SECTION 5 STEERING SYSTEM

GROUP 1 STRUCTURE AND FUNCTION

1. OUTLINE

1
4-6
4-6 4-4
8
4-4
2
14
8
4-1

4-5
4-5 4-4
9
6-4 4-4 3
10 6-3 4-2
11 4-3
13
12
6-1
6-5
6-3

5
15PA7SS03

1 Steering wheel 6-2 Sprocket assy

6-2
2 Column assy 6-3 Bearing
3 U-joint assy 6-4 Retaining ring
4 Shaft sub assy 6-5 Retaining ring
4-1 Bracket 7 Universal joint assy
4-2 Shaft 8 W/washer bolt
7 4-3 Idler 9 Hexagon bolt
4-4 Bearing 10 Spring washer
4-5 Retaining ring 11 Plain washer
4-6 Retaining ring 12 Bolt
5 Chain roller 13 Hexagon nut
6 Sprocket sub assy 14 Socket flat head bolt
6-1 Bracket

5-1
2. SPECIFICATIONS AND SERVICE STANDARD
1st stage Chain
Type
2st stage Gear
Steering wheel diameter (mm) ͚320
Steering wheel free play (mm) 25~50
Steering chain slack (mm) 3~5
Right turn 90Á
Steering angle
Left turn 90Á

Minimum 15PA 2065

turning radius (mm) 40TA 1565

3. TROUBLE SHOOTING
Problem Cause Remedy
Heavy At traveling  Damage of bearing at steering pinion  Replace bearing
steering  Damage of bearing of steering shaft of  Replace bearing
drive unit
 Lack of grease of bearing  Lubricate grease
At releasing joint  Damage of bearing in steering bracket  Replace bearing
at spline  Over tension of roller chain  Adjust the tension
Steering play is large  Looseness of roller chain  Ajust the tension
(STD : 25~50 mm)  Extention of roller chain  Adjust the tension or replace the chain
 Looseness of rubber coupling is large  Replace coupling
 Looseness of spline and joint is large  Replace
 Backlash of steering pinion and gear  Replace
is large
Steering wheel is robbed in  Eccentric wear of tire  Replace
one way during traveling  Transformation of drive unit-rear axle  Repair or replace
 Transformation of frame  Repair or replace

5-2