TruFiber 3000, 4000 & 6000 P (FD89)

Your Choice
TRUMPF LASER TruDisk TruFiber TruMicro TruMark TruDiode TruPulse TruFlow

Laser welding

Laser cutting

Laser marking

Micro processing

Additive manufacturing

Hardening

Drill, ablation and

clean

Soldering
 TruFiber P : Next Generation Fiber Lasers for Industrial Processing

Cabinet Compact
3kW-6kW 500W-2kW
3 | Mark Richmond | Product Management December 2021
 TruFiber 500 – 2000 P (FD89) Product Overview
Up to 2kW Single Mode in small form factor
▪ Single Mode & Multi-mode: 500W, 1 kW, 1.5 kW, 2 kW
▪ SM Fiber Diameter: 25µm
▪ MM Fiber Diameters: 50µm, 100µm, 200µm
▪ ±1% power stability
▪ over 8 hours at constant temperature
▪ One output with fixed LLK at cabinet
▪ LLK-D or PIPA-Q type connector
▪ TRUMPF and 3rd optics supported
▪ Front panel version for 19” rack mount integration
▪ Fieldbus (Profibus, Profinet, DeviceNet, Powerlink,
Ethercat, Ethernet/IP) and OPC UA available
▪ Remote service supported
▪ Dimensions (W x H x D): 448 x 520 (10U) x 840mm

4 | Mark Richmond | Product Management December 2021

 TruFiber 3000 - 6000 P Product Overview
▪ Multi-mode: 3 kW, 4kW, 6kW at work piece
▪ Fiber Diameters: 100µm, 200µm
▪ ±1% power stability
▪ for 8 hours at constant temperature
▪ One output with fixed LLK at cabinet
▪ LLK-D type connector
▪ Fiber lengths
▪ 20m standard (10m or 30m on special request)
▪ TRUMPF and 3rd party optics supported
▪ Profibus | DeviceNet | EtherCAT | Interbus |
ProfiNet | EtherNet/IP | Real-time | SYNC-I/O |
OPC-UA | Intelligent optics interface
▪ Remote service supported
▪ Dimensions (W X H X D): 600 x 950 x 1100mm
5 | Mark Richmond | Product Management December 2021
 TruFiber P Value Proposition
Versatile laser for all your welding or cutting processes
01
High process stability
Constant process quality –
from start of day, throughout the
year
02
Extensive control options
Full control over the process with
flexible software and hardware
interfaces for your system
03
Highly reliability by design
Designed for many years of
operation with virtually no
maintenance
6 | Mark Richmond | Product Management
04
Full package solution
Perfect solution with matching
optics, sensors and services –
all from one trusted supplier
05
Great investment
performance ratio
A laser processing solution
with many benefits – at a
price to optimize your
investment
06
Unparalled Global Support
Throughout your product lifetime,
count on Trumpf’s global Service
Industry 4.0 ready! network to be standing with you as
needed.
December 2021
TruFiber 3000 – 6000 P
Argumentation
Mark Richmond | Product Management
TruFiber P Value Proposition
Benefits to our customers
Product Feature
Long operating lifetime
Wide coolant temp range
VariMode
Description of Feature
High reliability, single emitter laser diode pumps in fiber
coupled sealed packages are used to optically pump the
active gain medium fiber. Contrary to bars, the failure of any truly service-free pump solution.
number of single emitter pumps does not affect the
performance and reliability of the remaining pump ensemble
Input coolant temperature can be in range 18-30°C
Dynamic, All in fiber beam quality variation.
Customer Benefit
Distributed pumping using fiber coupled
devices is alignment-free and is thus only
Reduced requirement on cooling system
stability. Better able to cope with humid
conditions
Laser more versatile and single source
used for diferent applications.

Wide dynamic operating range Down to 2% of nominal laser power (cf 10% for competitors) Stabiilty at low power enables wide
processing flexibility and use for simple
part inditification marking
Great investment performance ratio Cost effective price point for each performance level . Faster Return on Investment
TruFiber P Value Proposition
Benefits to our customers
Product Feature
High Energy Efficiency
Power Headroom
Inherent Power Stability
Active Power Control (optional)
Description of Feature
Wall Plug efficiency >32%
TruFiber P laser has headroom in power supply to offset aging
that occurs for all pump diodes over time. Most competitor’s
laser power low to start with, and no route for compensation.
Inherent power stability of ±1% over 8 hours operation at
constant temperature. Power stability <2% across power range. demanding applications.
Main competitor’s laser measured 2-4% across the power range.
reduced sensitivity to termparture changes in short term and
increased long term power stability using integrated power
sensors to measure and regulate the laser power in real time.
Customer Benefit
Operating costs reduced.
Long lasting product and consistent
process performance over the years.
Highest process stability even for
Gives consistent processing results for
long production runs.

Insensitive to Back Reflections
during material processing
Performance Level e (Ple)
Multilayered approach to providing protection for laser (including Reliable beam source even in case of
combination of LCMS, GT Wave, active detectors) whilst processing reflective materials or
minimising nuisance tripping. when process goes out of alignment.
Meets the highest safety standards Vastly reduces the risk of injury to
users through incorrect operation of
the laser or due to accidental damage.
The key to highest processes stability
TruFiber P offers best in class power stability

Standard TruFiber 6001 P : 6kW Output

Process the right way, all the time
for any welding, cutting, or other application
Pk-Pk < ±0.6%
Stable power means consistent processing
(over 13 hours)

Robust against external disturbances

due to robust cabinet design and inherent optical engine
stability 80 W
If the room temperature changes, the laser power doesn’t

Pulse shape accuracy

Power ramps and modulations delivered from TruFiber exactly
as requested
Controllable power input for wide range of processing tasks

With Active Power Standard

Specification
Control TruFiber P
Typical power stability
Peak to peak - Over 8h ± 0.5% ± 1%
at const. ambient temperature
Active Power Control (APC)
The same power all day every day
TruFiber 6001 P with APC :
6kW Output

For the ultimate minute to minute, and day to day

constant power.

➢ Improved stability throughout the day 30 W

➢ +/-0.5% over 8 hours at contstant temperature
➢ Constant power against coolant temperature changes
➢ Minimises long term changes with aging
➢ +/-1% over many years independent of coolant temperature

Your process stays the same as the day it was set up Peak-Peak ±0.2%
SD: : σ = 0.06%

+ Learn more
Active Power Control (APC) Option
Closed-loop control mechanism on µs timescale based on Power Sensors inside HPC Tray

Technical description
The power measuring sensor inside the laser detects the laser power and compares it on the microsecond
timescale to the target value.
If the actual value deviates from the specified target value, the laser power is readjusted until both values are the
same once again.
In this way the laser power is kept constant at a preset and specified value, regardless of its age or ambient
conditions.

Robustness against external disturbances

▪ Power sensor has field proven stability and reliability.
▪ All in fiber design. No additional loss to laser output.
 Laser Module Power stability at maximum coolant temperature
Showing 0.4% (3) stability over 8 hours with 30°C coolant.
Prism Lite-2kw-434822
2500

2000
Output Power (W)

1500

1000

500

0
0 1 2 3 4 5 6 7 8 9
Time (hour)

13 | Mark Richmond | Product Management December 2021

 Laser Module Power variation with coolant temperature
Across full coolant temperature range from 18°C to 30°C

Power variation of 5% over

8 hours for full operating
temperature range for the
Ccolant (0.4%/°C).
(Note power ripple due to
chiller cycling)

14 | Mark Richmond | Product Management December 2021

Control
Maximum control flexibility
▪ TruControl - Control of lasers and optics Monitoring
of various sensors
▪ OPC-UA and other standardized interfaces for the
communication of your choice

Less integration effort

▪ Compatible with all common fieldbus systems
▪ Control via analog signals possible
▪ Real-time interface as signal trigger
▪ Operation via TRUMPF panel PC or own PC
▪ Simple cable routing directly into the user‘s
compartment
 TruFiber P : Cabinet Internal Components (6kW)
CPX 1x14 Control Unit

DPSV AC-DC PSU

High Power Combiner

(HPC)

Beam Delivery Fiber

(LLK) – to rear exit.

PRISM Modules
(Third Generation)

TRUMPF Laser
Germany Single Mode Link
Fibers to HPC
TRUMPF Laser
UK Cabinet Heat
Exchanger
TRUMPF Laser
China Air Conditioning
Unit mounted Cabinet Integration
on rear door.

17 | Mark Richmond | Product Management December 2021

18 | Mark Richmond | Product Management December 2021
 Over 5000
TruFiber P Industrial Heritage PRISM optical
engines used in
TRUMPF has industrial Fiber Laser History nearly 4000 laser
installed base.
Re-launched as a
Fiber Laser Supplier redPOWER QUBE
(from original & PRISM Next Generation
Telecoms focus) Launched TruFiber P &S
Lasers Launched
Spin out from
Southampton SPI acquired by
University ORC TRUMPF

CW Fiber Laser TruFiber P

20W Launched Launch of 50W &
compact
100W Fiber
launched
Lasers

Acquisition of JK Lasers & integration into SPI

SPI fully
JK Lasers founded 1970’s – heritage in Industrial
integrated into
Lamp Pumped SSL – joined with Lumonics (later GSI
Trumpf Group.
SPI Lasers Founded Lumonics) in 1980’s

19 | Mark Richmond | Product Management 12-Apr-22

 Diode Power Supply (Voltage control) : DPSV
New development in 19” Rack format
Input:
• Mains voltage 3L+PE / 342 V–506 V
DPSV2 - prototype
• Input power: DPSV1: 10 kVA; DPSV2: 19 kVA; DPSV3: 28.7 kVA
DPSV1
• Efficiency (at nominal power): > 92%
Output:
• DPSV1: 8kW (1 Channel); DPSV2: 17kW (2 Channels); DPSV2
DPSV3: 27kW (3 Channels)
• Output voltage (per channel): 75 V - 120 V
• Output current (per channel): max 100 A
• Output power (per channel): 8.8 kW
• Load regulation: 1.5V @ 100A
Safety / Standards:
• DGUV test label: Pl‘e‘
• Safety: Charge-time: 35ms discharge-time: 100 ms DPSV3
• Switching rate at customer interface ASV5: max. 5 Hz
• UL / ETL Label: UL61010
20 | Mark Richmond | Product Management December 2021
 TruFiber 3000 - 6000 P Configurations
Delivery fibers with LLK-D termination, 20m long standard
Power
Product Name
TruFiber 3000 P (FD89-050)
TruFiber 3001 P (FD89)
TruFiber 3001 P (FD89)
TruFiber 3001 P (FD89)
TruFiber 3002 P (FD89)
TruFiber 4000 P (FD89-050)
TruFiber 4001 P (FD89)
TruFiber 4001 P (FD89)
TruFiber 4001 P (FD89)
TruFiber 4002 P (FD89)
TruFiber 6000 P (FD89-050)
TruFiber 6001 P (FD89)
TruFiber 6001 P (FD89)
TruFiber 6001 P (FD89)
TruFiber 6002 P (FD89)
21 | Mark Richmond | Product Management
kW Description
3 TruFiber 3000 P 50µm x20m
3 TruFiber 3001 P 100µm x20m Standard BPP
3 TruFiber 3001 P 100µm x20m Enhanced BPP
3 TruFiber 3001 P 100µm x20m VariMode
3 TruFiber 3002 P 200µm x20m
4 TruFiber 4000 P 50µm x20m
4 TruFiber 4001 P 100µm x20m Standard BPP
4 TruFiber 4001 P 100µm x20m Enhanced BPP
4 TruFiber 4001 P 100µm x20m VariMode
4 TruFiber 4002 P 200µm x20m
6 TruFiber 6000 P 50µm x20m
6 TruFiber 6001 P 100µm x20m Standard BPP
6 TruFiber 6001 P 100µm x20m Enhanced BPP
6 TruFiber 6001 P 100µm x20m VariMode
6 TruFiber 6002 P 200µm x20m Air Conditioning
Unit configured as
standard.
December 2021
 TruFiber P 3kW - 6kW Specification
Product Variants TruFiber P TruFiber 300x P TruFiber 400x P TruFiber 600x P

Laser Power (At Workpiece) W 3000 4000 6000

Short-term Power Stability % 1 % at 100 % of nominal laser power
(Over 8 Hours at constant temperature) (0.5% with APC option)
Adjustable Power Range % 2 % - 100 % of nominal laser power
Maximum Modulation Frequency kHz 20
(Modulation depth from 10% to 90% at rated power)

Warm Up time min <10

(Time to reach specified stability from cold) (No warm up time with APC option)
Pulse Rise and Fall Times µs <10
(Between 10% and 90% of rated power) (Typ <5)
Wavelength nm 10712
Cooling Water Temperature Range °C 18 – 30
Operating Ambient Temperatures °C 5 – 45
Wall Plug Efficiency % >30
Electrical Supply Input 380 V – 460 V, 50 – 60 Hz, 3P+PE

22 | Mark Richmond | Product Management APC = Active Power Control December 2021
 TruFiber P 3kW - 6kW Output Beam Characteristics
50µm 100µm 100µm VariMode VariMode 200µm Notes
Output Fiber Diameter (x=0) Enhanced Standard Low High (x=2)
(x=1) (x=1) (x=1) (x=1)

Beam Quality, 2.1±0.3 3.3±0.4 4.0±0.3 3.3±0.4 4.35±0.15 8.0±1.0 As defined ISO
BPP, (mm.mrad) 11146

Beam Divergence
Full angle at
(mrad) – 86% power 170±30 130±20 160±20 130±20 172±6 160±20
specified power
enclosed

Beam Divergence
Full angle at
(mrad) – 99% power <280 <240 <280 <240 <280 <280
specified power
enclosed

Conduit may
Output Fiber Lengths 10m, 20m, 30m have cosmetic
blemishes.

23 | Mark Richmond | Product Management December 2021

 TruFiber P: Cabinet Variant Overall Size
Version Width/ mm Height/ mm Depth/ mm Weights
No Air Conditioning Unit 600 950 890 3kW, 4kW 285kg
With Air Conditioning Unit 600 950 1080 6kW 340kg

24 | Mark Richmond / Product Management 15/05/2023

VariMode
Dynamic Variable
Beam Quality
Mark Richmond | Product Management
 VariMode: A novel approach to Variable Beam Quality
Novel TRUMPF Laser UK introduces a novel new approach to variable beam quality Fiber Lasers

◼ Industry's only all-in-fiber core variable beam profile technology

In Fiber Core ▪ Maintains beam delivery totally through central core of fiber
▪ No need for special profile delivery fibers

Up to 20kW
◼ Available for TruFiber P lasers 3kW to 6kW with 100µm fiber.
▪ Option to be selected at time of purchase  changes HPC build configuration.

◼ Spatial profile distribution changes with Beam Quality

Profile variations ▪ More energy distributed to edge of beam

Switch between beams at your

convenience

Low BPP Mode Optimised for: <40ms

◼ fastest cut speeds for thin metal
sheets High BPP Mode Optimised for:
▪ stainless steel, aluminium, copper ◼ slicing through thick metal sheets at high
and brass speed
◼ high speed, high quality piercing in ◼ producing an excellent surface finish on
thick sheets mild steel

26 | Mark Richmond | Product Management December 2021

 VariMode: One Processing Head – Two Profiles
Low BPP Mode

Low BPP:
3.3±0.4mm.mrad.

Constant
Spot Size
27 | Mark Richmond | Product Management December 2021
 VariMode: One Processing Head – Two Profiles
High BPP Mode

High BPP:
4.35±0.15mm.mrad.

Constant
Spot Size
28 | Mark Richmond | Product Management December 2021
 VariMode: 3.6kW Power, 20mm Mild Steel (S235), Speed: 0.8m/s
Thick Steel – High BPP
→ brilliant edges
Thick Steel – Low BPP
→ poor edges

✓ For Thick Steel:

High BPP → brilliant edges
Low BPP → poor edges
X
29 | Mark Richmond | Product Management December 2021
 VariMode: Control

▪ Easy selection of High BPP / Low BPP setting using fully featured TruControl GUI
▪ User can switch VariMode via “manual mode”
▪ VariMode can be switched on and off via fieldbus (in example via input word 03) by creating laser program

30 | Mark Richmond | Product Management December 2021

 VariMode: brings to you …

No need for extra optical

Utilise all available purchased
components that increase
power for all profiles
complexity and risk.

Uses standard delivery fiber

- No need for special multi-
core fibers

Simple user interface for

All-in-fiber core technology optimal control and
integration.

31 | Mark Richmond | Product Management Patent pending – subject to various patents and application. December 2021
Fiber Laser Technology
Mark Richmond | Product Management
 Fiber Laser Key Features
Efficient matching of Back
Fiber Lasers have same main components to all pumps to combiners Route to reflection
lasers & active fiber Power Scaling protection
Pump Laser

▪ Gain medium (Yb doped active fiber) Diodes

Pump
▪ Pump source (laser diodes) Red
Combiners Connector:

alignment Beam
▪ Mirrors (Fiber Bragg gratings) diode
GT-Wave Fibre
Power
High Power
Combiner
Delivery Optic
Monitor (BDO)
Advantages come from
Fiber Bragg Cladding Mode Passive
Gratings Delivery
▪ High efficiency Laser Diodes Mode
Stripper
control
Fiber
▪ Long thin gain fiber – good beam quality, fast heat In- Process
removal Monitoring

▪ Spliced components with no free optical surfaces Absolute Power

Reference & Mode
▪ No issues with alignment or contamination inside Monitoring optimised for
laser. application

Excellent Beam Quality offers Processing

Advantages
▪ Single Mode output available up to 2kW

33 | Mark Richmond | Product Management December 2021

 GT-Wave Resonator: Bi-directional Pumping
High Reflector Output Coupler
FBG in SM Fiber FBG in SM Fiber GT-Wave Gain Spool

Laser
Output
Fiber Bragg Gratings
(FBG)
High NA Multimode
Pump Fiber

Laser Output

Pump Combiners

Laser Diode Pump

Sources

34 | Mark Richmond | Product Management December 2021

 Proprietary Resonator design: GT Wave

▪ GT Wave Pump Architecture developed within

TRUMPF (SPI)
▪ Fiber Manufactured in-house
▪ Flexible design – power scaling options
▪ Ease of Manufacture for Laser Modules
▪ Design Advantages
▪ No ‘hot spots’ – power evenly coupled from pump GT Wave Active Fiber
diodes along length of gain fiber. Schematic
▪ On each ‘bounce’, as pump light ray crosses doped
SM core and some power absorbed from it.
▪ Bi-directional pumping possible – optimize fiber gain Pump
profile. Gain Fibre Fibre
▪ Continuous fiber – minimum splice points.
Coating
▪ Decouple requirements on pump fiber and gain fiber.

35 | Mark Richmond | Product Management December 2021

 GT-Wave Resonator: Bi-directional Pumping
GT-Wave Gain Spool

Fiber Bragg Gratings

(FBG)

Laser Output

Pump Combiners

Laser Diode Pump

Sources

36 | Mark Richmond | Product Management December 2021

 Fiber Laser basic Principles
▪ Transfer of pump light through side of fiber leads to
low power density and uniform pumping.
▪ Long gain fiber with small diameter leads to inherently
good beam quality (essentially single mode)
▪ Larger diameter pump fiber can accommodate large
number of laser diode packages.
Waste Heat
▪ Single emitter diode chips have longest lifetimes.
▪ Fiber coupled pump packages allows flexible design
layout to optimize cooling conditions etc.
▪ Pump packages fixed to water cooled plate – no water
near diodes, and relaxed constraints on coolant
quality. ▪ Power measurement: PDOF
(Photodiode over fiber)
▪ Inherent fiber delivery of resonator output gives ease ▪ Cavity mirrors: FBG (Fiber
bragg gratings)
of beam combining for higher power lasers. ▪ Outcoupling of unwanted light:
MS (Mode strippers)
▪ Ease of Manufacture – no tight tolerances on
positioning of optical components.

37 | Mark Richmond | Product Management December 2021

 High Power Combiner Concept
Combining single mode fibers from multiple Modules into single beam
multi-mode delivery LLK.
Fused Combiner
Side View

1
N:1 Cladding Mode
Combiner Stripper (CMS)
Delivery Fiber
2 LLK
Laser modules

N
High Power
Combiner Tray

38 | Mark Richmond | Product Management December 2021

 Remote Support

Support without delay

▪ Fast and demand-oriented support

▪ Let us work together and directly on solutions to

problems

▪ Remote connections to your device for fast and

efficient service without on-site deployment

▪ Virtually on site through smart solutions

39 | Mark Richmond | Product Management December 2021

Worldwide service locations
Local on site
▪ Worldwide service network
▪ Support during
commissioning or service
calls

▪ Short distances for fast on-

site support

40 | Mark Richmond | Product Management December 2021