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Lesson 12. Engine Smoky
Lesson 12. Engine Smoky
Vocabulary
1) All 4 stroke direct injection engines are equipped with standard ___________________for
optimum cold weather performance.
2) A black ____________________ of smoke rose from the ship.
3) _______________ has a direct impact on the life of an engine and makes the combustion
process deviate from design conditions which lowers fuel efficiency.
4) The ____________was identified as the cause of the water contamination.
5) Constant ____________can lead to the engine trouble.
1) Black __________________________________________________________________
2) _______________overfueling_______________________________________________
3) _______________________________________________________________preheating.
4) A blow by_______________________________________________________________
5) _______plume ___________________________________________________________
Reading
6 Read the text and fill in the table. Exchange information with the partners.
White Smoke
White smoke from a marine diesel engine can have general causes: overcooling, whereby the
cylinder head and combustion chambers operate at a temperature that’s too low for proper
combustion; and piston-ring blowby, which indicates low compression and poor combustion.
White smoke represents atomized fuel, very small droplets of fuel that form a fog of sorts. It’s
common and quite normal, to see this when a cold engine is started and until it warms up. If,
however, a preheat device such as glow plugs or an air-intake heater are malfunctioning, the
production of white smoke may be excessive and longer lasting. In extreme cases, the engine
may be difficult or impossible to start.
Other causes of white smoke are poorly adjusted valves or worn valve seats, a partially activated
decompression lever, a blown head gasket, or a cracked cylinder head or cylinder liner.
Black Smoke
This indicates the presence of unburned or partially burned fuel. The most common cause for
this is overloading, sometimes referred to as overfueling because more fuel is fed into the engine
than it can efficiently burn. A constant plume of black while running under heavy load, or even
at ordinary cruising rpm, is evidence of chronic overfueling, typically caused by a propeller with
too much pitch or too great a diameter. Worn, carbon-encrusted, or malfunctioning injectors or a
clogged or wet air filter may also be to blame for black smoke.
Blue Smoke
This, on the other hand, is typically created when crankcase oil is burned in the engine’s
combustion chambers, possibly causing carbon buildup there. Worn valve stems or guides (stems
are the thin shafts on exhaust and intake valves; guides are the tubes in which they move) can let
oil sneak past to mix with the fuel. Because oil is a much heavier distillate than diesel, it doesn't
burn completely, which results in carbon formation and blue smoke. Determining which culprit
has produced the blue smoke — the valve stems and guides, or the piston rings — calls for a
cylinder differential leak-down test, a procedure that can be performed by a diesel mechanic. It
requires compressed air, so it’s typically carried out at a boatyard.
White smoke
Blue Smoke
Black Smoke
8 Choose what smokes can be caused by WS (White Smoke), BlS (Blue Smoke), BS (Black
Smoke). Prove your opinion.
_____ Water in fuel or combustion chamber.
_____ Too much lubricating oil.
_____ Leaks past piston rings.
_____ Piston rings are gummed up or worn out
_____ Too low compression pressure.
_____ Fuel injection advance angle is incorrect.
_____ Engine is overloaded.
_____ Uneven fuel deliveries to cylinders. – Adjust pumping element deliveries.
_____ Injector is faulty (low fuel injection pressure fuel dribble, needle valve sticking).
_____ Compression in cylinders is low
_____ Oil level in sump is higher than upper mark on oil dipstick
_____ Timing gears are improperly set after repair.
_____ Excessive clearances between pistons and cylinder liners.
Speaking