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Food Engineering Reviews (2023) 15:748–762

https://doi.org/10.1007/s12393-023-09360-4

Secondary Shelf Life of Foods: State of the Art and Future Perspective
Matteo Alessandro Del Nobile1 · Amalia Conte1

Received: 17 January 2023 / Accepted: 24 October 2023 / Published online: 3 November 2023
© The Author(s) 2023

Abstract
This review aims to approach the secondary shelf life (SSL) issue by providing an overview of the studies currently available
on the subject and suggesting a theoretical framework to model the dependence of the SSL on the residual shelf life (RSL), a
new concept introduced in this study. As it will be discussed later, to date, there are no systemic approaches and no guidelines
to predict the dependence of the SSL on the RSL, even though the SSL is closely related to RSL. The few articles on the
topic available in the literature are limited to assess the SSL of food, and its dependence on packaging systems or storage
conditions after the package opening. The new approach based on the RSL can give a valid tool to industrial and scientific
operators in the food sector for a more appropriate prediction of SSL. The enhanced awareness about a correct SSL predic-
tion might lead to lower food waste generation.

Keywords Secondary shelf life · Residual shelf life · Domestic food waste · Modeling · Sustainability

Introduction becomes no longer acceptable for consumption. For a given


product, due to the above-mentioned modifications occur-
The consumption of a food at consumer level or the use ring after package opening, the SSL is shorter than the PSL,
of raw materials or semi-processed food at industrial level, and sometimes much shorter.
after package opening, can be extended over a certain length While the PSL is abundantly discussed, scarce atten-
of time. Theoretically, the package opening provokes a tion has been still paid to SSL. Currently, the SSL concept
rapid modification of the storage conditions because the gains importance because it is strictly related to the house-
food loses the sterility. In addition, some concrete changes hold food waste, and to handling of raw materials or semi-
can be observed in terms of atmosphere around the prod- manufactured products, used at industrial level after package
uct, oxygen, and moisture availability, and in terms of tem- or tank opening. In fact, when you are unable to consume
perature. These modifications also depend on the time the or transform a product that is no longer packaged within
product remains at room temperature and the time during the times set on the label, both at a domestic and industrial
which the package remains open. Therefore, when the pack- level, waste is generated. It is also worth noting that waste
age is opened an acceleration of the kinetic decay of food is easily generated also because SSL is often underestimated
can occur. Due to these phenomena, in addition to primary [1, 2]. Therefore, especially for foods that deteriorate rapidly
shelf life (PSL), the secondary shelf life (SSL) needs to be after opening, accurately predicting the SSL means avoiding
considered. generating waste.
PSL refers to the time interval between the moment when According to the most recent assessment, approximately
the food is packaged and the moment when the packaged 53% of global food waste is generated by households in the
food becomes no longer acceptable, whereas the SSL repre- EU [3]. The FUSIONS project (Food Use for Social Innova-
sents the time interval between the moment when the pack- tion by Optimizing Waste Prevention Strategies) reported an
age is opened and the moment when the unpackaged food amount of household food waste per capita/per year equal
to 92 kg (FUSIONS, 2016), even though these ratios can be
slightly different depending on the geographical location.
* Amalia Conte This is true also at industrial level.
amalia.conte@unifg.it
Considering that food waste is a critical issue worldwide,
1
Department of Food Science, University of Foggia, Via any prevention strategy for a proper food management after
Napoli, 25, 71122 Foggia, Italy

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Vol:.(1234567890)
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package opening is highly desired [4–7]. In this regard, leg- The second part of this review has been dedicated to
islation on expiration dates should be reviewed, not only assessing how the SSL is influenced by the extent of dete-
from the perspective of product safety and quality, but also riorative reactions at the package opening (i.e., the extent
from the environmental and social impact [8]. Unfortunately, to which the reactions responsible for food quality loss pro-
at legislative level, no guidelines or indications concern- ceeded when the package is unsealed). Even though this
ing how to predict the SSL of foods are available now. EU topic is of crucial importance for the SSL study, a very few
Regulation 1169/2011 only defines the concept of minimum works found in the literature focused on this very important
durability of food and, at the most, it brings the concept of subject. Specifically, it has been found that only two stud-
“use by date” for food product highly perishable. These indi- ies made a reference to this specific aspect. The first is the
cations refer to packaged food and therefore give consumers article of Cesa et al. [10], who studied the SSL of infant for-
only information about PSL. mula. These authors analyzed samples according to a wide
As said before, at research level, SSL is a topic scarcely experimental plan to consider different storage conditions
studied. A few papers have been found and most of them and different storage time before opening the package, start-
are focused on SSL dependence on packaging materials or ing from samples analyzed immediately after manufacturing
storage conditions used after the package opening, without to a maximum of 12 months of storage before opening the
suggesting protocols or systemic approach for a proper SSL box, considering infant milk formula with a PSL of about
prediction. To date, the unique review on the topic was pro- 2 years. The approach used by Cesa et al. [10] proves the
posed by Nicoli and Calligaris [9], who critically discussed attention of the researchers to assess the dependence of the
the SSL by giving both consumer and food industry per- SSL on the extent of deteriorative reactions at the package
spectives and suggesting a sort of decision tool to be used opening. In an attempt to make the same evaluation, Nicosia
after package opening. According to the review of Nicoli et al. [11] carried out a study dealing with UHT milk. As
and Calligaris [9], foods can be divided into two catego- will be better discussed later, this is another example from
ries, foods without significant differences between PSL and literature that takes into account the importance of the
SSL, and foods that, after opening, can be changed by the moment when the package is opened during the shelf life
environmental conditions. In the first category, the quality period. In fact, these authors carried out two tests, consider-
decay scarcely depends on the package and storage condi- ing in the first one the containers opened just after its pack-
tions; therefore, the evaluation of SSL coincides with that aging, and another one at the end of the PSL. The reason
of PSL. On the contrary, in the second category, the food of this experimental plan was due to the attention of the
quality is strongly affected by the package and storage condi- authors to study what happens after package opening and
tions; therefore, after opening the food, the loss rate remark- verify if the moment of the package is opened could affect
ably changes. The two above authors assessed that in these the value of SSL. Even though interesting information was
last cases, SSL assessment is needed. In this regard, in the recorded from both these two above papers, none of them
last part of the review, Nicoli and Calligaris [9] listed the laid the foundations of a systemic approach able to predict
procedures used to assess the SSL. It is reported that the the influence of the storage time before package opening on
deterministic approach is the most common and economic the value of SSL. Therefore, due to this lack of information,
method to estimate SSL at lab scale, by carrying out shelf the second part of the current review focuses on a possi-
life test under the worst-case scenario. Another possibility ble theoretical approach to be adopted for the SSL estima-
is based on simulation study of home habits, repeating the tion. Considering the relevance to predict the SSL, and that
container opening and closure. The above two authors finally there is no manuscript in the literature focused on systemic
discussed about further potential smart technologies to be approach for SSL estimation, the current review aims to fill
adopted to assess the SSL, i.e., the accelerated shelf life this gap, thus providing a mathematical model to describe
test and the real-time monitoring systems (time–temperature the dependence of the SSL on the extent of deteriorative
indicators or RFID systems), tools already consolidated for reactions at the package opening.
determining the PSL.
Considering the relevance of the topic, the first part of
the current work is aimed to give an overview of the stud- The Effect of Post Opening Packaging
ies reported in the literature, thus underlining the approach on the SSL: Case Studies from Literature
adopted up to now from the researchers to determine the
SSL of foods. Therefore, this first part gives the current state Literature data relevant to SSL studies can be divided in two
of the art analyzing the content of 16 available research arti- main groups, one relative to microbiologically stable foods,
cles published between 2001 and 2022. Scopus was used to the majority, and another one relative to food suffering from
map literature information, being a database with a broader microbial spoilage after opening. In the first group, coffee,
spectrum of publications. wine, extra virgin olive oil, powder milk, and croissant were

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750 Food Engineering Reviews (2023) 15:748–762

considered. In the second group, the case studies relative to values up to reach 0.44. The coffee was kept in that condi-
liquid milk, cooked ham, and Pesto alla Genovese will be tion for 1 month. To simulate home usage, every day, the
presented. coffee package was opened for a short time and then closed.
To provide the key for reading this paragraph, few more After the opening, coffee staling and its sensory quality were
definitions are in order: the primary packaging is the packag- assessed. Both sensory and instrumental data were used to
ing system used to package the food, it is able to hold up the calculate the zero-order kinetic constant and its dependence
food quality decay kinetic during its storage; the secondary on external water activity. The calculated parameter was
packaging is the packaging system used right after the pri- used to assess the dependence of the SSL of the investigated
mary packaging is opened, in most cases it simply consists coffee stored at 30 °C on the external water activity, i.e., on
in the unsealed primary packaging; the primary storage con- the secondary storage conditions.
ditions are temperature, light exposure, relative humidity, Later, Tušek, Benkovic, and Bauman [16] estimated
etc., under which the food is stored before its opening; the the parameters of a zero- and first-order kinetics for color
secondary storage conditions are temperature, light expo- changes after the primary packaging system opening. The
sure, relative humidity, water activity, etc., under which the authors used roasted ground coffee and simulated household
food is stored when unpackaged; a mechanism of deteriora- storage conditions after the primary packaging system open-
tion is a physical phenomenon that contributes to decrease ing. In this case, the influence of the secondary packaging
the packaged food quality during the storage period. On the system (simply consisting in the unsealed primary pack-
basis of the above-mentioned definitions, a classification of aging) on the SSL was assessed. The color changes were
all the case studies analyzed in this paragraph is reported monitored as the main quality parameters. Two types of sec-
in Table 1. ondary packaging materials were used, tin cans and triplex
Among the microbiologically stable food, the roasted cof- bags. A zero-order kinetic model was proposed as the most
fee is the most studied. It is characterized by several com- appropriate to describe the evolution of the ground roasted
pounds able to confer, after roasting, a specific aroma, and coffee color after package opening. A significant difference
color to the product [12], and therefore, primary packaging was detected in the fitting parameters relative to the two
and storage conditions are strategic for preserving its qual- tested packaging materials. Overall, zero and first kinetic
ity during storage [13]. However, the rate of coffee qualiy models described much better the data when triplex bag
decay may suddenly increase after the packaging has been was used as secondary packaging system. The comparison
opened due to the changed storage conditions. Therefore, among kinetic parameters allowed the authors to state that
the evaluation of the SSL may imply better quality control tin can was preferred as better color and light barrier system.
during consumption. The first study dealing with SSL of In 2018, some of the above authors [17] developed and
coffee is the work of Cappuccio et al. [14], who found a compared non-linear and linear regression models for
correspondence between sensory perception of staleness and describing the evolution of color changes experimentally
aroma determined by chemical tool in roasted and ground determined in ground coffee powder during 6 months of
coffee after opening the package and storing coffee at room storage after the first opening. Also in this case, the above-
conditions, in the refrigerator and at elevated temperature. mentioned two different secondary packaging systems were
The authors found a great correlation between sensory and used, tin cans and triplex bags. To the aim, ground roasted
chemical. Specifically, when the sample was stored in a coffee was first closed in the two types of packaging and,
refrigerator, they found aroma preservation for a longer time after opening, was stored at room temperature in a dark cup-
and a kinetic decrease of the staling. On the contrary, when board, as happens at home. Packaging was opened once a
the coffee was stored at high temperature a faster deteriora- month, for 6 months of storage subsequent to the first open-
tion was detected. ing of the primary packaging system. Once opened, mois-
In 2006, Anese, Manzocco, and Nicoli [15] calculated ture content, relative air humidity, air temperature, and color
the SSL of coffee by using a zero-order kinetic model. The parameters of the samples were monitored. The authors con-
authors assumed that the kinetic constant is proportional to cluded that both non-linear and linear models highlighted
the external water activity. In such a way they related the that moisture content, relative humidity, and temperature
SSL to the secondary storage conditions (i.e., the external greatly influenced color change in ground roasted coffee.
water activity after package opening), thus making possible Non-linear model was the most suitable to describe the evo-
to say that the authors studied SSL by changing the second- lution of color changes after the primary package opening.
ary storage conditions. In fact, they monitored the changes Triplex packaging represented the most appropriate system
responsible for coffee unacceptability at different values for coffee preservation after pack opening.
of external water activity. The authors used fresh dark- A very recent study on freshly roasted coffee that dem-
roasted ground coffee; once the package was opened, the onstrates the influence of SSL from consumer habits is the
coffee was stored at 30 °C, and at increasing water activity research of Smrke et al. [18]. The authors compared four

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Table 1  Classification of all the case studies
References Food product Effects of secondary storage Effects of secondary packaging Influence of RSL on SSL SSL assessment
conditions on SSL conditions on SSL

Cappuccio et al. [14] Roasted ground coffee After the first package opening
coffee samples were stored at
ambient conditions, in refrig-
erator and at high temperature
Anese et al. [15] After the first package opening
coffee samples were stored at
different aw values (0.17, 0.23,
0.36, and 0.44), at 30 °C for
1 month
Food Engineering Reviews (2023) 15:748–762

Tušek et al. [16] After the first package opening


coffee samples were stored in
tin cans and triplex bags, for
6 months in a dark cupboard, at
50–60% relative humidity and
temperature of 17–22 °C
Benkovic and Tušek [17] After the first package opening
coffee samples were stored for
6 months in tin cans and triplex
bags tin cans stored at ambient
conditions in dark cupboard
Smrke et al. [18] After the first package opening,
coffee samples were reclosed
using screw cap; clip; canister;
tape
Fu et al. [19] Wine After first package opening, two
white wines (1 and 2) were
stored at different temperatures
(22, 35, and 45 °C the wine 1
and only 45 °C the wine 2)
Lee et al. [25] Four different oxidation condi-
tions of Cabernet Sauvignon
wines were tested during a
1 week after package opening

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751
Table 1  (continued)
752

References Food product Effects of secondary storage Effects of secondary packaging Influence of RSL on SSL SSL assessment
conditions on SSL conditions on SSL

13
Krichene et al. [28] Olive oil Four monovarietal of Tunisian
virgin olive oils varying in their
fatty acid profile and content of
natural antioxidants were stored
at 50 °C after first package
opening
Krichene et al. [29] Four monovarietal of Tunisian
virgin olive oils varying in
their fatty acid profile and
content of natural antioxi-
dants were stored at 5, 15, 25,
and 50 °C after first package
opening
Garrido-Delgato et al. [30] Single-variety extra virgin olive
oil was stored for 11 months in
bag-in-box, metal, dark glass,
clear glass, and polyethylene
terephthalate containers after
first opening
Cesa et al. [10] Infant milk formula Infant milk formula stored at Infant milk formula stored for 6
different storage times (from and 10 months before package
3 days up to 12 months) and at opening and for 3 weeks after
different storage temperatures package opening
(20, 40, and 55 °C) before
package opening and at dif-
ferent storage temperatures
(20 and 28 °C) after package
opening
Codurso et al. [35] Two types of infant formula (A
and B) after 5 months from
production and packaging were
stored for 1 month after first
opening. Before analyses at
0, 7, 15, 30, and 37 days after
opening, the samples were
reconstituted in water at 70, 80,
and 90 °C
Food Engineering Reviews (2023) 15:748–762
Table 1  (continued)
References Food product Effects of secondary storage Effects of secondary packaging Influence of RSL on SSL SSL assessment
conditions on SSL conditions on SSL

Dortey et al. [36] Liquid milk Four different secondary packag-


ing methods were employed
post-opening for 7 days using
2 processed liquid milk types:
milk refrigerated with its tin
in a closed storage bowl; milk
refrigerated with its tin inside a
sealed rubber; milk refrigerated
directly in its tin; milk in its
tin placed in a cup containing
Food Engineering Reviews (2023) 15:748–762

water at room temperature


Nicosia et al. [11] Two commercial Italian UHT Only one of the two commercial
milk were opened right after Italian brands of UHT milk
the commercialization and was considered in a second
stored in domestic fridges for experiment carried out with
up to 16 days in their primary samples opened at the end of
packaging. Two storage primary shelf life and then
conditions were used. One stored in the fridge for up to
consisted of a single open- 11 days
ing of the package for 1 min,
during which 150 mL of milk
was withdrawn; samples stored
vertically in the fridge for up to
16 days. In the second storage
method the packages were
opened and left uncapped for
3 min, during which 150 mL
of milk were withdrawn; the
packages were kept at ambient
temperature for 30 min before
being placed horizontally in
the respective home fridge.
Each procedure was repeated
after 2 and 4 days from the first
opening
Spampinato et al. [44] Sliced cooked ham Samples of MAP sliced cooked
ham produced by five selected
industries were opened and
stored in their plastic bags at
4 °C for 12 days

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753
Table 1  (continued)
754

References Food product Effects of secondary storage Effects of secondary packaging Influence of RSL on SSL SSL assessment
conditions on SSL conditions on SSL

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Nicosia et al. [46] Pesto Two shelf-stable pesto sauces
having a similar composition,
packaged in a 190-g glass jar
with a metal cap, were opened
and stored under two different
domestic environments. In one
case the scenario consisted
of single opening for each jar
to the beginning of SSL, two
tablespoons of pesto removed
from each jar, which remained
uncapped for 2 min, and the
jars closed and stored in the
fridge for 20 days. The second
scenario consisted of three
openings of each jar at 2-day
intervals, at each opening, two
tablespoons of pesto removed
from each jar, which remained
uncapped for 3 min, then the
jars closed and kept at ambient
temperature for 30 min before
placing in the fridge, where
they were stored for 20 days
Food Engineering Reviews (2023) 15:748–762
Food Engineering Reviews (2023) 15:748–762 755

different storage methods of whole roasted beans after the temperature and oxygen, can influence the evolution of
primary package opening. As can be inferred, also in this the enological parameters after the opening.
case, the authors studied the SSL considering the influence Two years later, Lee, Kang, and Park [25] published a
of the secondary packaging system on the product quality paper dealing with the effects of oxygen on volatile and
decay after the opening. The first secondary packaging sensory characteristics of cabernet sauvignon after the pri-
system tested was based on the transfer after primary pack- mary package opening. To the aim, four different oxida-
age opening of beans into airtight canister; the second one, tion conditions were used. The wine quality was monitored
in closing the primary package with tape; the third one, during a 1-week period after the primary package opening.
in closing the primary package with clip; and the last one The authors approached the SSL issue by considering the
in using a secondary system with an incorporated screw influence of the secondary storage conditions on the quality
cap. To compare the above secondary packaging systems, kinetic after package opening. To the aim, they used head-
specific freshness indices were monitored after pack- space solid-phase microextraction coupled to gas chroma-
age opening by gas chromatography/mass spectrometry. tography–quadrupole mass spectrometry and sensory tests,
Results demonstrated that among the proposed solutions, in addition to proper statistical analysis of data. During the
the screw cap was the most interesting. storage period after the pack opening, the differences among
As regards secondary shelf life of wine, two long- samples highly depended on the wine oxidation level [26].
standing studies were published. The first one by Fu, Results demonstrated proper correlation of chemical data
Lim, and Mcnicholas [19] is a research paper dealing with sensory perception, thus suggesting that the statistical
with the effects of secondary storage conditions, and in tools adopted for data elaboration were appropriate to deter-
particular storage temperature (22, 35, and 45 °C), on mine the oxidation level of wine during SSL.
the quality of white wine packaged in bag-in-box after The quality loss of extra virgin olive oil (EVOO) after the
the primary package opening. The secondary packaging primary packaging system opening was also studied. EVOO
system consisted in the unsealed bag-in-box. Therefore, is very hostile for microorganisms, so it generally does not
these authors aimed to assess the influence of the sec- undergo microbial decay. Oxidation is the main problem
ondary storage conditions on the SSL. To this aim, the [27]. In the literature, three articles were reported on the
authors monitored the kinetics of main quality param- topic. The first one is by Krichene et al. [28], who studied
eters after the package opening. The bag-in-box, com- EVOO stability during a term storage of 8 months after the
pared to the more traditional bottles made up of mul- opening, under temperature abuse (50 °C) to accelerate oxi-
tilayer systems and laminated cartons, was selected as dation reactions. To the aim, four different monovarietal of
primary and secondary packaging system because it Tunisian oils, differing in fatty acid profile and content of
offers improved distribution efficiency, enhanced end- natural antioxidants, were used. Later, some of the above
use convenience, and increased cost-effectiveness [20]. authors [29] studied the stability of virgin olive oil phe-
This packaging system consists in a bag made with one or nolic compounds during 18 months after the first opening,
more high-barrier flexible films, reinforced by an exter- at different secondary storage conditions, i.e., at 5, 15, 25,
nal paperboard carton. To dispense the product, a valve and 50 °C. The authors demonstrated that oil stored under
fitment is attached to the bag. After the primary pack- temperature lower than the usual commercial conditions
aging system is opened, a potential temperature abuse (20–25 °C) is better preserved. The same four oil varieties
and oxygen ingress can affect product quality. Degrada- investigated in the previous study were considered. Results
tion of freshness in terms of fruity traits and browning of both these studies gave information about the degrada-
reactions can occur [21–23]. The study of Fu et al. [19] tion rate of oil after package opening as affected by both oil
monitored and correlated several enological parameters characteristics and secondary storage conditions.
­ O2, total aldehyde,
(color and contents of free and total S Garrido-Delgato et al. [30] assessed the SSL of EVOO
and total phenol) to the oxygen transmission rate and as influenced by the secondary packaging system and sec-
the Fourier transform infrared spectral data [24]. Results ondary storage conditions. The samples were monitored for
demonstrated important correlations among wine quality 11 months after the package opening. To the aim, the authors
parameters. In fact, the authors assessed the chemometric used a single variety of EVOO. The primary packaging sys-
approach to analyze Fourier transform infrared spectral tems were bag-in-box, metal, dark glass, clear glass, and
data as valid device for determining wine quality. The polyethylene terephthalate containers. It is worth noting that
authors assessed that wine quality changes were signifi- also in this case the secondary packaging system consists in
cantly affected by the gas barrier properties of the sec- the unsealed primary packaging. To simulate home use, after
ondary packaging system. Finally, they concluded that the first opening, the oils were opened periodically. On the
the secondary packaging conditions, such as the expo- other hand, to simulate storage conditions on market shelves,
sure of wines packaged in the bag-in-box to elevated other containers were kept sealed. The results highlighted

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756 Food Engineering Reviews (2023) 15:748–762

that physico-chemical and instrumental parameters recorded the authors investigated the product quality after package
on the investigated secondary packaging systems were com- opening, using the label indications for the milk reconstitu-
parable. Among the systems studied, the best secondary tion and therefore mixing milk in water at 70 °C, 80 °C,
packaging was the bag-in-box container, able to preserve and 90 °C. They did not consider the effect of the extent of
EVOO quality for 11 months after the first opening. deteriorative reactions at the package opening on the sec-
Another food category to be considered in the group of ondary shelf life. In fact, only samples after 5 months from
microbiologically stable foods is that of the infant milk for- processing were considered for the tests. To the aim of the
mula, being particularly prone to autoxidation. Infant milk work, Maillard reaction level and changes in lipid peroxida-
formulations are made of 33% fats and are very rich in poly- tion were monitored up to the expiration date (i.e., at 0, 7,
unsaturated fatty acids (PUFAs), important elements for the 15, 30, and 37 days). Results from this study highlighted that
newborn development [31]. Decay of foods rich in lipids hot water could promote lipid peroxidation, and therefore,
involves first peroxides formation, and then progress of off- the water temperature for infant formula reconstitution plays
flavored and potentially toxic, mutagen, and carcinogenic a key role. Due to the above findings [35], SSL no more than
secondary products, with consequent loss of food nutritional 15 days should be indicated for infant formula with a com-
value [32]. For this reason, the formulation, the storage tem- position similar to that of those analyzed in this case study.
perature, and both primary and secondary packaging systems Regarding the three types of microbiologically unstable
of infant formula are of crucial importance to avoid autoxi- foods, the case of liquid milk (pasteurized and UHT) was
dative decomposition. Among the various quality attributes, investigated by different authors. First, Dortey, Aboagye, and
the malondialdehyde (MDA) is the most preferred [33], as Tuah [36] studied the quality decay of processed liquid milk
valid food oxidation index [34]. In this context, Cesa et al. after package opening, as affected by both the secondary
[10] evaluated the stability of infant milk formulas, supple- packaging and secondary storage conditions. Milk is a very
mented with PUFAs, under different primary and secondary perishable product. It can be spoiled and can provoke public
storage conditions, through the monitoring of MDA after health consequences [37, 38]. The research of Dortey et al.
the box opening. As reported in the introduction section, [36] specifically refers to Ghana situation, with many people
for the first time these authors stressed not only the impor- at risk of milk-borne illnesses for improper use of milk after
tance of the storage conditions after package opening but opening. Therefore, to give proper suggestions about product
also the influence of the moment when the primary package storage, the authors conducted this research investigating
was opened on the SSL. Therefore, in this study for the first different secondary packaging systems for processed liquid
time, the authors investigated the SSL as influenced by the milk. The authors assessed the milk quality after package
extent of deteriorative reactions at the package opening. To opening and during the subsequent week of storage. To this
this aim, the authors used an experimental plan with 30 dif- aim, they focused attention on two highly utilized milk prod-
ferent samples of powder milk formulas differing in the time ucts. These samples were stored after opening using different
at which the primary package was opened (samples opened methods: refrigerated with their tin in a closed storage bowl,
immediately after manufacturing, after 6 months of storage, refrigerated with their tin inside a sealed rubber, refrigerated
and after 10 months of storage), in the primary storage con- directly in their tin, and put with their tin in a cup containing
ditions (i.e., the temperature at 20, 40, and 55 °C before box water at room temperature. The first three practices differ for
opening), and in the secondary storage conditions (i.e., the the secondary package, whereas the last one for the second-
temperature at 20 and 28 °C after box opening). Results on ary storage conditions. After the primary package opening,
milk formula analyzed immediately after manufacturing and the microbiological quality and pH of milks were assessed
stored for 3 months after opening at 40 °C showed less oxi- for 7 days. Results suggested that different evolutions were
date samples. When samples were stored for 2 weeks after recorded in the various proposed solutions, even though
opening at 55 °C, high level of MDA was detected. A very in all the packaging the SSL was equal to 2 days. Enteric
similar trend was also recorded in samples analyzed after bacteria and Salmonella represent the main pathogens that
1 year of storage before opening at 20 °C. Therefore, storage can affect milk acceptability after 2 days. The best system
conditions after opening, extent of deteriorative reactions for maintaining a high microbiological quality of both pro-
at the package opening, and temperature at which samples cessed liquid milks within a week post-opening is repre-
are stored before opening the container can play a key role sented by the tin with a covered storage bowl. The lack of
on the SSL. real changes in terms of color, taste, smell, and pH does not
Codurso et al. [35] also published a study focused on the imply milk acceptability from the microbiological point of
quality decay of both powdered infant formula (PIF, bovine view. Moreover, from the study of Dortey et al. [36], it can
milk), and lactose-free PIF (lactose-free product based on be inferred that if processed liquid milk must be consumed
glucose syrup) during the period after the primary packaging within 2 days from its opening, the storing at room tempera-
system opening. Contrary to the previous study, in this work, ture, in a cup with water, is the best method.

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Food Engineering Reviews (2023) 15:748–762 757

More recently, Nicosia et al. [11] assessed the SSL of opening. They found that products became unacceptable
UHT milk to reduce the waste at household level. To the after 12 days from the package opening, even though after
aim, the authors used two UHT milk types simulating the first 8 days some defects started to appear. Main volatile
homemade habits in terms of first opening and storage. metabolites that describe the undesired profile evolution of
As reported in the “Introduction” section, this is another the samples were detected and high microbial load, already
example from the literature where the impact of the extent at the opening of the package, was found. In particular, a
of deteriorative reactions at the package opening on SSL high concentration of lactic acid bacteria was counted, thus
was considered. In fact, the authors carried out two differ- justifying lack of other microbial species. However, this
ent tests, one where samples were opened right after their experimental evidence suggested that the proliferation that
commercialization and another one with samples opened occurred after the primary package opening did not derive
at the expiration date reported on the packaging. To deter- from environmental cross-contamination at the tray opening.
mine the SSL, the researchers monitored in both tests the Thus, the research puts the industrial operators on the alert
main quality parameters during few days of storage after the since it highlights that production and packaging are crucial
first opening. The authors simulated two types of second- steps to manage the safety issue after the pack opening.
ary domestic storage conditions, based on numerous and The last case study regards the Pesto alla Genovese, a
lesser use repetitions. The comparisons between the two traditional Italian sauce made from basil, grated hard cheese,
tests highlighted the influence of the extent of deteriorative pine seeds, olive oil, salt, and garlic. It is packaged in glass
reactions at the package opening on SSL. In fact, the sam- jars and has been considered a stable product. Primary
ple opened right after the commercialization recorded SSL shelf life is 2–3 years [45]. The study carried out by Nicosia
(12–13 days) higher than that of milk opened at the end of et al. [46] aimed to assess the SSL of pesto to verify
the PSL and stored under the same secondary storage con- if the information given on the label about the use of the
ditions (6–7 days). Anyhow, results from the current study product after jar opening is appropriate or underestimates
demonstrated that SSL of UHT milk is generally underesti- the SSL. Therefore, the current research also aims to avoid
mated. Considering the general 3–4 days reported on most useless household food waste. To this aim, the authors,
UHT milk packages, the authors stated that the SSL could using a deterministic approach, selected two types of pesto,
be amplified [39]. Nicosia et al. [11] demonstrated that SSL with 1 year from the expiration date reported on the label,
under proper storage refrigerated conditions could be pro- and SSL of 5 days reported on the label. They assessed the
longed up to 6–7 days. Therefore, the experimental findings influence of secondary storage conditions on the SSL by
of the current study, properly diffused to final consumers, simulating the real opening and storage conditions in five
suggest that a re-assessment of milk SSL on the packag- domestic environments under two scenarios, based on the
ing could prevent food waste. The authors also underlined repetitions and duration of each opening. Microbial prolif-
that results from their research could gain relevance also at eration, sensory properties, color changes, pH, and volatiles
industrial level because the longer SSL could mean higher profile were used to assess the quality decay kinetic after the
sustainability and better market position. jar opening. The interesting results recorded highlighted that
Sliced cooked ham is another fresh product which, after for both types of pesto, SSL higher than 20 days was found,
package opening, is highly susceptible to microbial prolifer- being the product bacteriologically stable. Color parameters
ation [40]. It is generally stored in a plastic tray under modi- and sensory properties did not change significantly after the
fied atmosphere conditions. Usually, gas mixture of 70% jar opening. Based on these findings, the authors suggested
­N2 and 30% ­CO2 is able to control quality decay and assure the possibility to significantly prolong SSL. They also sug-
primary shelf life of about 30 days [41–43]. When we open gested that industrial operators could skip SSL indications
the package, the headspace gas composition changes and the on the label, with benefic consequence on food sustainability
food lost the packaging protection; therefore, the SSL is sig- because both household stock turnover and domestic food
nificantly shorter than PSL. Spampinato et al. [44] recently waste could be advantageously reduced.
investigated the quality decay kinetics of cooked ham pro-
duced by 5 companies. The samples were monitored for 12
days after the primary package opening. During storage, The Dependence of SSL on the Extent
the samples in the unsealed primary packaging bag were of Deteriorative Reactions at the Package
put in a domestic refrigerator at 5.2 ± 0.6 °C. Samples with Opening: a Theoretical Approach
at least 2 weeks from the expiration date were selected,
and with the indication to consume the food after a maxi- In this paragraph, an attempt is made to provide the theo-
mum of 3 days after the primary package opening. Specifi- retical background for modeling the dependence of SSL on
cally, the authors monitored microbial, physical, chemical, the extent of deteriorative reactions at the package opening.
and sensory quality of sliced cooked ham after the bag To this end, the introduction of the notion of residual shelf

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758 Food Engineering Reviews (2023) 15:748–762

life (RSL) is in order, being a measure of the extent of dete- value. In fact, the RSL* value is a valuable parameter,
riorative reactions at the package opening. To define RSL, as it indirectly brings with it the information on the pri-
let us consider a given time (t), ranging between 0, i.e., the mary packaging and storage conditions, and consequently
moment when the food is packaged, and the moment when on the extent, at the time the package is opened, of the
the packaged food become no longer acceptable (i.e., PSL). mechanism of deterioration, thus contributing to decrease
By definition, RSL at the time t (bounded between 0 and the packaged food quality during its storage. It must be
PSL) is the difference between the primary shelf life of the underlined that only the dependence of SSL on RSL* will
packaged food and the time t (i.e., RSL = PSL − t). In other be considered in the following; it implies that it is assumed
words, RSL at time t is how long the packaged product will that all the other variables on which SSL depends are set
take at time t, if stored under the primary storage conditions, constant.
to become no longer acceptable. According to this definition, Concerning the dependence of SSL on the RSL∗ , one
RSL spans between 0 and PSL, being 0 when t is equal to can say that when RSL∗ is equal to PSL (i.e., the package
PSL, and being equal to the packaged food primary shelf is opened right after the food has been packaged), SSL
life when t is equal to 0. For the sake of clarity, in this study, reaches its maximum value (SSLmax ); on the other hand, if
when t is the time when the package is opened, it will be RSL* is equal to 0 (i.e., the packaged is opened as soon as
referred to as t*, and the residual shelf life will be referred the food becomes no longer acceptable), then SSL is equal
to as RSL*. It is worth noting that a substantial difference to 0. Therefore, it can be stated that the SSL has to be an
between SSL and RSL* can be observed only when the increasing function of RSL*. In principle, any function
primary packaging and the storage conditions significantly can be used to describe the dependence of SSL on RSL∗ ;
affect the PSL. This is the case of food products packaged Eq. (1) is proposed, being a very simple approach:
under modified atmosphere conditions, foods that undergo [ ( )]
a thermal treatment after their package, foods packaged in
SSLmax RSL∗
SSL = ( ) ⋅ 1 − exp −
aseptic conditions, etc. In all these cases, a change in the 𝛽 (1)
1 − exp − PSLk
primary packaging and in the storage conditions (i.e., the
opening of the primary packaging) brings about a marked where 𝛽 is a constant, with dimension of a time, and the
increase in the rate at which the phenomena that cause food same units of RLS*. In fact, Eq. (1) is a first-order type
unacceptability proceed. In turn, this makes the SSL much equation used in this study to describe the dependence of
lower that the RSL*. In all the above-mentioned cases, it SSL , the dependent variable from RSL∗, the independent
may be extremely useful to find a correlation between SSL variable. The model parameters are SSLmax and 𝛽 .
and RSL*. In Fig. 1, the SSL is designed as a function of RSL*,
It is well known that for a given primary packaging the curves are Eq. (1) using a PSL value of 20 days, and
and a given packaged food, the PSL value of the pack- a SSLmax of 10 days (for example, a fresh dairy cheese),
aged food only depends on the used primary storage condi- each curve refers to a different value of b. To better under-
tions. On the contrary, the SSL depends on the secondary stand the physical meaning of the parameter b appearing in
packaging and storage conditions, as well as on the RSL*

Fig. 1  SSL as function of RSL*.


The curves were obtained by
means of Eq. (1) using a PSL
value of 20 days, and a SSLmax
of 10 days. Each curve refers to
a different value of b

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Food Engineering Reviews (2023) 15:748–762 759

Eq. (1), let us consider a given value of RSL*, for instance, does SSL , and when RSL∗ is equal to 1 the SSL assumes the
5 days. For the sake of clarity, a vertical dashed line has same value.
been drawn in Fig. 1 at RSL* equal to 5 days. The inter- In Fig. 2, the SSL is plotted as a function of RSL∗ and the
cept of the vertical line with the curves shown in the figure curves are Eq. (3), considering different values of 𝛽 .
gives the value of the SSL of each curve at RLS* equal As one can observe, Fig. 2 is the normalized version of
to 5 days. Fig. 1, as the values of 𝛽 used to draw the curves shown in
As one can observe, as the values of b decrease, the values Fig. 2 were obtained by dividing the ones used in Fig. 1 by
of SSL at 5 days increase. Based on this observation, it can be 20 days (i.e., the PSL value used to plot the curves shown in
stated that the lower b is, the slower the SSL will reach 0 as Fig. 1). The advantage of using Eq. (3) in place of the more
the RSL* decreases (i.e., t* increases to reach the PSL value). intuitive Eq. (1) is that a single curve can embrace a much
In fact, for very small value of b, SSL is close to its maximum bigger number of case studies. As an example, in Fig. 3, two
value, even when the package opening takes place close to its different case studies are plotted; Fig. 3a shows SSL plot-
primary shelf life (i.e., when the packaged food is about no ted vs RSL* using Eq. (1), whereas Fig. 3b shows the same
longer acceptable for consumption). case studies plotted in the normalized form using Eq. (3).
As reported earlier, both SSL and RSL* are lower and The values of PSL, ­SSLmax, and b of these case studies were
upper bounded. In fact, SSL spans between 0 and SSLmax , chosen in such a way that they can be represented by the
whereas RSL* spans between 0 and PSL. same curve when plotted SSL vs RSL∗ .
Based on this observation, Eq. (1) can be rearranged as
follows:

⎡ ⎛ RSL ⎞⎤

SSL 1 Concluding Remarks


= � � ⎢1 − exp⎜− PSL ⎟⎥
(2)

SSLmax ⎢ ⎜ 𝛽 ⎟⎥
1 − exp − 1
𝛽
⎣ ⎝ PSL ⎠⎦ The deep knowledge about the proper time to consume a
food after first package opening could have relevant out-
PSL

which in turn can be rearranged in the following expression: comes. It is important to correctly assess the SSL without
[ ( )] making underestimation, because lack/incorrect informa-
1 RSL∗ tion on the label promotes food waste. Therefore, strategies
SSL = ( ) ⋅ 1 − exp − (3) aimed to increase SSL also mean paying attention to a more
1 − exp − 1 𝛽
𝛽 sustainable food chain. SSL is a topic still underestimated,
even though in the last years a vigorous increase of publica-
where SSL = SSL
is the normalized secondary shelf life,

SSLmax tions dealing with food waste was recorded. A reinforcement
RSL =∗ RSL
PSL
is the normalized RSL*, and 𝛽 = PSL k
is the of research on the SSL appears strategic to control the food
dimensionless version of the parameter b. In fact, both SSL waste and add new information to the existing studies of the
and RSL∗ span between 0 and 1, when RSL∗ is 0 the same literature, still limited to a small range of commodities. SSL
and waste prevention have not to be treated separately; there
are opportunities for their integration not always considered.
Today, food safety indicator (“Use-by date”) or food qual-
ity indicator (“Best before date”) represent similar informa-
tion for the generic consumer because both are perceived as
safety label communication. This lack of knowledge pro-
motes undesired food waste. Similarly, unproper information
on SSL can lead to excessive waste generation. It is not easy
to produce appropriate labels for the myriad of food. Great
efforts are necessary because data on the label about SSL
could increase consumer awareness. Specifically, the expli-
cations of conditions to be respected after package opening
(immediate closing, immediate storing under refrigerated
temperature, etc.) could really prevent food waste, together
with its negative impact on the environment.
More attention must be paid to advance the knowledge
about main factors responsible for food quality decay after
Fig. 2  SSL as a function of RSL∗ . The curves are Eq. (3) with differ- package opening. The concept of RSL needs to be carry
ent values of b out in practical food applications to become a valid tool

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760 Food Engineering Reviews (2023) 15:748–762

Fig. 3  a SSL as a function of


RSL*. The curves are Eq. (1).
b SSL as a function of RSL∗ .
The curves are Eq. (3)

for SSL estimation, and to select the best approach for that the lower b is the slower SSL tends to 0 as the RSL*
SSL prevision. In the second part of the present study, tends to 0.
a deterministic approach is proposed to relate the SSL
to the RSL*. The proposed approach is intended for all
Author Contribution Conceptualization, M.A.D. and A.C.; biblio-
those cases where the opening of the package induces an graphic research, A.C.; modeling, M.A.D.; writing—original draft
increase in the rate at which the phenomena that cause preparation, A.C. and M.A.D.; writing—review and editing, M.A.D.
food unacceptability proceed. A simple model based on a and A.C.; supervision, A.C. All authors have read and agreed to the
first-order type equation is also proposed. The model has published version of the manuscript.
two parameters: SSLmax and b. The former is the maximum Funding Open access funding provided by Università di Foggia within
value that the SSL can reach when RSL∗ is equal to PSL the CRUI-CARE Agreement.
(i.e., the package is opened right after the food has been
packaged). The other model parameter, b, is a measure of Data Availability No data was used for the research described in the
article.
how fast the SSL tends to 0 as the RSL* tends to 0 (i.e., t*
tends to the PSL value). In particular, it has been shown

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Food Engineering Reviews (2023) 15:748–762 761

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bution 4.0 International License, which permits use, sharing, adapta- Bever 4(1)
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