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19447450, 2015, 1, Downloaded from https://aiche.onlinelibrary.wiley.com/doi/10.1002/ep.11939 by UFCG - Universidade Federal de Campina Grande, Wiley Online Library on [19/12/2022].

See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
Preparation of Biodiesel from Waste Frying Oil
Using a Green and Renewable Solid Catalyst
Derived from Egg Shell
Subramaniapillai Niju, Kader Mohamed Meera Sheriffa Begum, and Narayanan Anantharaman
Department of Chemical Engineering, National Institute of Technology, Tiruchirappalli 620015, Tamil Nadu, India; meerasherif-
fa@gmail.com (for correspondence)
Published online 15 January 2014 in Wiley Online Library (wileyonlinelibrary.com). DOI 10.1002/ep.11939

Biodiesel was produced from waste frying oil using cal- major amount of WFO is illegally dumped into landfills and
cium oxide derived from the calcination of egg shell as a het- rivers [6]. The usage of WFO as a reactant for biodiesel synthe-
erogeneous base catalyst. The catalyst was characterized by sis not only helps the disposal problem but also reduces the
X-ray diffraction, Fourier transform infrared (FTIR) spectros- production cost of biodiesel. Transesterification is the most
copy, Brunauer–Emmett–Teller analysis, scanning electron preferred method for the production of biodiesel using acidic
microscopy, and energy-dispersive atomic X-ray spectrometry. or alkali catalysts. It is the reaction between triglycerides and
The effects of reaction variables such as methanol/oil molar alcohol in the presence of catalyst to form esters and glycerol
ratio, amount of catalyst, reaction temperature, and reaction [2]. The most commonly used homogeneous alkali catalysts for
time on biodiesel yield were investigated. The activity of the biodiesel production includes sodium hydroxide, potassium
egg shell-derived CaO was compared with the commercial hydroxide, and sodium methoxide. Transesterification process
CaO. A high biodiesel yield of 95.05% and conversion of using homogeneous alkali catalyst provides high yield of bio-
96.11% were obtained at 3 wt % catalyst (based on oil diesel at mild temperature, atmospheric pressure, and shorter
weight), methanol/oil molar ratio of 9:1, reaction tempera- reaction time; however, some technical problems arise such as
ture of 65 C, and reaction time of 3 h. The structure of bio- separation of the catalyst after reaction, generation of excess
diesel was characterized by FTIR, and the biodiesel wastewater, emulsification, and consumption of energy [10].
conversion was determined by 1H nuclear magnetic reso- The problems posed by the homogeneous catalysts can be
nance spectroscopy. V C 2014 American Institute of Chemical overcome by using heterogeneous catalysts [11]. Moreover,
Engineers Environ Prog, 34: 248–254, 2015 using heterogeneous catalyst in biodiesel production can sig-
Keywords: egg shells, calcium oxide, waste frying oil, bio- nificantly decrease the purification steps and production cost
diesel, transesterification [12,13]. Different heterogeneous catalysts such as hydrotalcites
[14], zeolites and metal catalysts [15], metal oxides [12,16], and
INTRODUCTION supported catalysts [17] have been synthesized and used for
The search for alternative energy resources to supplement biodiesel production. CaO is one among the most promising
or replace fossil fuels has been increased in the recent years heterogeneous catalysts [16,18]. Recently, researchers have
because of the increased environmental concern, energy secu- derived CaO from white bivalve clam shell [19], capiz shell
rity, and fast depletion of fossil fuel resources. Biodiesel has [20], mussel shell [21], and Turbonilla striatula shell [22] and
become more attractive as it is nontoxic, environmental used as a heterogeneous catalyst for biodiesel production. In
friendly, and made from renewable resources [1,2]. The most the current investigation, CaO derived from egg shell was used
commonly used vegetable oils for biodiesel production are as a solid base catalyst for the transesterification of WFO. The
soybean, sunflower, palm, rapeseed, and canola oil. The major effects of process parameters such as methanol/oil molar ratio,
drawback with biodiesel is the high cost of feedstock, which amount of catalyst, reaction temperature, and time were stud-
leads to the high price of biodiesel [3]. Hence, the use of edible ied to obtain the maximum yield of biodiesel. The egg shell-
oils for biodiesel production is not feasible. One possible way based CaO was characterized by X-ray diffraction (XRD), Fou-
to reduce the production cost of biodiesel is to use nonedible rier transform infrared (FTIR) spectroscopy, Brunauer–
oils [4,5], waste frying oil (WFO) [6,7], and poultry fats [8] as Emmett–Teller (BET) analysis, scanning electron microscopy
raw materials. The price of WFO is 2–3 times cheaper than vir- (SEM), and energy-dispersive atomic X-ray (EDAX) spectrome-
gin vegetable oil [9], and it is a potential feedstock for biodiesel try. The structure of biodiesel was characterized by FTIR, and
production that does not compete directly with the food crops the biodiesel conversion was determined by 1H nuclear mag-
as in the case of edible oils. Huge quantity of WFO is available netic resonance spectroscopy (1H NMR).
abundantly that could be generated locally wherever food is
cooked or fried in oil. Some of the WFOs are used for soap MATERIALS AND METHODS
preparation and as additive oil for fodder making; however, a
Materials
Waste chicken egg shells were collected from a bakery
C 2014 American Institute of Chemical Engineers
V near to the institution. WFO was procured from the canteen

248 January 2015 Environmental Progress & Sustainable Energy (Vol.34, No.1) DOI 10.1002/ep
19447450, 2015, 1, Downloaded from https://aiche.onlinelibrary.wiley.com/doi/10.1002/ep.11939 by UFCG - Universidade Federal de Campina Grande, Wiley Online Library on [19/12/2022]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
at the National Institute of Technology (Tiruchirappalli, Tamil avoid the reaction with CO2 and moisture in the air before
Nadu, India), and it was pretreated with activated carbon for used.
the reduction of free fatty acids [23]. The physiochemical
properties of the WFO were measured, and these properties Characterization of Catalyst
are presented in Table 1. Anhydrous methanol and commer- The CaO formation on calcination of the egg shell was
cial CaO of analytical grade, purchased from Merck Limited, confirmed by powder XRD using a Rigaku (Model: DMAX
Mumbai, India, were used in the transesterification reaction. 2200/Ultima1) diffractometer equipped with Cu Ka radia-
tion. FTIR spectroscopy was performed to study the presence
Preparation of Catalyst of functional groups using Perkin–Elmer system (Model:
The egg shells were washed thoroughly in tap water to Spectrum RXI). SEM and EDAX analyses were performed to
remove any unwanted material adhered on its surface and confirm the morphology and composition of the catalyst
rinsed twice with distilled water. The washed shells were using high-resolution SEM (Model: FEI Quanta FEG 200)
dried in a hot air oven at 105 C for 24 h. The dried shells equipped with EDAX spectrometry. The surface area of the
were crushed to small pieces and then calcined in a muffle commercial CaO and the egg shell-based CaO were deter-
furnace under static air conditions at 900 C for 2.5 h. Alkali mined by BET analysis using a ASAP 2020 surface area and
earth metal oxides have very reactive surface with CO2 and porosity analyzer (Micromeritics).
water [11]. Therefore, the calcined shells were ground to fine
powder in an agate mortar and stored in a closed vessel to Transesterification Process
The experimental setup for transesterification process is
shown in Figure 1, and the reaction was carried out in a
Table 1. Physicochemical properties of waste frying oil used
three-necked 1000 mL round-bottomed flask. The middle
in this study
neck is used to insert a mechanical stirrer, one of the side
necks is fitted with a water-cooled condenser, and the other
Properties Measured values neck is fitted with a temperature indicator. The reaction was
Density at 25 C (kg/m3) 914 performed to obtain the maximum yield of biodiesel by vary-
Kinematic viscosity at 40 C (mm2/s) 28.93 ing the operating variables such as the methanol/oil molar
Acid value (mg of KOH/g of oil) 2.14 ratio, catalyst wt %, reaction temperature, and time. The
Water content (g) 0.068 wt % transesterification products along with the catalyst were fil-
Solid content Nil tered through a Whatman No. 41 filter paper of 125 mm
diameter and a pore size of 20 lm into a separatory funnel.

Figure 1. Experimental setup for transesterification process. [Color figure can be viewed in the online issue, which is available
at wileyonlinelibrary.com.]

Environmental Progress & Sustainable Energy (Vol.34, No.1) DOI 10.1002/ep January 2015 249
19447450, 2015, 1, Downloaded from https://aiche.onlinelibrary.wiley.com/doi/10.1002/ep.11939 by UFCG - Universidade Federal de Campina Grande, Wiley Online Library on [19/12/2022]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
Figure 2. XRD of the calcined egg shell.

Figure 4. SEM image of the egg shell calcined at 900 C for


2.5 h.

Table 2. EDAX analysis of egg shell calcined at 900 C for


2.5 h

Calcination Weight Atomic


temperature Element (%) (%)
900 C O 45.42 67.59
Ca 54.58 32.41
Figure 3. FTIR of the calcined egg shell.

observed that on calcination at 900 C, egg shells started to


The catalyst was separated, and the transesterification prod- lose the carbonate ions, and the absorption band of CO22 3
ucts were allowed to settle overnight for the clear separation molecules were shifted to higher energy (1455.04 and
21
of fatty acid methyl esters (FAMEs) and glycerol. The upper 1079.17 cm ). This is due to the decrease of the reduced
layer, FAME, formed by the conversion of fatty acids to their mass of the functional group attached to the CO22
3 ions [26].
respective esters is termed as biodiesel, and the lower dense In addition, a sharp OH2 stretching band is observed at
layer is termed as glycerol. The conversion of oil to FAME 3645.37 cm21, which clearly indicates the presence of cal-
was analyzed by 1H NMR using Bruker Avance III 500 MHz cium hydroxide [24,26]. These results are in accordance with
(AV 500) spectrometer. CDCl3 was used as a solvent. the findings of Engin et al. [26].

RESULTS AND DISCUSSION


SEM and EDAX Analyses
Figure 4 shows the SEM image of the calcined egg shell.
Characterization of the Calcined Egg Shell It expressed the regular micromorphology of rod-like par-
ticles with size ranges from 1.29 to 2.0 mm of width. The ele-
XRD Analysis mental composition of the egg shells performed by EDAX
Figure 2 depicts the XRD pattern of the calcined egg fluorescence spectrometer reported in Table 2 indicates the
shells. The peaks obtained were compared with the standard presence of oxygen (45.42%, w/w) and calcium (54.58%, w/
peaks in the Joint Committee on Powder Diffraction Stand- w) at 900 C.
ards file, and it was found that the peaks for the calcined cat-
alyst that appeared at 2h 5 32.36 , 37.50 , 54.00 , 64.30 ,
and 67.48 were the characteristics of calcium oxide [24,25], BET Analysis
and the peaks that appeared at 2h 518.16 and 34.34 were BET analysis was performed on commercial CaO and egg
the characteristics of calcium hydroxide [12]. shell-derived CaO to determine the surface area. The surface
Rivera et al. [25] obtained similar peaks for calcium oxide area of a solid catalyst has direct impact on its catalytic activ-
derived from egg shell, and Verziu et al. [24] obtained similar ity, and hence the higher surface area catalyst is expected for
peaks for commercial calcium oxide. The appearance of higher catalytic activity [27].
Ca(OH)2 may be due to the exposure of CaO to atmospheric The surface area of the CaO obtained from the calcination
air [11]. of egg shell at 900 C for 2.5 h was found to be 3.7262 m2/g.
The measured surface area of the commercial CaO used in
FTIR Analysis this study was found to be 3.0022 m2/g. However, the sur-
The FTIR analysis of the calcined egg shell was per- face area of the commercial CaO reported in the literature
formed, and the spectrum is shown in Figure 3. It was was 1.0 [8], 2 [24], and 4.3 m2/g [28], respectively. Therefore,

250 January 2015 Environmental Progress & Sustainable Energy (Vol.34, No.1) DOI 10.1002/ep
19447450, 2015, 1, Downloaded from https://aiche.onlinelibrary.wiley.com/doi/10.1002/ep.11939 by UFCG - Universidade Federal de Campina Grande, Wiley Online Library on [19/12/2022]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
Figure 5. Effect of methanol/oil molar ratio on yield (cata-
Figure 7. Effect of reaction temperature on yield (methanol/
lyst 5 3 wt %, time 5 3 h, temperature 5 65 C, and stirring
oil molar ratio 5 9:1, time 5 3 h, temperature 5 65 C, and
speed 5 600 rpm).
stirring speed 5 600 rpm).

bles such as methanol/oil molar ratio, reaction temperature,


reaction time, and stirring speed.

Effect of Reaction Temperature


Figure 7 depicts the effect of temperature on the yield of
biodiesel over egg shell-based CaO catalyst. The yield
increased significantly from 80.69 to 95.05% as the reaction
temperature was increased from 50 to 65 C; however,
beyond this temperature range, a sudden fall in the yield
was observed, which may be due to the serious volatilization
of methanol. The boiling point of methanol being 64.5 C led
most of the methanol to the vapor state, which lowered the
interaction between methanol and oil molecules [17,30].

Figure 6. Effect of catalyst wt % on yield (methanol/oil Effect of Reaction Time


molar ratio 5 9:1, time 5 3 h, temperature 5 65 C, and stir- Figure 8 represents the effect of reaction time on the yield
ring speed 5 600 rpm). of biodiesel over egg shell-based CaO catalyst. Longer reac-
tion time increased the contact period between methanol
and oil molecules on basic sites of catalyst and brought more
chances for the reaction [30]. The yield increased progres-
the surface area of the egg shell-derived CaO was compara- sively from 43.85 to 95.05% as the reaction time increased
ble with the commercial CaO. from 30 to 180 min. For the operation beyond 3 h, the yield
decreased slightly, which may be due to the longer reaction
Effect of Process Parameters time that resulted in the hydrolysis of esters and caused
more fatty acids to form soap [31].
Effect of Methanol/Oil Molar Ratio Thus from the influence of the parameters on transesterifi-
Figure 5 depicts the effect of methanol/oil molar ratio on cation, it was found that 3 wt % catalyst (based on oil
biodiesel yield over egg shell-based CaO catalyst. The yield weight), 9:1 methanol/oil molar ratio, 65 C reaction tempera-
increased from 67.65 to 95.05% when the molar ratio was ture, and 3 h of reaction time are required to produce a high
increased from 3:1 to 9:1. This is due to the formation of biodiesel yield of 95.05%. The speed of the agitator was
methoxy species on the catalyst surface that favors the reac- maintained constant at 600 rpm for all the experimental
tion and shifts it toward the forward direction [17,29]. How- investigations.
ever, after a certain extent, that is, 9:1 methanol/oil ratio, the
yield becomes more or less constant as the reaction achieved Characterization of Biodiesel
equilibrium for the fixed values of the other variables such
as catalyst wt %, reaction temperature, reaction time, and FTIR Analysis
stirring speed. The FTIR spectrum of biodiesel is shown in Figure 9. A
sharp absorption band at 1743 cm21 is the characteristic of
Effect of Amount of Catalyst the axial deformation of the aliphatic ester AC@O bond. The
The effect of catalyst loading on the yield of biodiesel absorption bands at 2924 and 2855 cm21 correspond to the
over egg shell-based CaO catalyst is shown in Figure 6. The axial deformation of ACH2 bond. The absorption bands at
yield increased significantly with increased amount of cata- 3008 correspond to the axial deformation of @CAH bond. A
lyst. As more the amount of catalyst, more the number of weak absorption band at 3447 cm21 is due to the AOH
basic active sites led to an increase in the biodiesel yield stretching vibration. The absorption bands at 1459 and 1361
[30]. The yield increased from 54.21 to 95.05% when the cm21 indicates the ACH2 shear-type vibration and ACH3
amount of catalyst was increased from 1 to 3 wt % (based on bending vibration. The absorption bands at 1245, 1196, 1171,
oil weight). However, after a certain extent of 3 wt % cata- and 1018 cm21 are expected for CAOA C stretching vibra-
lyst, the yield becomes more or less constant as the reaction tions. The observation of an absorption band at 723 cm21
achieved equilibrium for the fixed values for the other varia- may be due to the ACH2 rocking vibration. Therefore, the

Environmental Progress & Sustainable Energy (Vol.34, No.1) DOI 10.1002/ep January 2015 251
19447450, 2015, 1, Downloaded from https://aiche.onlinelibrary.wiley.com/doi/10.1002/ep.11939 by UFCG - Universidade Federal de Campina Grande, Wiley Online Library on [19/12/2022]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
Table 3. Comparison of properties of the synthesized biodie-
sel with the ASTM standards of biodiesel.

Values
Standard values obtained
of biodiesel for
(as per ASTM synthesized
Properties D-6751) biodiesel
Density (g/cm3) 0.86–0.9 0.8814
at 25 C
Kinematic 1.9–6.0 4.84
viscosity
at 40 C (mm2/s)
Figure 8. Effect of reaction time on yield (catalyst 5 3 wt %, Flash point ( C) 100–170 157
methanol/oil molar ratio 5 9:1, temperature 5 65 C, and Cloud point ( C) 23 to 15 4.0
stirring speed 5 600 rpm). Calorific – 37.92
value (MJ/kg)

Figure 9. FTIR spectrum of biodiesel.

synthesized biodiesel from WFO possessed all the necessary


functional groups, and the structure was in compliance with
the findings of Qiu et al. [32].
Figure 10. 1H NMR spectrum of biodiesel.

Determination of the Properties of Synthesized Biodiesel


The properties such as density, kinematic viscosity, flash
point, cloud point, and calorific value of the synthesized bio- 2AME
C51003 ; (2)
diesel were measured and compared with the ASTM stand- 3Aa2CH2
ards of biodiesel, and the results are presented in Table 3.
where C is the percentage conversion of triglycerides to
methyl esters, AME is the integration value of the methoxy
Yield and Conversion of Biodiesel protons of the methyl esters, and Aa2CH2 is the integration
Yield value of the a-methylene protons.
The yield of the reaction can be estimated by using Eq. 1 The characteristic peaks of methoxy protons as a singlet
given by Leung and Guo [7]. at 3.664 ppm and a-methylene protons as a triplet at 2.288
ppm were observed. These two peaks are the distinct peaks
Weight of the biodiesel for the confirmation of methyl esters [33]. The other peaks
Yield ð%Þ5 3100; (1) observed were at 0.87 ppm due to terminal methyl protons,
Weight of the raw oil
a strong signal at 1.30 ppm arises from the methylene proton
Yield ð%Þ595:05%: of carbon chain, a multiplet at 1.6 ppm related to b-carbonyl
methylene protons, and a signal at 5.34 ppm due to olefinic
Conversion hydrogen [34]. The percentage conversion of triglycerides to
The conversion of triglycerides to FAMEs was determined methyl esters using Eq. 2 was found to be 96.11%.
by 1H NMR, and the 1H NMR spectrum of the biodiesel is
shown in Figure 10. The relevant signals chosen for integra-
tion were those of methoxy group in the methyl esters at 3.6 Reusability of the Egg Shell-Based CaO
ppm and the protons on the carbon next to the glyceryl moi- One of the most important features of a solid catalyst is
ety (a-CH2) at 2.3 ppm. Equation 2 given by Knothe [33] has the ability to be recycled. From Figure 11, it was observed
been used to find the conversion. that a high biodiesel yield of above 90% was obtained for all

252 January 2015 Environmental Progress & Sustainable Energy (Vol.34, No.1) DOI 10.1002/ep
19447450, 2015, 1, Downloaded from https://aiche.onlinelibrary.wiley.com/doi/10.1002/ep.11939 by UFCG - Universidade Federal de Campina Grande, Wiley Online Library on [19/12/2022]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
the 11 tested runs conducted with 3 wt % catalyst, methanol/ tion of WFO with methanol. A high biodiesel yield of 95.05%
oil ratio of 9:1, 65 C reaction temperature, and 3 h of reac- and conversion of 96.11% were obtained at 3 wt % catalyst
tion time. At the end of each run, CaO was separated from (based on oil weight), methanol/oil molar ratio of 9:1, reac-
the reaction mixture by filtration and washed with methanol tion temperature of 65 C, and reaction time of 3 h. The activ-
to remove the adsorbed stains and then calcined in a muffle ity of the egg shell-derived CaO was comparable and
furnace at 900 C for 2.5 h for further reuse. effective than the commercial CaO for transesterification of
WFO. The synthesized biodiesel was compared with the
ASTM standards of biodiesel, and the physiochemical proper-
Comparison of Egg Shell-Derived CaO
ties confirmed to the ASTM D-6751 specifications.
with the Commercial CaO
In this work, the activity of the CaO derived from egg ACKNOWLEDGMENTS
shell was compared with the commercial CaO and also with The authors gratefully acknowledge the financial assis-
the state of the art in the literature. The results are presented tance from the Council of Scientific and Industrial Research
in Table 4. (CSIR), New Delhi, India, in the form of Senior Research Fel-
To maintain uniformity, WFO possessing similar physio- lowship to S. Niju. The authors are thankful to the Depart-
chemical properties was tested with the egg shell-based CaO ment of Chemical Engineering, National Institute of
and the commercial CaO. The parameters such as methanol/ Technology (Tiruchirappalli, Tamil Nadu) and Sophisticated
oil ratio, catalyst wt % (based on oil weight), reaction tem- Analytical Instruments Facility (SAIF, IIT Madras) for 1H
perature, and reaction time were varied to obtain the maxi- NMR, SEM, and EDAX studies.
mum yield of biodiesel. In the case of egg shell-based CaO it
was found that the maximum biodiesel yield of 95.05% was
obtained at methanol/oil molar ratio of 9:1, 3 wt % catalyst
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Table 4. Comparison of transesterification reaction condition for different catalysts

Optimum transesterification reaction conditions


Methanol/ Catalyst Temperature Time
Catalyst used Feedstock used oil molar ratio wt % ( C) (min) Yield (%)
CaO derived from Waste frying oil 9:1 3 65 180 95.05
the egg shell (This study)
Commercial CaO Waste frying oil 12:1 5 65 180 95.66
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Commercial CaO Soybean oil [16] 12:1 8 65 180 95

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254 January 2015 Environmental Progress & Sustainable Energy (Vol.34, No.1) DOI 10.1002/ep

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