BILL OF MATERIAL OF ROLLER TIER

CASTING WEIGHT. 8300 KGS.

POURING WEIGHT 12000 KGS.
LIQUID METAL REQUIRED 13000 KGS.

MELTING
M.S. SCRAP 12750 KGS
HCFEMN 149 KGS
FESI 87 KGS
ALUMINIUM 13 KGS
CASI 1.3 KGS
SLAG-30 50 KGS
STOPPER HEAD 1 NOS.
NOZZLE Ø80MM 1 NOS.
LADDLE SLEEVE Ø50MM 12 NOS.

MOULDING
SILICA SAND 10MT
RECLAIM SAND 12MT
RESIN 440 KGS
HARDNER 88 KGS
EXOTHERMIC SLEEVE
30 NOS.
Ø14"X6'HT
DOWN SPRUE Ø100X300 6 NOS.
4 WAY Ø100MM 1 NOS.
L BEND Ø80MM 4 NOS.
DOWN SPRUE Ø80X300 25 NOS.
ZIRCON PAINT 150 KGS
CORE FIX 2 KGS
APC POWDER 20 KGS

FETTLING
GRINDING WHEEL 16" 3 NOS.
AG7 WHEEL 12 NOS.
POINT 10 NOS.
WELDING ROD 1 KGS
IMCO COMPOSITES PVT. LTD.
CASTING INSPECTION REPOET

ITEM: ROLLER TIRE DATE:-

DRG. NO.: 29200000022
MOC: IS 2708 GR-3

CASTING DIM BEFORE

SR. NO. DRAWING FINISH DIM. REMARKS
AS CAST M/C DIM.
1 2586
2 2350
3 2233
4 2091
5 1940
6 256
7 730
8 204
9 270
10 1920
11 2038
12 2105
13 2331
14 30
15 670
16 700
17 30
18
19
20
21
 SAND AFS
B.S. SIEVE NO. ASTM SIEVE NO. IS SIEVE NO. WT. RETAINED (A) %WT. RETAINED
10 12 1700
18 20 850
25 30 600
36 40 425
52 50 300
72 70 212
100 100 150
150 140 106
200 200 75
300 270 53
PAN PAN PAN

SAND AFS REQUIRED 35-40

CLAY 0.5 % MAX
WASH & DRY SAND
AND AFS
(B)MULTIPLAYING FACTOR PRODUCT(AXB) % RETAINED REQUIRED %

10% MAX

89% MIN

1% MAX
IMCO COMPOSITES PVT. LTD.
CASTING INSPECTION REPOET

ITEM: ROLLER TIRE DATE:-

DRG. NO.: 29200000022 SR. NO.
MOC: IS 2708 GR-3

BEFORE
SR. NO. REQUIRED DIM. OBSERVED DIM. FINISH DIM. REMARKS
M/C DIM.
1 2586
2 2350
3 2233
4 2091
5 1940
6 256
7 730
8 204
9 270
10 1920
11 2038
12 2105
13 2331
14 30
15 670
16 700
17 30
18
19
20
21