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contents

Chapter 1 foreword............................................................................. 2

Chapter 2 Function and operation..................................................3

2.1 simple operation.......................................................................................................3

2.2 FUNTION INTRODUCTION........................................................................................ 4
2.2.1 FUNTION MODULE DIAGRAM...................................................................................... 4
2.2.2 connection port of complete machine...........................................................................7

Chapter 3 MAINTENANCE...........................................................11
3.1 ROUTINE MAINTENANCE............................................................................................. 11
3.1.1 Clean the Appearance....................................................................................................... 11
3.1.2 Replace Fuse............................................................................................................... 12
3.2 DAILY MAINTENANCE.................................................................................................. 12
3.3 WEEKLY MAINTENANCE............................................................................................. 12
3.4 MONTHLY MAINTENANCE.......................................................................................... 13
3.5 YEARLY MAINTENANCE.............................................................................................. 13
3.6 MAINTENANCE BEFORE TRANSPORT OR FOR THE INSTRUMENT THAT
WILL NOT BE USED FOR A LONG TIME.....................................................................13

Chapter 4 troubleshooting............................................................15

Chapter 5 Liquid System diagram..............................................21

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Chapter 1 foreword

Regarding this service manual，it is used for customer to operated the

machine and deal with simple fault .it contains three points: function,
operation and maintenance

In the chapter 2, there are related diagram to express function and operation,
the operator can operate the machine and do corresponding maintenance
clearly

In the chapter 3,it is that how to maintain the machine in actual operation .if
no maintenance for a long time, the machine will lose performance

In the chapter 4, enumerated common fault and solution in daily operation

Operate and maintain the instrument following the operation manual and the
service manual.

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Chapter 2 Function and operation

2.1 simple operation

First: front panel

Display
screen

Sample needle

Power light

Start Key
power startup key

2-1 diagram front panel

Second：operation process
1) after installing and checking the machine，press the key “power startup key”，the

machine startup，if the power is on，the power supply is working. About 20 second，

it will show the relevant flow in the screen，enter into the system after two minutes；

2) enter into system, test blank once，after that it will show the disdiagram and data

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whether it is fited for standard of the operation manual. If not, do that test until the

value fit with the standard. then you can take next step.

3) put sample down the sample needle, let the needlepoint immerge sample, at least a

small part，press the start key；start to test sample.

4) before the test finish, you can not do any thing including mouse movement, only

finishing test, it will show the mouse cursor. At the same time, the sample needle

come back to in situ where it do not test .now you can test sample (finishing test

need 2 minutes )

5) press the key “print”，the printed thermal paper come out from the thermal recorder,

operator can get the result.

6) after finishing measure sample，clicking the “Menu"button，in the menu window，

press”Shutdown”, button. when it shows “please shutdown power “ , operator press

the key “power startup key”

2.2 FUNTION INTRODUCTION

2.2.1 FUNTION MODULE DIAGRAM

1、interface board

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P104 bus

Motor control CPLD--->printer driver Printer driver

One-way
and CPLD total
WBC-RBC
drive unit control unit CPLD<--- W¡¢R

enlarge

Electromagnetic
Two-way
CPLD<---HGB HGB ·enlarge
Valve drive

Analog power supply

2. simple introduction
(1) CPLD total control unit
Control every function module how to communicate with P104

（2）moter control and driver

Control moter working and amplify signal

（3）electromagnetic valve driver

Amplify the signal of electromagnetic valve driver

（4）printer driver
Amplify the signal of printer driver。

（5）WBC-RBC amplify
Amplified WBC-RBC signal that can be earier to change it to digital signal.

（6）HGB amplify
① Amplified HGB signal that can be earier to change it to digital signal；

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② Supply power to the HGB lamp。

（7）P104 bus
The bus that Connect computer board with CPLD of interface board.

（8）analog power supply

① supply power to each part，+48V、+12V、+8V、-8V；
② protect each part supply power

2、mechanism fasten board module introduction

（1）funtion diagram

Sampling pump
TWO WAY

Sampling
Liquid
needle Two way

road
and
And flow
bracket
seasor Vacuum
Two way
Measure board pump
cup

（2）simple introduction
(1) liquid tubing board and flow sensor board

① liquid tubing board

Each valve control the liquid tubing in measurement

② flow sensor board

Precise ration for the measured volume

(2) sample needle

Aspirate outer sample

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(3) measurement cup

The place where measuring sample

(4) vacuum pump

Let the related liquid from measured cup to vacuum room；

(5) sampling pump

Creat force when aspirating sampling。

2.2.2 connection port of complete machine

1、connection port of the interface board and explanation

A、the diagram of connection port

P104 Bus p r in t e r J4 7

...... J3 9 J2 9
2 1

J5 1 2 1

2 1
3 2 1
... J5 2
3646

2 1

110V
1 2
J3 1

W B C - R B C A m p lif y
s ig n
J4 8

M o t o r D r iv e r C P L D C o n tro l

r otsis e R el b ats uj d A
r otsis e R el b ats uj d A
1 2 3

1 2 3
9RV

8RV
2 1

J4 0 J2 7
tr o P A r ot o M

tr o P A S N E S

J3 5
1 2 3 4

A d ju stab le R esisto r
1 2 3

3 2 1
V R7
1 2

P O W E R C o n tro l
J4 1 3 4
tr o P B r ot o M

J3 6
tr o P B S N E S

5 6
1 2 3 4

1 2 7 8

V a lv e D r iv e r
1 2 3

JP 5
JP 4

J4 2
tr o P C S N E S
tr o P C r ot o M

J3 7
1 2 3 4

H G B A m p lif y
A SP R E A G E N T
1 2 3

A d j u s ta b le R e s is to r
7 6 5 4 3 2 1 J2 4
POW ER 3 2 1
V R6 HGB
M o to r D P o r t SE N S D P ort V a lv e D r iv e r P o r t W A ST E 计量板接入插座 DLN CLEA N L Y SE A d j u s ta b le R e s is to r
V1 V 12 4 3 2 1 J4 4 5 4 3 2 1
J4 3 J4 9 3 2 1
..........
..........
..........
..........
..........
..........
..........
..........
..........
..........
..........

4 3 2 1 3 2 1 2 1 4 3 2 1 3 2 1 3 2 1 3 2 1
2 1

V R10
J3 8 J3 0 J5 0 J3 2 J3 3 J3 4
J4 5

B、explanation
(1) motor and sensor input port
1) J40: motor A （ motor A in related mechanism fasten board module ）

connection port；

2) J35: the related sensor A of motor A （ sensor A in related mechanism

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fasten board module）input port；

3) J41: motor B （ motor B in related mechanism fasten board module ）

connection port；

4) J 36 : the sensor of motor B （the sensor B in the mechanism fasten board）

input port；

5) J42: motor C（motor C in the mechanism fasten module）connection port；

6) J37: the sensor C of motor C（the sensor of the related mechanism fasten

board）input port；

7) J43: motor D（ moter D in the mechanism fasten board）connection port；

8) J38: the sensor of motor D(the sensor D in the mechanism fasten

board ）input port；

(2) valve input port
a) J45:valve input port，using valve from V1 to V11
(3) waste checking input port
1) J30:connect to the waste port
(4)input port of the flow tubing board
1) J50:the blank line from flow tubing board；
(5) reagent sensor explanation
1) J32: diluent’s sensor input port

2) J33: Rinse’s sensor input port

3) J34: Lyse’s sensor input port

(6) liquid tubing input port ：J24
(7)power input port：J49
(8)analog power port
1) JP5:when you check the situation of interface board, short-circuit

port；

2) JP4:the output connector in the analog power part；

(9) HGB amplify module
1) VR6:HGB signal adjustable resistance；

2) VR10：point of zero voltage adjustable resistance；

3) J44:related measurement cup port (LED and HGB in)；

(10) WBC-RBC amplify module
1) VR7:PLT amplify adjustable resistance；

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2) VR8、VR9: adjustable resistance for WBC-RBC-PLT signal；

3) J48:signal input port( WBC-RBC-PLT signal input line)；

4) J31:110V voltage input port；

(11) APS indicated lamp port：J29
(12) the drive line of black light port：J39
(13) port of printer drive board：J47
(14) CPLD control module
1) J27: burn software for 95288
(15) PC104 bus
1） J51、J52:compose with two part

2、main control panel connection diagram

(1) diagram of main control panel connection port

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(2)corresponding port introdution

1) CN2:connect to screen；
2) CN10:power of main control board；
3) CN1、CN12：connect to PC104 port of interface board；
4) CN11: mouse and keyboard port；
5) CN3: Parallel Port
6) CN13: connect buzzer from 5、6feet
7) CN7: screen data line port
8) CN4、CN5:connect serial line(ex: printer)
9) CN8、CN9:connect USB mouse and keyboard；
10) CN6: LAN

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Chapter 3 MAINTENANCE

As other precision instrument, only careful daily service and periodic maintenance

can the instrumenthave a good working status, and can we get the reliable

measurement results and have few malfunctions.

This chapter introduces some preventive methods for service and maintenance.

If you want to know more relative information, please contact the customer service

department of GENIUS.

According to the requirements for maintenance of the instrument during the using

procedures, we divide the preventive service and maintenance into the following

types: daily, weekly, monthly, yearly and maintenance according to actual need.

Warning:

It is important for the hospital or organization that employs this instrument to carry out

a reasonable maintenance schedule. Neglect of this may result in machine breakdown.

3.1 ROUTINE MAINTENANCE

3.1.1 Clean the Appearance

Wipe the appearance of the instrument with neutral detergent or distilled water.

Caution:

 Avoid using corrosive acids, alkali, and volatile organic solvent such as: acetone,
aether, chloroforms to wipe the appearance of instrument. Only neutral detergent

can be used.

 Avoid wiping the inner of the instrument.

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3.1.2 Replace Fuse

The fuse is installed in the fuse-box on the side of power switch. Open the box
to replace the fuse expediently.

Appointed specification fuse: AC 250V 2A

 Warning:

Only appointed specification fuse can be used.

3.2 DAILY MAINTENANCE

It can be divided into two types: run and shutdown.

 Run

The instrument has installed daily maintenance procedure. On running, it can execute

auto cleaning procedure according to the quantity of the sample to keep the

instrument in good working status.

The general setting principles are:

Working time > 8 hours, auto-cleaning time=8 hours;

4 hours<Working time<8 hours, auto-cleaning time=4 hours;

Working time< 4 hours, auto-cleaning time=2 hours;

The auto-cleaning time will decrease 1 hour year by year.

 Shutdown

When the instrument shutdown, it will run daily shutdown auto cleaning procedure.

You only need to clean the workbench and wipe the appearance of instrument when

the power-off.

3.3 WEEKLY MAINTENANCE

This instrument has installed weekly maintenance procedure.

Act as follows:

a) Prepare E-Z cleanser and probe cleanser.

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b) In the main operation window, press “Menu”button, pops up the menu. In the

menu area, select "Service/Maintenance". Operate as the screen shows.

c) Turn off the power supply.

3.4 MONTHLY MAINTENANCE

It is necessary to clean the dust of the instrument monthly.

Operate as follows:
a. Turn off the power supply, and pull out the power line.

b. Hold up the air filter cover with slotted screwdriver. Take off the cover and

the net. Clean them with neutral detergent brush and put them in the shade.

c. Airing naturally .Brush away the dust clinging on the air filter grid at the

rear panel of instrument.

d. Put the air filter grid on the air filter net carefully. Planish them.

Notice:

Only can use the neutral detergent cleaning the air filter. Avoid airing it with heat.

3.5 YEARLY MAINTENANCE

It's necessary to perform preventive maintenance once every year. Because of

the highly-requirements for yearly maintenance, the maintenance should be

performed by the authorized engineer of GENIUS. Please contact the customer

service department of GENIUS before yearly maintenance.

3.6 MAINTENANCE BEFORE TRANSPORT OR FOR THE

INSTRUMENT THAT WILL NOT BE USED FOR A LONG TIME

If the instrument is not going to be used in 2 weeks or longer, or need to pack and
transport, performing the following procedures:
 In the main operation window, press “Menu” ,choose "Service/Park" in the menu.

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 Operate as screen shows.

 Rotate the bottle covers of rest reagents and store them as the reagent operation
introduction. User should perform efficient action to prevent the material from

deteriorating, mis-eating and mis-using.

 Plug the stopples which were pulled out at the first installation into the
corresponding tube connector.

 Pull out diluent connection tube, rinse connection tube, lyse connection tube and
waste connection tube and clean them with distilled water. Dry them in shady

place,then packing them into plastics.

 Pull out the power wire,packing it in plastics after cleaning with neutral detergent.
 Put the instrument and parts packed in plastics into packing cases.

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Chapter 4 troubleshooting

malfuction
reason treatment program
phenomenon
A: 1 、checking the tube connector
whether is it leakage
2、enter into submenu :
Mechanic:(password:6800)
the situation which liquid flow
checking each solenoid
into the flow sensor board
valve whether it is normal ,
A .when the liquid flow too
if not, change it.
WBC、RBC fast
B:when taking count of
bubble B .when liquid flow into flow
measurement time ,checking the
sensor , the two lamp is
lamp: having liquid the lamp will be
always on or the down lamp
on, no liquid the lamp will be off. If
is always on
the lamp is always on, press
several pieces of gummed papers
until it is normal. for other reason,
change the board.
A the most possible is aperture
clog :1 enhance flush
Detecting the situation
2 cauterant the aperture
which liquid flow into the flow
3 clean the ruby and reassemble
sensor board
the measurement cup module
A the liquid is quiescence
B use EZ cleaner to clean wall of
WBC and B the liquid flow along wall
flow sensor board module
RBC clog C the liquid flow is normal
C check wheter the two lamp is on,
D the liquid flow slowly 。
if the lamp is always off, change
E wheter is the second foot of
the the board D resulting from
interface board connector
leakage in the vaccum pump E
J50 is connected with ground
connect the second foot to the
ground

A use E-Z cleaner to clean

Detecting the situation which wall of flow sensor board
liquid flow into the flow module
WBC or RBC sensor board B change the flow sensor
clog A the liquid flow along wall board module
B the liquid flow is normal C enter into special(password:
C the liquid flow slowly 。 6868), the setting time is
always 9.5 S

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Detecting the situation which

liquid flow into the flow
No measuring
sensor board
time
A wether the two lamp are
always on

A wheter the HBG lamp is on

A if the lamp is off , check wheter
B wheter the HGB receiver
the 1 feet of U57 is 5V, if
HGB line have problem
not ,change the interface board
malfuction、 C enter into mechanic
B reconnecting the receiver line
HGB bubble (password:6800),check
C adjust the resistance VR6 to
wheter the HGB voltage is
normal range 4.25—4.31V
normal range 4.25—4.31

A detect wheter others A if it is stable ,follow B step. If it is

items is stable
Hemoglobin
B enter into mechanic
unstable
(password:6800) check the
HGB blank voltage fluctuation
unstable, check the sampling
volume
B if the HGB blank voltage is larger
than 0.2V, change the HGB lamp

A ground line state

B whether it is shared socket
with large efficient machine
C whether environment
temperature is suit for the
A detect the voltage of the
request of the machine
groundwire and zero curve
D the constant: maintenance
whether it is less than 5V.if it is
once every week
more than 5V ,reassemble
E whether the reagent is
B it is separated from the large
PLT value is expired date or sordid
efficient machine
too high in Ｆ check every module
C environment temperature is suit
ground test especially the test cup
for the request of the machine
module whether it is rusting，
D if not, use the function “park”
whether the fasten board is
clean all the tubing
separated from ground.(how
E change the reagent
to check the separation: unfix
F descaling ,reassemble
the signal wire, check
whether the fasten board is
separated from cabinet. The
right assemblage is
separation

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A ground line state

B whether it is shared socket
with large efficient machine
C whether environment
temperature is suit for the
request of the machine A detect the voltage of the
D the constant groundwire and zero curve
maintenance :once every whether it is less than 5V.if it is
week more than 5V ,reassemble
E whether the reagent is B it is separated from the large
expired date or sordid efficient machine
PLT unstable
Ｆ check every module C environment temperature is suit
especially the test cup for the request of the machine
module whether it is rusting， D if not, use the function “park”
whether the fasten board is clean all the tubing
separated from ground.(how E change the reagent
to check the separation: unfix F descaling ,reassemble
the signal wire, check
whether the fasten board is
separated from cabinet. The
right assemblage is
separation

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A ground line state

B whether it is shared socket
with large efficient machine
C whether environment
temperature is suit for the
A detect the voltage of the
request of the machine
groundwire and zero curve
D the constant
whether it is less than 5V.if it is
maintenance :once every
more than 5V ,reassemble
week
B it is separated from the large
E whether the reagent is
efficient machine
expired date or sordid
All the items C environment temperature is suit
Ｆ check every module
unstable for the request of the machine
especially the test cup
D if not, use the function “park”
module whether it is rusting，
clean all the tubing
whether the fasten board is
E change the reagent
separated from ground.(how
F descaling ,reassemble
to check the separation: unfix
the signal wire, check
whether the fasten board is
separated

from cabinet. The right

assemblage is separation

Ａ check whether the voltage in

the first foot of connector J36 is
1.2V.if not, change the sensor.
Check the voltage of three foot in
Ａ the vaccum pump move in
connector , when the sheet metal
the same direction.
Vacuum enter into sensor, the voltage is
Ｂ the vaccum pump skid
pump skid 4.0-5.0V; when the sheet metal is
Ｃ when the vaccum pump
and noise out of sensor, the voltage is
stop moving, the piston
0.0-1.0V . if not ,change it
bounce
B as the rack and the gear suffer
wear and tear ,change them.
C the waste tubing flow
disfluency ,dredge it

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A if the value of HGB is

zero, the lyse is not enough
in the tube.
B enter into mechanic A change the piston gasket ring
(password: 6800), check of sampling room, and prime lyse.
WBC no whether the function B reconnect the cup board, if no
value or the “sampling” “break” is normal. use, change the interface board
value is”*” C If the value of HGB is not C if the screen show the pulse
zero, check the pulse of diagram, adjust the resistance
WBC,RBC,PLT(enter into VR8 clockwise or anticlockwise,
special, the password is
6666, press F5 to watch the
pulse of WBC )
A if the value of HGB is
zero, the lyse is not enough
in the tube. A reconnect the cup board, if no
B If the value of HGB is not use, change the interface board
RBC no value zero, check the pulse of B if the screen show the pulse
WBC,RBC,PLT(enter into diagram, adjust the resistance
special, the password is VR8 clockwise or anticlockwise,
6666, press F6 to watch the
pulse of RBC )

A enter into mechanic

(password:6800),check
whether the function
“sampling” “break” is normal
A reconnect the cup board, if no
PLT no value B If the value of HGB is not
use, change the interface board
zero, check the pulse of
B if the screen show the pulse
WBC,RBC,PLT(enter into
diagram, the same solution as
special, the password is
“PLT TOO HIGH”
6666, press F7 to watch the
pulse of PLT )

A check the voltage of 1

A if not, the sensor have broken,
feet of J33 whether it is 1.2V，
change it
B wheter the voltage of 3
distort no B if the voltage far from the
feet is greater than 3.8 when
lyse abnormal range ,change the
the tube have liquid or less
sensor\Opposite, adjust the
than 2.7V when it have not
resistance R153 or R144
liquid

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A check the voltage of 1

A if not, the sensor have broken,
feet of J33 whether it is 1.2V
change it
B wheter the voltage of 3
distort no B if the voltage far from the
feet is greater than 3.8 when
diluent abnormal range ,change the
the tube have liquid or less
sensor\Opposite, adjust the
than 2.7V when it have not
resistance R151or R142
liquid
A check the voltage of 1
A if not, the sensor have broken,
feet of J33 whether it is 1.2V，
change it
B wheter the voltage of 3
distort no B if the voltage far from the
feet is greater than 3.8 when
rinse abnormal range ,change the
the tube have liquid or less
sensor\Opposite, adjust the
than 2.7V when it have not
resistance R152 or R143
liquid

A use the quality control to adjust

not be good A inappropriate magnification
the diagram of WBC
at B inappropriate sampling
B check the sampling
classification C inappropriate store of blood
C detect the store time

A the connector of screen have

A no display but other normal
Only blank in poor contact
B no display and others is
the screen B the cup board have poor contact
abnormal
or was broken
A A there are some problem in the
alarm when it is not use the
Full waste waste sensor interface board
alarm B no alarm when it is not use B the waste sensor broken or the
the waste sensor waste sensor have bubble

A check if there is printer paper

REC NO Printer paper running out or not
B Check if the printer is well
PAPER Properly installed
installed

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Chapter 5 Liquid System diagram

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