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Niju 2014
Niju 2014
Niju 2014
See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
Preparation of Biodiesel from Waste Frying Oil
Using a Green and Renewable Solid Catalyst
Derived from Egg Shell
Subramaniapillai Niju, Kader Mohamed Meera Sheriffa Begum, and Narayanan Anantharaman
Department of Chemical Engineering, National Institute of Technology, Tiruchirappalli 620015, Tamil Nadu, India; meerasherif-
fa@gmail.com (for correspondence)
Published online 15 January 2014 in Wiley Online Library (wileyonlinelibrary.com). DOI 10.1002/ep.11939
Biodiesel was produced from waste frying oil using cal- major amount of WFO is illegally dumped into landfills and
cium oxide derived from the calcination of egg shell as a het- rivers [6]. The usage of WFO as a reactant for biodiesel synthe-
erogeneous base catalyst. The catalyst was characterized by sis not only helps the disposal problem but also reduces the
X-ray diffraction, Fourier transform infrared (FTIR) spectros- production cost of biodiesel. Transesterification is the most
copy, Brunauer–Emmett–Teller analysis, scanning electron preferred method for the production of biodiesel using acidic
microscopy, and energy-dispersive atomic X-ray spectrometry. or alkali catalysts. It is the reaction between triglycerides and
The effects of reaction variables such as methanol/oil molar alcohol in the presence of catalyst to form esters and glycerol
ratio, amount of catalyst, reaction temperature, and reaction [2]. The most commonly used homogeneous alkali catalysts for
time on biodiesel yield were investigated. The activity of the biodiesel production includes sodium hydroxide, potassium
egg shell-derived CaO was compared with the commercial hydroxide, and sodium methoxide. Transesterification process
CaO. A high biodiesel yield of 95.05% and conversion of using homogeneous alkali catalyst provides high yield of bio-
96.11% were obtained at 3 wt % catalyst (based on oil diesel at mild temperature, atmospheric pressure, and shorter
weight), methanol/oil molar ratio of 9:1, reaction tempera- reaction time; however, some technical problems arise such as
ture of 65 C, and reaction time of 3 h. The structure of bio- separation of the catalyst after reaction, generation of excess
diesel was characterized by FTIR, and the biodiesel wastewater, emulsification, and consumption of energy [10].
conversion was determined by 1H nuclear magnetic reso- The problems posed by the homogeneous catalysts can be
nance spectroscopy. V C 2014 American Institute of Chemical overcome by using heterogeneous catalysts [11]. Moreover,
Engineers Environ Prog, 34: 248–254, 2015 using heterogeneous catalyst in biodiesel production can sig-
Keywords: egg shells, calcium oxide, waste frying oil, bio- nificantly decrease the purification steps and production cost
diesel, transesterification [12,13]. Different heterogeneous catalysts such as hydrotalcites
[14], zeolites and metal catalysts [15], metal oxides [12,16], and
INTRODUCTION supported catalysts [17] have been synthesized and used for
The search for alternative energy resources to supplement biodiesel production. CaO is one among the most promising
or replace fossil fuels has been increased in the recent years heterogeneous catalysts [16,18]. Recently, researchers have
because of the increased environmental concern, energy secu- derived CaO from white bivalve clam shell [19], capiz shell
rity, and fast depletion of fossil fuel resources. Biodiesel has [20], mussel shell [21], and Turbonilla striatula shell [22] and
become more attractive as it is nontoxic, environmental used as a heterogeneous catalyst for biodiesel production. In
friendly, and made from renewable resources [1,2]. The most the current investigation, CaO derived from egg shell was used
commonly used vegetable oils for biodiesel production are as a solid base catalyst for the transesterification of WFO. The
soybean, sunflower, palm, rapeseed, and canola oil. The major effects of process parameters such as methanol/oil molar ratio,
drawback with biodiesel is the high cost of feedstock, which amount of catalyst, reaction temperature, and time were stud-
leads to the high price of biodiesel [3]. Hence, the use of edible ied to obtain the maximum yield of biodiesel. The egg shell-
oils for biodiesel production is not feasible. One possible way based CaO was characterized by X-ray diffraction (XRD), Fou-
to reduce the production cost of biodiesel is to use nonedible rier transform infrared (FTIR) spectroscopy, Brunauer–
oils [4,5], waste frying oil (WFO) [6,7], and poultry fats [8] as Emmett–Teller (BET) analysis, scanning electron microscopy
raw materials. The price of WFO is 2–3 times cheaper than vir- (SEM), and energy-dispersive atomic X-ray (EDAX) spectrome-
gin vegetable oil [9], and it is a potential feedstock for biodiesel try. The structure of biodiesel was characterized by FTIR, and
production that does not compete directly with the food crops the biodiesel conversion was determined by 1H nuclear mag-
as in the case of edible oils. Huge quantity of WFO is available netic resonance spectroscopy (1H NMR).
abundantly that could be generated locally wherever food is
cooked or fried in oil. Some of the WFOs are used for soap MATERIALS AND METHODS
preparation and as additive oil for fodder making; however, a
Materials
Waste chicken egg shells were collected from a bakery
C 2014 American Institute of Chemical Engineers
V near to the institution. WFO was procured from the canteen
248 January 2015 Environmental Progress & Sustainable Energy (Vol.34, No.1) DOI 10.1002/ep
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at the National Institute of Technology (Tiruchirappalli, Tamil avoid the reaction with CO2 and moisture in the air before
Nadu, India), and it was pretreated with activated carbon for used.
the reduction of free fatty acids [23]. The physiochemical
properties of the WFO were measured, and these properties Characterization of Catalyst
are presented in Table 1. Anhydrous methanol and commer- The CaO formation on calcination of the egg shell was
cial CaO of analytical grade, purchased from Merck Limited, confirmed by powder XRD using a Rigaku (Model: DMAX
Mumbai, India, were used in the transesterification reaction. 2200/Ultima1) diffractometer equipped with Cu Ka radia-
tion. FTIR spectroscopy was performed to study the presence
Preparation of Catalyst of functional groups using Perkin–Elmer system (Model:
The egg shells were washed thoroughly in tap water to Spectrum RXI). SEM and EDAX analyses were performed to
remove any unwanted material adhered on its surface and confirm the morphology and composition of the catalyst
rinsed twice with distilled water. The washed shells were using high-resolution SEM (Model: FEI Quanta FEG 200)
dried in a hot air oven at 105 C for 24 h. The dried shells equipped with EDAX spectrometry. The surface area of the
were crushed to small pieces and then calcined in a muffle commercial CaO and the egg shell-based CaO were deter-
furnace under static air conditions at 900 C for 2.5 h. Alkali mined by BET analysis using a ASAP 2020 surface area and
earth metal oxides have very reactive surface with CO2 and porosity analyzer (Micromeritics).
water [11]. Therefore, the calcined shells were ground to fine
powder in an agate mortar and stored in a closed vessel to Transesterification Process
The experimental setup for transesterification process is
shown in Figure 1, and the reaction was carried out in a
Table 1. Physicochemical properties of waste frying oil used
three-necked 1000 mL round-bottomed flask. The middle
in this study
neck is used to insert a mechanical stirrer, one of the side
necks is fitted with a water-cooled condenser, and the other
Properties Measured values neck is fitted with a temperature indicator. The reaction was
Density at 25 C (kg/m3) 914 performed to obtain the maximum yield of biodiesel by vary-
Kinematic viscosity at 40 C (mm2/s) 28.93 ing the operating variables such as the methanol/oil molar
Acid value (mg of KOH/g of oil) 2.14 ratio, catalyst wt %, reaction temperature, and time. The
Water content (g) 0.068 wt % transesterification products along with the catalyst were fil-
Solid content Nil tered through a Whatman No. 41 filter paper of 125 mm
diameter and a pore size of 20 lm into a separatory funnel.
Figure 1. Experimental setup for transesterification process. [Color figure can be viewed in the online issue, which is available
at wileyonlinelibrary.com.]
Environmental Progress & Sustainable Energy (Vol.34, No.1) DOI 10.1002/ep January 2015 249
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Figure 2. XRD of the calcined egg shell.
250 January 2015 Environmental Progress & Sustainable Energy (Vol.34, No.1) DOI 10.1002/ep
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Figure 5. Effect of methanol/oil molar ratio on yield (cata-
Figure 7. Effect of reaction temperature on yield (methanol/
lyst 5 3 wt %, time 5 3 h, temperature 5 65 C, and stirring
oil molar ratio 5 9:1, time 5 3 h, temperature 5 65 C, and
speed 5 600 rpm).
stirring speed 5 600 rpm).
Environmental Progress & Sustainable Energy (Vol.34, No.1) DOI 10.1002/ep January 2015 251
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Table 3. Comparison of properties of the synthesized biodie-
sel with the ASTM standards of biodiesel.
Values
Standard values obtained
of biodiesel for
(as per ASTM synthesized
Properties D-6751) biodiesel
Density (g/cm3) 0.86–0.9 0.8814
at 25 C
Kinematic 1.9–6.0 4.84
viscosity
at 40 C (mm2/s)
Figure 8. Effect of reaction time on yield (catalyst 5 3 wt %, Flash point ( C) 100–170 157
methanol/oil molar ratio 5 9:1, temperature 5 65 C, and Cloud point ( C) 23 to 15 4.0
stirring speed 5 600 rpm). Calorific – 37.92
value (MJ/kg)
252 January 2015 Environmental Progress & Sustainable Energy (Vol.34, No.1) DOI 10.1002/ep
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the 11 tested runs conducted with 3 wt % catalyst, methanol/ tion of WFO with methanol. A high biodiesel yield of 95.05%
oil ratio of 9:1, 65 C reaction temperature, and 3 h of reac- and conversion of 96.11% were obtained at 3 wt % catalyst
tion time. At the end of each run, CaO was separated from (based on oil weight), methanol/oil molar ratio of 9:1, reac-
the reaction mixture by filtration and washed with methanol tion temperature of 65 C, and reaction time of 3 h. The activ-
to remove the adsorbed stains and then calcined in a muffle ity of the egg shell-derived CaO was comparable and
furnace at 900 C for 2.5 h for further reuse. effective than the commercial CaO for transesterification of
WFO. The synthesized biodiesel was compared with the
ASTM standards of biodiesel, and the physiochemical proper-
Comparison of Egg Shell-Derived CaO
ties confirmed to the ASTM D-6751 specifications.
with the Commercial CaO
In this work, the activity of the CaO derived from egg ACKNOWLEDGMENTS
shell was compared with the commercial CaO and also with The authors gratefully acknowledge the financial assis-
the state of the art in the literature. The results are presented tance from the Council of Scientific and Industrial Research
in Table 4. (CSIR), New Delhi, India, in the form of Senior Research Fel-
To maintain uniformity, WFO possessing similar physio- lowship to S. Niju. The authors are thankful to the Depart-
chemical properties was tested with the egg shell-based CaO ment of Chemical Engineering, National Institute of
and the commercial CaO. The parameters such as methanol/ Technology (Tiruchirappalli, Tamil Nadu) and Sophisticated
oil ratio, catalyst wt % (based on oil weight), reaction tem- Analytical Instruments Facility (SAIF, IIT Madras) for 1H
perature, and reaction time were varied to obtain the maxi- NMR, SEM, and EDAX studies.
mum yield of biodiesel. In the case of egg shell-based CaO it
was found that the maximum biodiesel yield of 95.05% was
obtained at methanol/oil molar ratio of 9:1, 3 wt % catalyst
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