Professional Documents
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Cswip RI General
Cswip RI General
NDT2
22 What is a “nucleus”?
First element of periodic table (Hydrogen)
Another name for the atom core
Another name for the atom shell
Another name for the proton
26 Various particles are moving with the same (very high) velocity. Which of the following
has the lowest penetration ability?
Alpha
Beta
Gamma
Delta
29 HVL of lead is 12.5 mm when using Cobalt 60. How much lead shall be used to
reduce intensity of radiation below 1% of the initial value?
2 in.
3 in.
4 in.
5 in.
30 Penetrating ability of X-rays is related to its energy and/or wavelength. Which units
are used to measure these properties?
nm and kV
Ci and nm
kV and Ci
Ci and Bq
33 Which of the following combination of parameters will the most probably secure the
best contrast?
High kV, high mA and long exposure
Low kV, high mA and long exposure
High kV, high mA and short exposure
Low kV, low mA and long exposure
15 Electromagnetic radiation:
Propagates in straight lines
Propagates at the speed of light
Can sensitise film material
All are correct
21 A weld in steel plate (thickness 42 mm) shall be inspected in order to detect slag
and porosity. What is the best choice for the inspection?
X-ray (low kV)
Gamma ray
Penetrant testing (PT)
There is no difference
24 Selenium has a half-life of 120 days. Now its activity is 80 Ci. What will its activity
be after one year?
Still the same – activity is not related to half-life)
40 Ci
20 Ci
10 Ci
26 Match the radioisotopes with their half-life and thickness, which may be tested with
them. For the purpose of correct answers review please record the answers in
sequence
e.g. 1Ce
1 2 3 4 5 5
31 Energy of X-ray depends on the velocity of electrons striking the target. Which of
the following is used to increase the velocity?
Making both cathode and anode a negative magnetic pole
Manufacturing target of the lighter materials
Increasing the voltage on the filament
Increasing the voltage between cathode and anode.
32 Which of the following rules apply to placement of all IQIs (wire type, flat hole
type, step hole type, etc.)?
Lead identification of IQI must be positioned out of ROI
IQI must be parallel to the welds
IQI must be placed on the weld
IQI must be perpendicular to the weld
33 Intensity of radiation needs to be reduced to 1/8 of its original value. How much
steel needs to be used if HVL = 0.5 in. when Iridium 192 is used?
12.5 mm
1 in.
38.1 mm
2 in.
35 Wavelength is measured
in: nm
kV
Ci
B
q
7 Ionisation is the:
Process when an atom loses an electron as a result of interaction with radiation
Process when a film turns darker in developer
Process when radiation is lost in a material (absorbed)
Process related to the geometry of an inspected part
11 What is Bremsstrahlung?
German expression for an X-ray machine
Expression for braking radiation
Name of circuit inside an X-ray generator
Surname of the inventor of X-rays
20 Iridium has a half-life of 74 days. Now its activity is 80 Ci. What will its activity be
after one year?
80 Ci (activity is not related to half-life)
20 Ci
2.5 Ci
0 Ci
27 Sensitivity depends
on: IQI used
Length of fixing time
Unsharpness and contrast achieved
All of the above is correct
28 Ytterbium 169 has original activity 40 Ci. What will be approximately its activity
2 months later?
50 %
25 %
12.5 %
This cannot be determined information is missing
30 Which of the following materials is used to avoid electrons deflected from the
target hitting the X-ray tube envelope?
Lead
Glass
Beryllium
Silver
31 Where manual processing takes place, a convention is to process the film for 5
minutes in developer at 20°C while agitated. Could this processing time be altered?
No – under any circumstances
Yes, only longer time could be accepted to maintain film graininess
Yes, but only shorter time could be accepted to maintain contrast
Yes, the colder developer needs longer time and vice versa, time may usually vary
from 4 to 7 minutes
32 Which of the following statements about coarse and fine grain films is
correct? A coarse grain film has less latitude
The film with the higher gradient will have lower contrast
Fine grain film has a steeper film curve and requires longer exposure times
The coarse grain film will need a longer exposure time.
2 Which of the following interaction mechanisms will most probably occur if X-rays at
80 kV are used to inspect steel?
Absorption
Compton
scattering Pair
production Mottling
effect
4 The half value thickness of a material is 15 mm. How much material is necessary
to reduce radiation intensity from 100 % to 25 %?
15 mm
30 mm
45 mm
60 mm
9 Fixer is:
Acetic (acidic)
Alcaic (alkaline)
Neutral
Positive
18 What happens if the fixing process is NOT performed correctly (too short
time)? Film will not be black enough
Film will have reduced contrast
It will not be possible to dry the film
Fingerprints will be more visible on the film
27 Selection of the proper IQI is based on required sensitivity. Which of the following is
NOT an acceptable approach to the selection of the IQI?
Follow the standard (which lists a wire required for given penetrated thickness)
To follow the written instruction (which dictates the IQI and wire required for the
job)
From known penetrated thickness and required sensitivity calculate the wire
diameter and select IQI with the nearest smaller wire
All the answers may be considered correct
29 Graininess – the grain like structure on the film visible by naked eye on the
processed film is caused by:
Single grains
Clusters of the
grains Silver
bromide grains Lead
inclusions
11 A procedure says to use 150 kV. The inspector used 250 kV. How will this change
affect the radiograph?
More defects will be visible on image
Contrast will be reduced (less wires on IQI)
Radiograph will have smaller unsharpness (more wires on IQI)
All are correct
20 DWSI configuration is used for pipe testing. The energy should be selected on the
basis of:
One wall thickness
Penetrated thickness
External diameter
Internal diameter of pipe
26 Please match the artefacts with their appearance and causes. For the purpose of
correct answers review please record the answers in sequence e.g. 1Ce
Mechanical damage to the film
1 Reticulation A Grain like structure a due to poor handling (before or
after exposure)
Two colour / multi colour
Thermal shock to film during the
2 Crimp mark B patterns visible while b
processing
viewing in reflected light
Reverse interpretation of Presence of grain clusters in
3 Grainines C image colours (positive c emulsion (normal appearance of
image) the film)
Puckered or net like
4 Dichroic fog D appearance of the film d Extremely long exposure time
emulsion
Light or dark crescent Development process continues
5 Solarisation E e
shaped indication in fixer (contamination)
1 2 3 4 5
28 Comparing Co 60 and Ir 192, both having the same activity of 18 Ci at the same
moment in time, which of the following statements is TRUE?
Radiation from both sources has the same energy.
The same exposure time will be necessary for inspection of 10 mm steel plate
Both sources will have activity of 9 Ci after the same time.
Activity of sources will be not the same tomorrow.
30 Two X-ray sets manufactured by different manufacturers are set up to the same
operation parameters (220 kV, 6 mA and 3 minutes). A steel plate (17 mm thickness)
is to be inspected using the same film. Which of the films will be darker?
The film exposed by the machine that is capable of delivering the higher kV
The film exposed by the machine that is capable of delivering the higher mA
The film exposed by the machine that is capable of delivering the longest exposure
time
This cannot be determined; even two machines of the same type produced by the
same manufacturer may have different characteristics.
31 The difference in density on radiograph is 2.0 and 3.0. What is the ratio of incident
and transmitted light when using viewer?
2/3
10
100
This cannot be determined
32 An accpetable radiograph was exposed from an SFD distance 1000 mm. The same film
is then exposed using the new SFD distance of 700 mm. which of the parameters shall
be adjusted to obtain an acceptable radiograph?
Energy shall be reduced
Coarse grain film needs to be used
Thicker lead screens need to be used
Exposure shall be redcued
35 Which effect will have change of penetrating radiation energy on the shape of the film
characteristic curve?
The curve will become more flat, but the film contrast will be not changed
Shape of the curve will not be affected
The curve will be moved to the right side (film contrast will be increased)
The curve will be moved to the left side (film contrast will be reduced)
1 Double wall double image configuration was used for the inspection of a
Writtenbutt
circumferential procedure no. (diameter
weld in pipe TWI RT 123 shall
De = be available
98 mm, thickness for
t = elaboration
8 mm). Is it
acceptable? of all questions of this coursework section (1 to 25).
Yes
No – because of diameter De
No – because of thickness t
No – due to combination of diameter and thickness
4 Would it be acceptable to inspect (SWSI) plate using class B with X-ray (145 kV)
and AGFA D7 film?
Yes
No – AGFA D6 is required
No – AGFA D5 is required
No – AGFA D4 is required
6 Optical density was measured in the image of weld reinforcement (D = 2.1). Class B
is required. Is this acceptable?
Yes – Minimum limit D = 2.3 is valid only for parent metal
Yes – Minimum limit is D = 2.0
Yes – Minimum limit is D = 1.8
No
7 If scattering conditions were monitored with lead backscatter indicator “B” and a white
image of this “B” is visible on the radiograph, what would it mean?
It is an artefact caused by error in processing
It is pressure mark (as “B” was pressed onto film)
It is acceptable – no excessive amount of backscatter
It is not acceptable
8 A weld (t = 6 mm) was radiographed. SWSI exposure configuration was used. Class B
is required. The radiograph shows density D = 2.4 to 3.2, IQI indicates W15 and on
the edge of radiograph there is fingerprint (away from region of interest). Is this
image acceptable?
Yes
No – because of density
No – because of artefact
No – because of image quality
Evaluation of acceptance
14 A butt weld in plate (t = 6 mm) was inspected (SWSI, class B). A sharp dark
indication is visible on centreline (length l = 25 mm); see sketch. Is it acceptable?
15 A butt weld in plate (t = 8 mm) was inspected (SWSI, class B). Cluster porosity is
observed (biggest pore diameter d max = 2 mm; dA = 12 mm; wp = 7 mm). Indication of
isolated pore is observed (d = 2.5 mm); see sketch. Is it acceptable?
Yes
No – because of the cluster
No – because of the isolated pore
No – because of the isolated pore and cluster
16 A butt weld in plate (t = 12 mm) was inspected (SWSI, class B). Indication of aligned
porosity is observed (5x pore with diameter d = 1.6 mm, 8x pore with diameter 0.8
mm). A linear Indication between pores is observed; see sketch. Is it acceptable?
Yes
No – because of the aligned porosity
No – because of the linear indication (lack of fusion)
No – because of the linear indication (and associated aligned porosity is not
acceptable as well)
Yes
No – because of sum of length of indications
No – because of width of wormholes
No – Because of character / nature of indication
Yes
No – because of the length of the indications
No – because of the width of the indication
No – because of the width and the length of the indication
A star like indication is observed at the end of the weld (stop-start area); see sketch.
Is it acceptable?
Yes
No – End crater cracks are usually not permitted
Yes – arc-strikes are permitted
This cannot be determined without measurement of size and depth.
Yes
No – the shape indicates slag with lack of fusion which is usually not permitted
No – aligned porosity cannot be accepted on this material thickness
It cannot be determined, measurement of the size is needed to evaluate
indications
Yes
No – pore diameter is bigger than limit (4 mm)
No – pore diameter is bigger than limit (3 mm)
No – pore diameter is bigger than limit (5 mm)
Calibration of densitometer
The following questions (22) to (25) are related to the calibration and use of a
densitometer. Answers shall be based on procedure TWI RT 123.
23 Which steps of a sensitometric step wedge are used for calibration (select from
report below)?
3, 5, 6 and 7
1, 2, 3 and 4
4, 7, 10 and 13
Any 4 steps
24 Radiographic class B using X-ray is required. Optical density was measured. Values D ≥
2.4 were measured in whole region of interest except indication of excessive root
penetration where the density was only D = 1.5. Is this radiograph acceptable?
Yes – minimum requirement for X-ray is D = 1.8
Yes – minimum requirement for class B is D = 2.3 indication of defect should not
be considered.
No – due to insufficient density of the indication
No – density is low in general
Yes
No – all measurements failed
No – values of densities 1 and 3 are the reason for failure
No – values of density 3 is the reason of failure
28 An accepable exposure was carried out on the date 1/1/2000 using Ir 192 source and
the exposure time was 10 minutes. What exposure time was necessary on the date
10/8/2000 to repeat the test using the same source?
10 minutes
40 minutes
1 hour 20 minutes
5 hours 40 minutes
29 Radioisotopes emit:
A few discrete wavelengths depending on the radioisotope type
A full spectrum of wavelengths depending on the radiation energy
A single wavelength depending on the current activity
A broad spectrum of wavelengths depending on the sensitivity required
30 Stable X-ray sets for heavy-duty applications (450 kV) are usually cooled
by: Closed water circuit cooling oil around the head
Open water circuit flowing through the head and external heat exchanger
Compressed gas around the head cooled by air circulation
Liquid Sodium bath around the head cooled by water heat exchangers.
32 When operating with a gamma ray camera, the pigtail may be moved from a secure to
a working position by various actions. Which of the following is the most commonly
used?
Mechanical (manual) or motorised crank action
Mechanical or pneumatic action
Pneumatic or hydraulic action
Hydraulic or motorised action
35 Which of the following circuits may be used to construct constant potential X-ray unit?
Villard circuit
Greinacher circuit
Berthold circuit
Geiger-Muller
circuit
3 If an inspector reduced X-ray energy from 200 kV to 170 kV, what should be done
to achieve the required density?
Increase exposure time
Reduce mA
Increase source to film distance
All can help to achieve density
5 What is the consequence of reducing the source to film distance from 700 mm to
400 mm?
Required exposure time will be reduced
Unsharpness will be lower (better definition)
Sensitivity will be increased (higher chance of seeing defect)
All above are correct
10 Which of the following technical parameters is the most important when selecting
the film?
Price
Physical size
Energy of radiation used
All of above are equally important
12 Which source of radiation is preferred for the inspection of 10 mm thick steel plate?
Gamma ray – it is more portable
X-ray – produces better quality of images
Gamma ray – represents less radiation
hazard X-ray – do not need an energy supply
14 When DWSI configuration is used for pipe testing, unsharpness should be calculated
on the basis of:
Single wall thickness
Penetrated thickness
External diameter
Internal diameter of pipe
26 Please match the artefacts with their appearance and causes. For the purpose of
correct answers review please record the answers in sequence e.g. 1Ce
1 2 3 4 5
28 How would you ensure two X-ray units produce exactly the same beam
spectrum? Use the same kV
Use the same kV, mA and time
Use the same exposure parameters as well as the same film
There will be a difference in output spectrum even when the same units are set up
equally
30 A steel plate of thickness 150 mm was inspected using Ir 192 source (12 Ci, 7
minutes) and film AGFA D7 in combination with regular Pb screens. The resulting
radiograph will the most probably:
Have high contrast
Have high definition
Be totally blank
Have nice definition.
33 In some cases it is required to start the inspection 24 hours after the welding
process is finished. This is to allow...........to develop and be detected:
Aligned porosity
Lack of fusion
Hydrogen cracking
Centreline cracking
11 A beta particle:
Is helium nucleus
Is produced by a betatron
Has a positive charge
May be produced by radioisotopes
19 Where will the IQI most probably be placed for DWSI inspection of
pipe? On source side
On film side
Inside of pipe
It doesn’t matter
26 The same exposure parameters (kV & mA) are set on various units – Constant
potential, self-rectified and full wave rectified. Which of the units will allow the
shortest exposure time?
Self-rectified – the simplest circuits works faster
Full wave rectified –utilises the whole wave
Constant potential – delivers a higher intensity of hard radiation.
None – all units will work the same if same parameters are set.
27 What is correct term for contrast caused by a difference in material thickness (or by
a difference in material density)?
Subject contrast
Film contrast
Specific contrast
Radiographic contrast
29 The original exposure with a heavy duty X-ray set was 18 mA, 15 seconds. After the
breakdown an old X-ray set was employed to cover the repair time. What will the
approximage exposure time be if 3.5 mA is the maximum current?
1 minute 17 sec
58 sec
48 sec
39 sec
30 Modern radiographic films use a plastic base material. This material must fulfil a lot
of requirements. Which of the following statements is true? The base …
Must contain gelatine and silver bromide
Must be opaque
Must be able to absorb the developer and be dried again.
Shall be chemically inert (to the emulsion and processing liquids)
32 A radiogrpah has good contrast and resolution (IQI wire is clearly visible), but its
density needs to be increased. Which of the following parameters needs to be
changed?
Same kV; reduced mA, prolonged exposure time
Reduced kV; same mA, same exposure time
Same kV; same mA, prolonged exposure time
Increased kV; reduced mA, reduced exposure time
35 How would you avoid spots being left on the surface after the film is dried
off? Using an extended drying process
Using wetting agent
Using demineralised water
Both (b) and (c) may be considered correct.
1 A DWSI configuration was used for the inspection of a circumferential butt weld in
WrittenDprocedure
pipe (diameter e = 398 mm, no. TWI RTt =
thickness 123
12 shall
mm).be available
Class for elaboration
B is considered. Is this
acceptable? of all questions in this coursework section (1 to 25).
Yes
No – SWSI arrangement must be used
Yes – but elliptical configuration would be better
No – due to a combination of diameter and thickness
2 If the 100 % inspection of a pipe weld was done on a pipe of diameter D e = 56 mm,
thickness t = 5 mm. Would It be acceptable to use two radiographs?
Yes
No – 1 radiograph is sufficient
No – 3 radiographs are needed
No – 4 radiographs are needed
5 A weld in pipe was inspected (DWDI arrangement, class B, single wall thickness t
= 3 mm). If W15 wire was visible would it be acceptable?
Yes – W15 is required
No – W16 is required
No – W17 is required
Yes – W14 is required
6 The optical density was measured in the image of a weld (D = 2.4 to 3.8). Class B
is required. Is result acceptable?
Yes
Density is not to be measured in the weld but only on the parent metal
No – minimum required density is D = 2.3
This cannot be determined as more information is needed
7 Scatter conditions were monitored with a lead letter “B”. A black image of this “B”
is visible on the radiograph. What does this indicate?
It is an artefact caused by an error in processing
It is a pressure mark
It is acceptable – no excessive amount of backscatter
It is not acceptable
8 A weld (t = 6 mm) was radiographed. A SWSI exposure configuration was used. Class
B is required. The radiograph shows a density D = 2.1 to 3.3, IQI indicates W17 and
on the edge of the radiograph there is a scratch (away from the area of interest). Is
this image acceptable?
Yes
No – because of density
No – because of image quality
No – because of density and image quality
Evaluation of acceptance
The following questions (14) to (21) are related to the acceptance criteria
provided in training procedure TWI RT 123.
An indication of random porosity is visible (diameter max d = 1.5 mm); see sketch. Is
it acceptable?
Yes
No – because of maximum width of indication
On the radiograph there is a dark and sharp, “C” shaped indication at the location of
a stop-start; see sketch. Is it acceptable?
Yes
It cannot be determined – visual inspection is necessary
No – it is most probably an end crater crack
No – it is most probably a lack of fusion
Yes
No – slag inclusion is not acceptable
No – lack of fusion is not acceptable
No – Undercut across the weld is not acceptable
Two sharp and dark indications in the centre of the weld were revealed; see sketch. Is
it acceptable?
Indications outside the weld were revealed; see sketch (none of the indications is longer
than 24 mm). Is it acceptable?
In the weld was revealed porosity (dmax = 2.5 mm, wp =18 mm). Is this acceptable?
Yes
No – due to pore diameter
No – due to area of porosity
No – due to pore diameter and number of aligned pores
An indication of a pore (d = 3 mm) and two indications of slag (2 x 8 & 1.5 X 5 mm)
are observed; see sketch. Is it acceptable?
Yes
No – because of pore size
No – because of the sum of the lengths of slag
No – different types of defects in one area is not permitted
Calibration of densitometer
23 Which steps of the sensitometric step wedge should be used for calibration (select
from report below)?
3, 5, 6 and 7
1, 2, 3 and 4
3, 7, 10 and 12
4, 7, 10 and 13
Yes
No – all measurements failed
No – value for density 2 are the reason for failure
No – value for density 3 are the reason for failure
26 Please match the artefacts with their appearance and causes. For the purpose of
correct answers review please record the answers in sequence e.g. 1Ce
1 2 3 4 5
29 Inspection of a 4 mm thick steel plate was done using X-ray (270 kV, 5 mA, 2
minutes) and film AGFA D4. The resulting radiograph will most probably be:
Have high contrast
Have high latitude
Be overexposed
Too low density
35 A radiogrph was produced using SFD = 500 mm, 8 mA and 1 minute. What would the
exposure time be if the same image si to be produced using an SFD of 800 mm and 3
mA?
6.83 minutes
4.26 minutes
1.66 minutes
1.04 minutes