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PRAKTIKUM TEKNIK PENGECORAN LOGAM

Diajukan Untuk Memenuhi Salah Satu Syarat Kelulusan Praktikum Mata Kuliah
Teknik Pengecoran Logam

Kelompok : 6
Asisten Wali : Yurra Rizki Amanda
Disusun oleh :
Kania Aprilia 2250051036
Attilla reformando 2250051010
Muhammad Rifqi 2250051017
Galang panji anugrah 2250051029
Rafli setiawan 2250051024
Khairul ihsan arafi 2250051022

LABORATORIUM TEKNIK PRODUKSI

PROGRAM STUDI TEKNIK METALURGI
FAKULTAS TEKNOLOGI MANUFAKTUR
UNIVERSITAS JENDERAL ACHMAD YANI
BANDUNG
2024
 PERHITUNGAN SALURAN TUANG
1. Berat Produk = Wo (kg)
128,7 gr = 0,1287 kg
Wo = 0,1287 Kg
2. Density Alumunium ρ (kg/m3)
ρ = 2700 kg/m3
3. Yield Ratio, y
Y = 80%
4. Pouring Weight, w (kg)
wo
w= X 100 %
y
0,1287
w= X 100 %=0,1608 kg
0,8
w
Pouring Volume = v=
p
0,1608 −5 3
v= =5 , 95 x 10 mm
2700
5. Casting Height, C (mm)
C = 68,15 mm
6. Wall Thinckness, P (mm)
c
P=
2
68 , 15
P= = 34,075 mm
2
7. Sprue Height, h (mm)
h = 40 + P
h = 40 + 34,075 = 74,075 mm
8. Jenis Gating System = Parting Line
9. Tipe Srue = Tappered Round Sprue
10. Jumlah Ingate = 1 Buah
11. Jumlah Runner = 1 Buah
12. Effective Sprue Height (ESH), mm
2
2 hc− p
ESH =
2c
 2
2 x 7 4,075 x 68 ,15−34 , 0 7 5
ESH = =65 , 55 mm
2 x 68 ,15
13. Pouring Rate (R), kg/s
C < 6 mm C = 6 – 12 mm C > 12 mm

B = 0,99 B = 0,87 B = 0,47

R=b √ w
R=0 , 47 √ 0,1608=0,1884 kg /s
14. Adjusted Pouring Rate (Ra), kg/s
R
Ra=
K .c
0,1884
Ra= =0,2216 kg /s
1 x 0 , 85
15. Pouring Time (tp), s
w
tp=
Ra
0,1608
tp= =0,725 6 s
0,2216
16. a. Luas penampang melintang sprue exit (Ase), mm2
W
Ase=
ρ . tp . c √ 2. g . ESH
0,1608 2
Ase= =84 ,99 mm
( 2700 x 10 ) −( 0,7256 ) x (0 , 85) √ 2 . 9 ,8 x 10 . 65,581
−9 3

b. Luas penampang melintang sprue inlet (Asi), mm2

Hse = Hsi + h
Hse = 50 + 74,075 = 124,075
Ase √ Hse
Asi =
√ Hsi
84 , 99 √ 124,075
¿ = 133,88 mm2
√50
c. Radius sprue (mm)

Rsi =
√ √Asi
π
=
133 , 88
3 , 14
=6 ,52 mm

Rse =
√ √Ase
π
=
84 , 99
3 ,14
=¿5,2 mm

17. Luas penampang ingate dan rumus berdasarkan gating

Ratio = 1 : 4 : 4
 a. Luas penampang runner, Ar (mm2)
4
Ar = x Ase
1
4 x 84,99 = 339,96 mm2
b. Lebar dan tinggi runner (mm)
Ar = t x l
t = l = √ Ar
t = √ 339 , 96=18,438 mm
l atas = 18,438 – 2 = 16,438 mm
l bawah = 18,438 + 2 = 20,438 mm
18. Luas penampang ingate, Ag (mm2)
4
Ag = x Ase
1
4 2
= x 84 , 99=339 , 96 mm
1
Tinggi ingate
1
= x tinggi runner
4
1
= x 18,438=4 ,6 mm
4
19. Well area, Aw (mm2)
Aw = 5 x Ase
= 5 x 84,99 = 424,95 mm2
Well deep = 2 x tinggi runner
= 2 x 18,438 = 36,876 mm2

Radius well (Ru) =

√ Aw
π

=
√ 424 , 95
3 ,14
=11 ,63 mm2

20. Flowing Volume. θ (m3/s)

v /tp
θ= n=1
n
−5
5 , 95 x 10 /0,7256
θ= = 8,2 x 10-5 m3/s
1
21. Velocity (m/s)
 θ
Vs =
Ase
−5
8 , 2 x 10
= −6
=0 , 964 m/s
84 , 99 x 10
θ
Vs =
Ar
−5
8 , 2 x 10
= −6
=0,241 m/ s
339 , 96 x 10
Ø
Vs =
Ag
−5
8 , 2 x 10
= −6
=0,241 m/ s
339 , 96 x 10
22. Reynold Number (m2/kg)
Vs+ Ase
Nrs =
R
−6
0,964+ 84 , 99 x 10
= = 5,11 m2/kg
0,1884
Vr+ Ar
Nrr =
R
−6
0,241+339 , 96 x 10
= = 1,28 m2/kg
0,1884
Vg+ Ag
Nrg =
R
−6
0.241+339 , 96 x 10
= = 1,28 m2/kg
0,1884