0 FOR CONSTRUCTION 28-08-09 MCA S&W GVR

B FEED FINAL ISSUE 12-06-09 AMO/JBN S&W GVR

A ISSUED FOR QUOTATION 18-02-09 AMO/JBN S&W GVR
REV DENOMINACION FECHA EJECUTO REVISO APROBO

OBM: 3149
PROYECTO:
ESTE DOCUMENTO CONTIENE INFORMACIÓN DE
PROPIEDAD DE AESA, SU REPRODUCCIÓN TOTAL O GASOIL Y GASOLINA
PARCIAL ESTA PROHIBIDA.
DE BAJO AZUFRE
PROYECTO DIBUJO REVISO APROBO
TITULO:

3401 D A/B
INICIAL JVM JVM MCA GVR
FECHA 25/08/09 25/08/09 25/08/09 25/08/09
SHU REACTORS
HOJA ESCALA VERSION
AESA N°:
FIRMA 3149-02-3400-IG-PR-HD-0001 2
REVISION
1 DE 16 S/E
REALIZADO EN WORD 2003. NO MODIFICAR
MANUALMENTE ANCAP N°
0
 PROJECTO: AESA N° 3149-02-3400-IG-PR-HD-0001
OBM 3149
GASOIL Y GASOLINA
DE BAJO AZUFRE ANCAP N°

Ver Rev
3401 D A/B 2 0 Hoja 2 de 16
SHU REACTORS FECHA DE
EMISION: 28/08/2009

GENERAL Tag: 3401D A/B

Type One Bed Down Flow Reactor
Service SHU Reactor (Selective Hydrogenation Unit)
Quantity 2 (two)
OPERATING CONDITIONS (Note 1)
Fluid Hydrocarbons (Gas-Liquid) – H2
Feed SOR EOR
Mass Flow (kg/h) 23576 23560
Density @ T,P (kg/m3) 436 182.5
Feed Gas
Mass Flow (kg/h) 340 4483
Density @ T, P (kg/m3) 26.44 48.6
Feed Liquid
Mass Flow (kg/h) 23236 19078
Density @ T, P (kg/m3) 563.7 517.9
Conditions
Pressure Top (Inlet) 17.8 17.8
(kg/cm2g) Bottom (Outlet) 11.8 11.8
Temperature Top (Inlet) 150 190
(°C) Bottom (Outlet) 161 179
Special components– Design Partial Pres. H2 Max: 5.3
(kg/cm2 abs) H2S (Note 2)
DESIGN CONDITIONS (Note 3)
Internal Diameter (mm) 900 Hid. Test Pressure kg/cm2(g) Accord. to code
Height TL-TL (mm) (Note 4) MDMT (°C) -3 (Note 13)
Design Temperature (°C) 250 Corrosion Allowance (mm) 3
Design Pressure (kg/cm2g) FV / 38.4 (Note 5) Heat Treatment / Stress Relieving PWHT
X Ray Requirements RT-1 Design Load Outlet Collector (kg/cm2) See Design
ASME Stamp YES Design Load Catalyst Support (kg/cm2) Details
Presence of Lethal Substance NO Head type Elliptical 2:1
Construction Code ASME VIII Div. 1 Skirt Height (mm) 2050
MATERIALS DESIGN DETAILS
Shell SA-516 Gr.70
Insulation YES, HC: 4” (Note 3)
Heads SA-516 Gr.70
Clad / Weld Overlay None Painting Yes, System #10 (Note 14)
Built-up Nozzles - Pipe parts SA-106 Gr. B Dimensions See sketches (Note 7)
Built-up Nozzles - Flange parts SA-105 Fireproofing YES
Forged Nozzles SA-105 See internals mechanical
Internals
Blind Flanges SA-105 design data and sketches
Internal brackets / support rings SA-516 Gr.70 Ladders YES
Pressure Bolting: Bolts / Nuts SA-193 Gr.B7 / SA-194 Gr.2H Platforms YES
Gaskets Spiral wounds SS non asbestos
Skirt (Note 6) SA-516 Gr.70 / SA-283 Gr. C
 PROJECTO: AESA N° 3149-02-3400-IG-PR-HD-0001
OBM 3149
GASOIL Y GASOLINA
DE BAJO AZUFRE ANCAP N°

Ver Rev
3401 D A/B 2 0 Hoja 3 de 16
SHU REACTORS FECHA DE
EMISION: 28/08/2009

INTERNALS MECHANICAL DESIGN DATA (Note 8)

Feed Diffuser
Temperature Shell design temperature
Load for mechanical design 0.2 kg/cm2 and (Note 10)
Material SS 321 or SS 347
Total corrosion allowance (Note 9)
Minimum thickness 6 mm
Liquid Distributor
Temperature Shell design temperature
Load for mechanical design Liquid load: 0.02 kg/cm2 and (Note 10)
Tray SS 321 or SS 347
Material Support ring and
Same material as shell interior surface
supports for beams
Tray NO
Total corrosion
Support ring and
allowance 3 mm on each exposed surface
supports for beams
Tray deck minimum thickness 6 mm
Gaskets Glass fiber
Outlet Collector
Temperature Shell design temperature
Load for mechanical design 5 kg/cm2 and (Note 10)
Material: frame and vee profile wire SS 321 or SS 347
Total corrosion allowance NO
Thermowells
Temperature Shell design temperature
Pressure outside / inside Same as shell / Atm.
Material SS 321 or SS 347
Total corrosion allowance 3 mm on each exposed surface
 PROJECTO: AESA N° 3149-02-3400-IG-PR-HD-0001
OBM 3149
GASOIL Y GASOLINA
DE BAJO AZUFRE ANCAP N°

Ver Rev
3401 D A/B 2 0 Hoja 4 de 16
SHU REACTORS FECHA DE
EMISION: 28/08/2009

CATALYST DATA

Bed Type Size Loading Volume (m3) Weight (kg)

(Catalyst size x bed height) (Per reactor) (Per reactor)
Top support layer 1 ACT 068 25x13mm x 100mm Sock 0.06 52.8
Top support layer 2 ACT 077 10x15mm x 100mm Sock 0.06 33
Top support layer 3 ACT 108 8x8mm x 150mm Sock 0.10 90
Top support layer 4 ACT 139 4x6mm x 250mm Sock 0.16 72
Main bed HR-845 S 2 to 4 mm x 13050mm Sock 8.30 6889
Bottom balls layer 1 Inert ceramic ¼” balls x 150mm Sock 0.10 140
Bottom balls layer 2 Inert ceramic ¾” balls x 100mm Sock 0.06 81
Bottom balls layer 3 Inert ceramic ¾” balls x TL to bottom Sock 0.08 108
TOTAL 7465.8
 PROJECTO: AESA N° 3149-02-3400-IG-PR-HD-0001
OBM 3149
GASOIL Y GASOLINA
DE BAJO AZUFRE ANCAP N°

Ver Rev
3401 D A/B 2 0 Hoja 5 de 16
SHU REACTORS FECHA DE
EMISION: 28/08/2009

CATALYST ACTIVATION (Not Applicable - Note 11)

Fluid ---
Flow direction ---
Pressure ---
Temperature ---
CATALYST REGENERATION (Not Applicable - Note 12)
Fluid ---
Flow direction ---
Pressure ---
Temperature ---
CATALYST PURGE
Fluid Nitrogen
Flow direction Down flow
Pressure From FV to 8 kg/cm2g
Temperature Ambient
WEIGHT
Total Weight Empty (kg) HOLD
Weight of Water - Test (kg) HOLD
Catalyst and support weight (kg) 17000
Operating Weight (kg) HOLD
Total Max. Weight (kg) HOLD

TABLE OF CONNECTIONS
Ref. Qty Size Sch Rating Type/Face Projection Function / Service Notes
I1 1 6” 80 300# WN/RF 250 Feed Inlet
MH 1 Diam. - 300# WN/RF 250 Manhole Min 900 mm I.D.
O1 1 6” 80 300# WN/RF 250 Product Outlet
O2 1 6” 120 300# WN/RF 250 Catalyst Unloading Nozzle With blind flange
T1-8 8 1½” 160 300# WN/RF 250 Thermowell

WIND ACTION
Characteristic Wind Speed (VK m/s) 43.9 Dimension Factor (KD) MET-ET-045
Topographic Factor (KT) 1 Safety Factor (KK) 1.15
Roughness (Type) 1 Load Design Basis CIV-ET-001/CIV-ET-002

SITE CONDITIONS (Note 15)

Location Outdoors Other Corrosive
Environment Marine
 PROJECTO: AESA N° 3149-02-3400-IG-PR-HD-0001
OBM 3149
GASOIL Y GASOLINA
DE BAJO AZUFRE ANCAP N°

Ver Rev
3401 D A/B 2 0 Hoja 6 de 16
SHU REACTORS FECHA DE
EMISION: 28/08/2009

GENERAL ARRANGEMENT
 PROJECTO: AESA N° 3149-02-3400-IG-PR-HD-0001
OBM 3149
GASOIL Y GASOLINA
DE BAJO AZUFRE ANCAP N°

Ver Rev
3401 D A/B 2 0 Hoja 7 de 16
SHU REACTORS FECHA DE
EMISION: 28/08/2009

FEED DIFFUSER
 PROJECTO: AESA N° 3149-02-3400-IG-PR-HD-0001
OBM 3149
GASOIL Y GASOLINA
DE BAJO AZUFRE ANCAP N°

Ver Rev
3401 D A/B 2 0 Hoja 8 de 16
SHU REACTORS FECHA DE
EMISION: 28/08/2009

LIQUID DISTRIBUTOR TRAY PERFORATED CHIMNEY TYPE

 PROJECTO: AESA N° 3149-02-3400-IG-PR-HD-0001
OBM 3149
GASOIL Y GASOLINA
DE BAJO AZUFRE ANCAP N°

Ver Rev
3401 D A/B 2 0 Hoja 9 de 16
SHU REACTORS FECHA DE
EMISION: 28/08/2009

LIQUID DISTRIBUTOR TRAY PERFORATED CHIMNEY TYPE (Cont.)

 PROJECTO: AESA N° 3149-02-3400-IG-PR-HD-0001
OBM 3149
GASOIL Y GASOLINA
DE BAJO AZUFRE ANCAP N°

Ver Rev
3401 D A/B 2 0 Hoja 10 de 16
SHU REACTORS FECHA DE
EMISION: 28/08/2009

LIQUID DISTRIBUTOR TRAY ASSEMBLY

 PROJECTO: AESA N° 3149-02-3400-IG-PR-HD-0001
OBM 3149
GASOIL Y GASOLINA
DE BAJO AZUFRE ANCAP N°

Ver Rev
3401 D A/B 2 0 Hoja 11 de 16
SHU REACTORS FECHA DE
EMISION: 28/08/2009

LIQUID DISTRIBUTOR TRAY ASSEMBLY (Cont.)

 PROJECTO: AESA N° 3149-02-3400-IG-PR-HD-0001
OBM 3149
GASOIL Y GASOLINA
DE BAJO AZUFRE ANCAP N°

Ver Rev
3401 D A/B 2 0 Hoja 12 de 16
SHU REACTORS FECHA DE
EMISION: 28/08/2009

OUTLET COLLECTOR
 PROJECTO: AESA N° 3149-02-3400-IG-PR-HD-0001
OBM 3149
GASOIL Y GASOLINA
DE BAJO AZUFRE ANCAP N°

Ver Rev
3401 D A/B 2 0 Hoja 13 de 16
SHU REACTORS FECHA DE
EMISION: 28/08/2009

CATALYST UNLOADING NOZZLE

 PROJECTO: AESA N° 3149-02-3400-IG-PR-HD-0001
OBM 3149
GASOIL Y GASOLINA
DE BAJO AZUFRE ANCAP N°

Ver Rev
3401 D A/B 2 0 Hoja 14 de 16
SHU REACTORS FECHA DE
EMISION: 28/08/2009

CATALYST UNLOADING NOZZLE (Cont.) / THERMOWELLS ORIENTATION

 PROJECTO: AESA N° 3149-02-3400-IG-PR-HD-0001
OBM 3149
GASOIL Y GASOLINA
DE BAJO AZUFRE ANCAP N°

Ver Rev
3401 D A/B 2 0 Hoja 15 de 16
SHU REACTORS FECHA DE
EMISION: 28/08/2009

NOZZLE ORIENTATION
 PROJECTO: AESA N° 3149-02-3400-IG-PR-HD-0001
OBM 3149
GASOIL Y GASOLINA
DE BAJO AZUFRE ANCAP N°

Ver Rev
3401 D A/B 2 0 Hoja 16 de 16
SHU REACTORS FECHA DE
EMISION: 28/08/2009

NOTES
1) Reactors operating conditions are modified according to catalyst activity: SOR (Start of run) and EOR (End of run).
Top and bottom operating conditions corresponds to first reactor inlet and second reactor outlet respectively.
2) H2S is not present at reactors. Feed sulfur content: 1550 ppm %w/w.
3) Vendor shall comply with the following Client specifications:
MET ET 001 – Pressure Vessels
MET ET 003 – Typical details of Vessels
MET ET 004 – Fabrication Requirements for Vessels Less Than 25mm Thickness
MET ET 005 – Fabrication Requirements for Vessels More Than 25mm Thickness and Low Alloy Steel (if
applicable)
MET ET 006 – Welding Procedure
MET ET 007 – Impact Tests in Base Materials and Weldings
MET ET 032 – Welding Requirements for Equipment and Piping
MET ET 036 – General Specification for Columns and Pressure Vessels
CIV ET 001 – Accion de Viento (Wind effects)
CIV ET 002 – Cargas de Diseño para Equipos, Estructuras, Edificios y Fundaciones
MET ET 045 – Wind Loads in Tall Vertical Vessels
CIV ET 009 – Calorifugado (Insulation)
4) Please refer to general arrangement drawing.
5) Design pressure in accordance with 3401 J A/B Feed Pumps shut-off pressure. Full Vacuum design condition at
ambient temperature.
6) All components welded to pressure parts shall be made of the same material as shell’s.
7) All dimensions are shown in mm.
8) All internals shall be introduced through a manhole (Min 900 mm internal diameter). If necessary, they shall be
made of several pieces to be introduced inside the reactor.
9) C.A.: 3 mm on each exposed surface if internal is welded to reactor.
C.A.: 0 mm if internal is removable.
10) Internals supporting members shall allow a man to step/hang on for maintenance purpose (1500N as concentrated
load).
11) In accordance with Operating Instructions Manual and Process Data Book, activation “in situ sulfiding” of the
catalyst is not foreseen. “Ready to use” catalyst, HR-845 S should be loaded in the reactor.
12) In accordance with Process Data Book, “ex situ” catalyst regeneration is foreseen.
13) Vessel shall be subjected to steam out at atmospheric pressure with medium pressure steam at 300ºC.
14) For Painting System details see doc. 3149-00-0000-IG-GE-LP-0002, Table 3.
15) Equipment shall be suitable for outdoor service, marine and corrosive environment.