19 Download failed Unable To Make Program Image Backup (Program
2) Replace module
Image is too large)
FC-USI-0001 & 2 Universal Safety Interface 20 Configuration error Illegal BOOTP device index detected for channel A Contact TAC
FC-USI-0001 & 2 Universal Safety Interface 21 Configuration error Illegal BOOTP device index detected for channel B 2) Check controller configuration
3) Contact TAC
Channel A:
Illegal value of last octet of IP-address part (first 3 octets)
send by BOOTP server. Illegal values are 0 (reserved for
3) Contact TAC
subnet-routers) or 255 (reserved for broadcasts).
Channel B:
Illegal value of last octet of IP-address part (first 3 octets)
send by BOOTP server. Illegal values are 0 (reserved for
3) Contact TAC
subnet-routers) or 255 (reserved for broadcasts).

Channel A:
illegal IPaddress detected (all zeros value used)
3) Contact TAC
Channel B:
illegal IPaddress detected (all zeros value used)
3) Contact TAC
Channel A: 1) Check plant confguration
FC-USI-0001 & 2 Universal Safety Interface 26 Configuration error illegal subnetmask address detected (maximum value 2) Check controller configuration
used) 3) Contact TAC
Channel B: 1) Check plant confguration
FC-USI-0001 & 2 Universal Safety Interface 27 Configuration error illegal subnetmask address detected (maximum value 2) Check controller configuration
used) 3) Contact TAC
FC-USI-0001 & 2 Universal Safety Interface 28 BootP response time-out BootP response time out. Check if BOOTP server is alive
FC-USI-0001 & 2 Universal Safety Interface 29 Error code not defined Only available in debug version
FC-USI-0001 & 2 Universal Safety Interface 30 BootP response ok Response from BOOTP Server Succesfully received
Self-test assertion: module faultly (diagnostic details will 1) reset controller

FC-USI-0001 & 2 Universal Safety Interface 31 Communication module faulty
tell which self-test asserted) 2) If appear again, replace module
1) Check plant and controller confguration
2) Check physical and logical network. Be sure they
FC-USI-0001 & 2 Universal Safety Interface 34 Functionality degraded One or more OSE-processes have crashed
are matching
3) Contact TAC
Sequence Of Event Generation 1) Lower number of SOE-enabled points
FC-USI-0001 & 2 Universal Safety Interface 35 Too many SOE-enabled points configured
Exceeded Actual Application Cycle Time 2) If it appears again, do step 1 again
1) Lower number of DCS addresses
FC-USI-0001 & 2 Universal Safety Interface 36 Configuration error Maximum number of DCS addresses exceeded 2) Check Logical connection???
3) Contact TAC
Module started up the backup Program image 1) Re-load cp, if possible
FC-USI-0001 & 2 Universal Safety Interface 37 Communication program corrupted because the standard Program Image was 2) Replace module
corrupted or not present) 3) Contact TAC
1) Re-load cp, if possible
Both (standard and backup) Program Images were found
FC-USI-0001 & 2 Universal Safety Interface 38 Communication program corrupted 2) Replace module
to be corrupted or not present at powerup
3) Contact TAC
Program image in use that is marked as "not present" but 1) Re-load cp, if possible
its CRC is valid 2) Contact TAC
External Communication failure. 1) Check cabling
Communication with an external Device on a particular 2) check switches and routing
FC-USI-0001 & 2 Universal Safety Interface 40 FTE Link Loss
Physical Link has failed. This could be due to a 3) Check time out settings in Physical and logical
disconnected cable. view
FC-USI-0001 & 2 Universal Safety Interface 41 Functionality degraded Internal TTE process failure Contact TAC
FC-USI-0001 & 2 Universal Safety Interface 42 Functionality degraded Flooding failure in 'receive common layers' Contact TAC
FC-USI-0001 & 2 Universal Safety Interface 43 Functionality degraded Transmit issues Replace module
FC-USI-0001 & 2 Universal Safety Interface 44 Functionality degraded Flash memory error Replace module
FC-USI-0001 & 2 Universal Safety Interface 45 Functionality degraded non fatal error 1) Replace USI
FC-USI-0001 & 2 Universal Safety Interface 46 Configuration error Com Port For Protocol in Idle 1) Replace USI
Secondary comport must be undefined when using
protocol Idle RQ
3) Contact TAC
FC-USI-0001 & 2 Universal Safety Interface 48 Configuration error Invalid protocol baudrate combination 2) Check controller configuration
3) Contact TAC
FC-USI-0001 & 2 Universal Safety Interface 49 Configuration error Invalid primary com port for protocol TcpIp 2) Check controller configuration
3) Contact TAC
FC-USI-0001 & 2 Universal Safety Interface 50 Configuration error Invalid secondary comport for protocol TcpIp 2) Check controller configuration
3) Contact TAC
1) Check controller network configuration
FC-USI-0001 & 2 Universal Safety Interface 51 Configuration error Max. number of protocols exceeded
2) Contact TAC
FC-USI-0001 & 2 Universal Safety Interface 52 Configuration error IP Address of channel A and B are the same Check IP addressing in logical view
SubnetMask is conflicting with
FC-USI-0001 & 2 Universal Safety Interface 53 Configuration error Check IP addressing & subnetmask in logical view
IP Addressing
Gateway conflicting with
IP addresses channel A & B
Gateway A conflicting with
IP address channel A
Gateway B conflicting with
IP address channel
FC-USI-0001 & 2 Universal Safety Interface 57 Configuration error Error detected in Bootp software Contact TAC
1) Attempt to re-load
FC-USI-0001 & 2 Universal Safety Interface 58 Configuration error Error detected during download (see diagnostic details)
1) power cycle module

Power-up Self-test assertion (e.g.)
FC-USI-0001 & 2 Universal Safety Interface 59 Functionality degraded 2) Replace module
(see diagnostic details)
Memory error line assertion by QPP for Communication 1) power cycle USI + QPP
FC-USI-0001 & 2 Universal Safety Interface 60 Memory error
module 1 (USI or SMM) 2) Replace Communication module 1
Memory error line assertion by QPP for Communication
1) power cycle USI + QPP
FC-USI-0001 & 2 Universal Safety Interface 61 Memory error module 2 (USI or SMM)
2) Replace Communication module 2
1) Lower number of SOE-enabled points

Sequence Of Event Generation
FC-USI-0001 & 2 Universal Safety Interface 62 Too many SOE-enabled points configured 2) If it appears again, do step 1 again
Exceeded Minimum Application Cycle Time Threshold
FC-USI-0001 & 2 Universal Safety Interface 63 Configuration error USI SafeNet Schedule Overrun error 1) Increase SafeNet time out
1) Check configuration
2) Check cabling
FC-USI-0001 & 2 Universal Safety Interface 64 Functionality degraded USI Queue Flooding error
3) Check jumper settings DCOM Third party
equipment
1) Check configuration
2) Check cabling
FC-USI-0001 & 2 Universal Safety Interface 65 Configuration error USI fault
3) Check jumper settings DCOM Third party
equipment
FC-USI-0001 & 2 Universal Safety Interface 66 Communication overrun Flooding Detected Check the network load. Flooding is detected
FC-USI-0001 & 2 Universal Safety Interface 67 Ethernet to Remote modules faulty TT Ethernet Failed Contact TAC
Duplicate RUSIO node address detected or RUSIO Check the Node numbers of the RUSIO that is
FC-USI-0001 & 2 Universal Safety Interface 68 RUSIO MAC Address Change Detected
replaced placed on the RUSIO link.
- Check link between Safety Manager & RUSIO

FC-USI-0001 & 2 Universal Safety Interface 69 Ethernet to Remote modules faulty TT Ethernet Link Down
modules. E.g. Cables, switches, connections.
Check the Node numbers of the RUSIO that is

FC-USI-0001 & 2 Universal Safety Interface 70 RUSIO network topology problem detected Code RUSIO Network Topology Problem Detected
placed on the RUSIO link.
FC-USI-0001 & 2 Universal Safety Interface 71 Download failed RUSIO Download Failure Reload Safety manager
FC-USI-0001 & 2 Universal Safety Interface 72 HART communication with device lost HART communication with device lost Check HART device and field witing for problem
FC-USI-0001 & 2 Universal Safety Interface 73 Ethernet to Remote modules faulty TT Ethernet Link Switchover
FC-USI-0001 & 2 Universal Safety Interface 74 Modbus Master link fault Modbus Master link fault
FC-USI-0001 & 2 Universal Safety Interface 75-102 Error code not defined Not Used
Com upgrade offLine
FC-USI-0001 & 2 Universal Safety Interface 103 Incorrect software version Contact TAC
Online upgrade not possible
FC-USI-0001 & 2 Universal Safety Interface 112 COM module removed Communication module 1 (USI or SMM) removed no action needed
FC-USI-0001 & 2 Universal Safety Interface 113 COM module removed Communication module 2 (USI or SMM) removed no action needed
FC-USI-0001 & 2 Universal Safety Interface 114 COM module detected Communication module 1 (USI or SMM) inserted no action needed
FC-USI-0001 & 2 Universal Safety Interface 115 COM module detected Communication module 2 (USI or SMM) inserted no action needed
FC-USI-0001 & 2 Universal Safety Interface 146 Module faulty Communication module not responding Replace module
FC-USI-0001 & 2 Universal Safety Interface 149 Module faulty Shram Communication timeout Contact TAC
FC-USI-0001 & 2 Universal Safety Interface 150 Communication overrun Communication overrun Contact TAC
Shram memory Self-test assertion 1) power cycle module
(Self-test executed by QPP) 2) Replace module
Interrupt COM to QPP Self-test assertion 1) power cycle module
FC-USI-0001 & 2 Universal Safety Interface 172 Module faulty
FC-USI-0001 & 2 Universal Safety Interface 227 Software Fault RUSIO Configuration Fault Check configuration of Remote IO
Report faulty links between Safety Manager and RUSIO
- Check link between Safety Manager & RUSIO
FC-USI-0001 & 2 Universal Safety Interface 228 External communication failure modules (reported by QPP on behalf of the
modules. E.g. Cables, switches, connections.
communication module)
FC-USI-0001 & 2 Universal Safety Interface 231 RUSIO module not running RUSIO Not running Contact TAC
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 0 Error code not defined Not Used
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 1 Module faulty Fault detected during 68000 selftest Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 9 Module faulty Fault detected during mem test Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 10 Module faulty Fault detected during mem test Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 13 Module faulty Fault detected during accumulator unit Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 & Calculation yields a result that is out of a specified range.
Safe Remote IO module 24 Volt 14 Calculation overflow Error detected in Equation Block
FC-RUSLS-3224 check the calculation in the logic of the specified FLD.
FC-RUSIO-3224 & Calculation yields a result that is out of a specified range.
Safe Remote IO module 24 Volt 15 Calculation overflow OverFlow detected
FC-RUSLS-3224 check the calculation in the logic of the specified FLD.
FC-RUSIO-3224 & In a calculation a divide by zero error occurs.
Safe Remote IO module 24 Volt 16 Divide by zero Divide By 0
FC-RUSLS-3224 check the calculations in the logic of the specified FLD.
FC-RUSIO-3224 & In a calculation an illegal argument is used.
Safe Remote IO module 24 Volt 17 Illegal argument e.g. Root of –1 Illegal Argument detected
FC-RUSIO-3224 & In a calculation an illegal timer value is used.
Safe Remote IO module 24 Volt 18 Illegal timer value Illegal Timer Value
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 19 Module faulty Force Test Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 & In a calculation an illegal counter value is used.
Safe Remote IO module 24 Volt 20 Illegal counter value Illegal Counter Value
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 21 Module faulty Watchdog or DPRAM faulty Replace the module
FC-RUSLS-3224
The application cycle of the Remote IO module is out of range.
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 22 Execution time out of range Watchdog Minimum Runtime (IRQ4) Contact TAC
FC-RUSLS-3224
FC-RUSIO-3224 & The application cycle of the Remote IO module is out of range.
Safe Remote IO module 24 Volt 23 Execution time out of range Watchdog Maximum Runtime (IRQ4)
FC-RUSLS-3224 Contact TAC
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 24 Module faulty Watchdog Startup Failed Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 25 Module faulty WatchDog Max Timer Self Test failed Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 26 Module faulty WatchDog Min Timer Self test failed Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 27 Module faulty Watchdog Voltage Monitor Self Test Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 28 Configuration error Module Type Mismatch Check node number and module type
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 29 Module faulty Eeprom Faulty Replace the module
FC-RUSLS-3224
Voltage Reference self test failed
Detail1:
bit 2: Pos3V3
bit 3: Neg8V
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 30 Module faulty bit 4: Neg11V Replace the module
FC-RUSLS-3224
bit 5: Pos24V
bit 10: Neg2V5
bit 14: Neg5V RedProc
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 31 Module faulty 5V Calibration failed Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 32 Module faulty 1ms timer Faulty Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 33 Module faulty DPRam Faulty Replace the module
FC-RUSLS-3224
Spurious Watchdog Interrupt (IRQ4)
Can be:
- Voltage monitors
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 34 Module faulty - Minimum / Maximum runtime Replace the module
FC-RUSLS-3224
- ESD
- HWC FLASH
- WD test failures
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 35 Module faulty Flash Hardware Comparator Failed Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 & Not sufficient memory available in the RUSIO module or the
Safe Remote IO module 24 Volt 36 Memory error replace the module.
FC-RUSLS-3224 module is faulty.
Memory Error (IRQ7)
Can be:
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 37 Module faulty - Parity error on reading own DpRam Replace the module
FC-RUSLS-3224
- HCW error on FLASH access
- Illegal NSR write to DpRam
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 38 Module faulty Illegal Vector Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 39 Module faulty Access Error Replace the module
FC-RUSLS-3224
The temperature is out of range.
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 40 Temperature shutdown Temp Low Low check the fans, airflow and environmental conditions.
FC-RUSLS-3224
FC-RUSIO-3224 & The temperature is out of range.

Safe Remote IO module 24 Volt 41 Temperature shutdown Temp High High
FC-RUSLS-3224 check the fans, airflow and environmental conditions.
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 42 Module faulty Address Error Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 43 Module faulty Illegal Instruction Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 44 Module faulty Privilege Violation Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 45 Module faulty Trace Exception Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 46 Module faulty Unimplemented A Line Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 47 Module faulty Unimplemented F Line Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 48 Module faulty Format Error Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 49 Module faulty Unitialized Interrupt Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 50 Module faulty Spurious Interrupt Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 51 Module faulty Parity Redundant Error Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 52 Module faulty Parity Redundant Error Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 53 Module faulty Parity Error DPRam Redundant Proc (IRQ6) Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 54 Module faulty SMOD Control Line Independence Test Failed Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 55 Module faulty DO FET Control Line Independence Test Failed Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 56 Module faulty SMOD Off DO Channel test Failed Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 57 Module faulty Analog Digital Converter Walking Bit Test failed Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 58 Module faulty Digital Analog Converter Walking Bit Test failed Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 59 Module faulty Digital Analog Converter Independence Test failed Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 60 Module faulty Mux Independence Test Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 61 Module faulty Faulty Channel Replace the module
FC-RUSLS-3224
One or more loop faults have been detected. The field sensor(s) may
(temporarily) have been out of range or there is/was a (number of)
open loop or short circuit(s).
as multiple channels may have loop faults you must check the Loop
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 62 Open loop(s) Open Loop Monitoring screen to see which channels have loop faults. To find
FC-RUSLS-3224
possible causes for loop faults:
- check the value of the field sensor
- check the field wiring.
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 63 Short circuit Loop Short Check the loop(s) on short circuit reported in loop monitoring
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 64 Device detected on spare channel Device Detected On Spare Channel Remove Device that is connected to the spare channel
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 65 Module faulty Leak Current High Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 66 Module faulty AO Actual Value Invalid Check the loop and the attached device
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 67 Safe state initiated by software assertion AO Compare fault Contact TAC
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 68 Module faulty Current Read Back Difference Check the loop and the attached device
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 69 Safe state initiated by software assertion Input Sync fault detected Contact TAC
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 70 Module faulty AO Over Current detected Check the loop and the attached device
FC-RUSLS-3224
The value of the input field device is stuck at an undefined value.

FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 71 Field device value stuck at DI Too Long In Transit check the input signal for slow transients and undefined state. A
FC-RUSLS-3224
signal with an undefined state can have a random value.
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 72 Safe state initiated by software assertion DO Compare detected Contact TAC
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 73 Safe state initiated by software assertion Test Not Ready In DTI Contact TAC
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 74 Safe state initiated by software assertion Processor Synchronization Error Contact TAC
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 75 Module faulty Analog Digital Converter Result Register Corrupt Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 76 Module faulty Internal Ram Error Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 & The specified temperature sensor is regarded faulty.
Safe Remote IO module 24 Volt 77 Temperature sensor faulty Temperature Single Sensor Failure
FC-RUSLS-3224 Replace the module
FC-RUSIO-3224 & The application cycle of the Remote IO module is out of range.
Safe Remote IO module 24 Volt 78 Execution time out of range Execution Time Failure
FC-RUSLS-3224 Contact TAC
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 79 Module faulty Redundant Module Not Present Replace the module
FC-RUSLS-3224
Note:
When you manually create shutdowns of one Control Processor such
as during an OLM you can safely ignore this message: An “internal
communication failure or CP degraded” message is always generated
FC-RUSIO-3224 & Internal communication failure or redundant CP when losing communication to the other Control Processor.
Safe Remote IO module 24 Volt 80 DPRam Link Faulty
FC-RUSLS-3224 degraded An internal communication failure is detected if one of the redundant
communication links between the active RUSIO modules has failed.
When detecting an internal communication failure the system halts
one Control Processor.
Note:
Safe Remote IO module 24 Volt 81 Serial Link Redundant Processor Faulty
Note:
Safe Remote IO module 24 Volt 82 Serial Link Redundant Module Faulty
Note:
Safe Remote IO module 24 Volt 83 Ethernet Link Redundant Module Faulty
Note:
Safe Remote IO module 24 Volt 84 Status Block Size Invalid
This shutdown can be caused by:

1. Internal out of range
Replace or Check external power.
2. Memory error
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 85 Spurious watchdog interrupt Core Watchdog Tripped Replace RUSIO modules.
FC-RUSLS-3224
3. Program runtime error
Contact TAC
The watchdog status is displayed automatically.
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 86 Module faulty AO Calibration error detected Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 & The specified temperature sensor is regarded faulty.
Safe Remote IO module 24 Volt 87 Temperature sensor faulty Temperature Dual Sensor Failure
FC-RUSLS-3224 Replace the module
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 88 Module faulty Write Violation Detection Channel Failed Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 89 Module faulty Write Violation Detection SMOD Failed Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 90 Module faulty Write Violation Detection DPRam Failed Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 91 Module faulty Current Too Low Test Failed Replace the module
FC-RUSLS-3224
A CRC error has been detected in the firmware during the start-up
FC-RUSIO-3224 & check.
Safe Remote IO module 24 Volt 92 Embedded software corrupted System Image CRC Mismatch
FC-RUSLS-3224 load the Controller file again. If the fault persists after download,
Replace the module
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 93 Application program corrupted Application Image CRC Mismatch Load application again
FC-RUSLS-3224
A CRC error has been detected in the firmware during the start-up
FC-RUSIO-3224 & check.
Safe Remote IO module 24 Volt 94 Embedded software corrupted FPGA Hardware CRC Mismatch
FC-RUSLS-3224 load the Controller file again. If the fault persists after download,
Replace the module
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 95 Module faulty DO Independence test failed Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 96 Module faulty SMOD On Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 97 Module faulty Boot Image CRC Mismatch Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 & ESD circuit Failure Or ESD Switch Differs With ESD
Safe Remote IO module 24 Volt 98 ESD-switch at IOTA in wrong position Check the RUSIO configuration especially the ESD configuration
FC-RUSLS-3224 Configuration
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 99 Module faulty ESD Circuit Failure 2 Replace the module
FC-RUSLS-3224
The ESD wiring circuit connected to the Controller backplane has
been
broken because:
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 100 ESD input activated ESD Input Activated (IRQ4) - an ESD button has been pushed or
FC-RUSLS-3224
- there is a wiring defect
Check the state of the ESD wiring circuit.
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 101 Module faulty Program Counter Test Fail Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 & Shutdown due to RUSIO internal or external
Safe Remote IO module 24 Volt 102 Redundant module Communication Failure Replace the module
FC-RUSLS-3224 communication link failure
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 103 Module faulty ESD Channel OPAMP Failure Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 104 Module faulty Analog Digital Converter Calibration Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 105 Module faulty Watchdog Startup Failed from Test Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 106 Module faulty Leak Current High Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 107 Module faulty DMA Error Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 108 Module faulty Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 109 Module faulty Digital Output Over current Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 110 Short circuit in field wiring Digital Input Short Circuit Check the channel reported in diagnostics for a short circuit
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 111 Safe state initiated by software assertion Output Diagnostic Failure Contact TAC
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 112 Safe state initiated by software assertion Input Diagnostic Failure Contact TAC
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 113 Functionality degraded Start Up Not Allowed Contact TAC
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 114 IOTA faulty (TBD) Current Sense Resistor Fault Check the Channel reporting the Short Circuit.
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 115 Repair timer expired Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 116 Repair timer started Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 117 Module faulty Diode Test failure Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 118 Safe state initiated by software assertion 1ms Base Timer Synchronization Fault Replace the module
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 119 RIO SOE buffer full SOE Buffer Overflow Check the RIO link availablility to the USI
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 120 Safe state initiated by software assertion Wrong Number of FLDs executed Contact TAC
FC-RUSLS-3224
FC-RUSIO-3224 & Measured and calculated FLD execution
Safe Remote IO module 24 Volt 121 FLD execution time out of range Contact TAC
FC-RUSLS-3224 difference > 10 %
A Warning that diagnostics time is critical.

FC-RUSIO-3224 & 1. Increase DTI if possible
Safe Remote IO module 24 Volt 122 Program execution assertion (output sync) Not enough diagnostics spare time
FC-RUSLS-3224 2. On RUSIO move some points to another module
3. On RUSLS Simplify the FLD or move points to another module
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 123 Module faulty Field Independence Fault Check Field wiring for shorts between channels
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 124 Program execution assertion (output sync) Modules out of Sync Contact TAC
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 125 AO value out of range AO value out of range Check application for values exceding the configured AO range
FC-RUSLS-3224
FC-RUSIO-3224 & HART field device reports that it has malfunctioned.
Safe Remote IO module 24 Volt 126 Module faulty Device Malfunction
FC-RUSLS-3224 Replace the HART device
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 127 Range Check Range Check
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 128 Module faulty HART processor Programming Failed Replace the module
FC-RUSLS-3224
The temperature in RUSIO module is becoming critical.
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 129 Temperature pre-alarm Temp Low Alarm check the fans, airflow and environmental conditions.
FC-RUSLS-3224
The temperature in RUSIO module is becoming critical.

FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 130 Temperature pre-alarm Temp High Alarm check the fans, airflow and environmental conditions.
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 131 Module faulty HART Communcation Failure Contact TAC
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 132 Module faulty External Ethernet Physical Crash Contact TAC
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 133 External communication failure TTE Error Contact TAC
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 134 External communication failure RUSIO Protocol Error Contact TAC
FC-RUSLS-3224
FC-RUSIO-3224 &
Safe Remote IO module 24 Volt 135 Functionality degraded MDO channel currents too far apart Contact TAC
FC-RUSLS-3224
FC-RUSIO-3224 & Safe Remote IO module 24 Volt 136 Program execution assertion (output sync) Unexpected statistics value
Contact TAC
FC-RUSLS-3224
FC-RUSIO-3224 & Safe Remote IO module 24 Volt 137 Device EMI
Module faulty Contact TAC
FC-RUSLS-3224
FC-RUSIO-3224 & Safe Remote IO module 24 Volt 138-255 Error code not defined Not used
FC-RUSLS-3224
Battery & Keyswitch
FC-BKM-0001 0 - 94 Error code not defined not used
Module
Battery & Keyswitch
FC-BKM-0001 95 Check battery Lithium Retention Limit Replace batteries in BKM
Module
Battery & Keyswitch
FC-BKM-0001 96 Check battery No Lithium Cell Power Replace batteries in BKM
Module
Battery & Keyswitch
FC-BKM-0001 97 - 255 Error code not defined not used
Module
1) Check if V-bus connections are tighly connected

2) Check jumper settings of IO rack CA0 thru CA3
FC-IO-0001 IO Extender Module 0 Module faulty Fault detected on select line 1 3) Check f flatcable from H-bus to IO extender is
tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

FC-IO-0001 IO Extender Module 18 Module faulty General fault detected on select lines 3) Check f flatcable from H-bus to IO extender is
tightly connected
4) replace module

FC-IO-0001 IO Extender Module 19 Module faulty Fault detected on Horizontal Read line 0 3) Check f flatcable from H-bus to IO extender is
tightly connected
4) replace module

tightly connected
4) replace module

FC-IO-0001 IO Extender Module 21 Module faulty Fault detected on Horizontal test line 0 3) Check f flatcable from H-bus to IO extender is
tightly connected
4) replace module

tightly connected
4) replace module

FC-IO-0001 IO Extender Module 23 Module faulty Fault detected on Horizontal Write line 0 3) Check f flatcable from H-bus to IO extender is
tightly connected
4) replace module

FC-IO-0001 IO Extender Module 24 Module faulty Fault detected on Horizontal Write line 1 3) Check f flatcable from H-bus to IO extender is
tightly connected
4) replace module

FC-IO-0001 IO Extender Module 25 Module faulty Fault detected on Horizontal Dataline 0 3) Check f flatcable from H-bus to IO extender is
tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

FC-IO-0001 IO Extender Module 45 Module faulty Fault detected on Horizontal HWR0 3) Check f flatcable from H-bus to IO extender is
tightly connected
4) replace module

FC-IO-0001 IO Extender Module 46 Module faulty Fault detected on Horizontal HWR1 3) Check f flatcable from H-bus to IO extender is
tightly connected
4) replace module
FC-IO-0001 IO Extender Module 47 Module faulty Fault detected during a indepence test Replace module
FC-IO-0001 IO Extender Module 48..137 Error code not defined Not used

2) Check if the IO bus configuration inside the
Illigal IO extender IO-0001 detected. cabinet match with the harwdare configurator
I/O extender address incorrect or an additional I/O As it is not possible to determine chassis and slot 3) Verify all IO extender addresses in de cabinet
FC-IO-0001 IO Extender Module 138
extender placed for an illegal placed HBD, it is reported with the matches with the addresses in the hardware
QPP chassis and slot. configurator
In the hardware configurator check the IO bus
and IO chassis address
1) Check jumper settings IO extenders on back of

IO chassis
FC-IO-0001 IO Extender Module 139 Module faulty
2) Check software and hardware configuration
3) Check 5VDC connection
1) Check 5VDC to this chassis
2) Check front flatcable of this module
FC-IO-0001 IO Extender Module 179 Module faulty IO Extender quick test
3) Replace module
4) Replace other modules in IO chassis

FC-IO-0002 IO Extender Module 0 Module faulty Fault detected on select line 1 of own module 3) Check f flatcable from H-bus to IO extender is
tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

General fault detected on select lines of own
FC-IO-0002 IO Extender Module 18 Module faulty 3) Check f flatcable from H-bus to IO extender is
module
tightly connected
4) replace module

Fault detected on Horizontal Read line 0 of own
module
tightly connected
4) replace module

module
tightly connected
4) replace module

Fault detected on Horizontal test line 0 of own
module
tightly connected
4) replace module

module
tightly connected
4) replace module

Fault detected on Horizontal Write line 0 of own
module
tightly connected
4) replace module

Fault detected on Horizontal Write line 1 of own
module
tightly connected
4) replace module

Fault detected on Horizontal Dataline 0 of own
module
tightly connected
4) replace module

module
tightly connected
4) replace module

module
tightly connected
4) replace module

module
tightly connected
4) replace module

module
tightly connected
4) replace module

module
tightly connected
4) replace module

module
tightly connected
4) replace module

module
tightly connected
4) replace module

module
tightly connected
4) replace module

module
tightly connected
4) replace module

module
tightly connected
4) replace module

module
tightly connected
4) replace module

module
tightly connected
4) replace module

module
tightly connected
4) replace module

module
tightly connected
4) replace module

module
tightly connected
4) replace module

module
tightly connected
4) replace module

module
tightly connected
4) replace module

module
tightly connected
4) replace module

module
tightly connected
4) replace module

FC-IO-0002 IO Extender Module 45 Module faulty Fault detected on Horizontal HWR0 of own module 3) Check f flatcable from H-bus to IO extender is
tightly connected
4) replace module

FC-IO-0002 IO Extender Module 46 Module faulty Fault detected on Horizontal HWR1 of own module 3) Check f flatcable from H-bus to IO extender is
tightly connected
4) replace module
Fault detected during a indepence test of own
FC-IO-0002 IO Extender Module 47 Module faulty Replace module
module
FC-IO-0002 IO Extender Module 48 Configuration error Configuration mismatch Check for crossed cables in the cabinet
FC-IO-0002 IO Extender Module 49 Configuration error Watchdog cable not connected Check for crossed cables in the cabinet
1) Check if watchdog module is tighly connected

FC-IO-0002 IO Extender Module 50 Module faulty Watchdog signal not present
2) replace module
FC-IO-0002 IO Extender Module 51 Error code not defined Not used

FC-IO-0002 IO Extender Module 52 Module faulty Watchdog oscillation signal not present Replace module
FC-IO-0002 IO Extender Module 53 Module faulty Fault detected on module Replace module
FC-IO-0002 IO Extender Module 54 Module faulty Fault detected on module Replace module
FC-IO-0002 IO Extender Module 55 Module faulty Watchdog signal section A Replace module
FC-IO-0002 IO Extender Module 56 Module faulty Watchdog signal section B Replace module
Fault detected on module select lines on own
module
FC-IO-0002 IO Extender Module 58 Module faulty Unable to switch off watchdog Replace module
FC-IO-0002 IO Extender Module 59 Module faulty Unable to switch off +5V on own module Replace module
Fault detected on module select lines on redundant
module
FC-IO-0002 IO Extender Module 61 Module faulty Unable to switch off +5V on redundant module Replace module
FC-IO-0002 IO Extender Module 62 Module faulty Fault detected on Disable Output of own module Replace module
FC-IO-0002 IO Extender Module 63-79 Error code not defined Not used

of redundant module
FC-IO-0002 IO Extender Module 80 Module faulty Fault detected on select line 1 of redundant module
3) Check f flatcable from H-bus to IO extender is
tightly connected of redundant module
4) replace redundant module

of redundant module

of redundant module

of redundant module

of redundant module

of redundant module

of redundant module

of redundant module

of redundant module

of redundant module
Fault detected on select line 10 of redundant 2) Check jumper settings of IO rack CA0 thru CA3
module 3) Check f flatcable from H-bus to IO extender is

of redundant module

of redundant module

of redundant module

of redundant module

of redundant module

of redundant module

of redundant module

of redundant module

of redundant module
General fault detected on select lines of redundant 2) Check jumper settings of IO rack CA0 thru CA3

of redundant module
Fault detected on Horizontal Read line 0 of 2) Check jumper settings of IO rack CA0 thru CA3
redundant module 3) Check f flatcable from H-bus to IO extender is

of redundant module

of redundant module
Fault detected on Horizontal test line 0 of redundant 2) Check jumper settings of IO rack CA0 thru CA3

of redundant module

of redundant module
Fault detected on Horizontal Write line 0 of 2) Check jumper settings of IO rack CA0 thru CA3

of redundant module
Fault detected on Horizontal Write line 1 of 2) Check jumper settings of IO rack CA0 thru CA3

of redundant module
Fault detected on Horizontal Dataline 0 of 2) Check jumper settings of IO rack CA0 thru CA3

of redundant module

of redundant module

of redundant module

of redundant module

of redundant module

of redundant module

of redundant module

of redundant module

of redundant module

of redundant module

of redundant module

of redundant module

of redundant module

of redundant module

of redundant module

of redundant module

of redundant module

of redundant module

of redundant module

of redundant module
Fault detected on Horizontal HWR0 of redundant 2) Check jumper settings of IO rack CA0 thru CA3

of redundant module
Fault detected on Horizontal HWR1 of redundant 2) Check jumper settings of IO rack CA0 thru CA3
Fault detected during a indepence test of redundant

FC-IO-0002 IO Extender Module 127 Module faulty Replace redundant module
module

of redundant module
Fault detected on Disable Output of redundant 2) Check jumper settings of IO rack CA0 thru CA3

of redundant module
FC-IO-0002 IO Extender Module 129 Module faulty Watchdog signal not present of redundant module

2) Check if the IO bus configuration inside the
Illigal IO extender IO-0001 detected. cabinet match with the harwdare configurator
I/O extender address incorrect or an additional I/O As it is not possible to determine chassis and slot 3) Verify all IO extender addresses in de cabinet
FC-IO-0002 IO Extender Module 138
extender placed for an illegal placed HBD, it is reported with the matches with the addresses in the hardware
QPP chassis and slot. configurator
In the hardware configurator check the IO bus
and IO chassis address
1) Check jumper settings IO extenders on back of

IO chassis
2) Check software and hardware configuration
3) Check 5VDC connection
1) Check 5VDC to this chassis
2) Check front flatcable of this module
FC-IO-0002 IO Extender Module 179 Module faulty IO Extender quick test
3) Replace module
4) Replace other modules in IO chassis
1) Replace module
2) If more modules on the same IO chassis are
reporting errors, check IO bus flatcable connection
and if nothing can be found replace IO extender
FC-SDI-1624 Safe digital input module 3) If more modules in more IO chassis reports
0 Module faulty Fault detected on specific address/ data line
FC-SDI-1648 (24 Vdc, 16 channels) errors, most likely there is a fault in the common IO
bus (from CP to IO chassis) or QPP itself. Check If
all IO bus connection are tightly locked. Check also
the bus termination on the CP chassis. If nothing
can be found, replace QPP.
1) Replace module
1) Check internal power 24VDC & 5VDC

2) Replace module
FC-SDI-1624 Safe digital input module
2 Module faulty Fault detected on specific address/ data line 4) If more modules in more IO chassis reports
FC-SDI-1648 (24 Vdc, 16 channels)
errors, most likely there is a fault in the common IO
the bus termination on the CP chassis
If nothing can be found, replace QPP.
1) Check internal power 24VDC & 5VDC

2) Replace module
3 Module faulty Fault detected on specific address/ data line 4) If more modules in more IO chassis reports
errors, most likely there is a fault in the common IO
the bus termination on the CP chassis
1) Replace module
1) Replace module
1) Replace module
1) Replace module
1) Replace module
1) Replace module
1) Replace module
1) Replace module
1) Replace module
1) Replace module
1) Replace module
1) Replace module
1) Replace module
1) Replace module
1) Replace module
1) Replace module
1) Replace module
FC-SDI-1648 (24/48 Vdc, 16 channels) errors, most likely there is a fault in the common IO
1) Replace module

22..252 Error code not defined not used
1) Check if signal is toggling with an high frequency

2) check the voltage of the input. Measure between
0VDC of the busbar and the input contact.
Mismatch in scan value between CP1 and CP2 If the voltage is in the 'grey' area, the redundant
Most likely the signals is toggling between high and card can detect this as a zero while the other as a
low with an high frequently. CP1 scan on another '1'
253 Input compare error time as CP2 and if the values differs also after a re- For SDI-1624:
scan, this message will be reported. In this situation, Input HIGH: > 15 Vdc
the configured Fault Reaction will determine the Input LOW: < 9 Vdc (I < 2 mA)
value be used in the application.
For SDI-1648:
Input HIGH: > 30 Vdc
Input LOW: < 16 Vdc (I < 1.1 mA)

254..255 Error code not defined not used
Safe loop-monitored
digital input module with CP does not receive response of module about
FC-SDIL-1608 0 Module faulty Replace module
earth fault monitor (16 status section B
channels)
Safe loop-monitored
earth fault monitor (16 status section A
channels)
Safe loop-monitored
earth fault monitor (16 status section B (optional)
channels)
Safe loop-monitored
earth fault monitor (16 status of section A and section B (optional)
channels)
Safe loop-monitored
digital input module with Both section (A and B) are reporting faults
earth fault monitor (16 (Errorcode 5 and 8 can not be reported)
channels)
Safe loop-monitored
digital input module with 1) Check the power loop to the module
FC-SDIL-1608 5 Internal power down Module does not have 24VDC internal power
earth fault monitor (16 2) Replace module
channels)
Safe loop-monitored
digital input module with Both section (A and B) are reporting faults
earth fault monitor (16 (Errorcode 4 and 5 can not be reported)
channels)
Safe loop-monitored
digital input module with
FC-SDIL-1608 7 Module faulty iterated code bits not correct in section A (optional) Replace module
earth fault monitor (16
channels)
Safe loop-monitored
FC-SDIL-1608 8 Module faulty iterated code bits not correct in section B (optional) Replace module
channels)
Safe loop-monitored
FC-SDIL-1608 9 Module faulty Commands not received in section A (optional) Replace module
channels)
Safe loop-monitored
FC-SDIL-1608 10 Module faulty Commands not received in section B (optional) Replace module
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored 1) Check complete digital input loop
digital input module with 2) Check if Signals is fluctuating a lot. If yes, check
FC-SDIL-1608 13 Module faulty multiplexer address error channel 1
earth fault monitor (16 if this can be avoided
channels) 3) Replace module
FC-SDIL-1608 21 Module faulty multiplexer address error channels 9
digital input module with values of section A and B of channel 1 do not 2) Check if Signals is fluctuating a lot. If yes, check
FC-SDIL-1608 29 Module faulty
earth fault monitor (16 concur (discrepancy error) if this can be avoided
Safe loop-monitored
FC-SDIL-1608 45 Open loop(s) Open loop detected on channel 1 Check loop
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored
FC-SDIL-1608 61 Short circuit Short circuit detected on channel 1 Check loop
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored
FC-SDIL-1608 77..92 Field device value stuck at Module is faulty Replace module
channels)
Safe loop-monitored
digital input module with 1) Check 24VDC power
FC-SDIL-1608 93 Module faulty Module does not response (optional)
channels)
Safe loop-monitored
FC-SDIL-1608 94 Module faulty Fault detected in section A (optional) Replace module
channels)
Safe loop-monitored
FC-SDIL-1608 95 Module faulty Fault detected in section B (optional) Replace module
channels)
Safe loop-monitored
FC-SDIL-1608 96 Module faulty Fault detected in section A and B (optional) Replace module
channels)
Safe loop-monitored
digital input module with Module does not have 24VDC internal power 1) Check the power loop to the module
FC-SDIL-1608 97 Internal power down
earth fault monitor (16 (Optional) 2) Replacde module
channels)
Safe loop-monitored
digital input module with Module does not have 24VDC internal power 1) Check the power loop to the module
FC-SDIL-1608 98 Internal power down
earth fault monitor (16 (optional) 2) Replacde module
channels)
Safe loop-monitored
1) Check the flatcable is tightly connected to the H-
digital input module with Communication error detected on H-Bus side to
FC-SDIL-1608 99 Module faulty bus
earth fault monitor (16 analog side section A (optional)
2) Replace module
channels)
Safe loop-monitored
1) Check the flatcable is tightly connected to the H-
digital input module with Communication error detected on H-Bus side to
FC-SDIL-1608 100 Module faulty bus
earth fault monitor (16 analog side section B (optional)
2) Replace module
channels)
Safe loop-monitored
FC-SDIL-1608 101 Module faulty iterated code bits not OK in section A (optional) Replace module
channels)
Safe loop-monitored
FC-SDIL-1608 102 Module faulty iterated code bits not OK in section B (optional) Replace module
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
Safe loop-monitored
channels)
1) Check analog loop
Safe loop-monitored Channel 1, dependency detected between section
2) Check if value is are fluctuating a lot. If yes, try
digital input module with A and/or B
FC-SDIL-1608 107 Module faulty verify if this can be avoided
earth fault monitor (16 or multiplexer address.
3) Replace module
channels)

3) Replace module
channels)

3) Replace module
channels)
Safe loop-monitored
Channel 4, dependency detected between section 2) Check if value is are fluctuating a lot. If yes, try
FC-SDIL-1608 110 Module faulty A and/or B verify if this can be avoided
or multiplexer address. 3) Replace module
channels)

Safe loop-monitored
channels)

Safe loop-monitored
channels)

Safe loop-monitored
Channel 7, Dependency detected between section 2) Check if value is are fluctuating a lot. If yes, try
channels)

Safe loop-monitored
channels)

Safe loop-monitored
channels)

Safe loop-monitored
channels)

Safe loop-monitored
digital input module with Channel 11, dependency detected between section
earth fault monitor (16 A and/or B or multiplexer address.
3) Replace module
channels)

Safe loop-monitored
3) Replace module
channels)

Safe loop-monitored
3) Replace module
channels)
Safe loop-monitored
3) Replace module
channels)

Safe loop-monitored
3) Replace module
channels)

Safe loop-monitored
3) Replace module
channels)
Safe loop-monitored
digital input module with 1) Check the power loop to the module
FC-SDIL-1608 123 Internal power down Module does not have 24VDC internal power
channels)
Safe loop-monitored
FC-SDIL-1608 124 Module faulty Fault detected in section A (optional) Replace module
channels)
Safe loop-monitored
FC-SDIL-1608 125 Module faulty Fault detected in section B (optional) Replace module
channels)
Safe loop-monitored
FC-SDIL-1608 126 Module faulty deliberately corrupted data has not been detected Replace module
channels)
Safe loop-monitored
FC-SDIL-1608 127 Module faulty deliberately corrupted data has not been detected Replace module
channels)
Safe loop-monitored
digital input module with deliberately corrupted data has not been detected
earth fault monitor (16 in section A
channels)
Safe loop-monitored
digital input module with deliberately corrupted data has not been detected
earth fault monitor (16 in section B
channels)
Safe loop-monitored
FC-SDIL-1608 130 Module faulty Fault detected in section A Replace module
channels)
Safe loop-monitored
FC-SDIL-1608 131 Module faulty Fault detected in section B Replace module
channels)
Safe loop-monitored
FC-SDIL-1608 132..139 Error code not defined Not used
channels)
Safe loop-monitored
1) Check if any analog signal connected to the
digital input module with 0V value, section A, out of range and/or
FC-SDIL-1608 140 Module faulty module is fluctuating a lot. If yes, try to avoid it.
earth fault monitor (16 multiplexer address error
2) Replace module
channels)
Safe loop-monitored
digital input module with M-0V5 low value, sect. A, out of range and/or
2) Replace module
channels)
Safe loop-monitored
digital input module with Vref_B value, section A, out of range and/or
2) Replace module
channels)
Safe loop-monitored
digital input module with M_-0V5 high value, sect. A, out of range and/or
2) Replace module
channels)
Safe loop-monitored
FC-SDIL-1608 144 Earth fault detected Earth fault detected on 1 or more channels module is fluctuating a lot. If yes, try to avoid it.
2) Replace module
channels)
Safe loop-monitored
FC-SDIL-1608 145 Error code not defined Not used
channels)
Safe loop-monitored
digital input module with M_+12V value, section A, out of range, and/or
2) Replace module
channels)
Safe loop-monitored
digital input module with M_+8V2 value, section A, out of range, and/or
2) Replace module
channels)
Safe loop-monitored
digital input module with 0V value, section A, out of range, and/or
2) Replace module
channels)
Safe loop-monitored
digital input module with M_-0V5 low value, sect. A, out of range, and/or
2) Replace module
channels)
Safe loop-monitored
digital input module with Vref_B value, section A, out of range, and/or
2) Replace module
channels)
Safe loop-monitored
digital input module with M_-0V5 high value, sect. A, out of range, and/or
2) Replace module
channels)
1) Check if a specific channel is reported faulty,
This may the channel with a earth fault
Safe loop-monitored
2) It's possible the earth fault is on the +8VDC
FC-SDIL-1608 152 Earth fault detected Earth fault detected on 1 or more channels side, In that case onon of the channels will be
reported as faulty.
channels)
In this case all channels have to be checked in
more detail
Safe loop-monitored
FC-SDIL-1608 153 Error code not defined Not Used
channels)
Safe loop-monitored
digital input module with M_+12V value, section A, out of range, and/or
2) Replace module
channels)
Safe loop-monitored
digital input module with M_+8V2 value, section A, out of range, and/or
2) Replace module
channels)
Safe loop-monitored
digital input module with 0 V value, section B, out of range, and/or
2) Replace module
channels)
Safe loop-monitored
channels)
Safe loop-monitored
digital input module with Value +5V, section B, out of range, and/or
2) Replace module
channels)
Safe loop-monitored
reported as faulty.
channels)
more detail
Safe loop-monitored
digital input module with Value +8V5, section B, out of range, and/or
2) Replace module
channels)
Safe loop-monitored
digital input module with M_-0V5 low value, section B, out of range, and/or
2) Replace module
channels)
Safe loop-monitored
digital input module with Vref_A value, section B, out of range, and/or
2) Replace module
channels)
Safe loop-monitored
digital input module with M-0V5 high value, section B, out of range, and/or
2) Replace module
channels)
Safe loop-monitored
digital input module with 0 V value, section B, out of range, and/or
2) Replace module
channels)
Safe loop-monitored
channels)
Safe loop-monitored
digital input module with Value +5V, section B, out of range, and/or
2) Replace module
channels)
Safe loop-monitored
reported as faulty.
channels)
more detail
Safe loop-monitored
digital input module with Value +8V5, section B, out of range, and/or
2) Replace module
channels)
Safe loop-monitored
digital input module with M_-0V5 low value, section B, out of range, and/or
2) Replace module
channels)
Safe loop-monitored
digital input module with Vref_A value, section B, out of range, and/or
2) Replace module
channels)
Safe loop-monitored
digital input module with M-0V5 high value, section B, out of range, and/or
2) Replace module
channels)
Safe loop-monitored
channels)
Safe loop-monitored 1) Check the digital input loops are not shorted
digital input module with invalid V_DA_x: defective A/D-converter section A 2) Check if any analog signal connected to the
earth fault monitor (16 and/or multiplexer address error module is fluctuating a lot. If yes, try to avoid it.
digital input module with Fault detected on A/D-converter section A 2) Check if any analog signal connected to the
digital input module with Fault detected on A/D-converter section B 2) Check if any analog signal connected to the
Safe loop-monitored
FC-SDIL-1608 237 Error code not defined
channels)
Safe loop-monitored
reported as faulty.
channels)
more detail
Safe loop-monitored
FC-SDIL-1608 239 Error code not defined Not used
channels)
Safe loop-monitored
FC-SDIL-1608 240 Module faulty Fault detected in the state condition of section A Replace module
channels)
Safe loop-monitored
digital input module with 1) Check Internal power
FC-SDIL-1608 241 Module faulty Internal power down error
channels)
Safe loop-monitored
channels)
Safe loop-monitored
1) Replace module
digital input module with Fault detected in Horizontal bus Datalines at bi-
FC-SDIL-1608 247 Module faulty 2) replace IO extender
earth fault monitor (16 directional Horizontal BUS-driver
3) Check connections to Horizontal IO bus
channels)
Safe loop-monitored
channels)
Mismatch in scan value between CP1 and CP2

Most likely the signals is toggling between high and
Safe loop-monitored
low with an high frequently. CP1 scan on another
FC-SDIL-1608 253 Input compare error Input compare error time as CP2 and if the values differs also after a re-
scan, this message will be reported. In this
channels)
situation, the configured Fault Reaction will
determine the value be used in the application.
Safe loop-monitored
channels)
Safe high-density analog
FC-SAI-1620m input module 0 Internal power down Module does not have 24VDC internal power Check the power loop to the module
(16 channels)
FC-SAI-1620m input module 1-2 Error code not defined Not used
(16 channels)
(16 channels)
(16 channels)
(16 channels)
(16 channels)
FC-SAI-1620m input module 8 Module faulty CP does not receive response from section B Replace module
(16 channels)
(16 channels)
FC-SAI-1620m input module 11 Module faulty Module faulty Replace module
(16 channels)
(16 channels)
FC-SAI-1620m input module 13 Module faulty Internal power down or command error Section A Replace module
(16 channels)
FC-SAI-1620m input module 14 Module faulty Internal power down or command error Section B Replace module
(16 channels)
FC-SAI-1620m input module 15 Module faulty Fault detected on both section (A and B) Replace module
(16 channels)
(16 channels)
FC-SAI-1620m input module 23 Module faulty multiplexer address error VM channel Replace module
(16 channels)
Safe high-density analog 1) Reset system and check if it appears again

FC-SAI-1620m input module 24 Module faulty multiplexer address error channel 1 2) Check if signal is fluctuating, if yes, try to avoid it
(16 channels) 3) Replace module
















FC-SAI-1620m input module 40 Module faulty values of section A and B do not concur, channel 1 2) Check if signal is fluctuating, if yes, try to avoid it









values of section A and B do not concur, channel
FC-SAI-1620m input module 49 Module faulty 2) Check if signal is fluctuating, if yes, try to avoid it
10

11

12

13

14

15

16

(16 channels)
(16 channels)
FC-SAI-1620m input module 59 Module faulty Error status byte section A and/or B Replace module
(16 channels)
(16 channels)
(16 channels)
(16 channels)
Safe high-density analog It's detected that section A and/or B are dependent 1) Reset system and check if it appears again
FC-SAI-1620m input module 72 Module faulty or multiplexer address error 2) Check if signal is fluctuating, if yes, try to avoid it
(16 channels) Channel 1 3) Replace module

(16 channels)
(16 channels)
FC-SAI-1620m input module 91 Module faulty Fault detected in section A and/or B Replace module
(16 channels)
(16 channels)
(16 channels)
FC-SAI-1620m input module 94-103 Not used
(16 channels)

Fault detected during discharge test in channel 1
section A and/or or multiplexer address error
















section B and/or or multiplexer address error
















(16 channels)
Deliberately corrupted iterated code has not been
FC-SAI-1620m input module 144 Module faulty Replace module
detected
(16 channels)
detected
(16 channels)
detected in section A
(16 channels)
detected in section B
(16 channels)
Deliberately corrupted frame has not been detected
in section A
(16 channels)
Deliberately corrupted frame has not been detected
in section B
(16 channels)
FC-SAI-1620m input module 150 Module faulty Fault detected in section A Replace module
(16 channels)
FC-SAI-1620m input module 151 Module faulty Fault detected in section B Replace module
(16 channels)
(16 channels)
Fault detected on -7V value, section A.
Out of range and/or multiplexer address error
(16 channels)
Fault detected on 4mV value, section A.
(16 channels)
Fault detected on M_+5V value, section A .
(16 channels)
FC-SAI-1620m input module 167 Error code not defined Not used
(16 channels)
Fault detected on M_+9V value, section A.
(16 channels)
Fault detected on M_Vext value, section A.
(16 channels)
Fault detected on M_-9V value, section A.
(16 channels)
Fault detected on xVref_B value, section A.
(16 channels)
Fault detected on -7V value section A.
(16 channels)
Fault detected on 4mV value, section A.
(16 channels)
(16 channels)
(16 channels)
(16 channels)
Fault detected on M_Vext value, section A.
(16 channels)
Fault detected on M_-9V value, section A.
(16 channels)
Fault detected on xVref_B value, section A.
(16 channels)
Fault detected on -7V value, section B.
(16 channels)
Fault detected on 4mV value, section B.
(16 channels)
(16 channels)
Fault detected on M_+5V value, section B.
(16 channels)
Fault detected on M_Vext value, section B.
(16 channels)
(16 channels)
Fault detected on xVref_A value, section B.
(16 channels)
Fault detected on M_-9V value, section B.
(16 channels)
Fault detected on -7V value, section B.
(16 channels)
Fault detected on 4mV value, section B.
(16 channels)
(16 channels)
(16 channels)
Fault detected on M_Vext value, section B.
(16 channels)
(16 channels)
Fault detected on xVref_A value, section B.
(16 channels)
Fault detected on M_-9V value, section B.
(16 channels)
Fault detected on values of section A and B of
voltage monitoring channel 17
(16 channels)
Safe high-density analog 1) Replace module
Fault detceted in Horizontal dataline(s) at bi-
FC-SAI-1620m input module 197 Module faulty 2) replace IO extender
directional HBUS-driver
(16 channels) 3) Check connections to Horizontal IO bus
(16 channels)
Fault detected on A/D-converter section A and/or
multiplexer address error
(16 channels)
(16 channels)
(16 channels)
(16 channels)
(16 channels)
(16 channels)
(16 channels)
(16 channels)
(16 channels)
(16 channels)
(16 channels)
(16 channels)
(16 channels)
(16 channels)
(16 channels)
(16 channels)
Fault detected on A/D-converter section B and/or
(16 channels)
(16 channels)
(16 channels)
(16 channels)
(16 channels)
(16 channels)
(16 channels)
(16 channels)
(16 channels)
(16 channels)
(16 channels)
(16 channels)
(16 channels)
(16 channels)
(16 channels)
(16 channels)
FC-SAI-1620m input module 232..251 Error code not defined Not Used
(16 channels)
Check the analog input loop(s) reported in loop
FC-SAI-1620m input module 252 Module Faulty Loop fault in input circuitry
monitoring
(16 channels)
Most likely the signals is fluctuating fast. CP1 scan
Safe high-density analog on another time as CP2 and if the values differs Check the behavior of the analog input and if is
FC-SAI-1620m input module 253 Input compare error more then 2% of full scale, also after a re-scan, this fluctuating
(16 channels) message will be reported. In this situation, the
configured Fault Reaction will determine the value
be used in the application.
Check the analog input loop(s) reported in loop
FC-SAI-1620m input module 254 Analog input loop fault(s) Analog input open loop
monitoring
(16 channels)
Check the analog input loop(s) on short circuit
FC-SAI-1620m input module 255 Analog input loop fault(s) Analog input short circuit
reported in Loop monitoring
(16 channels)
1) Replace module
2) check if the external device is active of passive
and verify the correct sub-print is installed on the
backside on the IO Chassis.
BSAI-0420mI = Safe analog input converter
Fault detected during capacitor test channel 1 module, 0(4) — 20 mA Internal power
Safe analog input Module test channel on capacitor leakage. BSAI-0420mE = Safe analog input converter
FC-SAI-0410 0 Module faulty
module (4 channels) This is needed to quarantee the accuracy of the module, 0(4) — 20 mA External power
input value BSAI-0405E = Safe analog input converter module,
0(1) — 5 Vdc External power
BSAI-0410E = Safe analog input converter module,
BSDIL-0426 = Safe analog input converter module
for loop-monitored digital signals
1) Replace module
Fault detected during capacitor test channel 2 module, 0(4) — 20 mA Internal power
Safe analog input Module test channel on capacitor leakage. BSAI-0420mE = Safe analog input converter
module (4 channels) This is needed to quarantee the accuracy of the module, 0(4) — 20 mA External power
input value BSAI-0405E = Safe analog input converter module,
1) Replace module
Fault detected during capacitor test channel 3
module, 0(4) — 20 mA Internal power
Modules test module on capacitor test leakage.
Safe analog input BSAI-0420mE = Safe analog input converter
FC-SAI-0410 2 Module faulty Module test channel on capacitor leakage.
module (4 channels) module, 0(4) — 20 mA External power
This is needed to quarantee the accuracy of the
input value
1) Replace module
Fault detected during capacitor test channel 4 BSAI-0420mI = Safe analog input converter
This is needed to quarantee the accuracy of the module, 0(4) — 20 mA Internal power
Safe analog input input value BSAI-0420mE = Safe analog input converter
module (4 channels) Module test channel on capacitor leakage. module, 0(4) — 20 mA External power
This is needed to quarantee the accuracy of the BSAI-0405E = Safe analog input converter module,
input value 0(1) — 5 Vdc External power
1) Replace module
Safe analog input 3) If more modules in more IO chassis reports
FC-SAI-0410 4 Module faulty Fault detected on specific address/ data line
module (4 channels) errors, most likely there is a fault in the common IO
the bus twrmination on the CP chasis
1) Replace module
1) Replace module
1) Replace module
1) Replace module
1) Replace module
1) Replace module
1) Replace module
1) Replace module
1) Replace module
1) Replace module
1) Replace module
1) Replace module
1) Replace module
1) Replace module
1) Replace module
Safe analog input Fault detected during reference check 2,5VDC /

FC-SAI-0410 20 Module faulty Replace module
module (4 channels) span AD converter
Safe analog input
FC-SAI-0410 21 Module faulty Fault detected during reference check 12VDC Replace module
module (4 channels)
Safe analog input
FC-SAI-0410 22 Module faulty Fault detected during reference check 5VDC Replace module
module (4 channels)
Safe analog input
FC-SAI-0410 23 Module faulty Fault detected during reference check -5,6VDC Replace module
module (4 channels)
Safe analog input Fault detected during reference check 26VDC 1) Check that the channel has no short circuit
module (4 channels) output channel 1 2) Replace module
Safe analog input
FC-SAI-0410 28 Module faulty Fault detected during reference check -15VDC Replace module
module (4 channels)
Safe analog input
FC-SAI-0410 29..251 Error code not defined not used
module (4 channels)
Safe analog input Check the analog input loop(s) reported in loop
FC-SAI-0410 252 Analog input loop fault(s) Loop fault in input circuitry
module (4 channels) monitoring
Most likely the signals is fluctuating fast. CP1 scan
on another time as CP2 and if the values differs Check the behavior of the analog input and if is
Safe analog input
FC-SAI-0410 253 Input compare error more then 2% of full scale, also after a re-scan, this fluctuating
module (4 channels)
message will be reported. In this situation, the
configured Fault Reaction will determine the value
be used in the application.
Safe analog input Check the analog input loop(s) reported in loop
FC-SAI-0410 254 Analog input loop fault(s) Analog input open loop
module (4 channels) monitoring
Safe analog input Check the analog input loop(s) on short circuit
FC-SAI-0410 255 Analog input loop fault(s) Analog input short circuit
module (4 channels) reported in loop monitoring
Safe digital output 1) Check other diagnostics. These may give the
FC-SDO-0424
module (24 Vdc, 2 A, 4 0 Module faulty Group A (channel 1-2) is de-activated reason of the de-activation.
Safe digital output
FC-SDO-0424
module (24 Vdc, 2 A, 4 1 Module faulty Fault detected during step 1 of diode test Replace module
channels)
Safe digital output
FC-SDO-0424
module (24 Vdc, 2 A, 4 2 Module faulty Faulte detected during step 2 of diode test Replace module
channels)
FC-SDO-0424
module (24 Vdc, 2 A, 4 3 Module faulty Group B (channel 3-4) is de-activated reason of the de-activation.
Safe digital output 1) Check other diagnostics. This may give the
FC-SDO-0424
module (24 Vdc, 2 A, 4 4 Module faulty Channel 1 de-activated reason on de-activation.
FC-SDO-0424
FC-SDO-0424
FC-SDO-0424
1) Check internal power

Safe digital output The actual status of the outputs can be read or is 2) Check If the module is set in correct chassis/slot
FC-SDO-0424
module (24 Vdc, 2 A, 4 8 Actual output status invalid invalid. 3) Check the flatcable of module is tightly
channels) Module is not detected by the CPU connected in the horizontal IO bus.
4) Replace module
Safe digital output

FC-SDO-0424
module (24 Vdc, 2 A, 4 9 Short circuit Short cicruit detected on output channel Check details, channel will be reported
channels)
Safe digital output 1) Check external power for this module
FC-SDO-0424
module (24 Vdc, 2 A, 4 10 External power down group A No external power on group A (chan 1-1) 2) Check if there is any correlation in the field
FC-SDO-0424
module (24 Vdc, 2 A, 4 11 External power down group B No external power on group A (chan 3-4) 2) Check if there is any correlation in the field
1) Check external power for this module.

Safe digital output
FC-SDO-0424 In redundant configuration, If also the redundant
module (24 Vdc, 2 A, 4 12 External power down complete module No external power on complate module
module reports the same, it's not a module fault.
channels)
2) Replace module
Safe digital output

FC-SDO-0424
module (24 Vdc, 2 A, 4 13..254 Error code not defined Not used
channels)
Safe digital output 1) Check application if values are continous
FC-SDO-0424 CP1 and CP2 calculates other value for ouput
module (24 Vdc, 2 A, 4 255 Output compare error changing.
channel
channels) 2) Contact HSMS to define further action.
FC-SDO-0824 module (24 Vdc, 0.55 A, 0 Module faulty Group A (channel 1-4) is de-activated reason of the de-activation.
8 channels) 2) Replace module
FC-SDO-0824 module (24 Vdc, 0.55 A, 1 Module faulty Group B (channel 5-8) is de-activated reason of the de-activation.
Safe digital output
1) Check internal power 24VDC
FC-SDO-0824 module (24 Vdc, 0.55 A, 2 Module faulty Fault detected during step 1 of diode test
2) Replace module
8 channels)
Safe digital output
FC-SDO-0824 module (24 Vdc, 0.55 A, 3 Module faulty Faulte detected during step 2 of diode test Replace module
8 channels)
Safe digital output
FC-SDO-0824 module (24 Vdc, 0.55 A, 4 Error code not defined Not used
8 channels)
FC-SDO-0824 module (24 Vdc, 0.55 A, 5 Module faulty Channel 1 de-activated reason on de-activation.

Safe digital output The actual status of the outputs can be read or is 2) Check If the module is set in correct chassis/slot
FC-SDO-0824 module (24 Vdc, 0.55 A, 13 Actual output status invalid invalid. 3) Check the flatcable of module is tightly
8 channels) Module is not detected by the CPU connected in the horizontal IO bus.
4) Replace module
Safe digital output

FC-SDO-0824 module (24 Vdc, 0.55 A, 14 Short circuit Short cicruit detected on output channel Check details, channel will be reported
8 channels)
FC-SDO-0824 module (24 Vdc, 0.55 A, 15 External power down group A No external power on group A (chan 1-4) 2) Check if there is any correlation in the field
FC-SDO-0824 module (24 Vdc, 0.55 A, 16 External power down group B No external power on group A (chan 5-8) 2) Check if there is any correlation in the field

Safe digital output
In redundant configuration, If also the redundant
FC-SDO-0824 module (24 Vdc, 0.55 A, 17 External power down complete module No external power on complete module
8 channels)
2) Replace module
Safe digital output

FC-SDO-0824 module (24 Vdc, 0.55 A, 18..99 Error code not defined Not used
8 channels)

Safe digital output 2) Check If the module is set in correct chassis/slot
FC-SDO-0824 module (24 Vdc, 0.55 A, 100 Module faulty Module Not accesible 3) Check the flatcable of module is tightly
8 channels) connected in the horizontal IO bus.
4) Replace module
Safe digital output

FC-SDO-0824 module (24 Vdc, 0.55 A, 101..254 Error code not defined Not used
8 channels)
Safe digital output 1) Check application if values are continous
CP1 and CP2 calculates other value for ouput
FC-SDO-0824 module (24 Vdc, 0.55 A, 255 Output compare error changing.
channel
8 channels) 2) Contact HSMS to define further action.
Safe digital output
FC-SDO-0448
module 4 channels
FC-SDO-04110 0 Error code not defined Not used
48 Vdc, 0.75 A
110 Vdc, 0.32 A
Safe digital output
FC-SDO-0448
module 4 channels
FC-SDO-04110 1 Module faulty Fault detected during step 1 of diode test Replace module
48 Vdc, 0.75 A
110 Vdc, 0.32 A
Safe digital output
FC-SDO-0448
module 4 channels
FC-SDO-04110 2 Module faulty Faulte detected during step 2 of diode test Replace module
48 Vdc, 0.75 A
110 Vdc, 0.32 A
Safe digital output
FC-SDO-0448 1) Check other diagnostics. This may give the
module 4 channels
FC-SDO-04110 3 Module faulty Channel 1 de-activated reason on de-activation.
48 Vdc, 0.75 A
2) Replace module
110 Vdc, 0.32 A
Safe digital output
module 4 channels
48 Vdc, 0.75 A
2) Replace module
110 Vdc, 0.32 A
Safe digital output
module 4 channels
48 Vdc, 0.75 A
2) Replace module
110 Vdc, 0.32 A
Safe digital output
module 4 channels
48 Vdc, 0.75 A
2) Replace module
110 Vdc, 0.32 A

Safe digital output
FC-SDO-0448 The actual status of the outputs can be read or is 2) Check If the module is set in correct chassis/slot
module 4 channels
FC-SDO-04110 7 Actual output status invalid invalid. 3) Check the flatcable of module is tightly
48 Vdc, 0.75 A
Module is not detected by the CPU connected in the horizontal IO bus.
110 Vdc, 0.32 A
4) Replace module
Safe digital output 1) Check external power for this module.

FC-SDO-0448
module 4 channels In redundant configuration, If also the redundant
FC-SDO-04110 8 External power down complete module No external power on complate module
48 Vdc, 0.75 A module reports the same, it's not a module fault.
110 Vdc, 0.32 A 2) Replace module
Safe digital output

FC-SDO-0448
module 4 channels
FC-SDO-04110 9 Short circuit Short cicruit detected on output channel Check details, channel will be reported
48 Vdc, 0.75 A
110 Vdc, 0.32 A
Safe digital output
FC-SDO-0448
module 4 channels
FC-SDO-04110 10..254 Error code not defined Not used
48 Vdc, 0.75 A
110 Vdc, 0.32 A
Safe digital output
FC-SDO-0448 1) Check application if values are continous
module 4 channels CP1 and CP2 calculates other value for ouput
FC-SDO-04110 255 Output compare error changing.
48 Vdc, 0.75 A channel
2) Contact HSMS to define further action.
110 Vdc, 0.32 A
Safe loop-monitored
FC-SDOL-0424 & digital output module 4
FC-SDOL-0448 channels 0 Error code not defined Not used
24 Vdc, 1 A
FC-SDOL-0424 & Safe digital output

FC-SDOL-0448 module (24 Vdc, 2 A, 4 1 Module faulty De-activation of all channels Replace module
channels)
FC-SDOL-0424 & Safe digital output Module faulty 1) Check internal power of module
FC-SDOL-0448 module (24 Vdc, 2 A, 4 2 Module faulty Internal power down 2) If more modules reporting the same error, check
channels) The module is not detected by CP the common cause as IO bus…
Check output loops. Common cuase is a cross
wiring between different channels.
FC-SDOL-0448 module (24 Vdc, 2 A, 4 3 Module faulty Output correlation on module
Another cause may be the behavior of the
channels)
connected external device.
Check output loops. Common cuase is a cross
FC-SDOL-0448 module (24 Vdc, 2 A, 4 4 Module faulty Output correlation on module
channels)
Check output loops. Common cause is a cross
Output correlation in field. "normal" only, not active wiring between different channels.
FC-SDOL-0448 module (24 Vdc, 2 A, 4 5 Current detected in output loop
if "1oo2D" configured Another cause may be the behavior of the
channels)
Output correlation in field.Different reactions 2oo2d wiring between different channels.
/ 1oo2D Another cause may be the behavior of the
channels)

FC-SDOL-0424 & Safe digital output 2) Check If the module is set in correct chassis/slot
FC-SDOL-0448 module (24 Vdc, 2 A, 4 7 Actual output status invalid Actual output invalid, actual output on 3) Check the flatcable of module is tightly
channels) connected in the horizontal IO bus.
4) Replace module

FC-SDOL-0448 module (24 Vdc, 2 A, 4 8 Module faulty Voltage read back circuit faulty Replace module
channels)
Check details which channel has overload and

correct it.
FC-SDOL-0448 module (24 Vdc, 2 A, 4 9 Short circuit Output short or overload
Check also electrical behavior of external device.
channels)
For example a flashlight has a very inrush current

FC-SDOL-0448 module (24 Vdc, 2 A, 4 10 Module faulty Output control logic faulty Replace module
channels)
FC-SDOL-0448 module (24 Vdc, 2 A, 4 11 Module faulty Output control logic faulty Replace module
channels)
FC-SDOL-0448 module (24 Vdc, 2 A, 4 12 Module faulty Flyback diode open Replace module
channels)
FC-SDOL-0448 module (24 Vdc, 2 A, 4 13 Module faulty Output deactivation impossible Replace module
channels)
FC-SDOL-0448 module (24 Vdc, 2 A, 4 14 Module faulty Output activation impossible Replace module
channels)

correct it.
channels)

correct it.
channels)

FC-SDOL-0448 module (24 Vdc, 2 A, 4 17 Module faulty Current read back circuit faulty Replace module
channels)
channels)
channels)
Check in details or loop monitoring which loop(s)
FC-SDOL-0448 module (24 Vdc, 2 A, 4 20 Open loop Output lead breakage
has a breakage
channels)
has a breakage
channels)
has a breakage
channels)

FC-SDOL-0448 module (24 Vdc, 2 A, 4 23 External power down complete module No external power on complete module
channels)
2) Replace module

FC-SDOL-0448 module (24 Vdc, 2 A, 4 24 External power down complete module No external power on complete module
channels)
2) Replace module
FC-SDOL-0424 & Safe digital output Module faulty 1) Check internal power of module
FC-SDOL-0448 module (24 Vdc, 2 A, 4 25 Module faulty Internal power down 2) If more modules reporting the same error, check
channels) The module is not detected by CP the common cause as IO bus…
has a breakage
channels)
Check the reason why watchdog signal is switched
FC-SDOL-0448 module (24 Vdc, 2 A, 4 27 Module faulty WD input switched off
off
channels)
Check the reason why watchdog signal is switched
FC-SDOL-0448 module (24 Vdc, 2 A, 4 28 Module faulty WD input switched off
off
channels)
Output correlation in field. "normal" only, not active wiring between different channels.
if "1oo2D" configured Another cause may be the behavior of the
channels)
FC-SDOL-0448 module (24 Vdc, 2 A, 4 30 Module faulty Output correlation on module Replace module
channels)
FC-SDOL-0448 module (24 Vdc, 2 A, 4 31 Current detected in output loop Output correlation in field.
channels)
FC-SDOL-0448 module (24 Vdc, 2 A, 4 32 Short circuit Overload detected in field while output off
channels)
Current detected in output loop. Detected during wiring between different channels.
special 1oo2D test Another cause may be the behavior of the
channels)
FC-SDOL-0448 module (24 Vdc, 2 A, 4 34 Current detected in output loop Current detected in output loop, during scan.
channels)
FC-SDOL-0448 module (24 Vdc, 2 A, 4 35..254 Error code not defined Not used
channels)
FC-SDOL-0424 & Safe digital output 1) Check application if values are continous
FC-SDOL-0448 module (24 Vdc, 2 A, 4 255 Output compare error changing.
channel
Non Safe digital output
FC-DO-1224 module (24 Vdc, 0.55 A, 0..254 Error code not defined Not used
12 channels)
Non Safe digital output 1) Check application if values are continous
FC-DO-1224 module (24 Vdc, 0.55 A, 255 Output compare error changing.
channel
Non-Safe digital output
FC-DO-1624 module (24 Vdc, 0.1 A, 0..254 Error code not defined Not used
16 channels)
Non-Safe digital output 1) Check application if values are continous
FC-DO-1624 module (24 Vdc, 0.1 A, 255 Output compare error changing.
channel
Non-Safe relay output
FC-RO-1024 module (contacts, 10 0..254 Error code not defined Not used
channels)
Non-Safe relay output 1) Check application if values are continous
FC-RO-1024 module (contacts, 10 255 Output compare error changing.
channel
1) Check analog output loop channel 1
If no fault can be found, create a short on FTA to
see if loop will become healthy.
If loop becomes healthy, fault must be found in
loop
Safe analog output
2) If loop stay faulty, check if channel 2 gives same
FC-SAO-0220m module (0(4) — 20 mA, 2 0 Module faulty Channel 1 de-activated
error.
channels)
In that situation, it's most likely the module.
Check if other modules in same IO chassis are
reported faulty.
If it is, check if this is related to IO extender,
incorrect IO chassis addressing, IO bus...

loop
Safe analog output
FC-SAO-0220m module (0(4) — 20 mA, 2 1 Module faulty Channel 2 de-activated
error.
channels)
reported faulty.
If external device is nor conventional equipment

but has electronic, most likely the test pulse are
Safe analog output
filtered by the device. In this situation, enable in the
FC-SAO-0220m module (0(4) — 20 mA, 2 2 Module faulty 95% test value channel 1 failed
hardware configurator, Io module properties, the
channels)
parameter "Test disabled". The loop and card will
be tested but not the percentage tests.

Safe analog output
channels)

Safe analog output
channels)

Safe analog output
channels)

Safe analog output
FC-SAO-0220m module (0(4) — 20 mA, 2 6 Module faulty +10% test value channel 1 failed
channels)

Safe analog output
FC-SAO-0220m module (0(4) — 20 mA, 2 7 Module faulty +10% test value channel 2 failed
channels)

Safe analog output
FC-SAO-0220m module (0(4) — 20 mA, 2 8 Module faulty -10% test value channel 1 failed
channels)

Safe analog output
FC-SAO-0220m module (0(4) — 20 mA, 2 9 Module faulty -10% test value channel 2 failed
channels)

loop
Safe analog output
FC-SAO-0220m module (0(4) — 20 mA, 2 10 Actual output status invalid Actual value chan. 1 invalid/lead breakage
error.
channels)
reported faulty.

loop
Safe analog output
FC-SAO-0220m module (0(4) — 20 mA, 2 11 Actual output status invalid Actual value chan. 2 invalid/lead breakage
error.
channels)
reported faulty.
Safe analog output

AO module faulty
FC-SAO-0220m module (0(4) — 20 mA, 2 12 Module faulty Replace module
Internal open loop
channels)
Safe analog output
Both channels open loop. This can only happen in Check for analog output open loop for both
FC-SAO-0220m module (0(4) — 20 mA, 2 13 Module faulty
same cycle. Module cannot be accessed. channels
channels)
Safe analog output
FC-SAO-0220m module (0(4) — 20 mA, 2 14..253 Not used
channels)
Safe analog output
1) Check Loop monitoring which loop is faulty
FC-SAO-0220m module (0(4) — 20 mA, 2 254 Open Loop(s) Loop fault detected in field
2) Solve the loop fault
channels)
Safe analog output 1) Check application if values are continous
FC-SAO-0220m module (0(4) — 20 mA, 2 255 Output compare error changing.
channel

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PM.PIN.

Version Version Date Approval Date Author Reference Change Description

1) Check if configuration of IO is set correctly

1) Reset controller to check if the message re-occurs

Equalizing between CP1 & CP2 not completed within

1) Other fault in system ininiated to start the repair timer

Watchdog of non redundant IO is de-actviated.

1) Check if all IO chassis installed in the cabinet are

1) replace reported DO modules

1) Check the number of force and write commands per

Check in details which clocksource is expired.

A calculation overflow occurred in scaling the value from

1) Check communication loop and Safenet configuration

At the backside of CP Chassis the SD input is opened.

The other CP detected a fault in of this CP and decided

- Current detected in output loops for FS-SDOL-04xx

1) Check if configuration of IO is set correctly

CP's detects other status value of the Fault Reset key

2) Replace QPP of CP1

CP's detects other status value of the Force key

2) Replace QPP of CP1

Download of Program Image is aborted because the

1) Check plant confguration

Self-test assertion: module faultly (diagnostic details will 1) reset controller

1) power cycle module

1) Lower number of SOE-enabled points

- Check link between Safety Manager & RUSIO

Check the Node numbers of the RUSIO that is

FC-RUSIO-3224 & The temperature is out of range.

The value of the input field device is stuck at an undefined value.

This shutdown can be caused by:

A Warning that diagnostics time is critical.

The temperature in RUSIO module is becoming critical.

1) Check if V-bus connections are tighly connected

1) Check if V-bus connections are tighly connected

1) Check if V-bus connections are tighly connected

1) Check if V-bus connections are tighly connected

1) Check if V-bus connections are tighly connected

1) Check if V-bus connections are tighly connected

1) Check if V-bus connections are tighly connected

1) Check if V-bus connections are tighly connected

1) Check if V-bus connections are tighly connected

1) Check if V-bus connections are tighly connected

1) Check if V-bus connections are tighly connected

1) Check if V-bus connections are tighly connected

1) Check if V-bus connections are tighly connected

1) Check if V-bus connections are tighly connected

1) Check if V-bus connections are tighly connected

1) Check if V-bus connections are tighly connected

1) Check if V-bus connections are tighly connected

1) Check if V-bus connections are tighly connected

1) Check if V-bus connections are tighly connected

1) Check if V-bus connections are tighly connected

1) Check if V-bus connections are tighly connected

1) Check if V-bus connections are tighly connected

1) Check if V-bus connections are tighly connected

1) Check if V-bus connections are tighly connected

1) Check if V-bus connections are tighly connected