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FieldPilot®

I n s ta l l at i o n M AN U AL

Assisted Steering Hydraulic Installation Manual for


Vehicle Kit Number 91-02311
Fits Only Spra-Coupe 44xx Series 4-wheel Series
Sprayers. Not compatible with ESP equipped machines.
Copyrights
© 2012 TeeJet Technologies. All rights reserved. No part of this document or the computer programs described in it may be reproduced, copied,
photocopied, translated, or reduced in any form or by any means, electronic or machine readable, recording or otherwise, without prior written
consent from TeeJet Technologies.

Trademarks
Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their respective companies or organizations.

Limitation of Liability
TEEJET TECHNOLOGIES PROVIDES THIS MATERIAL “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESSED OR IMPLIED.
NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED. IN NO EVENT SHALL TEEJET TECHNOLOGIES BE LIABLE FOR ANY LOSS OF
BUSINESS, LOSS OF PROFIT, LOSS OF USE OR DATA, INTERRUPTION OF BUSINESS, OR FOR INDIRECT, SPECIAL, INCIDENTAL, OR
CONSEQUENTIAL DAMAGES OF ANY KIND, EVEN IF TEEJET TECHNOLOGIES HAS BEEN ADVISED OF SUCH DAMAGES ARISING FROM
TEEJET TECHNOLOGIES SOFTWARE.

Safety Information
TeeJet Technologies is not responsible for damage or physical harm caused by failure to adhere to the following safety requirements.
As the operator of the vehicle, you are responsible for its safe operation.
The FieldPilot is not designed to replace the vehicle’s operator.
Do not leave a vehicle while the FieldPilot is engaged.
Be sure that the area around the vehicle is clear of people and obstacles before and during engagement.
The FieldPilot is designed to support and improve efficiency while working in the field. The driver has full responsibility for the quality and work
related results.
Disengage FieldPilot before operating on public roads or when not in use to prevent loss of vehicle control.
FieldPilot®
Table of Contents
PREPARATION 2

Kit Contents 2

Installation 8
Overview of the Machine....................................................................................................................................................8

1. Prepare the FieldPilot Valve................................................................................................................................................................ 8

2. Prepare the Counterbalance Valve............................................................................................................................................... 9

3. Install Mounting Brackets for FieldPilot Valve................................................................................................................. 9

4. Install Bracket for Counterbalance Valve..........................................................................................................................10

5. Install FieldPilot Valve........................................................................................................................................................................10

6. Install Counterbalance Valve........................................................................................................................................................11

7. Install Steering Output Adapters...............................................................................................................................................11

8. Install Steering Output Hoses.......................................................................................................................................................11

9. Install Tank Adapter and Hose.......................................................................................................................................................12

10. Install Counterbalance Valve Hoses........................................................................................................................................12

11. Install Pressure and Excess Flow Hoses.................................................................................................................................13

12. Install the Valve Control Cable....................................................................................................................................................14

13. Install Steering Disengage Switch (Kit 91-07011)................................................................................................................14

14. Installation of Engage/Disengage Switch............................................................................................................................15

15. RECOMMENDED ELECTRONICS INSTALLATION................................................................................................................................15

16. VERIFY OPERATION OF HYDRAULICS AND SET THE STEERING CONTROL RATE..................................................................16

17. COMPLETE ELECTRONIC INSTALLATION..............................................................................................................................................16

98-05109 R10 EN-US 1


FieldPilot®
PREPARATION
1. Before beginning the installation, thoroughly clean the vehicle to remove dirt and contaminants that might get into the hydraulic circuit.
2. Park the vehicle on a clean, level floor with adequate clearance to work around.
3. Do not attempt to loosen any hydraulic fittings while the engine is running.
4. Allow the motor and the hydraulics to cool until it is no more than warm to the touch before proceeding.
5. Carefully trace the EF line from the prioritized pump to be sure there are no aftermarket components that may be damaged by high pressure if
they are upstream from the new electric/hydraulic steering valve.
6. Prior to loosening any hydraulic fittings, be sure to have the appropriate plugs and caps available in order to limit loss of hydraulic fluid from
the open fittings.
7. Discharge brake accumulator by pushing brake pedal approximately 15 times before loosening any
hydraulic fitting.

PREVENT HYDRAULIC SYSTEM CONTAMINATION. It is essential to thoroughly clean hydraulic system fittings and hose connections
prior to disconnecting or removing them. Use a spray cleaner such as “Brake Clean” to prevent hydraulic system contamination. Note
that o-rings used on ORB and ORFF type fittings may be damaged by solvent cleaners such as “Brake Clean”. If a fitting is to be
cleaned internally, the o-ring should first be removed and cleaned with a fiberless cloth.

TO AVOID EXCESS LEAKAGE, DO NOT TURN THE STEERING WHEEL WHILE THE FITTINGS ON THE MANUAL
IMPORTANT STEERING VALVE ARE DISCONNECTED.

WARNING: HOT, HIGH PRESSURE FLUID HAZARD. Hydraulic oil may be hot and under extreme pressure. To prevent serious injury
or death, relieve system pressure and allow the system to cool before repairing or disconnecting. Wear proper hand and eye protection
when searching for leaks, using wood or cardboard instead of hands. Keep all hydraulic components in good repair.

WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice while manually operating hydraulic
steering circuits. Keep others away and stay clear of mechanical steering linkages.

WARNING: Towing the vehicle after the FieldPilot is installed is not permitted and could cause damage to steering components.

Kit Contents
Unpack the installation kit and identify the required parts.

Item Part Number Description Quantity


A 32-04040 Switch, Engage/Disengage...............................................................................................................................................1
B 350-0024 Washer, Flat, 1/4″ SST......................................................................................................................................................2
C 350-0027 Washer, Flat, 5/16″ SST....................................................................................................................................................3
D 350-0037 Washer, Narrow Flat, 3/8″ SST.........................................................................................................................................2
E 350-0042 Washer, Split 5/16″ SST....................................................................................................................................................2
F 350-0083 Nut, Whiz-Lock, 1/4″ - 20 SST..........................................................................................................................................2
G 35-02183 Valve, FieldPilot, 1.1 GPM, OC.........................................................................................................................................1
H 35-02155 Assembly, Hydraulic Counter Balance..............................................................................................................................1
I 45-07703 Harness, SCM..................................................................................................................................................................1
J 45-10103 Harness, Valve..................................................................................................................................................................1
K 60-01017 Washer, Flat, Fender 5/16″ x 1-1/2″..................................................................................................................................2
L 60-04089 Bolt, Hex 3/8″-16 x 3-3/4″ SST..........................................................................................................................................2
M 60-04090 Bolt, Hex 1/4″-20 x 2″ SST................................................................................................................................................2
N 60-04094 Bolt, Hex 5/16″-18 x 1-3/4″ SST........................................................................................................................................1

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FieldPilot®
O 60-04095 Bolt, Hex 3/8″-16 x 1-1/2″ SST..........................................................................................................................................2
P 60-07027 Nut, NyLock 3/8”-16, SST.................................................................................................................................................4
Q 65-05162 Bracket, Hydraulic Block Mount........................................................................................................................................1
R 65-05175 Bracket, CB Valve Mount - SC4XXX................................................................................................................................1
S 68-01221 Hose, Hydraulic 3/8″ x 66″ #6FJICswiv x #6FJICswiv......................................................................................................1
T 68-01099 Hose, Hydraulic 1/2″ x 70″ #8FJICswiv x #8FJICswiv 90°...............................................................................................1
U 68-01099 Hose, Hydraulic 1/2″ x 70″ #8FJICswiv x #8FJICswiv 90°...............................................................................................1
V 68-01100 Hose, Hydraulic 3/8″ x 18″ #6FJICswiv x #6FJICswiv......................................................................................................2
W 68-01101 Hose, Hydraulic 3/8″ x 10.0″ #6FJICswiv x #6FJICswiv 90°............................................................................................2
X 68-01102 Hose, Hydraulic 3/8″ x 22″ #6FJICswiv x #6FJICswiv 90°...............................................................................................1
Y 68-01103 Hose, Hydraulic 3/8″ x 11.5″ #6FJICswiv x #6FJICswiv 90°.............................................................................................1
AA 68-02022 Adapter, Hydraulic Run Tee - #6 JIC................................................................................................................................3
BB 68-02078 Adapter, Hydraulic 90° - #6MJIC x #6FJIC.......................................................................................................................1
CC 68-02082 Adapter, Hydraulic #6MJIC x #8MORB............................................................................................................................7
DD 68-02093 Adapter, Hydraulic 90° - #8MJIC x #8FJIC.......................................................................................................................1
EE 68-02122 Adapter, Hydraulic #8MJIC x #12MORB..........................................................................................................................2
FF 68-02113 Adapter, Hydraulic 90° - #6MJIC x #6MJIC......................................................................................................................2
GG 90-50013 Cable Tie Kit, 15...............................................................................................................................................................2
HH 98-05109 Installation Manual, Spra-Coupe 4455 (4 Wheel).............................................................................................................1
II 91-07011 Kit, Steering Disengage....................................................................................................................................................1
JJ 98-05242 Matrix Pro Assisted/Auto Steering Setup Guide...............................................................................................................1
Item Part # Description Illustration

A 32-04040 Switch, Engage/Disengage

B 350-0024 Washer, Flat, 1/4″ SST

C 350-0027 Washer, Flat, 5/16″ SST

D 350-0037 Washer, Narrow Flat, 3/8″ SST

E 350-0042 Washer, Split 5/16″ SST

F 350-0083 Nut, Whiz-Lock, 1/4″ - 20 SST

G 35-02183 Valve, FieldPilot, 1.1 GPM, OC

98-05109 R10 EN-US 3


FieldPilot®
Item Part # Description Illustration

H 35-02155 Assembly, Hydraulic Counter Balance

I 45-07703 Harness, SCM

J 45-10103 Harness, Valve

K 60-01017 Washer, Flat, Fender 5/16″ x 1-1/2″

L 60-04089 Bolt, Hex 3/8″-16 x 3-3/4″ SST

M 60-04090 Bolt, Hex 1/4″-20 x 2″ SST

N 60-04094 Bolt, Hex 5/16″-18 x 1-3/4″ SST

O 60-04095 Bolt, Hex 3/8″-16 x 1-1/2″ SST

P 60-07027 Nut, NyLock 3/8″-16, SST

Q 65-05162 Bracket, Hydraulic Block Mount

R 65-05175 Bracket, CB Valve Mount - SC4XXX

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FieldPilot®
Item Part # Description Illustration

Hose, Hydraulic 3/8″ x 66″ #6FJICswiv x


S 68-01221
#6FJICswiv

Hose, Hydraulic 1/2″ x 70″ #8FJICswiv x


T 68-01099
#8FJICswiv 90°

Hose, Hydraulic 1/2″ x 70″ #8FJICswiv x


U 68-01099
#8FJICswiv 90°

Hose, Hydraulic 3/8″ x 18″ #6FJICswiv x


V 68-01100
#6FJICswiv
Hose, Hydraulic 3/8″ x 10.0″ #6FJICswiv x
W 68-01101
#6FJICswiv 90°

Hose, Hydraulic 3/8″ x 22″ #6FJICswiv x


X 68-01102
#6FJICswiv 90°

Hose, Hydraulic 3/8″ x 11.5″ #6FJICswiv x


Y 68-01103
#6FJICswiv 90°

AA 68-02022 Adapter, Hydraulic Run Tee - #6 JIC

BB 68-02078 Adapter, Hydraulic 90° - #6MJIC x #6FJIC

CC 68-02082 Adapter, Hydraulic #6MJIC x #8MORB

DD 68-02093 Adapter, Hydraulic 90° - #8MJIC x #8FJIC

EE 68-02122 Adapter, Hydraulic #8MJIC x #12MORB

Adapter, Hydraulic 90° - #6MJIC x


FF 68-02113
#6MJIC

GG 90-50013 Cable Tie Kit, 15


HH 98-05109 Installation Manual, Spra-Coupe 4455 (4 Wheel)

98-05109 R10 EN-US 5


FieldPilot®
Item Part # Description Illustration

II 91-07011 Kit, Steering Disengage


JJ 98-05242 Matrix Pro Assisted/Auto Steering Setup Guide

Figure 1-1: Hydraulic Diagram

Hose V
Hose W
Hose V
Hose W
C2 C1
Counterbalance
valve
35-02155
V2 V1
Hose X Hose Y
A B
A B FieldPilot
Valve
Eaton Steering
35-02183
Orbital Valve

AUX T P EF T P

Auxiliary Hose T
Functions

Hose S
Hose U

Charge Added and


Brakes Valve replacement hoses

Added
components

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FieldPilot®
Figure 1-2: System Diagram
Matrix Pro 840G
Matrix 78-50187 75-30084
FieldPilot Optional RXA-30 75-30090 w/GLONASS
GPS Antenna
Optional Accessory 65-05226 GPS Patch Antenna
Kit, Bracket 78-50155
RXA-30 Antenna 78-50190 w/GLONASS
45-05786: 20'/6m
Kit, RAM Mount w/Suction Cup 45-05787: 30'/9m
90-02349 (Matrix 570G) Antenna Cable Matrix Pro 570G
90-02700 (Matrix 840G) 75-30082
75-30083 w/GLONASS
5 Pos.

8 Pos.
8 Pos.
16-00022 RealView Camera
45-05765 Speed/Sense Cable 32-50008
Switch

Power/DATA
45-05626
Speed Cable

+12V

Camera
45-05626
Power/CAN/Data
45-05617: 20'/6m Cable
45-05618: 60'/18m (included with
Camera Extension Cable FieldPilot and
BoomPilot kits)
45-07703 RS-232

SCM Power I/O


78-08075 to RS-232 TJ CAN

CAN
Steering Control (Terminated)
Module (SCM)
SCM Power I/O
45-07703
DC: xx/xx

POWER IN
45-07708
Power

GPS Power

SCM Harness
CAN

3A Fuse
Valve Output

Steering
Wheel Sense

Seat Sensor 45-08101


CAN Terminator
Engage/Disengage
SCM COM 2

Remote
GPS In
COM 1

FieldPilot Interface
Steering Valve 78-08072
DC: xx/xx

78-08072
Voltage
Regulator
32-04040
Remote
Engage/
45-10103
DC: xx/xx

Engage / Disengage

45-10103 32-04020
DC: xx/xx
32-04020

Harness Disengage Optional 45-05381


Steering Switch Footswitch Battery 12'/3.6m w/15Amp Fuses
(A+B)
DC: xx/xx
45-05381

Co
nn
(+ ecto
12
v) to

Steering
Valve

98-05109 R10 EN-US 7


FieldPilot®
Installation
If there are questions concerning the installation of the FieldPilot system on this vehicle, or due to the changes in component
specifications the parts supplied in the kit are not exactly as presented in this document, please contact your dealer or TeeJet
Customer service representative for clarification before installation. TeeJet Technologies is not responsible for misuse or incorrect
installation of the system.
NOTE: BE VERY CAREFUL TO ABSOLUTELY SECURE ALL CABLES AND HOSES SO THAT THEY DON’T INTERFERE WITH THE MANY
MOVING PARTS OF THE MACHINE!

Overview of the Machine


• The FieldPilot valve and Counterbalance valve mount at the front of the machine.
• The hydraulic connections are at the orbital and the front of the machine.
NOTE: All references to left and right are stated as if the user is seated in the driver’s seat.
Figure 1-3: Overview of the Machine

GPS

Counterbalance FieldPilot Hydraulic


valve Valve Connections

1. Prepare the FieldPilot Valve


Make sure the hydraulic control block is clean and free of dust. Remove the plastic plugs and install
adapters (CC) in the A, B and T ports. Install the larger elbow adapters (EE) in the EF and P ports.
NOTE: All references to left and right are stated as if the user is seated in the driver’s seat.
Figure 1-4: Preparing Hydraulic Control Block

CC
CC
CC
CC
EE
EE
CC

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FieldPilot®
2. Prepare the Counterbalance Valve
Make sure the counterbalance valve block is clean and free of dust. Remove the plastic plugs and install
adapters (CC) in the four ports (V2, V1, C2, C1). Install adapter (BB) on the fitting in port V2.
Figure 1-5: Preparing the Counterbalance Valve

V2 V1
C2 C1
BB CC

3. Install Mounting Brackets for FieldPilot Valve


On the front of the machine, remove the bolt that holds the bracket and the steering hoses on the front cross beam. Using parts (C, E, K, N),
mount the bracket (Q) on the cross beam.
Figure 1-6: Install Mounting Brackets for Hydraulic Control Valve

C, E,
C, E, K, N
K, N

Q Q

98-05109 R10 EN-US 9


FieldPilot®
4. Install Bracket for Counterbalance Valve
On the right hand side of the machine, remove the two bolts that are used to mount the hinge bracket.
Using parts (O, P), mount the bracket (R) as illustrated in the picture.
Figure 1-7: Install Counterbalance Valve

Remove
O M

P B
F

O, P

5. Install FieldPilot Valve


Install the FieldPilot valve prepared in Step 1 using parts (D, L, P) to mount it to the bracket. Orient the valve as illustrated in the picture.
Figure 1-8: Installing the Hydraulic Control Block.

D, L, P

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FieldPilot®
6. Install Counterbalance Valve
Install the Counterbalance valve prepared in Step 2 using parts (B, F, M) to mount it to the bracket (R). Orient the valve as illustrated in the
picture.
Figure 1-9: Install Counterbalance Valve

O, P O B, F, M

P
R
R

7. Install Steering Output Adapters


Locate the hoses that run just under the FieldPilot valve mounted in Step 5. Disconnect the two hoses running up to the orbital from the Tees.
Install adapters (FF) in these two hoses. Leave the Tee’s in the other lines and install on them an additional Tee Adapter (AA) as illustrated.
Figure 1-10: Installing Steering Output Fittings

FF

AA

8. Install Steering Output Hoses


Install hoses (V) to branches of the original Tees and route them to ports A and B of the hydraulic control valve. Be sure hoses are secure and
route them for problem free operation.
Figure 1-11: Install Steering Output Hoses

98-05109 R10 EN-US 11


FieldPilot®
9. Install Tank Adapter and Hose
Install tank hose (S) to T port on the FieldPilot valve and route up and over to left side of machine by radiator fan. Remove original hose from tank
fitting and install Tee adapter (AA). Then connect hose (S) and original hose to Tee adapter (AA). Use caps and plugs as necessary to reduce
amount of oil leakage during installation.
Figure 1-12: Install Tank Fitting and Hose

AA
S

10. Install Counterbalance Valve Hoses


Install hose (Y) from port V1 to (FF) fitting on the left hose installed in Step 7. Install hose (X) from port V2 to (FF) fitting on the right hose
installed in Step 4. Install hose (W) from port C1 to branch of lower Tee adapter (AA) installed in Step 7. Install hose (W) from port C2 to branch
of upper Tee adapter (AA) installed in Step 7.
Figure 1-13: Install Counterbalance Valve Hoses

Y
X V2 V1
C2 C1
W
W

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FieldPilot®
11. Install Pressure and Excess Flow Hoses
Remove the steel line that goes from the Charge Valve to P port of the steering orbital. It may be necessary to remove the hose and fitting next to
the P port to gain access to the P port steel line. Install fitting (DD) in port on the charge valve. Install hose (T) from the charge valve fitting (DD)
to the P port of the FieldPilot Valve (G). Install hose (U) from EF port on the FieldPilot Valve (G) to the P port of the steering orbital. Route the
hoses along the right side of the support frame above the engine. It may be necessary to cut some of the foam to allow room for these two hoses
and cable to fit properly.
Figure 1-14: Install Pressure and Excess Flow Hoses

DD U

Hoses and cable


routed up to front

98-05109 R10 EN-US 13


FieldPilot®
12. Install the Valve Control Cable
Find the cable exit port in the cab and route the valve control cable (J) outside. Run it up along the firewall and then along with the hydraulic
hoses up to the steering control valve. Connect the DIN connectors to the steering control valve. Tie up any excess cable to prevent entanglement
with any moving parts.
Figure 1-15: Install the Valve Control Cable

J J

13. Install Steering Disengage Switch (Kit 91-07011)


On the right hand side of the steering column in the cab, remove the lower bolt as indicated. Drill a hole in the aluminum bracket from Kit 91-07011
for the bolt to fit through. Install the aluminum bracket and bend it as illustrated. Attach the magnets (included) to the steering shaft. The magnets
may need to be cut in two. If the magnets are labeled North and South, alternate between them. The more magnets installed, the more sensitive
the disengage feature. Install the sensor and adjust to ⅛” clearance. Connect the sensor to the cable labeled Steering Wheel Sense. Tie up the
cable so it does not interfere with any moving parts.
Figure 1-16: Install Steering Disengage Switch (Kit 91-07011)

Bolt to be removed

Magnets

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FieldPilot®
14. Installation of Engage/Disengage Switch
Connect item (A) to the connector on the SCM harness labeled Remote Engage/Disengage. Install the push button in a location that is easily
accessible during operation of the machine. This switch (A) is not required if the optional foot switch 32-04020 is used.
Figure 1-17: Engage/Disengage Switch

15. RECOMMENDED ELECTRONICS INSTALLATION


The Steering Control Module (SCM) should be mounted securely to the floor of the cab. The control console can be mounted to the operator’s
preference. The GPS antenna should be mounted as far forward as possible on top of the cab on a metal surface of at least 4”/10cm square.
Figure 1-18: Recommended Electronics Installation

Console

SCM

GPS Antenna

98-05109 R10 EN-US 15


FieldPilot®
16. VERIFY OPERATION OF HYDRAULICS AND SET THE STEERING CONTROL RATE
Clean and pick up the area around the vehicle and make certain that it is safe to operate. Start the engine and check hydraulic connections
for leaks. Rotate the steering wheel from one extreme to the other and back to center, check for leaks. While steering through the extremes of
movement, check the cables and hoses for wear points and strain, adjust as necessary.
The final oil flow rate adjustment is accomplished through the Matrix console. The target lock to lock time is 5
seconds, the valve frequency is 110 and the valve type is Standard/PWM. Refer to the Matrix Pro Assisted/Auto
Steering Setup Guide for further instructions.
NOTE: To activate the manual overrides, a tool such as a small screwdriver or allen wrench must be inserted into the end of the coil to depress
the override button.
WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice while manually operating hydraulic
steering circuits. Keep others away and stay clear of mechanical steering linkages.

17. COMPLETE ELECTRONIC INSTALLATION


If not using a Matrix Pro, please refer to the owner’s manual supplied with the automated steering system to complete the electronic installation
and setup.

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F i e l d P i l o t ®
I n s t a l l a t i o n M a n u a l

A series of equipment-specific hydraulic installation kits have been


developed to work in conjunction with your assisted steering system. This
kit contains the necessary components and instructions to install assisted
steering hydraulics on the Spra-Coupe 44xx Series 4-Wheel Series Sprayers.
Please review this manual thoroughly before beginning the installation
process.

1801 Business Park Drive


Springfield, Illinois 62703 USA
www.teejet.com

98-05109 R10 EN-US English


© TeeJet Technologies 2013

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