Electrical Installation Manual

ELECTRICAL INSTALLATION TRAINER
INTRODUCTION
Electrical components and their wiring is a basic of all industrial wiring and installations.
These components need to be studied thoroughly in order to make the control of electrical
circuit more utilizable and effective.
This electrical installation trainer is one trainer module that provides wide scope for study of
individual electrical components both as discrete and a completer circuit.
Features:
* Number of components in variety is provided.
* Required components for an individual circuit can be assembled and study the same.
[1]
Pictorial View:
[2]
Components Details:
1. 1 way switch
2. 2 way switch
3. Intermediate switch
4. 2 way switch 2 gang
5. Bell switch
6. Dimmer switch
7. Bell switch with indicator
8. 2 way DPDT toggle switch
9. Single phase 2 pin socket with switch
10. Single phase 3 pin socket with switch
11. Single phase industrial socket
12. Three phase industrial socket
13. SPDT toggle switch
14. Push button switch
15. Rotary switch
16. Ampere selector switch
17. Sequential relay
18. Latching relay
19. Single phase 2 pole MCB
20. Three phase 3 pole MCB
21. SMPS
22. Single phase RCCB/ELCB
23. Three phase RCCB/ELCB
24. NFB/1pole MCB
25. Lamp with holder
26. Buzzer
[3]
27. Telephone socket
28. Three phase input panel
29. AC digital ammeter
30. Analogue AC voltmeter
31. Analogue AC ammeter
Note:
1. Every time the components are rearranged, remove the L strips and rearrange and fix
the L strip with the help of hand removable screws.
2. Always use the 3 phase input panel module for giving the 3 phase supply.
[4]
EXPERIMENTAL SECTION
EXPERIMENT-1
AIM
To study the working of one way switch
APPARATUS REQUIRED
1. One way switch Module
2. Three phase input panel Module.
3. Three phase lamp with holder module.
4. Patch chords.
CONNECTION DIAGRAM
PROCEDURE
1. Connect supply to 3Ø input panel module.
2. Connect the above circuit.
3. Switch ON 3Ø input panel module and test the one way switch working.
4. Connect the more no. of one way switch in different configuration and study the same
OBSERVATION:
The above module simple wiring and working is studied
[5]
EXPERIMENT-2
AIM
To study the working of two way switch
APPARATUS REQUIRED
1. Two way switch Module.
4. Patch chords.
CONNECTION DIAGRAM
PROCEDURE
3. Switch ON the input panel module.
4. Test the 2 way switch with lamp load.
5. Connect the more no. of 2way switch in different configuration and test the same.
OBSERVATION
Thus the above module simple wiring and working is studied.
[6]
EXPERIMENT-3
AIM
To study the working of Intermediate switch
APPARATUS REQUIRED
1. Intermediate switch module.
4. Patch chords.
CONNECTION DIAGRAM
PROCEDURE
3. Switch ON the 3Ø input panel module and test the intermediate switch working.
4. Connect the more no. of intermediate switch in different configuration and study the
same.
OBSERVATION
[7]
EXPERIMENT-4
AIM
To study the working of two way switch two gang
APPARATUS REQUIRED
1. Two way switch two gang module.
4. Patch chords.
CONNECTION DIAGRAM
PROCEDURE
3. Switch ON the 3Ø input panel module and test the intermediate switch working.
4. Connect the more no. of intermediate switch in different configuration and study the
same.
OBSERVATION
[8]
EXPERIMENT-5
AIM
To study the working of Bell switch.
APPARATUS REQUIRED
1. Bell switch module.
3. Buzzer module.
4. Patch chords.
CONNECTION DIAGRAM
PROCEDURE
3. Switch ON the 3Ø input panel module and test the Bell switch working with buzzer.
OBSERVATION
[9]
EXPERIMENT-6
AIM
To study the working of Dimmer switch
APPARATUS REQUIRED
1. Dimmer switch module.
4. Patch chords.
CONNECTION DIAGRAM
PROCEDURE
3. Switch ON the 3Ø input panel module and test the dimmer switch working.
OBSERVATION
[ 10 ]
EXPERIMENT-7
AIM
To study the working of Bell switch with indicator
APPARATUS REQUIRED
1. Bell switch with indicator module.
2. Three phase input panel Module
3. Patch chords.
CONNECTION DIAGRAM
PROCEDURE
3. Switch ON the 3Ø input panel module and test the bell switch with indicator working.
OBSERVATION
[ 11 ]
EXPERIMENT-8
AIM
To study the working of two way DPDT toggle switch
APPARATUS REQUIRED
1. Two way DPDT toggle switch module.
4. Patch chords.
CONNECTION DIAGRAM
PROCEDURE
3. Switch ON the 3Ø input panel module and test the Two way DPDT toggle switch
working.
4. Connect the Two way DPDT toggle switch in different configuration and study the
same.
OBSERVATION
[ 12 ]
EXPERIMENT-9
AIM
To study the working of single phase two pin socket with switch
APPARATUS REQUIRED
1. Single phase two pin socket with switch module.
4. 2 Pin plug with wire
5. Patch chords.
CONNECTION DIAGRAM
PROCEDURE
3. Switch ON the 3Ø input panel module and test the Single phase two pin socket with
switch working.
OBSERVATION
[ 13 ]
EXPERIMENT-10
AIM
To study the working of single phase three pin socket with switch
APPARATUS REQUIRED
1. Single phase three pin socket with switch module.
4. 3 pin plug with wire.
5. Patch chords.
CONNECTION DIAGRAM
PROCEDURE
3. Switch ON the 3Ø input panel module and test the single phase socket with switch
working.
OBSERVATION
[ 14 ]
EXPERIMENT-11
AIM
To study the working of single phase industrial socket.
APPARATUS REQUIRED
1. Single phase industrial socket module.
4. Single phase industrial plug with wire.
5. Patch chords.
6. 1 way switch module.
CONNECTION DIAGRAM
PROCEDURE
2. Connect the above circuit. (Follow colour code of wire in plug as mentioned).
3. Switch ON the 3Ø input panel module and test the above circuit switch working.
OBSERVATION
[ 15 ]
EXPERIMENT-12
AIM
To study the working of Three phase industrial socket.
APPARATUS REQUIRED
1. Three phase industrial socket module.
4. Three phase industrial plug with wire.
5. Patch chords.
CONNECTION DIAGRAM
PROCEDURE
2. Connect the above circuit. (Follow the colour code of wire in plug as mentioned).
3. Switch ON the 3Ø input panel module and test the three phase industrial socket
switch working.
OBSERVATION
[ 16 ]
EXPERIMENT-13
AIM
To study the working of SPDT toggle switch
APPARATUS REQUIRED
1. SPDT toggle switch module.
4. Buzzer Module.
5. Patch chords.
CONNECTION DIAGRAM
PROCEDURE
3. Switch ON the 3Ø input panel module and test the SPDT toggle switch working.
4. Connect the SPDT toggle switch in different configuration and study the same.
OBSERVATION
[ 17 ]
EXPERIMENT-14
AIM
To study the working of Push button switch
APPARATUS REQUIRED
1. Push button switch module.
4. Patch chords.
CONNECTION DIAGRAM
PROCEDURE
3. Switch ON the 3Ø input panel module and test the push button switch working.
4. Connect the push button switch in different configuration and study the same.
OBSERVATION
[ 18 ]
EXPERIMENT-15
AIM
To study the working of Rotary switch
APPARATUS REQUIRED
1. Rotary switch module.
3. Three phase lamp with holder module – 2 Nos
4. Patch chords.
CONNECTION DIAGRAM
PROCEDURE
3. Switch ON the 3Ø input panel module and test the rotary switch working.
4. Connect the rotary switch in different configuration and study the same.
OBSERVATION
[ 19 ]
EXPERIMENT-16
AIM
To study the working of Ampere selector switch
APPARATUS REQUIRED
1. Ampere selector switch module.
4. Analogue ammeter module.
5. Patch chords.
CONNECTION DIAGRAM
PROCEDURE
3. Switch ON the 3Ø input panel module and test the Ampere selector switch working.
4. Connect the ampere selector switch in different configuration and study the same.
OBSERVATION
[ 20 ]
EXPERIMENT-17
AIM
To study the working of Sequence relay switch
APPARATUS REQUIRED
1. Sequence relay switch module.
4. SMPS module.
5. Patch chords.
PRECAUTION
Initially keep the switch in SMPS module in OFF condition.
CONNECTION DIAGRAM
PROCEDURE
1. Connect 3Ø supply to input module.
3. Switch ON the 3Ø input module.
4. Switch ON the enable switch in sequence relay.
5. Study the time interval of sequence relay using the ON time duration of each relay.
OBSERVATION
[ 21 ]
EXPERIMENT-18
AIM
To study the working of Latching relay switch
APPARATUS REQUIRED
1. Latching relay switch module.
4. SMPS module.
5. Push button switch module.
6. Patch chords.
PRECAUTION
Initially keep the switch in SMPS module in OFF condition.
CONNECTION DIAGRAM
PROCEDURE
1. Connect 3Ø supply to input module.
3. Switch ON the 3Ø input module.
4. Press the push button switch and observe the latching of relay.
5. Release the push button switch and observe the de-energising of latching relay.
OBSERVATION
[ 22 ]
EXPERIMENT-19
AIM
To study the working of Single phase 2 pole MCB
APPARATUS REQUIRED
1. Single phase 2 pole MCB module.
4. Patch chords.
CONNECTION DIAGRAM
PROCEDURE
3. Switch ON the 3Ø input panel module and test the Single phase 2 pole MCB switch
working.
4. Connect the Single phase 2 pole MCB switch in different configuration and study the
same.
OBSERVATION
[ 23 ]
EXPERIMENT-20
AIM
To study the working of Three phase 3 pole MCB
APPARATUS REQUIRED
1. Three phase 3 pole MCB module.
4. Patch chords.
CONNECTION DIAGRAM
PROCEDURE
3. Switch ON the 3Ø input panel module and test the Three phase 3 pole MCB switch
working.
4. Connect the Three phase 3 pole MCB switch in different configuration and study the
same.
OBSERVATION
[ 24 ]
EXPERIMENT-21
AIM
To study the working of Single phase RCCB/ELCB
APPARATUS REQUIRED
1. Single phase RCCB/ELCB module.
4. Patch chords.
CONNECTION DIAGRAM
PROCEDURE
3. Switch ON the 3Ø input panel module and test the Single phase RCCB/ELCB switch
working.
4. Connect the Single phase RCCB/ELCB switch in different configuration and study
the same.
OBSERVATION
[ 25 ]
EXPERIMENT-22
AIM
To study the working of Three phase RCCB/ELCB
APPARATUS REQUIRED
1. Three phase RCCB/ELCB
4. Patch chords.
CONNECTION DIAGRAM
PROCEDURE
3. Switch ON the 3Ø input panel module and test the Three phase RCCB/ELCB switch
working.
4. Connect the Three phase RCCB/ELCB switch in different configuration and study the
same.
OBSERVATION
[ 26 ]
EXPERIMENT-23
AIM
To study the working of NFB/1 pole MCB
APPARATUS REQUIRED
1. NFB/1 pole MCB module.
4. Patch chords.
CONNECTION DIAGRAM
PROCEDURE
3. Switch ON the 3Ø input panel module and test the NFB/1 pole MCB switch working.
4. Connect the NFB/1 pole MCB switch in different configuration and study the same.
OBSERVATION
[ 27 ]
EXPERIMENT-24
AIM
To study the working of Telephone socket
APPARATUS REQUIRED
1. Telephone socket module.
4. 2 Pin RJ11 Jack.
5. Patch chords.
CONNECTION DIAGRAM
Note:
Line-2 will be always active, Line-1 can be used with 4 pin RJ11 jack.
PROCEDURE
1. Connect 2 pin Telephone jack between the instrument and telephone socket.
2. Connect input telephone wire to line-2.
3. Enable the telephone line and check the wiring and working.
OBSERVATION
[ 28 ]
EXPERIMENT-25
AIM
To study the working of AC digital ammeter and analogue AC voltmeter.
APPARATUS REQUIRED
1. AC digital ammeter module.
2. Analogue AC voltmeter module.
5. 1 way switch – 3 Nos
6. Patch chords.
CONNECTION DIAGRAM
PROCEDURE
3. Switch ON the 3Ø input panel module and test the AC digital ammeter and analogue
AC voltmeter switch working.
4. Switch ON 1 way switch in steps and note down the ammeter readings and observe
that its gradually increasing due to increase in load.
5. Observe that the voltmeter reads the phase voltage.
OBSERVATION
[ 29 ]

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ELECTRICAL INSTALLATION TRAINER

* Number of components in variety is provided.

4. 2 way switch 2 gang

7. Bell switch with indicator

8. 2 way DPDT toggle switch

9. Single phase 2 pin socket with switch

10. Single phase 3 pin socket with switch

11. Single phase industrial socket

12. Three phase industrial socket

13. SPDT toggle switch

14. Push button switch

15. Rotary switch

16. Ampere selector switch

17. Sequential relay

18. Latching relay

19. Single phase 2 pole MCB

20. Three phase 3 pole MCB

22. Single phase RCCB/ELCB

23. Three phase RCCB/ELCB

24. NFB/1pole MCB

25. Lamp with holder

28. Three phase input panel

29. AC digital ammeter

30. Analogue AC voltmeter

31. Analogue AC ammeter

To study the working of one way switch

1. One way switch Module

2. Three phase input panel Module.

3. Three phase lamp with holder module.

1. Connect supply to 3Ø input panel module.

2. Connect the above circuit.

The above module simple wiring and working is studied

To study the working of two way switch

1. Two way switch Module.

2. Three phase input panel Module.

3. Three phase lamp with holder module.

1. Connect supply to 3Ø input panel module.

2. Connect the above circuit.

3. Switch ON the input panel module.

4. Test the 2 way switch with lamp load.

Thus the above module simple wiring and working is studied.

To study the working of Intermediate switch

1. Intermediate switch module.

2. Three phase input panel Module.

3. Three phase lamp with holder module.

1. Connect supply to 3Ø input panel module.

2. Connect the above circuit.

Thus the above module simple wiring and working is studied.

To study the working of two way switch two gang

1. Two way switch two gang module.

2. Three phase input panel Module.

3. Three phase lamp with holder module.

1. Connect supply to 3Ø input panel module.

2. Connect the above circuit.

Thus the above module simple wiring and working is studied.

To study the working of Bell switch.

1. Bell switch module.

2. Three phase input panel Module.

1. Connect supply to 3Ø input panel module.

2. Connect the above circuit.

Thus the above module simple wiring and working is studied.

To study the working of Dimmer switch

1. Dimmer switch module.