DD N 00564 3 02 DDCMS E 02 MTRF 40221 P 01 - Details of Fittings, Accessories and Oil For ICT - R0

A B C D
1 1
REFERENCE
2 2
DRAWINGS
0 DD-N-00564-3-02-DDCMS-E-02-MTRF-40216-P-01 Detailed Outline & Foundation drawing of ICT
1 DD-N-00564-3-02-DDCMS-E-02-MTRF-40215-P-01 Technical Particular and Guarantees for ICT

REV.
NO. DRAWING NO. DRAWING TITLE STATUS
REVISIONS
0 ISSUED FOR APPROVAL Y.C CHOI 24.04.26 S.R YU 24.04.26

3 3
REV.
NO. DETAILS PREPARED CHECKED STATUS
END USER :
TRANSMISSION POWER DIVISION

P.O.BOX : 564, DUBAI - U.A.E.
TEL : 00971 4 3072222
4 FAX : 00971 4 3248111 4
PROJECT :
ENGINEERING, SUPPLY, CONSTRUCTION, INSTALLATION, TESTING &
COMMISSIONING OF SHUROOQ 400kV/132kV SUBSTATION AND
ASSOCIATED MODIFICATION WORKS
MAIN CONTRACTOR: CONTRACT NO:
LARSEN & TOUBRO LIMITED
ECC DIVISION
P.O. BOX 44357, DUBAI, U.A.E. PO: 3092300085 & 3092300086
TEL: +971 4 282 8946
5 5
FAX: +971 4 282 6350
SCALE: STANDARD: A4 SUBSTATION NAME:
DATE NAME SIGNATURE 400kV/132kV SHUROOQ

PREPARED
SUBSTATION (SHUROOQ)
CHECKED DRAWING NO:
APPROVED DD-N-00564-3-02-DDCMS-E-02-MTRF-40221-P-01
CONSULTANT / SUB CONTRACTOR / MANUFACTURER : DRAWING TITLE:
6 Details of Fittings, Accessories and Oil for ICT 6
SUB CONTRACTOR REF. CAD REF. REV. SHEET LAST QTY.OF

SHEET SHEET
0 1 - 281
A B C D
HYOSUNG REF No. 10250763_0041,47,48,49 DEWA / SHUROOQ
ACCESSORY LIST
PART or Drawing MANUFA COUNTRY PAGE

NO. ITEM TYPE DESCRIPTION Q'TY
NO. CTURER OF ORIGIN NO.
RATED VOLTAGE : 6KV
Core/Frame RATED CURRENT : 600A 14V 3/4 06 IN RS
1 ROD 2 PIOCH FRANCE 4
Grounding Bushing TIN PLATED COPPER 196
ROD, VITON SHEATH
On Load Tap
2 Vacuum VUCGRT 750 1ZSC004882-ABE 3 ABB SWEDEN 9
Changer
36 fin
Pressed C-C : 2600mm
3 Radiator TTP-R-24-0421 40 TTP INDIA 12
plate Hot Dip Galvanizing 60um
+ Painting(RAL7032) 120um
Air Seal Cell STP 12000-1600
4 F1 2CS5309-417634 1 PRONAL FRANCE 22
Rubber Bag with flange B55
High heat resistance
Flame resistance
Anti vibration pad
5 K6 High vibration damping N/A 26 KVT KOREA 24
(Outside)
efficiency
500(W) X 500(L) X 30(H)mm
6 CT terminal box Box TJD-9017, IP66 DTF0500008 2 TAIJIN KOREA 29
TPT-62 TPT-62-ED-C7-F2-
7 Fiber optic sensors Easy Disk 18 FISO CANADA 31
+ 18 hole EASY PLATE MX-R1-ST
Winding BeTech, IP55, 4 Switch 638-
Temperature Dial 0 ~ 160℃ UF05E12SMMMM 2 MESSKO SWEDEN 44
Indicator with Analog output (4-20mA) 0MAZGS
8
BeTech, IP55, 4 Switch 638-
Oil Temperature
Dial 0 ~ 160℃ OF05E12SMMMM 1 MESSKO SWEDEN 49
Indicator
with Analog output (4-20mA) 0MAZGS
Oil Level Gauge
+ EI(Electronic MTO(local)+EI(remote) Will be updated
9 Dial 1 MESSKO GERMANY 53
Indicator) 1NO contact (Min alarm) after production
for main conservator
Oil Level Gauge Will be updated
10
(Prismatic)
Prismatic MMK model after production
1 MESSKO GERMANY 60
Automatic
PRD + PRD SHIELD LPRD, 1NO contact, LPRD-00241919 QUALITR
Resealing 4 U.S.A.
(Main tank) Operating Pressure : 10PSI SLD-00221154 OL
Type
11 101
Automatic
PRD + PRD SHIELD LPRD, 1NO contact, LPRD-00246463 QUALITR
Resealing 3 U.S.A.
(OLTC) Operating Pressure : 20PSI SLD-00221154 OL
Type
Buchholz Relay Double 26-1.28.39.49.-
12 DN80, IP66, 2NO contacts 1 EMB GERMANY 111
for main tank float 0211
Supporting insulator
13 Polymer 15 kV class, 110kV BIL TY-Elec13-09 13 TY Tech. KOREA 149
for N & TV busbar
Breather for main Maintenan 4SFB4NTKMNNN
14 MTRAB, DB200-T 1 MESSKO GERMANY 187
conservator ce free GN06
Breather for OLTC
15 Silica-gel TJD0120 DTN0800017H001 1 TAIJIN KOREA 194
conservator
16 Air bag rupture relay 80(CF38) DN38, IP66, 1NO contact 80-1.39.49.-0311 1 EMB GERMANY 196
Neutral CT-1 T3N-1, T3N-2

17 Outdoor CA/A11503 1 ITL U.K. 226
for Neutral 1000/1A, 20VA, 5P20
Neutral CT-2 T4N-1
18 Outdoor CA/A11504 1 ITL U.K. 228
for TV 1000/1A, 20VA, 5P20
SCHORM
19 FAN SHS 800 SHS 800-12 Type 1 3 SA 060404 28+4 GERMANY 230
ANN
20 PUMP Axial PR 250/8 (S) PR 250/8 (S) 4+4 KELVION GERMANY 233
Flexible compensator DTH0100007H000 YOUNGJI
- Bellows_3INCH 1 KOREA
– 3inch 1 N
21 236
Flexible compensator DTH0100053H000 YOUNGJI
- Bellows_10INCH 8 KOREA
– 10inch 1 N
22 Oil Flow Indicator Type “A” TJD-0306H, 8inch, 1contact 10323514 8 TAIJIN KOREA 239
Oil Flow Check MPA150-SC250-

23 Non-return valve_10INCH 8 MPACO KOREA 241
(Non-return) Valve P00
OKKWAN
Gate valve (1inch) Gate H01, 1inch gate valve DJQ2300007 - KOREA
G
OKKWAN
24 Gate valve (2inch) Gate H02, 2inch gate valve DJQ2300007 - KOREA 245
G
OKKWAN
Gate valve (4inch) Gate H02, 4inch gate valve DJQ2300015 - KOREA
G
WK-AL-BUF-003B- WONKAN 248
25 Radiator Valve Butterfly DN80(3inch) Butterfly valve 80 KOREA
A080-00-35 G
HG4J2TJ-FJ-
26 Gate valve (10inch) Gate 10inch gate valve 32 HANYANG KOREA 250
GDS1
Mechanica IMPACT O
27 Impact Recorder-1 M2 N/A 1 U.S.A 252
l GRAPH
SHOCKW
ATCH
28 Impact Recorder-2 Electronics SHOCKLOG 298 N/A 1 U.K 255
(SPOTSE
E)
Hyvolt III
29 Insulating Oil Inhibited Ref. Standard : N/A - ERGON U.S.A 260
IEC60296:2020
Ratio : 1000/2
WTI CT
BCT Class : 3.0CL 1 ENPAY TURKEY
for HV winding
Burden : 15VA 20200450_UAE_
30 262
Ratio : 1800/2 DEAW_PJT
WTI CT
BCT Class : 3.0CL 1 ENPAY TURKEY
for LV winding
Burden : 15VA
CU/XLPE/PVC/SWA/FR-
31 Auxiliary cables FR-PVC WIP-C340 1 WONIL KOREA 264
PVC
CMP CABLE GLAND TYPE
32 Cable gland E1FW E1FW 1 CMP ENGLAND 273
“E”
KYUNGJI
33 Gasket - Material : NBR N/A - KOREA 275
N
HV Neutral Bushing KLEMME 60/170x225
34 - 939682-3 1 HSP GERMANY 278
Terminal connector Ag plated
Tertiary Bushing FP3150
35 - P7759 2 CEDASPE ITALY 280
Terminal connector Silver plated
01. CORE/FRAME GROUND BUSHING

02. ON LOAD TAP CHANGER (OLTC)

syst
approve
the `Approved'-
a computerized
ctronically
is ele
entered
of
A manual signature is not required.
255
205
27
This document is issued by means
111
approved document has a date in
The digitally stored original
C Transformer flange
30
470
Shielding rings for

D
insulation levels 650,

750 and 1050 only
B
Lower ring not for short version

50
Only for insulation level 650, 750 and 1050 kV

A
Only for insulation level 1050 kV

220 220 60
39
45
98
289
6
E
V-1,3..17
110110110
739
V-1,3..17
H-2,4..18 21,22 Contact 5 at 16-23 pos.
20
F
H-2,4..18 Contact 7 at 24-31 pos.

20 21,22
55
Contact 9 at 32-35 pos.

55
Extra contacts
Same potential as the 30 Contact 10 at 16-19 pos.
diverter switch terminal Contact 12 at 20-23 pos.
Positions E F
C/L Diverter switch
The information contained in this document has to kept strictly
C/L Tap selector

ABB reservs all rights regarding Intellectual Property Rights.

confidential. Any unautorized use, reproduction, distribution
16-27 18 37
80 C/L Top flange 28-35 56 56
INSULATION380 1050 SHORT VERSION b)
or disclosure to third parties are strictly forbidden.
71 LEVEL kV 650 380,650

0 750 750 1050
A 1931 a)2231 a)1711 a)2011 a)
Dimen-
740
sions B 1192 a)1492 a)972 a) 1272 a)

in mm
© Copyright 2013 ABB. All rights reserved.
C 119 a)c)
119 a) 119 a)c)
119 a)
D 240 c) 540 240 c) 540
a) For mounting on active part use A+106,B+106

and C+106 (See also Drawing 54920103-1)
24x 15 b) Short version means reduced switching capac
332 Please refer to Technical Guide
c) Not applicable for 380 kV
Prepared Responsible department Title
Praveenkumar B 2014-04-04 PPCO/TK

Modified by Take over department
Martin Johansson 2014-06-24

Tap-Changer VUCGRE,T
Approved by Used in product Language
Håkan Olsson 2014-06-24 XXXX/700-1200/C 82

Revision Order Sheet no.
A 16-35 Pos 1
Document no. No. Shts.
1ZSC004882-ABE (2)
6917 028-PA(A4)Rev1
syst
approve
the `Approved'-
a computerized
ctronically
16-19 positions
20-23 positions
is ele
entered
$
of
A manual signature is not required.
36 Current collector
48 30 $
This document is issued by means
$
approved document has a date in
8 20 20
The digitally stored original
8
3 10 12
6 10 1
$
3
1
60
22 22
R200 200
84 $
72 $
86
86
6
11
5
36
21 5 21
4
60
$
9 2 41 4 2 41
$
7 9 7
232
Current collector P-P
P-P
0,075
0,075
28-31 positions
24-27 positions $ 22,5
$
45
25,7 $ 12
$ 20
5 10 3 14
5 1, 10 20 16
12 1 5
$
3 14
5 22
45
8
$
1 22
25,7
100
8
86
15
25,7
7 21
45
6 7 2
21 6
$
$
13 2 13 4 9
4 9 11
11 41 A
P-P
P-P 0,075
0,075
A
The information contained in this document has to kept strictly
ABB reservs all rights regarding Intellectual Property Rights.
11
32-35 positions T=9
confidential. Any unautorized use, reproduction, distribution
$ 20 $
26
20
or disclosure to third parties are strictly forbidden.
10
20
$
12 22
14 16
40
3 18
5 7
10 22
20 $
1
ADDITIONAL DRAWINGS:
© Copyright 2013 ABB. All rights reserved.
Connection Diagrams:See Technical Guide

100
20 $
Mounting on active part: 54920103-1

8 Accessories:54920103-2
17 2 9 21
Motor Drive BUL:54830001-1
6 11 Motor Drive BUE:54830001-2 or -3
15 4
13 External Drive Shaft:54920083-4
P-P Pressure Relay:54920083-2
Bevel Gear:54920083-1
0,075
Prepared Responsible department Title
Praveenkumar B 2014-04-04 PPCO/TK

Modified by Take over department
Martin Johansson 2014-06-24

Tap-Changer VUCGRE,T
Approved by Used in product Language
Håkan Olsson 2014-06-24 XXXX/700-1200/C 82

Revision Order Sheet no.
A 16-35 Pos 2
Document no. No. Shts.
1ZSC004882-ABE (2)
6917 028-PA(A4)Rev1
03. RADIATOR
TTP TECHNOLOGIES PVT. LTD.
RADIATORS FOR POWER & DISTRIBUTION TRANSFORMER

 World’s largest Radiator manufacturer in
State of the art manufacturing facility
 Three Hot Dip Galvanizing baths with largest

bath size to suit Radiators up to 4.5m in
length & 45 Panels.
 Cutting Plates using robust Laser & Plasma

Cutting Machines
 Manufacturing machined parts using Special

Purpose Machines like Twin Spindle Turning
Centre and VMC with Auto Gantry System
 Automated the critical processes to ensure

consistency in Quality
 Introduced Sophisticated ROBOTS in

welding to ensure consistency in
manufacturing large scale leak proof
Radiators.
 Developed special purpose machines (SPM)

for flow coating application of paint
QUALITY MANAGEMENT SYSTEM ENVIORNMENTAL MANAGEMENT

SYSTEM : ISO 14001:2015
ACCREDIATED TO ISO 9001-2015
SAFETY MANAGEMENT SYSTEM : ISO WELDING QUALITY REQUIREMENTS

45001:2018
ISO 3834
RADIATORS PRODUCT RANGE
• Wide range to meet different customer needs world wide
• Types : Flange / Weldable, Swan Neck, Integrated, Chamfer, Slope
• Centre Distance : 500 to 5000mm
• Wide : 226, 300, 380, 400, 450 & 520mm
• Number of Elements : 1 to 51
• Pitch : 35, 40,45,50 & 55mm. 1.5" & 2" (inch)
• Flutes : 7, 9 & 21
• Material :
• CR sheet :1.00mm, 1.20mm & 1.5mm thick
• Header pipes(MS) – Dia 88.9,101.6,114.3,127 & 167mm (OD)
• SS 304 / 316 / 316L / Special Grade sheet : 1.00mm & 1.20mm

thick
• Header pipes(SS) – Dia 90,101.6,114.3 (OD)
TTP RADIATORS SALIENT FEATURES
HIGH EFFICIENCY RADIATORS :
CONTAMINATION FREE RADIATORS :
CORROSION PROOF RADIATORS :
LEAK TIGHT RADIATORS :

TTP RADIATORS SALIENT FEATURES
CORROSION PROOF RADIATORS:
Hot Dip Galvanizing
In-house state-of-the-art hot dip galvanizing facility for corrosion protection

of radiators.
Equipped with 3 Hot Dip Galvanizing kettles to ensure completion of

Galvanizing within 8 hours of fabrication.
Painting
Application of special protective coatings (Painting) as per ISO12944 using

unique techniques of application on the complicated Radiator surface for
long term protection.
Internal surface of the Radiators are thoroughly cleaned and painted to

ensure contamination free surface.
Painting System on Hot Dip Galvanization as per ISO 12944-5
Hot Dip Galvanization as per ISO 1461 / ASTM A 123
Corrosivity LOW (L) Medium (M) High (H) Very High

Category (VH)
Durability < 7 Years 7-15 Years 15-25 Years > 25 Years
C3 --- 80 Microns 120 Microns 160 Microns
C4 80 Microns 120 Microns 160 Microns 200 Microns
C5 120 Microns 160 Microns 200 Microns 240 Microns
Paint Coating System on Hot Dip Galvanization for CX environment

Hot Dip Galvanizing – 80 microns + Painting – 200 microns =Total DFT – 280 microns
Note :
The durability range is not a “guarantee time”. Durability is a technical consideration /
planning parameter that can help the owner set up a maintenance programme. A
guarantee time is a consideration that is the legal subject of clauses in the administrative
part of the contract. The guarantee time is usually shorter than the durability range. There
are no rules that link the two periods of time.
04. AIR SEAL CELL RUBBER BAG

2CS5309 A0, Officialisé, edite le 26/04/21
05. ANTI-VIBRATION PAD (OUTSIDE)

K V T
Vibration Technology
1. Product Description
K V T
2. K6 Certificate
K V T
Insulation plate (K6)
Components of K6
Nitrile Rubber + Cork Particle + Polyester + etc.
Performance of K6
- The product has high heat resistance, flame resistance and high vibration
damping efficiency.
- It has strong durability to liquids such as oil and water.
- It does not harden over time and can be used semi-permanently.
K V T
06. CT TERMINAL BOX

A'
A
7
1
2
8
3
NIN
E
9
07. FIBER OPTIC SENSORS

Nortech ENERGY
Product Catalog
The FISO Nortech Transformer Winding Hot Spot Temperature

Monitoring System offers direct, real-time, and long-term monitor-
ing of power transformers, allowing smarter dynamic substation
and power grid management.
MANAGE
TRANSFORMER
PERFORMANCE
IMPROVE
LIVE-LOADING
EFFICIENCY The industry’s most user-friendly
& cost-effective solution
for transformer hot-spot monitoring
EXTEND
TRANSFORMER
LIFETIME
Photo by SIEMENS
Photo by ALSTOM
THE TEMPERATURE SENSOR

The sensor consists of a tiny GaAs semiconductor crystal bonded to
GaAs one end of a well-polished optical fiber.
White light launched from the monitor into the optical fiber travels
THE PRINCIPLE through to the GaAs crystal, passes through it while being partially
absorbed, and then is reflected back to the monitor by a mirror at
The measurement principle is based on white light absorption/
the very tip of the sensor. Light reflected back to the monitor is
transmission by a GaAs (gallium arsenide) semiconductor. The
coupled into an optical spectrum analyzer which then measures the
effects of temperature variations on this semiconductor are well
optical power transmission versus wavelength. The position of the
known and predictable. As the temperature of the semiconductor
absorption shift is determined by the monitor using a proprietary
changes, the semiconductor’s transmission spectrum (i.e. the
signal analysis algorithm and is then correlated to the temperature
light that is not absorbed) shifts also. At any given temperature
of the GaAs crystal.
there will be a wavelength at which the transmission jumps from
essentially 0% to 100% . This jump is called the absorption shift,
Furthermore, since the semiconductor will not change over time, all
sensors are interchangeable with no need for calibration or entry of
factors when swapping sensors. For the same reason monitors nev-
er need recalibration after they leave the factory, while used under
and the relationship between the specific wavelength where the normal operating conditions.
absorption shift takes place and temperature is predictable.
 All dielectric materials & complete immunity to EMI

 No sensor or monitor recalibration required
 Thermally, chemically, and mechanically compliant with transformer environments
 Not an intensity based measurement such as with competing fluorescence decay technology
 Cost-effective 62.5µm optical fiber design with tighter bend radius than 200µm alternatives
TYPICAL NORTECH SYSTEM
 Reliable & Cost Effective Hot Spot Solution

 IEC Compliant EasyDisk Sensor Installation
 Leak-Free Tank Wall Optical Interface
 User-Friendly Installation and Operation
 Nortech Client PC Software Support
Nortech TPT-62
ENERGY
With EasyDisk*
Optimal Sensor Location
Increased Protection
Easier Installation
*Patent Pending
TEMPERATURE SENSOR FOR

OIL-FILLED TRANSFORMERS
Robust & Cost effective Fiber Optic Sensor

for Energy Temperature Monitoring solutions
Description Key Features
The FISO heavy duty TPT-62 fiber optic temperature sensor is  Robust Design
specifically designed for permanent installation in oil-filled  -40°C to 225°C
transformers. The product design clearly demonstrates FISO’s  NomexTM EasyDisk (Patent Pending)
experience and leading edge technology in direct winding  Direct Contact
temperature measurement.
 RFI/EMI Immune
Offered at no extra cost, the EasyDisk allows quick and secured  High Dielectric Constant
spacer instrumentation without any adhesive. Further, the  No Calibration Required
EasyDisk ensures optimal sensor tip positioning on the
conductor to allow reliable and accurate temperature
measurements. The EasyDisk provides the best protection
during all transformer manufacturing steps including Applications
winding compression.  Power Transformer Winding & Core Hot Spot
TM
The Nomex EasyDisk also locks the PTFE Spiral-Wrap sheath-  Power Transformer Top & Bottom Oil
ing in the spacer to ease optical cable routing.  All types of Transformers (MV, HV, EHV, UHV, HVDC)
The TPT-62 double PTFE oil permeable sheathing, with trans-  Reactors, Generators, Switchgear
versal slits, is designed to withstand installation stresses, harsh
 Load Tap Changers
testing conditions such as kerosene vapour, heat runs and in-
duced vibration during the overall lifetime of the transformer.
The TPT-62 can be used with all Nortech 62.5µm

monitors. Neither the monitor nor the TPT sensor will require
any calibration for the life of the transformer.
www.fiso.com
Nortech TPT-62
ENERGY
Specifications
Temperature Range -40°C to 225°C RF &EMI Susceptibility Completely Immune
Resolution 0.1°C Chemical Resistance Compatible with Most Aggressive Chemicals

such as Hot Kerosene Vapour
Accuracy ±1°C
Tip Termination EasyDisk Ø 18.55 mm (Standard)
Fiber Type 62.5 µm Silica Fiber Bare Tip / No Disk (Optional)
Cable Sheathing Double PTFE Sheathing Glued Tip / No Disk (Optional)
 0.85 mm PTFE Cable with Slits
for Oil Permeability
 3.15 mm PTFE Spiral Wrap
Sensor Certification
Available Sensor Length 2 to 15 Meters (1m Increment)
ASTM D-3426
Connector Type ST Connector ASTM D-149
TPT-62
EasyDisk (Standard) Bare/Glued Tip (Optional) Knockout Punch Kit for Spacers
(SEN-ESD-KIT)
TPT-62 Ordering Information
FISO Technologies inc Phone +1.418.688.8065 Email info@fiso.com

500 St-Jean-Baptiste Ave, Suite 195 Fax +1.418.688.8067 Web www.fiso.com
Québec (Quebec) Canada G2E 5R9
DOC: MC-00236 R6 FISO Technologies Inc. reserves the right to make any changes in the specifications without prior notice.
Nortech EasyThrough
ENERGY
ST-ST OPTICAL
FEEDTHROUGH MATING
ST-ST Sealed Fiber Optic Mating

for Oil Filled Transformer Applications
 Long Term Reliability, 316L Stainless Steel
The Fiso EasyThrough is designed to be installed on the oil
filled transformer tank wall or any other sealed environment.  Leakproof
 Support Vacuum or Pressure
Its simple and proven design efficiently conveys optical signals  Maximum Pressure 20 BAR / 2000 kPA / 290 PSI
between a Nortech monitor and fiber optic temperature sen-  Glass to Metal Bonding
sors for reliable and accurate measurements.  No O-Ring
 Chemically Resistant
This ST-ST fiber optic connector will sustain temperature up to  Quick and Easy Installation
200°C and pressure of 20 BAR / 2000 kPa / 290 PSI.
Applications
The EasyThrough, made out of 316L stainless steel, offers long
term reliability and excellent chemical resistance to oil, kero-  Oil filled Transformers
sene, humidity, etc. FISO’s EasyThrough is manufactured using  Sealed Environments
a glass to metal solder bonding technology which ensures that
no oil can possibly leak from the feedthrough over time.
The 3/8 NPT ANSI EasyThrough can easily be mounted on the
EasyPlate or directly on the tank wall.
www.fiso.com
Nortech EasyThrough
ENERGY
Specifications
Temperature Range -40°C to 200°C
Maximum Pressure 20 BAR / 2000 kPA / 290 PSI

Thread 3/8 NPT
60° Thread Angle
Taper Angle of 1°47’
Truncation of Root and Crest are Flat
ANSI / ASME B1.20.1
Material 316L Stainless Steel
Connector Type ST Connector
Ordering Code SEN-EST (62.5 µm)

Nortech EasyPlate
ENERGY
EASYPLATE DESIGNED
FOR OPTICAL EASYTHROUGHS
Tank Wall Plate Specifically Designed

For Oil Filled Transformer Applications

 Long Term Reliability
The FISO EasyPlate is designed to be installed on the tank wall
of oil filled transformers.  Leak-proof
 316L Stainless Steel
FISO’s EasyPlate is a stainless steel customized circular plate  Up to 18 EasyThroughs

that completes the integration of Nortech’s fiber optic direct  Trouble Free Installation
winding temperature measurement and monitoring system.
Specifically designed to mate with FISO’s optical EasyThrough, Applications
the 316L stainless steel EasyPlate is mounted on the trans-  Oil filled Transformers
former tank wall by bolting or welding it on. An optional
 Sealed Environments
EasyRing is offered to ease installation on rough surfaces.
The 3/8’’ NPT ANSI EasyThrough can be easily mounted on the

EasyPlate, one per hole, allowing the optical signal to pass
through the tank wall.
One EasyPlate can fit as many as 18 EasyThroughs. Each NPT

hole is numbered on each side of the EasyPlate. The resulting
setup is completely leak-proof and provides long term reliabil-
ity.
www.fiso.com
Nortech EasyPlate
ENERGY
Specifications
Diameter 224 mm (8.82 in) EasyThrough Holes 1 to 18
Thickness 12 mm (0.47 in) EasyThrough Thread 3/8’’ NPT Pipe Thread

Ordering Code SEN-ESP2-A-SS-XX
Material 316L Stainless Steel
XX = # of FeedThrough Holes
Bolts 8 x SS M8 HEX Head (Not Included)
Optional EasyCover
(SEN-ESC2-A)
Optional EasyRing
(SEN-ESR-A-CS)

Nortech CFO-C12
ENERGY
62.5µm MULTIMODE
ST-ST EXTERNAL EXTENSION CABLE
Robust & Cost Effective 62.5 micron External Extension

for Energy Temperature Monitoring Solutions
The FISO External Extension Cable provides a very robust and  Pure silica fiber 62.5 micron
cost effective link between the transformer tank wall plate and  ST-ST connectors
the Fiber Optic Monitor.  PC Polish
The Extension Cable uses a multimode 62.5 micron pure silica  Robust Design
fiber built with a chemically and thermally resistant 3mm O.D.  -55˚C to 85˚C
Polyurethane outer jacket. It is designed to support a tempera-  Compatible with all Nortech 62.5µm components
ture range of - 55°C to 85°C.
Applications
The FISO CFO-C12 is terminated with PC polished ST connect-
 Power Transformer Winding & Core Hot Spot
ors with strain relief at both ends.
 Power Transformer Top & Bottom Oil
 All types of Transformers (MV, HV, EHV, UHV, HVDC)
Specifically designed to mate with the Nortech system and its
 Reactors, Generators, Switchgear
accessories like the EasyThrough, the patch cord can be placed
in harsh environments without compromising performance.  Load Tap Changers
www.fiso.com
Nortech CFO-C12
ENERGY
Specifications
Fiber Type 62.5 µm Silica Fiber
Cable diameter 3 mm O.D.
Cable Sheathing Polyurethane

Reinforcement Kevlar
Connector Type ST-ST Connectors
PC Polish
Temperature Range -55˚C to 85˚C
Standard Lengths 3, 6, 8, 10, 15 meters
Available Extension Length Up to 1 000 meters (Custom)
CFO-C12
CFO-C12 Ordering Information

FISO Technologies Inc., a leading developer and manufacturer of fiber optic sensors and signal conditioners, is worldly recognized
for its unparalleled range of fiber optic solutions. Besides being extremely small, thus minimally invasive, the advantages of fiber
optic sensors are that they are highly precise, intrinsically safe and immune to radio frequencies, electromagnetic interferences and
microwave radiations.
The secret to FISO’s position as a leader in its field of expertise relies on the use of leading-edge technology, combined with the
quality of its technical expertise, a team of experienced engineers and technicians, its product development capabilities, the highly
controlled and optimised manufacturing processes and facilities, overseen by stringent Quality Control based on industry regula-
tions and best practices. This allows FISO to meet the needs of every client, whatever challenging or demanding environments they
work in.
Founded in 1994, FISO is part of the Roctest Group, a Nova Metrix company. FISO's products are sold in more than 75 countries
through a network of representatives and distributors. Since 2003, FISO Technologies meets the requirements of the ISO 9001:2008
and ISO 13485:2003 certifications. The company is assessed and certified by the BSI Group and strictly applies its quality policy day
after day.
FISO is the largest fiber optic sensor company in the world with hundreds of thousands of sensors produced
annually and continuing to grow year after year.
FISO Technologies Inc.

500 St-Jean-Baptiste Ave, Suite 195
Québec (QC) Canada G2E 5R9
T : +1-418-688-8065
www.fiso.com
MC-00254 R4
08. WINDING/OIL TEMPERATURE INDICATOR

1 2 3 4 5 6 7 8 9 10 11 12
194
7.64"
A 189,4 A
7.46" Zifferblatt weiß
DIAL WHITE
Beschriftung schwarz
INSCRIPTION BLACK
3.93"
99,7
Druckausgleichselement
PROTECTIVE VENT
B B
O 0.69"
17,5
11.09"
3.15"
281,7
80
202,2
7.96"
C C
Schraube M6x16 (4x)
SCREW M6x16 (4x)
4.02"
102
D D
0.73"
Kabelverschraubung M20x1,5 Kabelverschraubung M16x1,5
18,5
CABLE GLAND M20x1,5 CABLE GLAND M16x1,5
100
E 3.94" E
Fühler Nr. 5 / BULB NO. 5 Anzeigegenauigkeit / INDICATION ACCURACY: ± 2 K ( +20°C...+140°C )

Schaltgenauigkeit / SWITCHING ACCURACY: ± 2 K ( +20°C...+140°C )
35 24,5 159,6
1.38" 0.96" 6.28" MSK_AKM_GEHAEUSEAUSF 12 K ± 2 K
2.20"
56
149,6 Umgebungstemperatur / AMBIENT TEMPERATURE: -40 ... +70° C

5.89"
F Schutzklasse / PROTECTION CLASS: IP55 F
Hochspannungsfestigkeit / INSULATION TEST: 2,5 kV / 50 Hz / 60 s
Gewicht / WEIGHT: 4 kg
3.94"
O 0.55"
Beschichtung / COATING: Polyester Pulverbeschichtung / POWDER COAT: RAL 7033 / RAL 7033
100
14
HEX 28
[1.102"] Sichtscheibe / WINDOW: Laminiertes Sicherheitsglas / LAMINATED SAFETY GLASS
HEX 36 G 1"
1.25"
[1.417"] Gehäuse / HOUSING: Aluminium-Druckguss / DIE CAST ALUMINIUM

31,8
G Analogausgang / ANALOGUE OUTPUT: 4 - 20mA G
Bitte beachten: Die in allen unseren Publikationen enthaltenen Angaben können in Details von dem gelieferten Gerät abweichen. Änderungen bleiben vorbehalten. / IMPORTANT NOTE: THE
INFORMATION CONTAINED IN ALL OF OUR PUBLICATIONS MAY DIFFER IN DETAIL FROM THE ACTUAL EQUIPMENT DELIVERED. WE RESERVE THE RIGHT TO MAKE ALTERATIONS WITHOUT NOTICE.
Datum / DATE Name / NAME Artikelnummer
Gezeichnet
25.01.2024 SYSTEM PART NUMBER 638-UF05E12SMMMMOMAZGS
DRAWN BY
Geprüft
- - Typbezeichnung
CHECKED BY
Norm
- -
TYPE 638-WTI/4/3/5/12M/TT
STANDARD
Projektionsmethode Maßangaben
PROJECTION METHOD
Titel
in mm, soweit nicht TITEL
anders angegeben
BETECH Zeigerthermometer Wicklungstemperatur
H DIMENSION IN mm
EXCEPT AS NOTED BETECH POINTER THERMOMETER WINDING TEMPERATURE H
Änderung Nr. / CHANGE NO. Version / VERSION Maßstab / SCALE Kd.-Referenznr. / CUST. REF. NO Ersatz für / REPLACEMENT FOR Blatt / SHEET
Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhaltes sind verboten, soweit nicht ausdrücklich gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, - - - - 1 /2
Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten. THE REPRODUCTION, DISTRIBUTION AND UTILIZATION OF THIS DOCUMENT AS WELL AS THE COMMUNICATION OF ITS CONTENTS TO OTHERS WITHOUT EXPRESS AUTHORIZATION IS Dokumentnummer / DOCUMENT NUMBER MESSKO GMBH Änderungsvermerk / REVISION NOTE FORMAT
COPYRIGHT
PROHIBITED. OFFENDERS WILL BE HELD LIABLE FOR THE PAYMENT OF DAMAGES. ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT, UTILITY MODEL OR DESIGN. 10867713 200 00 RESERVED ... A2
1 2 3 4 5 6 7 8 9 10 11 12
MESSKO® BeTech
TEMPERATURE INDICATORS
ORDERING SPECIFICATIONS.
Project/Reference:
Type of instrument
Oil temperature indicator
Winding temperature indicator
with matching resistance MRB110-1
(CTmax = 2.2 A)
with matching resistance MRB110-2 MESSKO®
BeTech
(CTmax = 2.65 A)
without matching resistance
(CTmax = 2.3 A)
Measuring range
Wicklungstemperatur
Winding temperature
0 ... +150 °C Température de l’enroulement

Temperatura del devanado
Temperature do enrolamento
Temperatura avvolgimento
Sarğı Sıcaklığı
-20 ... +130 °C Температура обмотки
绕组温度计
Lindningstemperatur
0 ... +160 °C
-40 ... +160 °C Microswitches

High accuracy range (otherwise standard) 2 Microswitches
Other on request 3 Microswitches
4 Microswitches
Bulb type Color 5 Microswitches
Square flange 4 holes no. 1 RAL 7033 (standard) MBO microswitches (otherwise stand. type)
G3/4“B (=BSP3/4“) no. 2 RAL 7038 (similar ANSI 70 light grey) Other on request
G3/4“B Female thread no. 2F RAL 7033 Offshore

Cable gland
G1“B (=BSP1) no. 5 Other colors on request M20 x 1.5
7/8“ - 14UNF, bulb Ø 12.2 mm no. 6 Pg16 converter
G3/4“B (=BSP3/4) no. 8 Other connections on request
Length of capillary tube
G1“B, bulb Ø 12 mm no. 9
4 m capillary tube Window
G3/4“, bulb Ø 12 mm no. 10
6 m capillary tube Laminated safety glass (standard)
M22 x 1.5 mm no. 22
8 m capillary tube UV-stabilized poly carbonate (optional)
M27 x 2 mm no. 27
10 m capillary tube
Housing
12 m capillary tube
Analog output IP55: Standard mounting
2 to 20 m capillary tube
4 - 20 mA IP65: Standard mounting
4 - 20 mA and 0 - 5 V IP55: Seismic style mounting
0-5V Color inscription IP65: Seismic style mounting
Pt100 Black text on white instrument dial IP55: Polar execution
No analog output White text on black instrument dial IP65: Polar execution
Other on request Other on request Other on request
TD3527173/02 EN
Please enclose this order form filled in the order. 1
MESSKO ® BeTech
TECHNICAL DATA
MESSKO® BeTech.
MESSKO® BeTech Technical data
Materials
Housing Die casted aluminium, polyester powder coated, RAL7033 (RAL7038 optional)
Viewing glass Laminated safety glass as a standard (optional: UV stabilized polycarbonate)
Thread joint Square flange 4 holes; G3/4“; G1“; 7/8“-14UNF; other thread joints on request
Cable gland Up to 3 x M20 and 1 x M16 or 3 x PG16 adaptor
Characteristic data
Measuring range 0 ... 150 °C or -20 ... 130 °C or 0 ... 160 °C or -40 ... 160 °C; other ranges on request
Indication accuracy ± 3 °C (30-150 °C) (optional: ± 2 °C or 1.5 °C)
Place of installation Indoors and outdoors, tropical and arctic climates
Ambient temperature -40 ... +70 °C (optional: polar execution down to -60 °C)
Insulation voltage 2.5 kV 50 Hz 1 min
Protection class IP 55 in acc. with EN60529 (optional: IP 65)
Analog output 4-20 mA; 4-20 mA and 5 V DC; 0-5 V DC; Pt100
Weight Approx. 4 kg
Micro-switches
Number 2, 3, 4 or 5
Switch rating Standard SPDT 250 V AC / 15 A; (optional: MBO SPDT 250 V AC / 10 A or 250 V DC / 5 A, DPDT or
gold plated SPDT)
Switch hysteresis 12 ± 2 °C; others on request
Built-in matching resistance
Winding temperature indicator with MRB110-1 For CTmax 2.2 A cont.; setting range 0 - 80 % of input current
2 TD3527173/02 EN
DIMENSIONS
MESSKO® BeTech - THERMOMETER.
190
7.48"
3.13"
79,5
18,8
Ø .74"
3.94"
100
MESSKO®
BeTech
11.10"
3.15" M6x16
282
80
Wicklungstemperatur
Winding temperature
Température de l’enroulement
4.74"
Температура обмотки
121
绕组温度计
Lindningstemperatur
100
3.94"
2.20"
56
3.92"
100
194
7.65"
TD3527173/02 EN 3
1 2 3 4 5 6 7 8 9 10 11 12
194
7.64"
A 189,4 A
7.46" Zifferblatt weiß
DIAL WHITE
Beschriftung schwarz
INSCRIPTION BLACK
3.93"
99,7
Druckausgleichselement
PROTECTIVE VENT
B B
O 0.69"
17,5
11.09"
3.15"
281,7
80
202,2
7.96"
C C
Schraube M6x16 (4x)
SCREW M6x16 (4x)
4.02"
102
D D
0.73"
Kabelverschraubung M20x1,5 Kabelverschraubung M16x1,5
18,5
CABLE GLAND M20x1,5 CABLE GLAND M16x1,5
100
E 3.94" E
Fühler Nr. 5 / BULB NO. 5 Anzeigegenauigkeit / INDICATION ACCURACY: ± 2 K ( +20°C...+140°C )

Schaltgenauigkeit / SWITCHING ACCURACY: ± 2 K ( +20°C...+140°C )
35 24,5 159,6
1.38" 0.96" 6.28" MSK_AKM_GEHAEUSEAUSF 12 K ± 2 K
2.20"
56
149,6 Umgebungstemperatur / AMBIENT TEMPERATURE: -40 ... +70° C

5.89"
F Schutzklasse / PROTECTION CLASS: IP55 F
Hochspannungsfestigkeit / INSULATION TEST: 2,5 kV / 50 Hz / 60 s
Gewicht / WEIGHT: 4 kg
3.94"
O 0.55"
Beschichtung / COATING: Polyester Pulverbeschichtung / POWDER COAT: RAL 7033 / RAL 7033
100
14
HEX 28
[1.102"] Sichtscheibe / WINDOW: Laminiertes Sicherheitsglas / LAMINATED SAFETY GLASS
HEX 36 G 1"
1.25"
[1.417"] Gehäuse / HOUSING: Aluminium-Druckguss / DIE CAST ALUMINIUM

31,8
G Analogausgang / ANALOGUE OUTPUT: 4 - 20mA G
Gezeichnet
24.04.2024 SYSTEM PART NUMBER 638-OF05E12SMMMMOMAZGS
DRAWN BY
Geprüft
- - Typbezeichnung
CHECKED BY
Norm
- -
TYPE 638-OTI/4/3/5/12M/TT
STANDARD
PROJECTION METHOD
Titel
anders angegeben
BETECH Zeigerthermometer Öltemperatur
H DIMENSION IN mm
EXCEPT AS NOTED BETECH POINTER THERMOMETER OIL TEMPERATURE H
Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhaltes sind verboten, soweit nicht ausdrücklich gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, - - - - 1 /2
Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten. THE REPRODUCTION, DISTRIBUTION AND UTILIZATION OF THIS DOCUMENT AS WELL AS THE COMMUNICATION OF ITS CONTENTS TO OTHERS WITHOUT EXPRESS AUTHORIZATION IS Dokumentnummer / DOCUMENT NUMBER MESSKO GMBH Änderungsvermerk / REVISION NOTE FORMAT
COPYRIGHT
PROHIBITED. OFFENDERS WILL BE HELD LIABLE FOR THE PAYMENT OF DAMAGES. ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT, UTILITY MODEL OR DESIGN. 11157294 200 00 RESERVED ... A2
1 2 3 4 5 6 7 8 9 10 11 12
MESSKO® BeTech
TEMPERATURE INDICATORS
ORDERING SPECIFICATIONS.
Project/Reference:
Type of instrument
Oil temperature indicator
with matching resistance MRB110-1
(CTmax = 2.2 A)
with matching resistance MRB110-2 MESSKO®
BeTech
(CTmax = 2.65 A)
without matching resistance
(CTmax = 2.3 A)
Measuring range
Wicklungstemperatur
Winding temperature
0 ... +150 °C Température de l’enroulement

-20 ... +130 °C Температура обмотки
绕组温度计
Lindningstemperatur
0 ... +160 °C
-40 ... +160 °C Microswitches

High accuracy range (otherwise standard) 2 Microswitches
Other on request 3 Microswitches
4 Microswitches
Bulb type Color 5 Microswitches
Square flange 4 holes no. 1 RAL 7033 (standard) MBO microswitches (otherwise stand. type)
G3/4“B (=BSP3/4“) no. 2 RAL 7038 (similar ANSI 70 light grey) Other on request
G3/4“B Female thread no. 2F RAL 7033 Offshore

Cable gland
G1“B (=BSP1) no. 5 Other colors on request M20 x 1.5
7/8“ - 14UNF, bulb Ø 12.2 mm no. 6 Pg16 converter
G3/4“B (=BSP3/4) no. 8 Other connections on request
Length of capillary tube
G1“B, bulb Ø 12 mm no. 9
4 m capillary tube Window
G3/4“, bulb Ø 12 mm no. 10
6 m capillary tube Laminated safety glass (standard)
M22 x 1.5 mm no. 22
8 m capillary tube UV-stabilized poly carbonate (optional)
M27 x 2 mm no. 27
10 m capillary tube
Housing
12 m capillary tube
Analog output IP55: Standard mounting
2 to 20 m capillary tube
4 - 20 mA IP65: Standard mounting
4 - 20 mA and 0 - 5 V IP55: Seismic style mounting
0-5V Color inscription IP65: Seismic style mounting
Pt100 Black text on white instrument dial IP55: Polar execution
No analog output White text on black instrument dial IP65: Polar execution
Other on request Other on request Other on request
TD3527173/02 EN
Please enclose this order form filled in the order. 1
MESSKO ® BeTech
TECHNICAL DATA
MESSKO® BeTech.
MESSKO® BeTech Technical data
Materials
Housing Die casted aluminium, polyester powder coated, RAL7033 (RAL7038 optional)
Viewing glass Laminated safety glass as a standard (optional: UV stabilized polycarbonate)
Thread joint Square flange 4 holes; G3/4“; G1“; 7/8“-14UNF; other thread joints on request
Cable gland Up to 3 x M20 and 1 x M16 or 3 x PG16 adaptor
Characteristic data
Measuring range 0 ... 150 °C or -20 ... 130 °C or 0 ... 160 °C or -40 ... 160 °C; other ranges on request
Indication accuracy ± 3 °C (30-150 °C) (optional: ± 2 °C or 1.5 °C)
Place of installation Indoors and outdoors, tropical and arctic climates
Ambient temperature -40 ... +70 °C (optional: polar execution down to -60 °C)
Insulation voltage 2.5 kV 50 Hz 1 min
Protection class IP 55 in acc. with EN60529 (optional: IP 65)
Analog output 4-20 mA; 4-20 mA and 5 V DC; 0-5 V DC; Pt100
Weight Approx. 4 kg
Micro-switches
Number 2, 3, 4 or 5
Switch rating Standard SPDT 250 V AC / 15 A; (optional: MBO SPDT 250 V AC / 10 A or 250 V DC / 5 A, DPDT or
gold plated SPDT)
Switch hysteresis 12 ± 2 °C; others on request
Built-in matching resistance
2 TD3527173/02 EN
DIMENSIONS
MESSKO® BeTech - THERMOMETER.
190
7.48"
3.13"
79,5
18,8
Ø .74"
3.94"
100
MESSKO®
BeTech
11.10"
3.15" M6x16
282
80
Wicklungstemperatur
Winding temperature
Température de l’enroulement
4.74"
Температура обмотки
121
绕组温度计
Lindningstemperatur
100
3.94"
2.20"
56
3.92"
100
194
7.65"
TD3527173/02 EN 3
09. OIL LEVEL GAUGE(MTO) +

ELECTRIC INDICATOR(EI)
Prospekt MTO Englisch 19.01.2004 23:37 Uhr Seite 1
www.messko.de
© Messko GmbH 2003
Gablonzer Strasse 25–27
Phone +49 (0)61 71 63 98-0
Fax +49 (0)61 71 63 98-98 www.messko.de
MTO Series
61440 Oberursel, Germany info@messko.de Transformer Oil Level Indicators
MTO-ST(F)160(G) Technical data
Housing galvanized sheet metal, color RAL 7033, acrylic resin coating
Flange aluminium AICuMgPb F38
View glass laminated safety glass with UV filter
Cable gland brass, nickel plated
Dial anodised aluminium
Lettering black, pointer daylight luminous red
Terminals min. 0,25 mm2 / max. 2,5 mm2
Float rod aluminium Al 99.5
Float Rohacell 110, oil resistant, withstands temperatures up to 160° C
Dial lettering MIN +20° C MAX (other lettering possible)
Ambient temperature –40 ... +80° C
Degree of protection IP55 according to DIN VDE 0470–1.
Ventilation to avoid formation of condensation water
Installation indoor and outdoor, tropicalized
Adjustable micro switch: MTO-ST160 (G) Fixed micro switch: MTO-STF160 (G)
contact material silver cadmium oxide AgCdO10 contact material silver cadmium oxide AgCdO10
1 or 2 switches, user adjustable 1, 2 or 3 switches factory set, not field adjustable
contact load: contact load:
AC: 250 V / 5 A / cosG = 1 AC: 250 V / 15 A / cosG = 1
DC: 110 V / 0,6 A (non-inductive) DC: 12 V / 5 A (non-inductive)
DC: 250 V / 0,4 A (non-inductive) DC: 250 V / 0,25 A (non-inductive)
MTO-STF160(G)/TT Technical data (remote display option)
Housing AISi diecast

Dimensions 120 (L) x 80 (W) x 60 (H) mm
Color RAL 7033, acrylic resin coating
Cable gland 2 x M20 x 1.5, brass, nickel plated
Connectors optional 9-pole
Place of installation indoor and outdoor, tropicalized
Ambient temperature –20° C ... +80° C electronics (compensated), –40° C ... +80° C storage
Degree of protection IP55 compliant with DIN VDE 0470–1
Supply voltage 24 VDC +/– 15 % unregulated, polarized
Current consumption about 80 mA
Status display Power ON (LED green), contact K1 (LED red)
Limit contact 1 x changeover switch
Contact load AC: 250 V / 5 A / cosG = 1
DC: 250 V / 0,3 A (non-inductive)
Analog output signals 0 ... 1 mA, 0 ... 20 mA, 4 ... 20 mA (optional factory setting)
Digital output signal 1 x RS 485 on terminals (optional)
Messko Messko
Please note: the information contained in all of our publications can vary
in the details from the products supplied. We reserve the right to make changes.
IN 2069/01en • 1203/2000 • 2069/01/01 • Printed in Germany • Messko/Usa
[MTO] Series
MTO–ST160 und MTO–STF 160
Product Description
switching signal
Type MTO- ST(F) 160 (G) oil level indicators transformer
Figure 1
are measuring devices that are supplied
with or without switching contacts. They m
are an ideal choice for monitoring the oil radial axial
level in transformer conservators.
The oil level indicator consists of a sensor

assembly (Figure 1 a + b) and an indicator
assembly (Figure 1 c) which are joined by a
separable connection. The sensor assembly
has an oil-proof flange plate and is
distance distance
mounted directly on the wall of the tank. tube length tube length
m n m n
A float rod transfers the lift motion of the m n signal converter
float to a shaft. The shaft is connected via a) b) c)
a magnetic coupling with the pointer shaft
in the indicator assembly.
The floats are available in two different

Figure 2
drive variations to suit the particular type
(Coninvers connector optional)
of oil conservator (refer to Figure 2):
a) radial motion float analog port digital port (optional)
view glass electrical rubber bag
b) axial motion float terminals RS 485 supplied as standard
m
The version with axial float motion (version

»G«) is suitable for use in narrow or shallow
conservators, where there is minimal room
control room b b
for the float to move, and in conservators
with rubber bag. Float motion can be
displayed in ratios of 1: 1, 1: 2, 1: 3 or 1: 4. b)
Terminals for making the electrical

a)
connections are inside the housing. They
are located underneath a cover panel which Switchgear cubicle
has a wiring diagram printed on it. The
view glass is made of laminated safety
glass with a UV filter, so that the display
can be read even after years of use. The digital/analog display digital/analog display
view glass with a gasket is integrated in a EI100 EI100/160
metal ring. The bayonet-type fitting
ensures that the unit closes securely and
that the interior parts in the housing are operations center
well protected.
SCADA system
m
[MTO] Series
Product Description
switching signal
Type MTO- ST(F) 160 (G) oil level indicators transformer
Figure 1
are measuring devices that are supplied
with or without switching contacts. They m
are an ideal choice for monitoring the oil radial axial
level in transformer conservators.
The oil level indicator consists of a sensor

assembly (Figure 1 a + b) and an indicator
assembly (Figure 1 c) which are joined by a
separable connection. The sensor assembly
has an oil-proof flange plate and is
distance distance
mounted directly on the wall of the tank. tube length tube length
m n m n
A float rod transfers the lift motion of the m n signal converter
float to a shaft. The shaft is connected via a) b) c)
a magnetic coupling with the pointer shaft
in the indicator assembly.
The floats are available in two different

Figure 2
drive variations to suit the particular type
(Coninvers connector optional)
of oil conservator (refer to Figure 2):
a) radial motion float analog port digital port (optional)
view glass electrical rubber bag
b) axial motion float terminals RS 485 supplied as standard
m
The version with axial float motion (version

»G«) is suitable for use in narrow or shallow
conservators, where there is minimal room
control room b b
for the float to move, and in conservators
with rubber bag. Float motion can be
displayed in ratios of 1: 1, 1: 2, 1: 3 or 1: 4. b)
Terminals for making the electrical

a)
connections are inside the housing. They
are located underneath a cover panel which Switchgear cubicle
has a wiring diagram printed on it. The
view glass is made of laminated safety
glass with a UV filter, so that the display
can be read even after years of use. The digital/analog display digital/analog display
view glass with a gasket is integrated in a EI100 EI100/160
metal ring. The bayonet-type fitting
ensures that the unit closes securely and
that the interior parts in the housing are operations center
well protected.
SCADA system
m
TYPENREIHE [MTO]
Micro switches (changeover contacts)
There are two versions: 1.
contact load:
MTO-ST160 (G) MTO-STF160 (G)
AC: 250 V / 5 A / cosG = 1
1. Adjustable limit switch 2. Fixed limit switch
(max. 2 changeover contacts) (max. 3 changeover contacts)
You can recognize adjustable limit switches Limit switches with a fixed setting are
by the colored triangular switching levers identified by a line (switch marking) 5° near
2.
on the dial. The switching levers can be the MAX/MIN lettering. They are set at the
adjusted over the entire dial range. factory and not adjustable in the field. contact load:
Color of the switching levers MAX = blue, AC: 250 V / 15 A / cosG = 1
MIN = red DC: 12 V / 5 A (non-inductive)
Indicator dials
Figure 3
In addition to the standard indicator dial,

(Min, 20° C, Max; Figure 3 a), other versions
can be supplied on request (Figure 3b shows
one example).
a) b)
Optional: x
analog outputs Figure 4
Oil level indicator with remote indication (optional factory setting)
MTO-STF160(G)/TT (Figure 4) – 0 ... 1 mA
– 0 ... 20 mA (error signal > 22 mA)
In tight spaces (installation inside a build- – 4 ... 20 mA (error signal < 3,6 mA)
ing), on very large transformers, to display – 4 ... 20 mA (error signal > 22 mA)
the oil level in a remote control station or x
digital output RS485 (optional)
for connection to a monitoring system, all x
micro switch K1
versions of oil level indicators with fixed (please quote switching point on order)
contacts can be equipped with an analog
or digital output signal. The EI100 or EI100/160 electrical display
can be used for visualization of the
4 . . . 20 mA signal.
(Please refer to illustration on the adjacent
page).
TYPENREIHE [MTO]
Micro switches (changeover contacts)
There are two versions: 1.
contact load:
MTO-ST160 (G) MTO-STF160 (G)
AC: 250 V / 5 A / cosG = 1
1. Adjustable limit switch 2. Fixed limit switch
(max. 2 changeover contacts) (max. 3 changeover contacts)
You can recognize adjustable limit switches Limit switches with a fixed setting are
by the colored triangular switching levers identified by a line (switch marking) 5° near
2.
on the dial. The switching levers can be the MAX/MIN lettering. They are set at the
adjusted over the entire dial range. factory and not adjustable in the field. contact load:
Color of the switching levers MAX = blue, AC: 250 V / 15 A / cosG = 1
MIN = red DC: 12 V / 5 A (non-inductive)
Indicator dials
Figure 3
In addition to the standard indicator dial,

(Min, 20° C, Max; Figure 3 a), other versions
can be supplied on request (Figure 3b shows
one example).
a) b)
Optional: x
analog outputs Figure 4
Oil level indicator with remote indication (optional factory setting)
MTO-STF160(G)/TT (Figure 4) – 0 ... 1 mA
– 0 ... 20 mA (error signal > 22 mA)
In tight spaces (installation inside a build- – 4 ... 20 mA (error signal < 3,6 mA)
ing), on very large transformers, to display – 4 ... 20 mA (error signal > 22 mA)
the oil level in a remote control station or x
digital output RS485 (optional)
for connection to a monitoring system, all x
micro switch K1
versions of oil level indicators with fixed (please quote switching point on order)
contacts can be equipped with an analog
or digital output signal. The EI100 or EI100/160 electrical display
can be used for visualization of the
4 . . . 20 mA signal.
(Please refer to illustration on the adjacent
page).
www.messko.de
© Messko GmbH 2003
Gablonzer Strasse 25–27
Phone +49 (0)61 71 63 98-0
Fax +49 (0)61 71 63 98-98 www.messko.de
MTO Series
61440 Oberursel, Germany info@messko.de Transformer Oil Level Indicators
MTO-ST(F)160(G) Technical data
Housing galvanized sheet metal, color RAL 7033, acrylic resin coating
Flange aluminium AICuMgPb F38
View glass laminated safety glass with UV filter
Cable gland brass, nickel plated
Dial anodised aluminium
Lettering black, pointer daylight luminous red
Terminals min. 0,25 mm2 / max. 2,5 mm2
Float rod aluminium Al 99.5
Float Rohacell 110, oil resistant, withstands temperatures up to 160° C
Dial lettering MIN +20° C MAX (other lettering possible)
Ambient temperature –40 ... +80° C
Degree of protection IP55 according to DIN VDE 0470–1.
Installation indoor and outdoor, tropicalized
Adjustable micro switch: MTO-ST160 (G) Fixed micro switch: MTO-STF160 (G)
contact material silver cadmium oxide AgCdO10 contact material silver cadmium oxide AgCdO10
1 or 2 switches, user adjustable 1, 2 or 3 switches factory set, not field adjustable
contact load: contact load:
AC: 250 V / 5 A / cosG = 1 AC: 250 V / 15 A / cosG = 1
DC: 110 V / 0,6 A (non-inductive) DC: 12 V / 5 A (non-inductive)
DC: 250 V / 0,4 A (non-inductive) DC: 250 V / 0,25 A (non-inductive)
MTO-STF160(G)/TT Technical data (remote display option)
Housing AISi diecast

Dimensions 120 (L) x 80 (W) x 60 (H) mm
Color RAL 7033, acrylic resin coating
Cable gland 2 x M20 x 1.5, brass, nickel plated
Connectors optional 9-pole
Place of installation indoor and outdoor, tropicalized
Ambient temperature –20° C ... +80° C electronics (compensated), –40° C ... +80° C storage
Degree of protection IP55 compliant with DIN VDE 0470–1
Supply voltage 24 VDC +/– 15 % unregulated, polarized
Current consumption about 80 mA
Status display Power ON (LED green), contact K1 (LED red)
Limit contact 1 x changeover switch
Contact load AC: 250 V / 5 A / cosG = 1
Analog output signals 0 ... 1 mA, 0 ... 20 mA, 4 ... 20 mA (optional factory setting)
Digital output signal 1 x RS 485 on terminals (optional)
Messko Messko
Please note: the information contained in all of our publications can vary
in the details from the products supplied. We reserve the right to make changes.
IN 2069/01en • 1203/2000 • 2069/01/01 • Printed in Germany • Messko/Usa
10. OIL LEVEL GAUGE (MMK, Prismatic type)

Oil Level Indicator
MESSKO® MMK
Operating Instructions
5793437/00 EN
© All rights reserved by Messko GmbH
Dissemination and reproduction of this document and use and disclosure of its
content are strictly prohibited unless expressly permitted.
Infringements will result in liability for compensation. All rights reserved in the event
of the granting of patents, utility models or designs.
The product may have been altered since this document was published.
We reserve the right to change the technical data, design and scope of supply.
Generally the information provided and agreements made when processing the
individual quotations and orders are binding.
The original operating instructions were written in German.
Table of contents
1 Introduction........................................................................... 5
1.1 Manufacturer.................................................................................... 5
1.2 Safekeeping..................................................................................... 5
1.3 Notation conventions ....................................................................... 5
1.3.1 Hazard communication system .................................................................... 5
1.3.2 Information system....................................................................................... 7
1.3.3 Instruction system ........................................................................................ 7
1.3.4 Typographic conventions ............................................................................. 8
2 Safety..................................................................................... 9
2.1 Appropriate use ............................................................................... 9
2.2 Fundamental Safety Instructions ................................................... 10
2.3 Personnel qualification................................................................... 11
2.4 Personal protective equipment ...................................................... 13
3 Product description............................................................ 15
3.1 Scope of delivery ........................................................................... 15
3.2 Function description....................................................................... 15
3.3 Design/versions ............................................................................. 17
3.4 Nameplate ..................................................................................... 18
4 Packaging, transport and storage .................................... 19

4.1 Purpose ......................................................................................... 19
4.2 Suitability, structure and production............................................... 19
4.3 Markings ........................................................................................ 19
4.4 Transportation, receipt and handling of shipments........................ 19
4.5 Storage of shipments..................................................................... 21
5 Mounting ............................................................................. 22
5.1 Removing the oil level indicator ..................................................... 22
5.2 Checking the flanges on the oil conservator.................................. 22
5793437/00 EN 3
Table of contents
5.3 Attaching the oil level indicator to the oil conservator.................... 23

5.4 Tests .............................................................................................. 27
5.5 Attaching limit switches to the measuring tube.............................. 28
5.6 Attaching the remote transmitter to the measuring tube................ 31
6 Maintenance and care ........................................................ 34
7 Disposal............................................................................... 35
8 Technical data..................................................................... 36
8.1 Oil level indicator ........................................................................... 36
8.2 Limit switch .................................................................................... 36
8.3 Remote transmitter ........................................................................ 36
8.4 Dimensional drawing ..................................................................... 38
4 5793437/00 EN
1 Introduction
This technical document contains detailed descriptions on the safe and

proper installation, connection, commissioning and monitoring of the prod-
uct.
This technical document is intended solely for specially trained and autho-
rized personnel.
1.1 Manufacturer
The product is manufactured by:
Messko GmbH
Gewerbegebiet An den Drei Hasen
Messko-Platz 1
61440 Oberursel
Germany
Phone: +49 6171 6398-0
Fax: +49 6171 6398-98
E-mail: messko-info@reinhausen.com
Internet: www.reinhausen.com/messko
Further information on the product and copies of this technical document are
available from this address if required.
1.2 Safekeeping
Keep this technical file and all supporting documents ready at hand and ac-
cessible for future use at all times.
1.3 Notation conventions

This section contains an overview of the symbols and textual emphasis
used.
1.3.1 Hazard communication system

Warnings in this technical file are displayed as follows.
5793437/00 EN 5
1 Introduction
1.3.1.1 Warning relating to section

Warnings relating to sections refer to entire chapters or sections, sub-sec-
tions or several paragraphs within this technical file. Warnings relating to
sections use the following format:
WARNING
Type and source of danger

Consequences
► Action
► Action
1.3.1.2 Embedded warning information

Embedded warnings refer to a particular part within a section. These warn-
ings apply to smaller units of information than the warnings relating to sec-
tions. Embedded warnings use the following format:
DANGER! Instruction for avoiding a dangerous situation.
1.3.1.3 Signal words and pictograms

The following signal words are used:
Signal word Definition
DANGER Indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING Indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
CAUTION Indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury.
NOTICE Indicates measures to be taken to prevent damage to property.
Table 1: Signal words in warning notices
6 5793437/00 EN
1 Introduction
Pictograms warn of dangers:

Pictogram Definition
Warning of a danger point
Warning of dangerous electrical voltage
Warning of combustible substances
Warning of a tipping hazard
Warning of a hot surface
Table 2: Pictograms used in warning notices
1.3.2 Information system

Information is designed to simplify and improve understanding of particular
procedures. In this technical file it is laid out as follows:
Important information.
1.3.3 Instruction system

This technical file contains single-step and multi-step instructions.
5793437/00 EN 7
1 Introduction
Single-step instructions
Instructions which consist of only a single process step are structured as fol-
lows:
Aim of action
ü Requirements (optional).
► Step 1 of 1.
ð Result of step (optional).
ð Result of action (optional).
Multi-step instructions
Instructions which consist of several process steps are structured as follows:
Aim of action
ü Requirements (optional).
1. Step 1.
2. Step 2.
ð Result of action (optional).
1.3.4 Typographic conventions

The following typographic conventions are used in this technical file:
Typographic convention Purpose Example
UPPERCASE Operating controls, ON/OFF
switches
[Brackets] PC keyboard [Ctrl] + [Alt]
Bold Software operating con- Press Continue button
trols
…>…>… Menu paths Parameter > Control pa-
rameter
Italics System messages, error Function monitoring alarm
messages, signals triggered
[► Number of pages]. Cross reference [► 41].
Table 3: Typographic conventions
8 5793437/00 EN
2 Safety
This technical document contains detailed descriptions on the safe and

proper installation, connection, commissioning and monitoring of the prod-
uct.
▪ Read this technical file through carefully to familiarize yourself with the
product.
▪ This technical file is a part of the product.
▪ Read and observe the safety instructions provided in this chapter in partic-
ular.
▪ Observe the warnings in this technical file in order to avoid function-re-
lated dangers.
▪ The product is manufactured on the basis of state-of-the-art technology.
Nevertheless, risks to life and limb of the user or impairment of the prod-
uct and other material assets may occur during use due to function-re-
lated dangers.
2.1 Appropriate use

The oil level indicator displays the oil level of the transformer's oil conserva-
tor using a float gauge and magnetic flaps.
The product is designed solely for use in electrical energy systems and facili-
ties. If used as intended, in compliance with the requirements and conditions
specified in this technical document and the warning notices in this technical
document and attached to the product, the product does not pose risk of in-
jury or damage to property or the environment. This applies across the entire
service life of the product, from delivery to installation and operation through
to disassembly and disposal.
The following is considered appropriate use:
▪ Use the product only with the transformer specified in the order.
▪ Operate the product in accordance with this technical document, the
agreed-upon delivery conditions and the technical data.
▪ Ensure that all necessary work is performed by qualified personnel only.
▪ Use the equipment and special tools supplied solely for the intended pur-
pose and in accordance with the specifications of this technical file.
5793437/00 EN 9
2 Safety
2.2 Fundamental Safety Instructions

To prevent accidents, disruptions and damage as well as unacceptable ad-
verse effects on the environment, those responsible for transport, installa-
tion, operation, maintenance and disposal of the product or parts of the prod-
uct must ensure the following:
Personal protective equipment

Loosely worn or unsuitable clothing increases the danger of becoming
trapped or caught up in rotating parts and the danger of getting caught on
protruding parts. This increases the danger to life and limb.
▪ All necessary devices and personal protective equipment required for the
specific task, such as a hard hat, safety footwear, etc. must be worn. Ob-
serve the section "Personal protective equipment".
▪ Never wear damaged personal protective equipment.
▪ Never wear rings, necklaces, or other jewelry.
▪ If you have long hair, wear a hairnet.
Work area
Untidy and poorly lit work areas can lead to accidents.
▪ Keep the work area clean and tidy.
▪ Make sure that the work area is well lit.
▪ Observe the applicable laws for accident prevention in the relevant coun-
try.
Explosion protection
Highly flammable or explosive gases, vapors and dusts can cause serious
explosions and fire.
▪ Do not install or operate the product in areas where a risk of explosion is
present.
10 5793437/00 EN
2 Safety
Safety markings
Warning signs and safety information plates are safety markings on the
product. They are an important aspect of the safety concept. Safety mark-
ings are depicted and described in the chapter "Product description".
▪ Observe all safety markings on the product.
▪ Make sure all safety markings on the product remain intact and legible.
▪ Replace safety markings that are damaged or missing.
Ambient conditions
To ensure reliable and safe operation, the product must only be operated
under the ambient conditions specified in the technical data.
▪ Observe the specified operating conditions and requirements for the in-
stallation location.
Modifications and conversions

Unauthorized or inappropriate changes to the product may lead to personal
injury, material damage and operational faults.
▪ Only modify the product after consultation with Messko GmbH.
Spare parts
Spare parts not approved by Messko GmbH may cause physical injury and
damage the product.
▪ Only use spare parts approved by the manufacturer.
▪ Contact Messko GmbH [►Section 1.1, Page 5].
Working during operation

You must only operate the product when it is in a sound operational condi-
tion. Otherwise it poses a danger to life and limb.
▪ Regularly check the operational reliability of safety equipment.
▪ Perform the inspection tasks described in this technical document regu-
larly; see the chapter Maintenance, inspection and care.
2.3 Personnel qualification

The person responsible for assembly, commissioning, operation and inspec-
tion must ensure that personnel are sufficiently qualified.
5793437/00 EN 11
2 Safety
Electrically skilled person

The electrically skilled person has a technical qualification and therefore has
the required knowledge and experience, and is also conversant with the ap-
plicable standards and regulations. The electrically skilled person is also pro-
ficient in the following:
▪ Can identify potential dangers independently and is able to avoid them.
▪ Is able to perform work on electrical systems.
▪ Is specially trained for the working environment in which (s)he works.
▪ Must satisfy the requirements of the applicable statutory regulations for
accident prevention.
Electrically trained persons

An electrically trained person receives instruction and guidance from an
electrically skilled person in relation to the tasks undertaken and the poten-
tial dangers in the event of inappropriate handling as well as the protective
devices and safety measures. The electrically trained person works exclu-
sively under the guidance and supervision of an electrically skilled person.
Operator
The operator uses and operates the product in line with this technical docu-
ment. The operating company provides the operator with instruction and
training on the specific tasks and the associated potential dangers arising
from improper handling.
Technical Service
We strongly recommend having repairs and retrofitting carried out by our
Technical Service department. This ensures that all work is performed cor-
rectly. If repair work is not carried out by our Technical Service department,
please ensure that the personnel who carry out the repairs are trained and
authorized to do so by Maschinenfabrik Reinhausen GmbH.
Maschinenfabrik Reinhausen GmbH

Technical Service
P.O. Box 12 03 60
93025 Regensburg
Germany
Phone: +49 941 4090-0
12 5793437/00 EN
2 Safety
Fax: +49 941 4090-7001

E-mail: service@reinhausen.com
Internet: www.reinhausen.com
2.4 Personal protective equipment

Personal protective equipment must be worn during work to minimize risks to
health.
▪ Always wear the personal protective equipment required for the job at
hand.
▪ Never wear damaged personal protective equipment.
▪ Observe information about personal protective equipment provided in the
work area.
Personal protective equipment to be worn at all times

Protective clothing
Close-fitting work clothing with a low tearing
strength, with tight sleeves and with no protrud-
ing parts. It mainly serves to protect the wearer
against being caught by moving machine parts.
Safety shoes
To protect against falling heavy objects and slip-
ping on slippery surfaces.
5793437/00 EN 13
2 Safety
Special personal protective equipment for particular environments

Safety glasses
To protect the eyes from flying parts and splash-
ing liquids.
Visor
To protect the face from flying parts and splash-
ing liquids or other dangerous substances.
Hard hat
To protect from falling and flying parts and mate-
rials.
Hearing protection
To protect from hearing damage.
Protective gloves
To protect from mechanical, thermal, and electri-
cal hazards.
14 5793437/00 EN
3 Product description
This chapter contains an overview of the design and function of the product.
3.1 Scope of delivery

The product is packaged with protection against moisture and is delivered as
follows:
▪ Oil level indicator
▪ Float gauge
▪ Flat gaskets
▪ Technical documents
Please note the following:
▪ Check the shipment for completeness using the shipping documents.
▪ Leave parts in the packaging or wooden crate and store in a dry area until
installation.
3.2 Function description

The oil level indicator displays the oil level of the transformer's oil conserva-
tor using a float gauge and magnetic flaps. Permanent magnets are inte-
grated into the float gauge as well as in the magnetic flaps. The magnetic
flaps are movable and have a white and a red side. The float gauge turns
the magnetic flaps 180° from white to red when the fill level increases and
180° from red to white when the fill level drops. This allows the oil level of
the oil conservator to be read easily from outside even at greater distances.
5793437/00 EN 15
Using the optionally available limit switches and remote measured value
transmission, you can also monitor the fill level of the oil conservator and
transmit measured values.
Figure 1: Oil conservator with oil level indicator
1 Oil conservator 2 Oil level indicator
16 5793437/00 EN
3.3 Design/versions
Figure 2: Oil level indicator
1 Top part 2 Sealing ring

3 End cap 4 Clip
5 Oil conservator 6 Indicator rail
5793437/00 EN 17
7 Magnetic flaps 8 Clip

9 Sealing ring 10 Oil drain screw
11 Stop valve 12 Bottom part
13 End cap 14 Measuring tube
15 Lower limit switch (optional) 16 Float gauge with magnet
17 Remote transmitter (optional) 18 Upper limit switch (optional)
19 Flat gaskets
3.4 Nameplate
The nameplate is located on the measuring tube.
Figure 3: Nameplate
18 5793437/00 EN
4 Packaging, transport and storage
4.1 Purpose
The packaging is designed to protect the packaged product during transport,
loading and unloading as well as during periods of storage in such a way
that no (detrimental) changes occur. The packaging must protect the goods
against permitted transport stresses such as vibration, knocks and moisture
(rain, snow, condensation).
The packaging also prevents the packaged goods from moving impermissi-
bly within the packaging.
4.2 Suitability, structure and production

The goods are packaged in a sturdy cardboard box. This ensures that the
shipment is secure when in the intended transportation position and that
none of its parts touch the loading surface of the means of transport or touch
the ground after unloading.
Inlays inside the box stabilize the goods, preventing prohibited changes in
position, and protecting them from vibration.
4.3 Markings
The packaging bears a signature with instructions for safe transport and cor-
rect storage. The following symbols apply to the shipment of non-hazardous
goods. Adherence to these symbols is mandatory.
Protect against Top Fragile Attach lifting Center of mass

moisture gear here
Table 4: Shipping pictograms
4.4 Transportation, receipt and handling of shipments

In addition to stresses due to vibrations and shocks, jolts must also be ex-
pected during transportation. In order to prevent possible damage, avoid
dropping, tipping, knocking over and colliding with the product.
5793437/00 EN 19
If the package tips over, falls from a certain height (e.g. due to tears in lifting
gear) or is subject to an unbroken fall, damage must be expected regardless
of the weight.
Every delivered shipment must be checked for the following by the recipient
before acceptance (acknowledgment of receipt):
▪ Completeness based on the delivery slip
▪ External damage of any kind
The checks must take place after unloading when the box or transport con-
tainer can be accessed from all sides.
Visible damage
If external transport damage is detected upon receipt of the shipment, pro-
ceed as follows:
▪ Immediately record the transport damage found in the shipping docu-
ments and have this countersigned by the carrier.
▪ In the event of severe damage, total loss or high damage costs, immedi-
ately notify the sales department at Messko GmbH and the relevant insur-
ance company.
▪ After identifying damage, do not modify the condition of the shipment fur-
ther and retain the packaging material until an inspection decision has
been made by the transport company or the insurance company.
▪ Record the details of the damage immediately onsite together with the
carrier involved. This is essential for any claim for damages!
▪ If possible, photograph damage to packaging and packaged goods. This
also applies to signs of corrosion on the packaged goods due to moisture
inside the packaging (rain, snow, condensation).
▪ Be absolutely sure to also check the sealed packaging.
Hidden damage
In the event of damage that is not detected until unpacking after receipt of
the shipment (hidden damage), proceed as follows:
▪ Make the party responsible for the damage liable as soon as possible by
telephone and in writing, and prepare a damage report.
▪ Observe the time periods applicable to such actions in the respective
country. Inquire about these in good time.
20 5793437/00 EN
With hidden damage, it is very hard to make the transportation company (or
other responsible party) liable. Any insurance claims for such damage can
be successful only if relevant provisions are expressly included in the insur-
ance terms and conditions.
4.5 Storage of shipments

When selecting and setting up the storage location, ensure the following:
▪ Protect stored goods against moisture (rain, flooding, water from melting
snow and ice), dirt, pests such as rats, mice, termites and so on, and
against unauthorized access.
▪ Store crates and boxes on timber beams and planks as a protection
against ground moisture and for better ventilation.
▪ Ensure sufficient ground load-bearing capacity.
▪ Keep entrance paths clear.
▪ Check stored goods at regular intervals. Also take appropriate action after
storms, heavy rain or snow and so on.
5793437/00 EN 21
5 Mounting
DANGER
Electric shock!
Danger of death due to electrical voltage when assembling the
device.
► Switch off transformer on high and low-voltage side.
► Lock transformer to prevent unintentional restart.
► Make sure that everything is de-energized.
► Visibly connect all transformer terminals to ground (grounding leads,
grounding disconnectors) and short circuit them.
► Cover or cordon off adjacent energized parts.
This chapter describes the installation of the oil level indicator and the instal-
lation and connection of the limit switch and the remote transmitter.
5.1 Removing the oil level indicator

If you are already using an oil level indicator, it must be completely removed
before installing the new oil level indicator.
To do so, proceed as follows:
1. Close the stop valve.
2. Completely drain oil from the oil level indicator using the oil drain screw.
3. Lower the oil level in the oil conservator so that no oil escapes from the
flange of the oil conservator after removing the oil level indicator.
4. Completely remove the oil level indicator.
5.2 Checking the flanges on the oil conservator

The flanges on the oil conservator must be flush and clean to enable the oil
level indicator to be positioned with the least possible stress. Even slight un-
evenness on a flange of the oil conservator can cause the flange of the oil
level indicator to be curved too strongly, leading to cracks in the flange
caused by the resulting transverse stress.
Therefore, check the following:
▪ Flanges on the oil conservator
– Flush and even
– Evenness deviation ≤ 0.2 mm
22 5793437/00 EN
5 Mounting
▪ Sealing surface of the flanges on the oil conservator

– Clean and undamaged
– Without any damage along the radial surface such as scratches or
points of impact
– The surface quality of the sealing surface must be suited for the deliv-
ered CENTELLEN® WS 3820 flat gasket
▪ Installation material (screws, nuts, washers)
– Clean and undamaged, particularly the threads and contact surfaces
▪ Gasket
– Clean, undamaged, dry
5.3 Attaching the oil level indicator to the oil conservator

NOTICE
Damage to the transformer!
Improperly tightening the screws can lead to a high dispersion of initial
forces, causing a contact pressure level below the required minimum or
even leaks.
► Preinstall the screws manually. Screw them in so that all the screw
heads are located on one side of the flange. The screw heads, nuts and
washers must be flush.
► For screw connections for which the screw head is twisted (blind hole),
place washers beneath the screw head.
► Replace screws that are difficult to move with ones that are easy to
move.
Proceed as follows to install the oil level indicator on the oil conservator.
Shortening the measuring tube and indicator rail (if necessary)
Use a saw to shorten the measuring tube and indicator rail. A

pipe cutter can magnetize the measuring tube and thus lead to
malfunctions.
1. Undo the clips of the indicator rail and remove the indicator rail from the
measuring tube.
2. Shorten the measuring tube and indicator rail with a saw.
3. Insert the end cap on the shortened end of the indicator rail.
5793437/00 EN 23
5 Mounting
4. Attach the indicator rail to the measuring tube with the clips. The side of
the indicator rail marked TOP must be on top.
Inserting the float gauge into the measuring tube

1. Sweep with the float gauge over the indicator rail externally from top to
bottom so that all magnetic flaps turn to white.
2. Pull the bottom part off of the measuring tube.
3. Insert the float gauge into the measuring tube.
4. Replace the bottom part on the measuring tube. In doing so, do not jam or
damage the float gauge.
Do not yet tighten the screws in the top part and bottom part
so that you can shift the measuring tube in the top part and
bottom part slightly when installing the oil level indicator on the
oil conservator.
24 5793437/00 EN
5 Mounting
Attaching the oil level indicator to the oil conservator

1. Attach the oil level indicator to the oil conservator using flat gaskets. Only
tighten the screws by hand.
Figure 4: Attach the oil level indicator
5793437/00 EN 25
5 Mounting
2. NOTICE! A residual distance between the flanges caused by a deviation

in evenness can cause damage to the flanges. Tighten screws with 10%
of the target tightening torque and ensure that there is no gap between
the flanges. If a gap is present, repair the affected oil conservator flanges
or, if necessary, detach and re-weld them so that there is no longer a gap.
Figure 5: Flanges
3. Tighten screws with 30% of the target tightening torque.

6. Retighten all screws with the full target tightening torque until the screws
can no longer be turned under the full tightening torque.
26 5793437/00 EN
5 Mounting
Tightening screws in the top part and bottom part of the oil level
indicator
1. Tighten screws in the top part and bottom part of the oil level indicator.
2. Fill the oil conservator with oil and open the stop valve.
ð Oil flows into the oil level indicator and the magnetic flaps turn from white
to red.
After a few hours or after the first thermal load, retighten the
screws on the flanges at room temperature and with the flange
connection in a depressurized state until the screws can no
longer be turned further when applying the full tightening
torque.
5.4 Tests
Test all connections for seal-tightness and the correct oil level indication af-
ter installing the oil level indicator. If the measures for leaks or an incorrect
oil level indication listed below are not successful, please contact Messko
GmbH [►Section 1.1, Page 5].
Leaking
If oil escapes, proceed as follows.
1. Close the stop valve.
2. Completely drain the oil from the measuring tube using the oil drain screw.
3. Lower the oil level in the oil conservator so that no oil escapes from the oil
conservator flange after removing the oil level indicator.
4. Completely remove the oil level indicator.
5. Remove and clean the sealing rings from the top part and bottom part of
the measuring tube.
6. Insert sealing rings in the top and bottom parts.
7. Clean the flanges and flat gaskets.
8. Attach the oil level indicator to the oil conservator [►Section 5.3, Page
23].
9. Retighten the gland nut with ¼ rotation.
10. Fill the oil conservator with oil and open the stop valve.
ð Oil flows into the oil level indicator and the magnetic flaps turn from white
to red.
5793437/00 EN 27
5 Mounting
Incorrect oil level indication

The following table shows possible causes for an incorrect oil level indica-
tion. The measuring accuracy is ± 2 indicator flaps.
Cause Action
No oil in the oil conservator Fill the oil conservator with oil.
Stop valve closed Open the stop valve.
The side of the indicator rail marked TOP Attach the indicator rail to the measuring
is on the bottom tube so that the side marked TOP is on
top.
Float gauge jammed 1. Close the stop valve.
2. Completely drain the oil from the mea-
suring tube using the oil drain screw.
3. Remove the bottom part from the
measuring tube.
4. Ensure the float gauge can move
freely.
5. Attach the bottom part to the measur-
ing tube. In doing so, do not jam or
damage the float gauge.
6. Open the stop valve.
Magnetic parts in the area of the indica- Replace magnetic parts with non-mag-
tor rail netic parts.
5.5 Attaching limit switches to the measuring tube

The limit switches have a bistable reed contact and can be used as normally
open or normally closed contacts. Depending on the oil level, the magnet in
the float gauge opens or closes the reed contact.
▪ N/O: Oil level is above MAX = Contact is closed
▪ N/C: Oil level is above MIN = Contact is opened
28 5793437/00 EN
5 Mounting
Figure 6: Limit switch
1 Measuring tube 2 Float gauge

3 Oil 4 Lower limit switch (N/C)
5 Upper limit switch (N/O)
The wires of the connection cable for the limit switches are assigned as fol-
lows:
Wire Short- Until 06/2007 From 07/2007 Function
hand
3 BN brown black N/O contact
1 BK black black Center contact
2 BU blue black N/C contact
GN/YE green/yellow green/yellow Protective conductor
(housing)
Table 5: Wires of the connection cable
5793437/00 EN 29
5 Mounting
Proceed as follows to install the limit switch.

1. Attach the limit switch, shifted 90° to the indicator rail, to the measuring
tube using the clips supplied. In doing so, the cable must point downward.
As the reed contact is mounted in the middle of the housing,

the lowest value to be set is 50 mm above the top edge of the
bottom part. The highest value to be set is 50 mm below the
bottom edge of the head part.
Figure 7: Attach the limit switch
2. WARNING! Electric shock. Connect the limit switch electrically corre-

sponding to its use as an N/C or N/O contact and using the protective
conductor.
3. Sweep a magnet over the limit switches externally in order to orient the
limit switches as N/C or N/O contacts.
30 5793437/00 EN
5 Mounting
Figure 8: Orienting the limit switches
4. Check the adjustment with an ohmmeter.
5.6 Attaching the remote transmitter to the measuring tube

The measuring transducer installed in the remote transmitter converts the
level-dependent change in resistance (3-wire potentiometer circuit) to an im-
pressed output current of 4...20 mA.
The installed wire break protection allows the output current to fall to ≤ 3.8
mA in case of a line break.
5793437/00 EN 31
5 Mounting
Proceed as follows to mount the remote transmitter.

1. Attach the remote transmitter, shifted 90° to the indicator rail, to the mea-
suring tube using the clips supplied.
Figure 9: Attach the remote transmitter
32 5793437/00 EN
5 Mounting
2. Connect the supply voltage of 8…35 V DC to terminals 1 (+) and 2 (-).
Figure 10: Connecting the remote transmitter
5793437/00 EN 33
6 Maintenance and care
The device is maintenance-free. You can clean the device's housing with a
dry cloth.
34 5793437/00 EN
7 Disposal
Observe the national disposal regulations in the country of use.
5793437/00 EN 35
8 Technical data
8.1 Oil level indicator

Measuring tube 1.4571 stainless steel
Float gauge Buna M with integrated permanent mag-
net
Indicator rail Makrolon, UV-resistant
Table 6: Basic materials
Diameter and wall thickness of the mea- 40 x 1 mm

suring tube
Standard lengths of the measuring tube 400 mm, 500 mm, 630 mm, 800 mm,
1000 mm, 1250 mm, other lengths on re-
quest
Measurement fluid Liquids, oil, transformer oil
Measuring range Any (max. 2 m)
Measuring accuracy +/- 2 indicator flaps
Pressure max. 1 bar relative
Density of the measurement fluid min. 0.8 g/cm3
Viscosity of the measurement fluid max. 150 cST (1.5 x 10-4 m2/s)
Temperature of the measurement fluid -20 °C…+120 °C
Ambient temperature -25 °C…+120 °C
Connection DIN 42 552 A1 Form B, other connec-
tions on request
Table 7: Specifications
8.2 Limit switch

Switching voltage max. 230 V AC/DC
Switched current max. 1 A
Contact load max. 60 VA/40 W
Table 8: Technical data of the limit switch
8.3 Remote transmitter

Supply voltage 8…35 V DC
Output signal I 4…20 mA
36 5793437/00 EN
8 Technical data
Update rate 10 Hz
Load resistance ≤ (Ub-8)/0.023 [W]
< ± 0.01% FS/100 [W]
Signal in case of loop break ≤ 3.8 mA
Response time 0.33 s
Accuracy 0.2% from end value
Ambient temperature - 40…+ 85 °C
Level-measuring circuit 3-wire potentiometer connection
Degree of protection IP65
Table 9: Technical data of the remote transmitter
5793437/00 EN 37
8 Technical data
8.4 Dimensional drawing
38 5793437/00 EN
Messko GmbH
Gewerbegebiet An den Drei Hasen
Messko-Platz 1
61440 Oberursel, Germany
+49 (0)6171 6398 0

+49 (0)6171 6398 98
messko-info@reinhausen.com
www.reinhausen.com/messko
5793437/00 EN - MESSKO® MMK -

F0359700 - 05/18 - Messko GmbH 2018
THE POWER BEHIND POWER.

11. PRD + PRD SHIELD

QUALITROL LPRD ®
Large pressure relief devices
Confidence with the global standard

in pressure relief devices
• Robust design and materials provide reliable protection and long life
• Widest array of options for a solution curtailed to your requirements
• 100% tested for quality assurance
• Visual and remote indication of operation
Product Summary
Description Mechanical device for relief of
excessive pressure buildup in large volumes
of gas or fluid. Patented dual gasket system
provides quick response time and automatically
reseals after pressure has subsided.
Options include local operation
indication, contacts (switches) for
operation alarming, and directional
shield for hot oil and gas exhaust control.
Application For overpressure protection
on transformers, load tap changers
and other related electrical equipment.

QUALITROL LPRD large pressure relief devices
®
`
Confidence with the global standard • World’s leading pressure relief device pioneered automatically
in pressure relief devices resealing pressure relief
• Greater than 50 years and 400,000 units of field experience in pressure
relief have enabled QUALITROL experts to refine designs for
maximum reliability
• Most frequently customer specified pressure relief by name
`
Robust design and materials provide • Main cover is available in zinc clad steel (208/213) or stainless steel (216)
reliable protection and long life for added durability and corrosion resistance
• Dual gasket design provides amplified force for rapid operation
• Patented secondary seal wiper gasket provides more reliable resealing
• Stainless steel operating valve, fasteners, and hardware for added durability
• Flange and ring are made from aluminum with a chromate conversion
coating with exposed aluminum components receiving an additional
thermosetting powder coat finish
Widest array of options for a solution

• Preset certified relief rating allows you to select the device that best
curtailed to your requirements
meets your needs
• Switches can be specified to operate as latching or momentary, SPDT
or DPDT, high DC, or low current gold contact type, and with connector,
terminal box, or flying lead style connections
• Optional directional shield can be coupled with piping, providing
maximum protection of equipment, personnel and the environment
by redirecting the flow of hot oil and gas
• Optional gas bleed system available for mounting under the oil level
• Device can be top mounted horizontally (recommended) or side mounted
vertically for maximum installation flexibility
100% tested for quality assurance • QUALITROL LPRDs are 100% pressure tested for proper
operation pressure
• Test results are serialized for traceability
Visual and remote indication • Optional semaphore (flag) provides visual indication of actuation and is
of operation available in different colors and materials
• Standard units support up to two alarms switches that can be mounted
directly to the device or on the directional shield
?
Don’t see what you need?
QUALITROL regularly creates models with special customer requirements.
Contact your local sales representative or QUALITROL Application Engineer
to review your special requirements.
LPRD features
OPTIONAL ALARM
SEMAPHORE SWITCH
INDICATOR
PIN
ELECTRICAL
CONNECTION
(QUALITROL
Quick disconnect
COVER
shown)
FLANGE
Applications Installation
Qualitrol Pressure Relief Devices are used in a While no precise formula applies to determine the
wide variety of transformer systems including: required quantity of pressure relief devices (PRDs)
for protection, it is typical to apply the following
• Network (up to 500 KVA and higher in general rule: Use one pressure relief device for
certain applications) each 10,000 gallons of cooling liquid capacity or
• Large distribution and small power (up to fraction thereof. Some specifications require the
2500 KVA) use of pressure relief devices on transformers
rated at 1,000 KVA or higher but many QUALITROL
• Medium power (2500 KVA to 10,000 KVA) LPRDs are in use on transformers rated as low as
300 KVA. Ultimately, the choice of the size and
• Large power (10,000 KVA and above)
quantity of PRDs to install comes down to the risk
• Load tap changers level an operator is willing to operate at.
• Mobile systems QUALITROL LPRDs are typically mounted in the
• Electric railway locomotives recommended horizontal orientation with the
top side up, however, they may be side mounted
(vertical orientation) as well. In these installations,
when the device is mounted below the fluid level,
the normal head pressure must be considered
when determining the operating value of the LPRD.
In addition, provision should be made for proper
clearance of the operation indicator, and optimal
orientation of the electrical connection.

Components and accessories
Alarm switches • Each pressure relief device can be specified
with up to two alarm switches (with 4 contacts)
that will activate upon valve operation
• Switch contacts can be specified as latching or
momentary operation, SPDT or DPDT, high DC,
or low current gold contact type, and with
` connector, terminal box, or flying lead
style connections
• Directional shield mounts on top of pressure relief

Directional shield
device and is specifically designed for ease
of retrofit applications
• Redirects flow of hot oil and gas away from
personnel or critical parts on the transformer
• Shield accommodates up to two alarm switches
and an indicator
Operation indication semaphore • Optional semaphore (flag) provides visual

indication of actuation and is available in different
colors and materials
• Compatible with directional shield and
alarm switches
Gas bleed system • For use in applications where pressure relief

device is mounted below the oil level
• Provides a means by which trapped gases
can be purged from the wetted chamber of
the pressure relief device

BLEED
SCREW
Email info@qualitrolcorp.com
www.qualitrolcorp.com
QUALITROL LPRD large pressure relief devices
®
TECHNICAL SPECIFICATIONS
Materials Cover Cold rolled steel, zinc plated with chromate and thermosetting powder
coat or 300 series stainless steel, as per model
Flange Die cast aluminum; polyester resin impregnated, chromate conversion

coating and ASA 70 light gray thermosetting powder coat finish
Ring Aluminum with chromate conversion coating
Indicator pin Brass
Indicator UV stabilized nylon and high temperature thermoplastic rubber

retaining sleeve
Bushing Stainless steel
Spring ASTM A229 oil-tempered spring wire with zinc plate and chromate
Spring seat Aluminum
Valve stems Carbon steel with zinc plate and chromate
External hardware Stainless steel
Sealing valve 304 Stainless steel, sealing areas lubricated with silicone based lubricant
Springs ASTM A229 Oil tempered spring wire
Studs 416 stainless steel, or 300 series stainless steel, as per model
Gaskets Nitrile, Viton, or Silicone as per model
Semaphore (optional) Impact resistant plastic with stainless steel hardware is standard
Environmental Ambient operating -40°F to +176°F (-40°C to +80°C)

temperature
Oil operating -4°F to +212°F (-20°C to +100°C)

temperature
Salt spray 200 hours of salt spray testing per ASTM B:117 with
no visual signs of corrosion
1000 hours of salt spray testing with no appreciable loss of strength
Electrical Electrical connection IP66, PG-13.5 cable entry, max. 2.5 mm 2-strand wire (14 AWG)
Operating temperature -13°F to +185°F (-25°C to +85°C)
Dielectric strength 2500 VAC, 50/60 Hz. for one minute
Switch rating ½ A @ 125 VDC non-inductive
¼ A @ 250 VDC non-inductive
Electrical connection
QUALITROL style circular 3 pin, ANSI style circular
3 pin, military spec MS3102E16-10P circular 3 pin,
flying leads or terminal box
General
Large Pressure Relief Device

General
QUALITROL LPRD large pressure relief device
®
QUALITROL Field Services

®
To further improve reliability, QUALITROL provides comprehensive education and on-site
PI-LPRD00 commissioning services,
REV.26613 2-4-08
maintenance contracts and technical support to all customers worldwide. Emergency
REV. 25877 response is available on all
1 3
products and services.
About QUALITROL ®
QUALITROL Company LLC manufactures substation and transformer monitoring PI-LPRD00and

REV.26613
protection devices used by2-4-08
REV. 25877 1 3
electric utilities and manufacturing companies. It is the global leader in sales and installations of transformer asset
protection equipment, fault recorders and fault locators. Established in 1945, QUALITROL Company produces
thousands of different types of products on demand, each customized to customers’ unique requirements.
©2008 QUALITROL® Company LLC, an ISO 9001 system certified company. All rights reserved. Information subject to change without notice.
All trademarks are properties of their respective companies, as noted herein. AP-P04-03A-01E.
•
• • • •
• • •
• •
•
• • • •
• • • •
• •
12. BUCHHOLZ RELAY

Elektromotoren und
Gerätebau Barleben GmbH
Transformer Protection Relays

(Buchholz Principle)
Elektromotoren und Gerätebau Barleben GmbH
Table of contents
Page
Company history 3
1. Preface 4
2. Design features 5
3. Function 6
3.1. Gas accumulation 6
3.2. Insulating liquid loss 7
3.3. Insulating liquid flow 7
4. Tests 8
5. Type list of single-float Buchholz relays 9
5.1. Single-float Buchholz relays with threaded connection 9
5.2. Single-float Buchholz relays with flanged connection 9
6. Switching system design options for single-float Buchholz relays 10
7. Type list of double-float Buchholz relays 11
7.1. Double-float Buchholz relays with threaded connection 11
7.2. Double-float Buchholz relays with flanged connection (round) 12
7.3. Double-float Buchholz relays with flanged connection (square) 14
7.4. Double-float Buchholz relays with geometrical flange dimensions 14
according to Chinese norm
according to former French norm
according to former British standard
8. Switching system design options for double-float Buchholz relays 17
9. Technical data 21
10. Options/Special designs 22
10.1. Explanations to codes 23 or 24 23
10.2. Explanations to code 32 24
11. Explanations to code 60 - Buchholz relay NM series25
11.1. Design features of Buchholz relay NM series 25
11.2. Extra function of Buchholz relay NM series 25
11.3. Analogue measuring unit - Analogue measurement of gas volume 26
12. Ordering data/Type code 27
12.1. Single-float Buchholz relays 27
12.2. Double-float Buchholz relays 27
13. Additional devices for Buchholz relays 29
13.1. Gas sampling device ZG 1.2. 29
13.2. Other additional devices for Buchholz relays 32
14. Other protection devices 34
15. Breathing Buffer Box 35
2
Company history
Since its foundation the company has passed through an eventful history with regard to ownership,
affiliation and change of name associated with such development.
1863 Foundation of the company as sugar factory

1921 Development of Buchholz relay by Max Buchholz
1943 Branch of SIEMENS Magdeburg
1948 VEB Elektromotorenwerk Barleben; VEM
(state-owned firm)
1951 VEB Starkstromanlagenbau Magdeburg
(state-owned firm)
1951 Start of manufacture of Buchholz relays in Barleben
1965 Start of manufacture of monitoring relays for tap changers in Barleben
1970 VEB Elektrotechnik und Gerätebau Magdeburg; EGEM
(state-owned firm)
1980 VEB Kombinat Elektromaschinenbau Dresden
VEB Elektromotorenwerk Barleben; VEM; ELMO
(state-owned firm)
1990 VEM Antriebstechnik AG Dresden
Elektromotorenwerk Barleben GmbH; VEM; ELMO
(public limited company)
1993 Elektromotoren und Gerätebau Barleben GmbH; EMB
(privately owned company)
2005 Start of manufacture of Buchholz relays NM series
2009 New premises in Barleben
EMB company building
3
1. Preface
More than 1.5 million relays
have been sold worldwide in 60 years!
The Buchholz relay was developed in 1921 by Max Buchholz, Oberrat (senior councillor) at Preu-
ßische Elektrizitäts-A.G. (Prussian electricity company) in Kassel. Since that time it has been an
important protection and monitoring device for insulating liquid filled transformers with conservator
and choke coils. It also allows separate monitoring of oil-filled bushings or cable terminal boxes. It
is mounted in the cooling cycle of the device to be protected and responds to faults such as gas
generation, loss of as well as high flow rates of the insulating liquid.
For transformers with hermetical closure by means of a hydro-type compensator (rubber sack) in
the conservator, the Buchholz relay can be used also a monitoring device (air cell failure relay) of
the hydro-type compensator.
The Buchholz relay is suitable for open-air as well as indoor installations.
The type diversity of the Buchholz relay is tailored to norms and standards as well as to special
customer demands. The type of relay to be used depends on the nominal rating and construction
features of the device to be protected. Our range of products permits optimum adaptation to actual
requirements.
Elektromotoren und Gerätebau GmbH (EMB GmbH) provides more than 60 years experience in
producing Buchholz relays and other protective devices for liquid-cooled and liquid-insulated de-
vices. It ranks today among the most distinguished manufacturers of this type of equipment.
EMB Buchholz relays are in compliance with DIN EN 50216-2 and are known for their easy opera-
tion, high reliability and extremely long life.
Our staff of highly qualified engineers and experienced skilled workers do their best to guarantee
top-quality high-precision products. The casings are machined on modern CNC-controlled machi-
nes. All products are subjected to final inspection when all functions are checked using special test
equipment.
Profound experience and expertise in this special area are a sound basis for high product quality.
Extensive references from reputed transformer manufacturers as well as other users are proof of
the high qualitative level of the products.
EMB GmbH is certified to DIN EN ISO 9001/2008, DIN GOST R, IEC and AEO F.
Figure 1. - Certificates
4
2. Design features
Casing (Figure 2.1. and 2.2.)
The casing is made of weather-resistant cast

aluminium alloy provided with a paint coat. It
is supplied either with flanged (1a) or screwed 1a
connection (1b). The different casing designs
available are shown in section 5 for single-
float Buchholz relays and section 7 for double- 3
float Buchholz relays, others are available on
request. Figure 2.1. - Casing with flanged connection
To check the switching system for proper

function, the casing is provided with sightglas-
ses (2). The sightglasses provided with scales
permit reading of collected gas volume.
The relays can be provided with hinged lids (3)

to protect the sightglasses.
2
1b
Figure 2.2. - Casing with threaded connection
Cover (Figure 2.3.)

10
The cover is made of weather-resistant cast
aluminium alloy provided with a paint coat.
11
The upper section of the cover accommodates
the terminal box (4). The test valve (5) and the
test key covered by a cap nut (6) as well as
a plate with instructions for actuating the test
key (7) are arranged in front of the cover. The
8
terminal box accommodates the earth terminal
(8) and bushings (9) for the terminals provided 12
in the base of the cover. The number of these 9
bushings determines the design of the swit-
ching systems in terms of type and quantity of 4
the magnet contact tubes.
The terminal box is sealed by an cap (10) so 5

that it is safe to touch and protected against 6
pollution. If the cap is opened the graphic
symbol and the connection diagram (11) are 7
shown. The cable can be inserted through the
cable gland (12).
Figure 2.3. - Cover with cap removed
5
3. Function
The Buchholz relay is installed in the pipe between the tank of the device to be protected (trans-
former, reactor) and the conservator. During normal operation it is filled completely with insulating
liquid.
Due to buoyancy the float of the single-float relay and both floats of the double-float relay are at
their top position.
The upper and lower switching systems form a functional unit in the single-float Buchholz relay so
that in the event of a fault the transformer is immediately disconnected from the power system.
In the following the function of a Buchholz relay is explained using the example of a double-float
Buchholz relay. If a fault occurs inside the transformer, the Buchholz relay responds as follows:
3.1. Gas accumulation (Figure 3.1.)
Fault: Free gas is available in the insulating liquid.
Response: The gas in the liquid moves upwards, accumulates in the Buchholz relay and displaces
the insulating liquid level. As the liquid level falls, the upper float moves downwards.
The moving float actuates a switch contact (magnet contact tube). An alarm signal is tripped.
The lower float is not affected as from a certain gas volume the gas flows through a piping to the
conservator.
Gas
Gas
Oil
Öl
Figure 3.1. - Gas accumulation
6
3.2. Insulating liquid loss (Figure 3.2.)
Fault: Insulating liquid loss due to leakage.
Response: As the liquid level falls the top float moves downwards. An alarm is tripped. If the liquid
loss continues, conservator and piping as well as the Buchholz relay will be emptied.
As the liquid level falls, the lower float moves downwards. The moving float actuates a switch con-
tact so that the transformer is disconnected.
Air
Luft
Oil
Öl
Figure 3.2. - Insulating liquid loss
3.3. Insulating liquid flow (Figure 3.3.)
Fault: A spontaneous incident generates a pressure wave moving in the direction of the conservator.
Response: The liquid flow reaches the damper arranged in the liquid flow. If the flow rate exceeds
the operating value of the damper, the latter moves in flow direction.
Due to this movement a switch contact is actuated so that the transformer is disconnected.
After release of the pressure wave the lower switching system returns to its starting position.
Buchholz relays manufactured by EMB are equipped with a damper held by a permanent magnet.
Oil
Öl
Figure 3.3. - Insulating liquid flow
7
4. Tests
Each Buchholz relay is provided with a works-number that is specified
on the test certificate and the name plate. The tests carried out on the
Buchholz relay are recorded in the test certificate.
- Dielectric strength test

- Leakage test
- Functional test
- Flow test.
Buchholz relays are delivered in cardboard boxes.

For each relay delivered the following documents
in the language agreed are provided:
- Operating instructions
- Test certificate.
Note: Flange gaskets are not included in the scope of delivery!
The name plate covers the following information:
date of manufacture
Type (week/year)
type code
works-no. switching IP code

6 digits element
S = normally-open
Ö = normally-closed
W = change-over
Figure 4.1. - Functional and leakage test Figure 4.2. - Flow test
8
5. Type list of single-float Buchholz relays
5.1. Single-float Buchholz relays with threaded connection
Pipe Weight
Type Flange dimensions Device dimensions Suited for
diameter without
Internal description Type of connection (mm) (mm) transformer
DN (mm) packing
DIN description ratings of
d1 d2 d3 d4 d5 f l h1 h2 (kg)
01 Threaded
(AG 25) connection 25 - - - - 16 185 170 62 3,1 ≤1600 KVA
(CG 25) G 1½ “
170
80
h1
250
300 R8
h2
350 0
3
cm
f
d1
l
G11/2"
Figure 5.1. - Dimensional drawing, type 01
5.2. Single-float Buchholz relays with flanged connection

Pipe
Flange dimensions Device dimensions Weight
Type diameter Suited for
(mm) (mm) without
Internal description Type of connection DN (mm) transformer
packing
d1 d2 d3 d4 d5 f l h1 h2 (kg)
02
Flange
(AF 25/6) 4-hole 25 100 75 60 12 12 185 195 62 3,6 ≤1600 KVA
(-)
03
Flange
(AF 25/10) 4-hole 25 115 85 68 14 16 200 205 62 4,0 ≤1600 KVA
(-)
25
Flange
(AF 25) 4-hole 25 100 75 - 12 15 160 195 62 3,3 ≤1600 KVA
(-)
170
80
h1
250
300
h2
R8
d5
350
0
3
cm
f d1
l
d4
d3
d2
Figure 5.2. - Dimensional drawing, type 02, 03
9
6. Switching system design options for single-float Buchholz relays

Magnet contact tubes are used as switching elements. These are normally-open (NO),
normally-closed (NC) and change-over (CO) contacts. The magnet contact tube design can be
derived from the last digit of the type code. For coding, see Ordering data/Type code under
Section 12.1. on page 27 .
...1 ...2 ...3 ...4 ...5 ...6
1 NO and
1 NO 1 NC 2 NO 2 NC 1 CO
1 NC
13 11 13 23 11 21 13 11 1
14 12 14 24 12 22 14 12 2 4
...7 ...8 ...9

2 CO 1 NO and 1 CO 1 NC and 1 CO
21 11 23 11 21 11
22 24 12 14 24 12 14 22 12 14
Explanation of symbols: Example: coding „ ... 6 “

Magnet contact tube(s) design
1
Graphic symbol with terminal marking

1 CO
2 4
Connection diagram in terminal box
The inner side of the cap accommodates a plate with the graphic symbol and the connection
diagram. The schemes show the switching systems in their neutral position. The neutral
position is the operating condition when the Buchholz relay is filled with insulating liquid up
the required level and the device to be protected operates without any fault.
10
7. Type list of double-float Buchholz relays
7.1. Double-float Buchholz relays with threaded connection
Pipe
(mm) (mm) without
packing
d1 d2 d3 d4 d5 f l h1 h2 (kg)
04 Threaded
(BG 25) connection 25 - - - - 16 185 235 90 4,2 ≤5000 KVA
(DG 25) G 1½ “
21 Threaded
(BG 25 S) connection 25 - - - - 16 185 235 90 3,6 ≤5000 KVA
(-) G 1½ “
170
80
250
300
h1
350
h2
3
cm
R1
43
d1
l
G11/2"
Figure 7.1.1. - Dimensional drawing, type 04
150
80
250
300
h1
350
h2
3
cm
d1
l G11/2"
11
7.2. Double-float Buchholz relays with flanged connection (round)

Pipe
(mm) (mm) without
packing
d1 d2 d3 d4 d5 f l h1 h2 (kg)
05
Flange
(BF 25/6) 4-hole 25 100 75 60 12 12 185 235 90 4,4 ≤5000 KVA
(-)
06
Flange
(BF 25/10) 4-hole 25 115 85 68 14 18 200 235 90 4,8 ≤5000 KVA
(DR 25)
07
Flange ≥5000 KVA
(BF 50/6) 4-hole 50 140 110 90 14 12 185 235 80 4,6
≤10000 KVA
(-)
08
Flange ≥5000 KVA
(BF 50/10) 4-hole 50 165 125 102 18 16 195 250 80 5,9
≤10000 KVA
(DR 50)
09
Flange
(BF 80/10) 4-hole 80 200 160 138 18 15 195 265 80 6,2 ≥10000 KVA
(-)
24
Flange
(BF 80/6) 4-hole 80 190 150 130 18 15 195 260 80 6,0 ≥10000 KVA
(-)
170
80
250
300
h1
350
h2
3
cm
14
d5
f d1
l
d4
d3
d2
Figure 7.2.1. - Dimensional drawing, type 05, 06, 07, 08, 09, 24
12
Pipe Weight
diameter without
DN (mm) packing
d1 d2 d3 d4 d5 f l h1 h2 (kg)
23
Flange
(BF 25/10 S) 4-hole 25 115 85 68 14 18 200 235 90 4,4 ≤5000 KVA
(-)
150
80
250
300
h1
350
h2
3
cm
d5
f d1
l d4
d3
d2

DN80(3" BH-Relay)
Pipe Weight
diameter without
DN (mm) packing
d1 d2 d3 d4 d5 f l h1 h2 (kg)
26
Flange 18
(BF80/10/8) 8-hole 80 200 160 138
M16
15 195 265 80 6,2 ≥10000 KVA
(DR 80)
170
80
250
300
350
M16
h2
h1
d5
cm
3 R1
43
f
l d1
d4
d3
d2
13
7.3. Double-float Buchholz relays with flanged connection (square)
Pipe Weight
diameter without
DN (mm) packing
d1 b d3 d4 d5 f l h1 h2 (kg)
10 Flange
(BF 80/Q) square 80 125 132 - 18 20 200 235 80 5,0 ≥10000 KVA
(DQ 80) 4-hole
170
80
250
300
h1
350
h2
3
cm
d3 R1
43
b
d5
d1
f
l
b
Figure 7.3. - Dimensional drawing, type 10
7.4. Double-float Buchholz relays with geometrical flange dimensions

according to Chinese norm
Pipe Weight
diameter without
DN (mm) packing
Chin. description ratings of
d1 b d3 d4 d5 f l h1 h2 (kg)
62 Flange
≥5000 KVA
(BC 50) square 50 125 125 - 14 15 185 230 80 5,0
≤10000 KVA
(QJ 50) 4-hole
63 Flange
(BC 80) square 80 160 160 - 18 15 185 245 80 5,0 ≥10000 KVA
(QJ 80) 4-hole
Suitable for connection to Chinese butterfly valves (square flange). Other types on request.
14
170
80
250
300
350
h1
h2
R1
cm
3 43
d3
b
d5
f
d1
l
b
Figure 7.4. - Dimensional drawing, type 62, 63

according to former French norm
Pipe Pipe Weight

Device dimensions Suited for
Type diameter diameter without
Type of connection (mm) transformer
Internal description DN (mm) DN (mm) packing
ratings of
d1 d2 d3 d4 d5 f l h1 h2 (kg)
41 Flange
(NF 25) 4-hole 25 115 85 - 14 8 240 235 90 4,2 ≤5000 KVA
42 Flange ≥5000 KVA

(NF 50) 4-hole 50 165 125 - 18 15 240 250 80 5,1
≤10000 KVA
43 Flange
(NF 80) 4-hole 80 200 160 - 18 15 240 265 80 5,5 ≥10000 KVA
Figure 7.5. - Dimensional drawing, type 41, 42, 43
15

according to former British standard
Pipe Weight
Flange dimensions Device dimensions Suited for
Type diameter without
Type of connection (mm, in) (mm) transformer
Internal description DN (mm) packing
ratings of
d1 b/d2 d3 d4 d5 f l h1 h2 (kg)
Flange
51 76 72 - M10 - 127 235 90
(BS 25)
square 25 2,99 2,83 - M10 - 5 9,25 3,54
3,7 ≤ 5000 KVA
4-hole
Flange
52 140 110 - 12 12 185 235 80 ≥5000 KVA
(BS 50)
round 50 5,51 4,33 - 0,47 0,47 7,28 9,25 3,15
4,8
≤10000 KVA
6-hole
Flange
53 160 130 - 12 13 185 240 80
(BS 80)
round 80 6,30 5,12 - 0,47 0,51 7,28 9,45 3,15
5,0 ≥10000 KVA
6-hole
150
80
250
300
h1
350
h2
90
3
°
cm
d5
b
d1
l d3
b
170
80
250
300
350
h1
h2
R1
cm
3
43
d5
f d1
l d3
d2
Figure 7.6.2. - Dimensional drawing, type 52, 53
16
8. Switching system design options for double-float Buchholz relays
Magnet contact tubes are used as switching elements. These are normally-open (NO),
normally-closed (NC) and change-over (CO) contacts. The magnet contact tube design can be
derived from the last two digits of the type code. For coding, see Ordering data/Type code under
Section 12.2. on page 28.
...11 BS 25...11 ...12 ...13 ...14 ...15

Alarm Alarm Alarm Alarm Alarm Alarm
1 NO 1 NO 1 NO 1 NO 1 NO 1 NO
13 13 13 13 13 13
14 14 14 14 14 14
Disconnection Disconnection Disconnection Disconnection Disconnection Disconnection

1 NO and
1 NO 1 NO 1 NC 2 NO 2 NC
1 NC
23 23 11 23 33 11 21 23 11
24 24 12 24 34 12 22 24 12
...16 ...17 ...19 ...21 ...22

Alarm Alarm Alarm Alarm Alarm
1 NO 1 NO 1 NO 1 NC 1 NC
23 13 13 11 11
24 14 14 12 12
Disconnection Disconnection Disconnection Disconnection Disconnection
1 CO 2 CO 3 NO 1 NO 1 NC
11 13 21
21 31 23 33 43
22 24 32 34 24 34 44
12 14 14 22
17
...23 ...24 ...25 ...26 ...27 ...31

1 NC 1 NC 1 NC 1 NC 1 NC 1 CO
11 11 11 21 11 21
12 12 12 22 12 22 24

1 NO and
2 NO 2 NC 1 CO 2 CO 1 NO
1 NC
13 23 21 31 13 21 11 13
21 31
22 24 32 34
14 24 22 32 14 22 12 14 14
...32 ...33 ...34 ...35 ...36 ...41

1 CO 1 CO 1 CO 1 CO 1 CO 2 NO
21 21 21 21 21 13 23
22 24 22 24 22 24 22 24 22 24 14 24

2 NO and
1 NC 2 NO 2 NC 1 CO 1 NO
1 NC
11 33 43 31 41 13 11 11 33
12 34 44 32 42 14 12 12 14 34
14 13 34 33
18
...42 ...43 ...44 ...45 ...46 ...51
1 NC and
2 NO 2 NO 2 NO 2 NO 2 NO
1 NO
13 23 13 23 13 23 13 23 23 33 11 13
14 24 14 24 14 24 14 24 24 34 12 14

1 NO and
1 NC 2 NO 2 NC 1 CO 1 NO
1 NC
11 33 43 11 21 33 11 11 23
12 12 22 34 12 12 14 24
34 44
...52 ...53 ...54 ...55 ...56 ... 37

1 NC and 1 NC and 1 NC and 1 NC and 1 NC and
1 CO
1 NO 1 NO 1 NO 1 NO 1 NO
11 13 11 13 11 13 11 13 21 23 21
12 14 12 14 12 14 12 14 22 24 22 24

1 NC and
1 NC 2 NO 2 NC 1 CO 2 CO
1 NO
21 23 33 21 31 21 23 11
22 24 34 22 32 22 24 12 14
19
Explanation of symbols: Example: coding „ ...1 2 “

Magnet contact tube(s) design
Upper switching system - Alarm
Lower switching system - Disconnection
13
Alarm
1 NO
14
Graphic symbol with terminal marking
11
Disconnection
1 NC
12
Connection diagram in terminal box
The inner side of the cap accommodates a plate with the graphic symbol and the connection
diagram. The schemes show the switching systems in their neutral position. The neutral
position is the operating condition when the Buchholz relay is filled with insulating liquid up
the required level and the device to be protected operates without any fault.
20
9. Technical data
The technical data listed in Table 1 are applicable to all Buchholz relays manufactured by EMB.
EMB Buchholz relays are in compliance with DIN EN 50216-2. Options available are specified in
tables of Section 10 on page 22. These special designs are coded using the respective code when
ordering Buchholz relays.
Parameter Data Notes
Voltage AC 5 V - max. 250 V
DC 5 V - max. 250 V
Current AC 0.01 A - max. 6 A Cos φ > 0,5
DC 0.01 A - max. 6 A L/R < 40 ms
Switching capacity AC max. 1500 VA
DC max. 1250 W
Dielectric strength AC 2500 V Between electric circuit and earth
AC 2000 V (normally-open contact, Between open contacts
normally-closed contact)
AC 1000 V (change-over contact)
Temperature range:
- Ambient temperature - 40 °C to + 55 °C Climatic testing acc. to
- 40 °F to + 131 °F DIN EN 60068-2-78: 2002-09
- Operating range
* Temperature of the insulating liquid - 40 °C to + 115 °C Others on request
- 40 °F to + 239 °F
Till + 135 °C requires type code 21
* Viscosity of the insulating liquid 1 mm2/s to 1100 mm2/s

Insulating liquid Mineral oil Others on request
Resistance against vibration Vibration: 2-200 Hz, 1 g
Shock: 10 g, 11 ms
Resistance to pressure 0.25 MPa
Resistance to vacuum < 2.5 kPa
Insensitivity to magnetic fields 25 mT Static magnetic field of any
direction and polarity
Switching system:
- Number of switching contacts 1 More on request
- Switching element Magnet contact tube
- Damper Held by magnets
Response time of damper < 0.1 s

Response of switching system in
case of:
- Gas accumulation 200 cm3 to 300 cm3
- Insulating liquid flow

Pipe diameter DN of Min. 0.65 to max. 3.00 m/s For possible data see Ordering
25 mm, 50 mm or 80 mm +/- 15% data/Type code under Section 12
on pages 28 and 29.
Cable gland M20x1.5; M25x1.5 Others on request
Nominal installation position 0° to 5° Ascending towards conservator
IP code IP 56 Others on request
Casing colour Two-component texture paint On polyurethane basis
21
10. Options/Special designs

Cable gland *
Explanation Code
M20x1,5: 1 cable gland and 1 dummy plug 1
M25x1,5: 1 cable gland and 1 dummy plug 2
M20x1,5: 2 cable glands 3
M25x1,5: 2 cable glands 4
M20x1,5: 1 Harting connector and 1 dummy plug 5
1/2“ NPT: 1 cable gland and 1 dummy plug 6
1/2“ NPT: 2 cable glands 7
Cable gland: Special request 9
Buchholz relay NM series

Buchholz relay with analogue measurement of the gas volume
(only double-float Buchholz relays) 60
Casing colour *
Casing colour RAL 7001 (silver-grey) 41
Casing colour RAL 7012 (basalt-grey) 42
Casing colour RAL 7022 (umber-grey) 43
Casing colour RAL 7033 (cement-grey) 44
Casing colour RAL 7038 (agate-grey) 45
Casing colour RAL 7035 (light-grey) 46
Casing colour RAL 7016 (anthracite-grey) 47
Casing colour RAL 9002 (grey-white) 48
Casing colour RAL 7032 (siliceous-grey) 49
Climate-proof version/IP code

Climate-proof version (extreme frigid open-air conditions below - 40 °C) 34
Climate-proof version (Offshore) 36
IP code IP 66 39
Insulating liquid
Insulating liquid silicone oil 20
Insulating liquid based on esther 21
Casing
Metal name plate 15
With oil drain plug (only double-float Buchholz relays) 28
With premounted Harting connector
(The option is indicated by a letter after the code.
For further information, please ask for special reference material.) 59
Switching system (for design options see page 10 or pages 17-19)

Upper switching system equipped with two magnet contact tubes 35
Lower switching system equipped with two magnet contact tubes 25
Upper and lower switching system each equipped with two magnet contact tubes 33
Lower switching system equipped with three magnet contact tubes 99
Testing of the switching systems by means of compressed-air and test key 32
(only double-float Buchholz relays)
Damper held in response position (only double-float Buchholz relays) 23
Special design approved by RWE, Germany (only double-float Buchholz relays) 24
Solid floats (Insulating liquid flow max. 1,50 m/s +/- 15%) 16
Alarm for gas accumulation between 250 and 300 cm³ 18
Special request
Special request (on special agreement with customer) 29
* Mandatory order data, for other mandatory data see Section 12 on pages 27 and 28.
22
For engineering reasons the following special designs cannot be combined in the same device:
Code combination Code combination Code combination

60 - 32 32 - 23, 24 33 - 23, 24
60 - 33 32 - 25 33 - 99
60 - 34 32 - 33
60 - 35 32 - 35 35 - 23, 24
60 - 36 32 - 99 35 - 99
99 - 23, 24
10.1. Explanations to codes 23 or 24
Buchholz relays with the feature „damper held in response position“ are designed such that the damper
after it was operated due to an unacceptable high flow rate of the insulating liquid is locked in its position
and, hence is kept in this position even after the flow rate has been reduced. This means that the signal
generated is maintained.
The damper has to be unlocked manually by turning the test key anticlockwise. When unlocking the
damper, also check the insulating liquid level in the Buchholz relay. Bleed the Buchholz relay, if required.
23
10.2. Explanations to code 32
For Buchholz relays provided additionally with an air nipple (code 32), the mechanical function of
the two switching systems can be tested by means of test key (1), and the upper switching system
(alarm) can be tested by pumping in air via the test valve (2) using a suitable test pump. Additi-
onally, the switching systems can be tested pneumatically. To this end, air is supplied via an air
supply nipple (3) provided with a check valve. Perform the test while the Buchholz relay is filled with
insulating liquid up to the required level.
Pneumatic test of the upper switching system (alarm) using compressed air:
Air is introduced slowly into the Buchholz relay through the air supply nipple and the pipe air until
the alarm contact is made when the upper float is lowered.
Pneumatic test of the lower switching system (disconnection) using compressed air:
Through the air supply nipple and the pipe air is applied suddenly to the damper. When the damper
responds the disconnection contact is made.
After any test using air, bleed the Buchholz relay through the test valve.
The functional test using compressed air results from former British Standard.
2 3 1
Figure 10.2. - Cover with additional air supply nipple
24
11. Explanations to code 60 - Buchholz relay NM series
11.1. Design features of Buchholz relay NM series
The principal construction of the Buchholz relay with floats and damper as well as their electro-
mechanical functions have been maintained.
The Buchholz relay of series NM is equipped additionally with a capacitive sensor. The sensor is
installed in the cover of the Buchholz relay. The cap of the terminal box accommodates the elec-
tronic amplifier of the measuring unit. Sensor and amplifier are connected by a shielded cable
in three-wire technology of 15 m length with a cable connector. This cable is used for the supply
voltage and the output signal.
Figure 11.1. shows the arrangement of the measuring unit using the example of a Buchholz relay
BF 80/10/8. Apart from the dust hood and the cap of the terminal box which are higher by approx.
40 mm, the installation dimensions of the relay have not been changed. Hence, relays with ana-
logue measuring units can be installed in existing systems.
170
109
M16
80
291
R1
34
18
138
200
15 80
195
160
Figure 11.1. - Dimensional drawing Buchholz relay NM series type 26 (BF 80/10/8)
11.2. Extra function of Buchholz relay NM series
The standard Buchholz relay detects undissolved gases in the insulating liquid and indicates their
presence when a specified threshold is exceeded, meaning that up to a certain gas volume, no
signal is generated. Neither is it possible to gather information about the length of time it takes for
gas to accumulate.
The process of the generation of unsolved gases in the insulating liquid over time is a very im-
portant criterion for the evaluation of the fault as the quantity and composition of the fault gases
depend on the kind and quantity of the energy of the underlying fault. Spontaneous and energy-
rich faults cause large gas quantities within a short period of time, whilst small volumes of gas are
generated in the case of minor and insidious faults.
The Buchholz relay of NM series allows continuous and analogue gas volume measurement so
that gases which have accumulated in the relay are detected at an early stage, information about
the generation of the gases obtained and the conditions provided for the analysis of the fault at an
early stage.
25
The extra function of the NM series relays is ensured by a capacitive sensor and the appropriate
electronic components. Supply voltage of this assembly is DC 24 V. This voltage must be made
available by the user. The output signal of the measuring unit is a standard current signal of
DC 4 to 20 mA. It depends on the user how and in what form this signal is processed.
Extra function
Standard function
of the Buchholz
of the Buchholz relay
relay NM series
DC 12 V - max. 250 V
DC 24 V DC 0,01 A - max. 2 A
DC 4 - 20 mA
Monitoring- Conversion and Disconnection Alarm

system processing
Figure 11.2. - Extra function of Buchholz relay NM series
11.3. Analogue measuring unit - Analogue measurement of gas volume
The measured value is based on capacitance variation of the sensor caused by variation of the
insulating liquid level in the Buchholz relay.
Analogue measurement of the gas volume is possible between 50 cm3 and 300 cm3. Lower gas
volumes cannot be measured reliably because of high inaccuracies. Measurements beyond this
range are not necessary as in this case the upper switching system will respond. Besides, the
construction of the Buchholz relay (larger gas volumes escape towards the conservator) does not
allow such measurements. The operating point of the upper switching system (upper float) is a gas
volume between 200 and 300 cm3.
Fault: Free gas is available in the insulating liquid.
Response: The gas in the liquid moves upwards, accumulates in the Buchholz relay and displaces
the insulating liquid. This decreases the level of insulating liquid. Liquid level changes lead to varia-
tion of the capacity of the sensor. This change is converted into an analogue current signal.
It should be noted that for design reasons the current value of the sensor remains relatively con-
stant up to a gas volume of approx. 50 cm3. The function equation will provide the actual volume
only when the current signal becomes smaller and, hence the calculated volume noticeably larger.
26
12. Ordering data/Type code
For placing orders, please, use the following key:
12.1. Single-float Buchholz relays XX X. XX. XX. XX 0 X
Type
(see Section 5)
Cable gland (see Section 10)
Casing colour (see Section 10)

Options/Special designs
(see Section 10)
Damper setting (m/s)
01 = 0,65 +/- 15%

02 = 1,00 +/- 15%
03 = 1,50 +/- 15%
0 = not occupied
Contact setting of
switching system
Legend:
1 = one NO contact NO = normally-open contact
2 = one NC contact NC = normally-closed contact
3 = two NO contacts CO = change-over contact
4 = two NC contacts
5 = one NO and one NC contact
6 = one CO contact
7 = two CO contacts
8 = one NO and one CO contact For switching system design options for single-
9 = one NC and one CO contact float Buchholz relays, see Section 6 on page 10.
12.2. Double-float Buchholz relays

Ordering example for double-float Buchholz relays:
You need a Buchholz relay of type BF 80/Q with one cable gland of M20 x 1.5. The damper should
respond at a insulating liquid flow of 1.50 m/s. The upper switching system should be equipped with one
switching element (magnet contact tube) and the lower with two switching elements (magnet contact
tubes). The upper switching element should be designed as one normally open contact, and the lower as
two normally open contacts. The device should be delivered in colour RAL 7033 and should have one oil
drain plug. Based on the data on page 28 the relay ordered has the following
Type code: 10-1.25.28.44.-0313
Explanation:
10 = Double-float Buchholz relay type 10 (BF 80/Q)
1 = M20x1,5: 1 cable gland and 1 dummy plug
25 = Lower switching system equipped with 2 magnet contact tubes
28 = With oil drain plug
44 = Casing colour RAL 7033 (cement-grey)
03 = Damper setting: 1.50 m/s +/- 15 %
1 = Contact setting of upper switching system: 1 NO
3 = Contact setting of lower switching system: 2 NO
27
Double-float Buchholz relays XX X. XX. XX. XX X X
Type
(see Section 7)
Cable gland (see Section 10)
Casing colour (see Section 10)
(see Section 10)
Damper setting (m/s)

01 = 0,65 +/- 15% 11 = 1,20 +/- 15%
02 = 1,00 +/- 15% 13 = 1,30 +/- 15%
03 = 1,50 +/- 15% 14 = 1,40 +/- 15%
04 = 2,00 +/- 15% 15 = 1,80 +/- 15%
05 = 2,50 +/- 15%
06 = 3,00 +/- 15% 08 = 5,00 +/- 15%
Contact setting of
upper switching system
(Alarm)
1 = one NO contact
2 = one NC contact
3 = one CO contact
4 = two NO contacts
5 = one NC and one NO contact
Contact setting of
lower switching system
Legend:
(Disconnection)
NO = normally-open contact
1 = one NO contact NC = normally-closed contact
2 = one NC contact CO = change-over contact
3 = two NO contacts
4 = two NC contacts
5 = one NO and one NC contact
6 = one CO contact
7 = two CO contacts
For switching system design options for double-float
9 = three NO contacts Buchholz relays, see Section 8 on pages 17-19.
28
13. Additional devices for Buchholz relays
13.1. Gas sampling device ZG 1.2.
The gas sampling device is mounted on the transformer and connected to the Buchholz relay
by means of a pipe. It allows sampling of the relay gas at normal operating level.
The length of the pipe can be selected by the customer (please, see page 31).
The device can be delivered with a lockable box.
Figure 13.1. - Gas sampling device ZG 1.2. Figure 13.2. - Gas sampling device ZG 1.2.
in lockable box
Figure 13.3. - Pipe of gas sampling device ZG 1.2. Figure 13.4. - Sightglass cover for
gas sampling device ZG 1.2.
29
Technical data:
Parameter Data Notes

Gas outlet opening G 1/8“ Others on request
Oil outlet opening G 1/8“ Others on request
Temperature range:
- Ambient temperature - 40 °C to + 55 °C
- 40 °F to + 131 °F
- Operating range
* Temperature of the insulating liquid - 40 °C to + 115 °C Others on request
- 40 °F to + 239 °F
* Viscosity of the insulating liquid 1 mm2/s to 1100 mm2/s

Weight without piping 2,2 kg
Dimensions of pipe Ø 6x1 copper
Length of pipe < 20 m As requested by customer
Special designs:
Colour
Explanation Code
Climate-proof version
Climate-proof version (extreme frigid open-air conditions below - 40 °C) 34
Climate-proof version (offshore) 36
Insulating liquid
Insulating liquid based on esther 21
Special request
Box
With box 0
Without box 1
30
30
10
210
9
15
93
125
Figure 13.5. - Dimensional drawing, type ZG 1.2.
Ordering data/Type code of gas sampling device ZG 1.2.
90 XX. XX. X XX,XXm
Type for ZG 1.2.
Special designs (see page 30)
0 = Without box
1 = With box
Length of pipe in meters
Ordering example of gas sampling device ZG 1.2.:
Type code: 90-34.44.-0-10,50m
Explanation: 90 = Gas sampling deviceZG 1.2.

34 = Climate-proof version (extreme frigid open-air conditions below - 40 °C)
0 = Without box
10,50m = Length of pipe 10,50 m
31
13.2. Other additional devices for Buchholz relays
Gas testing device ZG 3.1.
The gas testing device is used to test the gas accumulated in the Buchholz
relay. It can be installed either directly on the test valve of the Buchholz relay
or on the gas outlet tap of the gas sampling device. The Buchholz gas flows
through two different chemical solutions and its colour reactions indicate the
nature of the fault.
Use of the gas testing device is no substitute for a gas chromatographic

analysis.
Reflux lock ZG 4.1.
The device prevents insulating liquid from flowing into the gas testing device.
The device is installed between the Buchholz relay or gas sampling device
and the gas testing device.
Test pump ZG 5.1. and ZG 5.2.
The test pump checks the functioning of the upper switching system (alarm)
of the Buchholz relay by pumping in air. The test can be performed direct-
ly on the Buchholz relay. For that purpose, the test pump is connected to
the test valve of the Buchholz relay. When the test is performed via the gas
sampling device, the test pump is connected to the gas outlet tap of the gas
sampling device.
- ZG 5.1. manually operated

- ZG 5.2. pedal-operated
Oil sampling device ZG 6.1.
The oil sampling device is connected to the Buchholz relay via a pipe and
is used to take oil samples from the Buchholz relay (suitable for use with
Buchholz relays with an oil drain plug). The pipe is supplied to the customer’s
specifications.
32
Buchholz gas sampler BGS
The Buchholz gas sampler provides a safe method of taking and transporting
gas samples from the Buchholz relay or the gas sampling device. Its capacity
is 100 ml.
Buchholz gas tester BGT 3
The Buchholz gas tester is used to measure the hydrogen concentration of

the Buchholz gases. The measurement can be performed directly where the
sample is taken.
For other gas testing equipment, please, contact us.
For further information on the additional devices, please ask for special reference material.
33
14. Other protection devices
Monitoring relay for tap changers

Type 12 (ÜRF 25/10)
Type 15 (ÜRF 25)
Type 16 (ÜRF 25/10-26)
The monitoring relay for tap changers, also known as the protection
relay for tap changers or oil flow relay, is a monitoring device for insula-
ting liquid-filled tap changers with conservator. It protects the tap chan-
ger and the transformer from damage. The monitoring relay responds
to excessive oil flow in the direction of the conservator and generates a
signal disconnecting the tap changer and the transformer immediately
from voltage supply.
Pipe diameter DN: 25 mm (1“)

Type of connection: flanged
For further information, please ask for special reference material.
Buchholz Relay Type 22 (BB 25)

for use in rail vehicles
Pipe diameter DN: 25 mm (1“)
Type of connection: threaded
Other types of Buchholz Relays

for use in rail vehicles
Type 04 (BG 25)
Type 21 (BG 25 S)
Type 06 (BF 25/10)
Type 08 (BF 50/10) et.al.
For data on the types mentioned above, see Section 7.
Monitoring device for hydro-type compensator

(„air cell failure relay“)
Type 80 (CF 38)
This device monitors the hydro-type compensator (air sack) in the

expansion vessel.
Single-float Buchholz relays manufactured by EMB GmbH are also used
as air cell failure relays (see Section 5 and 6).
34
15. Breathing Buffer Box
Breathing buffer box G3B

to extend the life of transformers
Ageing of the transformer’s insulation system is accelerated by oxy-

gen dissolved in oil. With open-type transformers oxygen consumed
is replenished from the atmosphere. This longtime effect has negati-
ve implications.
The breathing buffer box (G3B) inserted in the transformer’s brea-

thing line upstream of the dessicant layer is deemed to solve this
problem. This ensures hermital sealing of the transformer.
35
Elektromotoren und
Hamburg
EMB GmbH
Otto-von-Guericke-Allee 12
D-39179 Barleben | Germany Hannover
Barleben Berlin
Magdeburg
Phone: +49 39203 790

Fax: +49 39203 5330 Köln Leipzig
Email: info@emb-online.de
Frankfurt
Website: www.emb-online.de
www.buchholzrelay.com
München
Due to technical improvement of our products, the information contained in this catalogue is subject to change without notice.
We would like to apologize for any printing errors which have not been found despite of intensive proof-reading. For this purpose
we assume no liability. Thank you for your understanding.a
Edition: Catalogue Buchholz relays KA 01/02/13/02 English

13. SUPPORTING INSULATOR

T.Y TECH CO., LTD.
CEO Message
Welcome To T.Y TECH CO. LTD
Since established in 1977, T.Y. TECH has grown into a leading professional company by unrivaled
technology and know-how in power transmission and distribution. we doing our best to
contribute to international electric power industry by supplying high-quality power transmission
and distribution equipment to Domestic and overseas major companies, and government.
Based on our technology and high quality, we aim to further expand our international market
through R&D of vafrous power equipment in line with the change in energy paradigm to become
a representative global power equipment company.
We promise to focus on continuous R&D and customer satisfaction through customer-centered

technology innovation, and become T.Y. TECH that contributes to the country and society through
steady growth.
I wish you and your endless development.
T.Y TECH Co., Ltd CEO

Hong Jun, Song
2 T.Y TECH CO., LTD.

Management
Certification
Medal Commendation Korea Electric Power

Corporation certificate
INNO Biz ISO 9001 ISO 14001
T.Y TECH CO., LTD. 3

Company Histroy
1970 1977/04 Established Taeyang Textile (Glass Fiber)
1980 1980/12 Manufactured 6 sets of coating tower in the domestic country
1990 1993/01 Concluded the contract, produce and deliver to Korea Owens Corning Robingcross Ltd.
1995/07 Development of Japan NTT PHS Antenna and exported
1996/05 Developed the Bow Stretch insulator and delivered it to Busan Traffic Public Corporation.
1998/07 Changed the company name to Taeyang Industrial Company
1999/08 Developed Suspension insulator for Subway and gained NEP Mark
1999/10 Confirmation of Venture Enterprise (Small & Medium Industrial Administration)
1999/12 Established Reaserch institute affiliated (Korea Industrial Technology Promotion

Association)
2000 2000/03 Nominated as a prospective advanced technology enterprise (Small & Medium Industrial
Administration)
2000/04 Nominated as a superior enterprise of the technical competitive power (Small & Medium
Industrial Administration)
2002/02 Recognized as superior product by Supply Administration (Streetcar Line FRP Bow
Stretch)
2003/09 Acquired NT Mark of Polymer Line Post Insulator
2004/08 Registered as a cooperative enterprise of Korea Electric Power Corporation
2004/11 Awarded Commendation from the President of Korea
2007/05 Awarded silver tower industrial medal
2008/08 ISO 9001 Quality Management System Certification Acquisition.
2009/06 Technology Lab Establishment .

2010 2011/01 345kV Polymer Arm Insulator Development.
2011/05 Bushing Development for KTX.
2012/02 Polymer Cutout switch (125BIL) Development.
2012/12 Polymer Bushing Development for Transformer(Hyun Dae Heavy Industries)
2013/09 KEPCO Trusted Partner
2014/05 Industrial Innovation Activity 3.0
2015/09 Single PPM Certification
2020 2020/10 Development of 24kV/36kV Transformer Insulator(Saudi Arabia)
2022/12 Development of 220kV polymer Arm Insulator(INDIA)
2023/08 Development of Busbar Bushing(Saudi Arabia)

Polymer Line Post Insulator
Usage
Polymer line post insulator used for overhead lines for 가공 배전선로(ACSR-OC)에 사용한 상부에 절연볼트로 체결
distribution of electric power (ACSR-OR) 되는 폴리머 라인포스트 애자
Features
· As it has the excellent impact resistivity, it is superior · 내충격성 우수하여 운반과 이동시 부주의에 의한 파손방지
to prevention of breakage by carelessness in the 및 외피재의 발수성이 우수
time of delivery and movement · 내오손 특성이 우수하고, 경량에 따른 기공 용이함
· It has excellent character anti-damage & loss and · 선로 탈락 방지하는 구조
easy for construction by light weight · 절연볼트를 이용하여 시공이 용이함
Ratings

Polymer Line Post Insulator
Power distribution line

Usage
Features
Ratings

Anti Polymer Bushing for Pole Transformer
Usage
Polymer bushing to maintain the input-side terminal 배전선로에서 주상변압기에 인입측 단자보호 및 절연을 유지
protection and insulationto pole transformer in the 하는 폴리머 붓싱
distribution line of electric power
Features
· As it is excellent for impact resistivity, breakage by · 내충격성이 우수하여 운반과 이동시 부주의에 의한 파손 방지
the carelessness will be possible in the times of
delivery and movement · 누유현상 방지 및 자기세정 능력이 우수하여 전력손식 저감
· As it is excellent for ability of the prevention of · 경량에 따른 취급 용이함
leakage phenomenon and self-cleaning ability, it
could be reduced loss of the electric power Easy to
handling by light weight
Ratings

Polymer Bushing Terminal for Pole Transformer

Usage
Insulation protection device of busing terminal of pole 배전선로용 주상변압기의 저압측 단자의 절연보호장치
transformer for distribution lines of electric power
Features
As it is excellent to impact resistivity, breakage by · 내충격성이 우수하여 운반과 이동시 부주의에 의한 파손방지
carelessness will be prevented in the same times of · 누유현상 방지에 따른 전력공급의 안정화 기여
delivery and movementContribute to stabilization of
power supply by prevention of oil breakage
phenomenon.
Ratings

Polymer Insulator for Distribution
Usage
Polymer insulator used for overhead lines of 가공 배전선로(ACSR-OC)에 사용되는 폴리머 현수애자
distribution (ACSR-OC)
Features
Excellent impact resistivity and self-cleaning ability · 내충격성 및 자기세정능력 우수
Easy for works by light weight · 경량에 따른 시공이 용이함
Ratings

FRP Cross Arm of COS

Usage
Insulator support function of a utility pole. 가공선로용 전주에 사용하는 FRP 절연 지지대
Features
Easy for works by light weight using FRP. Electric · FRP 를 이용한 경량화에 따른 취급성이 우수
shock protection with higher insulation performance. · 절연 성능이 우수하여 감전사고 방지
City fine view fitness by various beautiful color · 색상의 미려화를 통하여 도시미관에 적합한 다양한 색상의
구현이 가능
Ratings

Polymer Insulator for Downward on Line
Usage
Polymer insulator used for overhead lines of 가공 배전선로(ACSR-OC)에 사용되는 배전선로 하향장주용
(Distribution Polymer Insulator Devices for Downward 폴리머 재질의 복합 현수애자장치
on Line)
Features
Easy for works by light weight · 경량에 따른 시공이 용이함
Installation of a variety of distribution line construction · 전력설비 증가에 필요한 다양한 전력선(power line) 구조의
for the power plant increasing 설치가 가능
It is possible to prevent the wire damage caused by · 가공배전선로(Distribution line)의 진동에 의한 전선의 소손
vibration of the distribution line 예방 가능
Ratings

Polymer cutout switch

Usage
Our C.O.S. is designed to provide overcurrent 가공 배전선로(ACSR-OC)에 사용한 상부에 절연볼트로 체결
protection for quipment that may be damaged by 되는 폴리머 라인포스트 애자
system over-load or fault condition.
It meets or exceeds all applicable IEC, ANSI, IEEE
standards.
Features
· Application flexibility : Applied International Standards · 내충격성 우수하여 운반과 이동시 부주의에 의한 파손방지
· Outstanding performance, Not breakable 및 외피재의 발수성이 우수
· Ease of installation : Light weight and easy to handle · 내오손 특성이 우수하고, 경량에 따른 기공 용이함
· Safe and trouble free : Positive alignment when closing
· 선로 탈락 방지하는 구조
· Long life : Completely reliable dropout regardless of
fault-current level · 절연볼트를 이용하여 시공이 용이함
· Excellent Mechanical and Electrical Characteristics
Ratings

Polymer Surge Arrestor
Usage
A protective device that limits lightning or circuit · AC 전력 계통에서 번개 또는 회로 개폐 서지를 제한하며
opening and closing surges in the AC power system 속류를 차단하는 보호 장치
and cuts off follow current
Features
· Fiberglass Filament winded, direct injection molded · 유리섬유 와인딩한 후 사출성형함
· Uses silicone rubber with excellent insulation · 실리콘을 사용하여 절연특성이 우수함
· Excellent durability, airtightness, and light weight · 우수한 내구성, 기밀성, 경량화
· High safety due to the application of non-linea zinc
· 비직선형 산화아연소자를 적용하여 높은 안전성
oxide block
Ratings

Transformer Polymer Bushing Insulators

Usage
Polymer bushing to maintaining inlet terminal protection and insulation in transformers
Features
· As it is excellent for impact resistivity, breakage by the carelessness will be possible in the times of delivery
and movement.
· As it is excellent for ability of the prevention of leakage phenomenon and self‐cleaning ability, it could be
reduced loss of the electric power Easy to handling by light weight.
· Excellent outdoor characteristics using silicone rubber
Ratings

Polymer Station Insulator
Usage
· A high polymer post insulator using for supporting
· Polymer Insulating material maintaining insulation of the feeder
Features
· It is able to prevent damage that occur during transport or movement due too standing resistance.
· Both preventing under pollution conditions and weather proof are outstanding
· The outstanding durability of the insulating material caused by vibration
· Excellent outdoor characteristics using silicone rubber
Ratings

Polymer Insulator for Overhead Transmission lines

Usage
Polymer insulator for extra-high voltage that use to 특고압 컷아우트 스위치 또는 피뢰기의 절연 성능을 보강하
transmission line, power plant, substation and 기 위하여 이들과 조합 사용하는 폴리머 중간 결합애자
switching station
Features
Its weight is very light so it is easy construction, it is 오손 환경에서도 우수한 절연성능
excellent to impact resistivity and self-cleaning ability,
it is excellent mechanical strength
Ratings

Polymer Busbar Bushing
Usage
Insulation protection device of busing terminal of pad 배전선로용 지상변압기의 저압측 단자의 절연보호장치
mounted transformer
for distribution lines of electric power.
Features
Excellent insulation, durability, airtightness, and light 우수한 단열성, 내구성, 기밀성, 경량성
weight.
Ratings
ITEM UNIT VALUE
Voltage class kV 1
Rated current A 2,500
Dry power frequency Withstand Voltage kV 11
Lightning Impulse Withstand Voltage(Positive/Negative) kV 20/20
Upper Leakage Distance mm 66
Lower Leakage Distance mm 36
Nut Joint Torque kgf·cm 250
Leak Test Mpa (24hr) 0.1

Polymer Phase to Phase Spacer of 154kV and 345kV
Usage
Power transmission line

Used for prevention of cutting accidents by galloping 송전선로에서 갤러핑 진동에 의한 선로의 단락사고 방지용
vibration in the power supply lines
Features
Excellent protecting effect of the cutting accident · 상간단락사고 방지 효과가 우수하며, 경량에 따른 시공이
between phase and phase, and easy to work by light 용이
weight · 상간거리에 따른 상간 스페이서 가변 가능
Possible to variableness in space of phase and phase
by spacer distance
Ratings

Polymer Arm Insulators of 154kV and 345kV
Usage
Features
Ratings

Polymer Insulator for Overhead Transmission Lines
(69kV~400kV)
Usage
Power transmission line

Polymer insulator for extra-high voltage that use to 가공송전선로, 발·변전소에 사용하는 초고압용 폴리머 애자
transmission line, power plant, substation and
switching station
Features
Its weight is very light so it is easy to construct, it has 경량으로 시공편리, 내충격성 및 자기세정능력, 기계적 특성
excellent impact resistivity, self-cleaning ability, and 이 우수함
mechanical strength
Ratings

Polymer Earth Bushing
Usage
An isolated protection device of the lowtension side · 전력용 변압기의 저압 측 단자의절연보호장치
terminal of transformer using for power Polymer · 인출 단자보호 및 절연을 유지하는 폴리머절연물
insulating material maintaining insulation and output
terminal protection
Features
It is able to prevent damage that occurduring · 내 충격성이 우수하여 운반과 이동 시 부주의에 의한 파손
transport or movement due tooutstanding impact 방지
resistance It contributes to supply of electric · 누유 현상 방지에 따른 전력공급의 안정화 기여
powercaused by oil leak phenomenon prevention
Ratings

Insulation Cleat
Usage
Multiple section of the electric wire and fixing device 고압선의 다중분할 및 전선고정장치
of electric wire
Features
· It is FRP core with high tensile strength and has good · 절연특성이 우수한 고강도 FRP 코아로서 난연성능이 우수
insulation property and flame resistivity · 경량 및 내충격성이 우수하여 시공이 용이함
· It is superior to have light weight and high impact
resistivity and is easy for construction
Ratings
Railroad products

Steady Arm of Rail Road
rapid-transi trailway
Usage
Used for preservation of convenience of the electric 가공전차선로에서 전차선의 편위를 보존하기 위하여 사용
car line in the processed catenary road
Features
· Excellent strength of stability by elasticity · 탄성에 따른 복원능력이 우수
· Excellent character of tensile load · 인장하중 특성 우수
· Easy to work due to the light weight · 경량에 따른 작업용이
Ratings

Polymer Insulator for Pull-off Fitting (DC subway)
Usage
Used for preservation of convenience of the electric 가공전차선로에서 전차선의 편위를 보존하기 위하여 사용
car line in the processed catenary road
Features
· Excellent strength of stability by elasticity · 탄성에 따른 복원능력이 우수
· Excellent character of tensile load · 인장하중 특성 우수
· Excellent prevention of electric corrosion used by · FRP 코아를 이용한 전식방지 우수
FRP core · 경량에 따른 작업용이
· Easy to work due to the light weight
Ratings
Railroad products

Polymer Bushing using for KTX
Usage
· An isolated protection device of the terminal of the 전력용 변압기의 저압 측 단자의 절연보호장치
transformer using transformer 인출 단자보호 및 절연을 유지하는 폴리머절연물
· A polymer insulated material insulation and out
terminal protection
Features
· It is able to prevent damage that occurduring · 내 충격성이 우수하여 운반과 이동 시 부주의에 의한
transport or movement due tooutstanding impact 파손방지
resistance · 누유 현상 방지에 따른 전력공급의 안정화 기여
· It contributes to supply of electric power caused by · 진동에 따른 애관특성이 우수
oil leak protected
· An excellent bushing quality caused by vibration.
Ratings

Dropper Clamp
Usage
A dropper clamp using for overhead tractionline 가공전차선로에 사용하는 드로퍼클램프
Features
· An excellent anti-corrosion resistance and anexcellent · 내부식성에 대한 저항이 우수하고 도전특성이 우수함
electronic conducting property. · 접속부분 전기저항 최소화하는 구조
· It has the structureto minimize the electric resistance · 선 장악부분의 적용전선 내 장력에 충분히 견디는 소재
on theaccess part
· The material is thoroughly proof against thetension
in the electric wire of the holding part
Ratings
Railroad products

Wire Turnbuckle
Usage
· A wire turn buckle using for an catenary of the 공전차선로의 전차선 및 조가선인류개소에 사용하는 와이어
catenary line 턴 버클
· The turn buckle is possible to control variable length 일정한 하중에 길이조절이 가능한 턴 버클
with standing load
Features
· An excellent anti-corrosion resistance and anexcellent · 내부식성에 대한 저항이 우수하고 도전특성이 우수함
electronic conducting property · 일정한 하중에서도 토크 치를 이용한 길이조정이 가능
· It is possible to control its length by usingtorque · 내부 그리스 주입을 통한 원활한 로드의 작동
on the constant loading
· It works smoothly through putting grease inside
Ratings

Clamp for an Overhead Catenary
Usage
· A Catenary clamp using for the overhead catenary line 가공전차선로에 사용하는 전차선로용 클램프
· An interconnecting jointed wire clamp 상호 접속하는 조가선 클램프
Features
· An excellent anti-corrosion resistance and an · 내부식성에 대한 저항이 우수하고 도전특성이 우수함
excellent electronic conducting property. · 전선 내 장력에 충분히 견디며 전선을 손상 없이 장악
· It is thoroughly proof against the tension in the · 접속부분 전기저항 최소화하는 구조
electric wire and seizes control of the electric wire
without damages.
· It has the structure to minimize the electric
resistance on the access part.
Ratings
Railroad products

Feeder Ear
Usage
A feeder ear used for feed switch gear orequal 가공전차선로의 급전분기 또는 균압설비에사용하는 피더 이어
pressure equipment of the catenary line.
Features
· It is available to use for equal pressure equipment · 이어 및 Y형접속 관은 홈 또는 갈라짐이 없어서 균압설비에
because there is no furrow or dividedness on the ear 사용가능
and · Y-type. · 전차선 장악력이 우수하여 전차선 손상이 없음
· There is no damage due to outstanding hold on the · 접속부분 전기저항 최소화하는 구조
catenary wire.
· It has the structure to minimize the electric resistance
on the access part.
Ratings

Long Rod Insulator
Polymer Type for Electric-railway Application T-ms
Usage
Used for operating bracket of 25kV high-speed rail 25kV 고속철도 선로의 브래킷 작동에 사용되며 절연특성과
tracks and has excellent insulation and mechanical 기계적 특성이 우수
features.
Features
High water repellency 발수성 우수하고, 절연성과 기계적 특성이 우수
Excellent insulating and mechanical properties 경량화 및 편리한 시공
Light weight and convenient construction 오손특성에서도 우수한 절연성능
Excellent insulation performance in contaminated
environment
Ratings
Railroad products

Long Rod Insulator
Polymer Type for Electric-railway Application T-m
Usage
Used for operating bracket of 25kV high-speed rail 25kV 고속철도 선로의 브래킷 작동에 사용되며 절연특성과
tracks and has excellent insulation and mechanical 기계적 특성이 우수
features.
Features
High water repellency 발수성 우수
Polymer insulator using for 25kV railway tensioning 25kV 폴리머 애자로서 인장특성이 우수함
position
경량화 및 편리한 시공
Light weight and convenient construction
오손특성에서도 우수한 절연성능
environment
Ratings

T-s
Polymer Insulator(Polymer Type for Electric-railway Application T-s)
Usage
It is used for classifying 69kV transmission line and 69kV 송전선로 및 철도선로, 서스펜션 급전선로 분류에 사용
railway line, suspention feed line, and has excellent 되며 단열성과 기계적 물성이 우수
insulation and mechanical properties.
Features
High water repellency 발수성 우수
Polymer insulator using for 25kV railway tensioning 25kV 폴리머 애자로서 인장특성이 우수함
position
경량화 및 편리한 시공
Light weight and convenient construction
Excellent insulation performance in contaminated 오손특성에서도 우수한 절연성능
environment
Ratings
Railroad products

Polymeric composite insulator for feeder supporting in tunnel
NSP-40 Polymeric composite insulator for feeder supporting in tunnel /HSL
Usage
Polymer insulators used to support AT feeders and 철도선로의 지하구간, 터널 및 교량(일반 및 고속철도)에서
conductors in underground sections, tunnels, and 25 kV 고속철도 전차선로의 AT 급전선의 지지를 위해 사용
bridges of railroad tracks (general and high-speed 하는 폴리머 지지애자
railways)
Features
environment
Ratings

Polymeric composite insulator for feeder supporting in tunnel
NSP-50 Support Insulator(Polymer Type NSP-50)
Usage
Polymer insulators used to support AT feeders and 철도선로의 지하구간, 터널 및 교량(일반 및 고속철도)에서
conductors in underground sections, tunnels, and 25 kV 고속철도 전차선로의 AT 급전선의 지지를 위해 사용
bridges of railroad tracks (general and high-speed 하는 폴리머 지지애자
railways)
Features
environment
Ratings

T.Y TECH CO., LTD.
#167-36, Noksansaneopjung-ro, Gangseo-gu, Busan, Korea
Tel : +82-51-831-3661 Fax : +82-51-831-3665
E-mail : ty0271@naver.com
Homepage : ty-tech.co.kr
14. BREATHER FOR MAIN TANK

1 2 3 4 5 6 7 8
A A
FUER DIESE TECHNISCHE UNTERLAGE BEHALTEN WIR UNS GEMAESS
B B
DIN 34 ABSCHNITT 2.1 UND 2.2 ALLE RECHTE VOR.
C C
D D
E E
DO NOT MODIFY MANUALLY
DRAWING BY CAD
F F
DATE 06.08.2020 LANGUAGE: PROJECT:
ELECTRICAL CONNECTION =
EXEC. KONFIG +
EN
01 Micro USB, Modbus 02.12.21 VAAS VERIFIED SO SHEET 1
MTRAB ® 2.5 7566150_01
NO. MODIFICATION DATE NAME STANDARD ORIGIN. REPL. REPL.BY 1 SH.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8 9 10 11 12
V Ansicht
A Anschlussbox RAL 7032 Kieselgrau VIEW "V" A
TERMINAL BOX RAL 7032 PEBBLE GREY
Status-LEDs 3 Rundflansch für 1/2"-Schrauben / FLANGE FOR 1/2" SCREWS
STATUS-LEDS
F-F 19
1:2 0,75"
Testtaster F
O 1,51"
38.4
TEST BUTTON
0,53"
O 0,55"
B B
O 13.5
14
2,95"
4,13"
O 2,11"
53.6
O 105
O 75
35.453''
9.449''
240
901
3x Kabelverschraubungen 3x M20x1,5 l=31mm
CABLE GLAND 3x M20x1,5 L=1.22''
C 4 C
F 0,16"
Siehe Detail X
100 SEE DETAIL X
3.937''
Edelstahlfilter
STAINLESS STEEL FILTER
D D
1:10
E E
M12
406
15.984''
F 387 F
15.236''
DETAIL X
4.724''
M12 32 32
120
1.260" 1.260"
0.591"
15
G G
Schutzklasse / PROTECTION CLASS IP66 / 67
0.512"

304 MTRAB-4SFB4NTKMNNNGN06
13
Gezeichnet PART NUMBER

13.03.2024 SYSTEM
11.949'' DRAWN BY
Geprüft
- - Typbezeichnung
CHECKED BY
Norm
- -
TYPE DB200D-T (TANK)
STANDARD
MICRO-SWITCH DESIGN: STANDARD CONTACT
EFFECTIVE SWITCHING CAPACITY 30 V DC: 240 W, L/R = 20 ms Schutzkappe rot (nicht dargestellt) - vor Inbetriebnahme entfernen /
PROJECTION METHOD
Titel
anders angegeben
Dehydrating breather MTRAB 2.5
H EFFECTIVE SWITCHING CAPACITY 250 V AC: 2000 VA, cos phi = 1 PROTECTIVE CAP RED (NOT SHOWN) - PLEASE REMOVE BEFORE COMMISSIONING
DIMENSION IN mm H
EXCEPT AS NOTED
Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhaltes sind verboten, soweit nicht ausdrücklich gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, - - -
MESSKO GMBH
- 1/1
Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten. THE REPRODUCTION, DISTRIBUTION AND UTILIZATION OF THIS DOCUMENT AS WELL AS THE COMMUNICATION OF ITS CONTENTS TO OTHERS WITHOUT EXPRESS AUTHORIZATION IS Dokumentnummer / DOCUMENT NUMBER Änderungsvermerk / REVISION NOTE FORMAT
COPYRIGHT
PROHIBITED. OFFENDERS WILL BE HELD LIABLE FOR THE PAYMENT OF DAMAGES. ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT, UTILITY MODEL OR DESIGN. 10984845 200 00 RESERVED - A2
1 2 3 4 5 6 7 8 9 10 11 12
MESSKO® MTRAB® 2.5
PROVEN TECHNOLOGY AND
WORLDWIDE PRACTICAL EXPERIENCE.
W WW.R EIN HAU S E N.COM
O W WITH N
N
P FUNCTIO
AP
GROUND-BREAKING TECHNOLOGY
WITH RELIABLE FUNCTION
AND DIGITAL DATA INTERFACE.
The maintenance-free breathers of the MESSKO® MTRAB® 2.5 product family eliminate
moisture ingress into the insulating fluid of transformers, on-load tap-changers and other
electrical equipment filled with insulating fluid. And they are now available with a new
app function which enables easy readout of data.
Active prevention of moisture ingress

into operating fluids
Ever longer operating times and ever higher current
densities lead to constantly increasing demands NFC
on the equipment. The maintenance-free MTRAB® NFC
dehydrating breathers continuously dehumidify and
monitor the breathing cycle of power transformers –
in all climate zones. And they regenerate themselves,
which ensures maximum operating time and security
and massively reduces costs. The MTRAB® units have Simply effective operating principle
been proven 90,000 times worldwide. An intelligent
algorithm ensures continuous compliance with the In normal operation, the air flowing to the oil
IEC 60076-22-7 standard (new standard for trans- expansion vessel is dried by passing it over a desiccant
former accessories – self-regenerating breathers). (silica gel) and the moisture content of the air in the
pipe to the expansion tank is constantly monitored.
When the moisture content (% rH) reaches the defined
limit value, regeneration of the desiccant is activated,
depending on the behavior of the operating equipment.
Overview of application recommendations and product types for MESSKO® MTRAB® 2.5
> 40 Mvar ≤ 200 Mvar
> 40 MVA ≤ 200 MVA
> 40 MVA ≤ 200 MVA

Network transformers
Air-filled cable boxes
Network and step-up

Vehicle transformers
Arc suppression coil
(Petersen coil)
Phase shifters
Phase shifters
Phase shifters
Network shell
transformers
transformers
Tap changer
> 200 MVA
> 200 MVA
≤ 40 Mvar
≤ 40 MVA
≤ 40 MVA
Reactors
Reactors
Application
Type DB100 DB100 DB100 DB100 DB100T DB200T DB200D-T DB100T DB200T DB200D-T DB100T DB200T
Silica gel 1.1 kg 1.1 kg 1.1 kg 1.1 kg 1.1 kg 2.2 kg 4.4 kg 1.1 kg 2.2 kg 4.4 kg 1.1 kg 2.2 kg
MESSKO® MTRAB® 2.5 DB100 MESSKO® MTRAB® 2.5 DB200 MESSKO® MTRAB® 2.5 DB200D
Your advantages at a glance Customization possible

I Reduced operating costs and increases I Offshore design
operating reliability I Filter heating
I Active protection of the insulation I Extended overvoltage protection
medium against moisture I Modbus RTU via RS48
I Condition-dependent and self-learning
algorithm
I Significantly higher efficiency than Features of the MESSKO® MTRAB® 2.5
market competitors
I Easy to integrate into ETOS® (Embedded I Data logger incl. software (software optional)
Transformer Operating System) I Extended overvoltage protection in accordance
I Easy retrofitting to existing operating with EN 60664-1 category III
equipment I Protection class IP 66/IP67
I Worldwide successful and fit for the I Corrosion protection to C4H or CX according to
future in accordance with IEC 60076-22-7 IEC12944
I Easy data readout using the MESSKO® I Test button for manual testing of function at
MTRAB® app the device output and alarm chains (included as
standard)
I Direct connection to monitoring and SCADA
systems
I Prepared for integration in ETOS® (optional)
transmission (HVDCT)
Furnace transformers
Underground hall
High voltage DC
GSU machine
transformers
transformers
transformers
> 200 Mvar
Reactors
DB200D-T DB200D-T DB200G DB200G DB200G
4.4 kg 4.4 kg 2.2 kg 2.2 kg 2.2 kg More info:

is/Kommunikation
MESSKO® MTRAB® 2.5 –

HIGHLIGHTS AT A GLANCE.
Reliable and highly effective
I Maintenance-free operation in 24/7 mode
I Proven over many years in all climates: Heat, cold, dry or humid
2525-Komplexitätsreduktion Sekretärinnenkreis/Kommunikation
Reduces maintenance and service costs

I No inspection and maintenance costs – unlike conventional dehumidifiers
I Massive cost savings as desiccant does not need to be replaced
Flexibilität/Maßgeschneiderte
Lösung Beratung
is/Kommunikation
Proven quality with the latest technology

I 6,500 MESSKO® MTRAB® customers in 180 countries
2444-Service-Netzwerk
I More than 15 years of field experience
I Developed and tested in accordance with IEC 60076-22-7
ätsreduktion Sekretärinnenkreis/Kommunikation
(new standard for transformer accessories – self-regenerating breathers)
I Easy viewing of data using the MESSKO® MTRAB® app
ätsreduktion Sekretärinnenkreis/Kommunikation
geschneiderte
1930-Training + MRcademy 1930-Retrofit Motor-Drive
Communication and integration in ETOS®
Beratung
I Easy integration into MR‘s ETOS® Embedded Transformer Operating System

I SCADA connection via analog and digital interfaces
geschneiderte
Beratung
ose 1930-Accessories, Monitoring systems 1930-diagnose, Fingerprints
tzwerk Ensures the health of your transformer

I Ensures transformer function
I Guarantees long equipment service life
tzwerk I Protects investments and assets
g 2529-Cyber Security 2529-Intelligenter Kopfantrieb
1930-Installation 1930-Projektmanagement 1930-Oil Handling 1930-Training + MRcademy 1930-Retrofit Motor-Drive

rwachung
Maschinenfabrik Reinhausen GmbH

Neutralleiterüberlastung
1930-Fleet Management
Phasenunsymmetrien
1930-Ölanalyse 1930-OLTC-Diagnose 1930-Accessories, Monitoring systems 1930-diagnose, Fingerprints
g
Falkensteinstraße 8
1930-Training + MRcademy 1930-Retrofit Motor-Drive
93059 Regensburg, Germany
Phone +49 941 4090-0

E-mail: sales@reinhausen.comErneuerbare Energien Netztopologie Stabile Spannung 2529-Cyber Security 2529-Intelligenter Kopfantrieb
Spannungshaltung 2 Kommutierungseinbruch Maximaler Energiegewinn Frequenzschwankungen
ose www.reinhausen.com
1930-Accessories, Monitoring systems 1930-diagnose, Fingerprints
n 1930-Projektmanagement 1930-Oil Handling 1930-Training + MRcademy 1930-Retrofit Motor-Drive

THE POWER BEHIND POWER.
Please note: the data in our publications may differ from the data of the devices delivered. We reserve the right to make changes without notice.
IN8844206/00 EN – F0409600 – MESSKO® MTRAB® 2.5 – 12/22 – uw – ©Maschinenfabrik Reinhausen GmbH 2022
n 1930-Projektmanagement 1930-Oil Handling 1930-Training

TRAFO Solo für+Timmler
MRcademy 1930-Retrofit Motor-Drive
Kühlanlagen-Überwachung
Sociel Engineering
15. BREATHER FOR OLTC CONSERVATOR

2013.11.07 2013.11.08 2013.11.08 2013.11.08
박우현 김명훈 조병훈 이성규
16. AIR BAG RUPTURE RELAY

front view side view
A view from below (drawn without protection lid)
170
cable gland M20x1,5
81
B
11
38
Ohne unsere vorherige Zustimmung darf diese Unterlage weder vervielfältigt, noch
221
75
Dritten zugänglich gemacht werden, und sie darf durch den Empfänger oder
Dritte auch nicht in anderer Weise mißbräuchlich verwertet werden.
100
10
13
D
top view 14
14 13 Contact
Type 80 (CF 38)

E Type code 80-1.39.49.-0311
Contact normally-open (400 cm³ 15%)
Note IP 66, RAL 7032
Halbzeug / Werkstoff zul. Abw. für Maße
ohne
Toleranzangabe
Maßstab Bl.-Anz.
Benennung / designation Bl.-Nr.
1 1
Gas relay
ÄZ Mitteilung Datum Name
2020 Datum Name Zeichnungsnummer / drawing no. Elektromotoren und
F Berab. 03.06. Schlaugat Gerätebau Barleben GmbH
Gepr. 616.800116
Norm.
Ers. für Ers. durch
Elektromotoren und
TECHNICAL Documentation
Gas Relay for Transformers
Type 80 (CF 38)
Table of contents
Page
1 Safety instructions 3
2 Mode of operation 4
3 Types 4
4 Technical data 5
5 Switching system design options 6
6 Use on open-type transformers 7

6.1 Installation as air cell failure relay for hydro-type compensators 7
6.2 Installation as gas relay 9
6.3 Filling and bleeding of gas relay 10
6.4 Removal of transport lock 11
6.5 Connection of signal lead 12
6.6 Functional test 13
7 Use on hermetically sealed transformers 14

7.1 Installation as gas relay 14
7.2 Filling and bleeding of gas relay 15
7.3 Removal of transport lock 16
7.4 Connection of signal lead 17
7.5 Functional test 18
8 Gas relay with safety seal – explanation of code 14 19
9 Maintenance 20
10 Options/Special designs 21
11 Ordering data/type code 22
12 Other protective devices for conservators with hydro-type compensator 24
13 EMB accessories 25
2
1 Safety instructions
Make sure that any persons installing, taking into operation and operating gas relays of
type 80 are:
- qualified and competent, and

- fully comply with these operating instructions.
Improper operation or misuse might cause danger to:
- life and limb,

- the relay and other property of the operator, and
- the relay’s proper function.
Opening of the device will void your warranty.
Safety instructions in this manual are presented in three different forms to emphasize
important information:
NOTE
This symbol refers to important information on a specific subject.
caution
This symbol indicates particular risks for the device or any other property of the operator.
Danger to life and limb cannot be excluded.
warning
This symbol indicates serious danger to life and limb. Non-compliance with this warning
may cause most serious injuries or even be fatal.
3
2 Mode of operation
The gas relay can be used both on open-type transformers and hermetically sealed transformers.
On open-type transformers with conservator the gas relay of type 80 can be used both as an air cell failure
relay monitoring the hydro-type compensator (rubber sack) in the conservator, and as a gas relay on the
cover of the transformer.
On hermetically sealed transformers without nitrogen cushion the gas relay serves to monitor potential gas
collection.
For normal operation the gas relay must be filled completely with oil. Due to its boyant force the float is
positioned in the upper limit position.
When due to any event gases are formed, these are collected in the gas relay causing the float to move
downwards. This operates a switching contact (magnet contact tube) and produces a signal.
Gas accumulation is visible on the inspection glass.
3 Types
Pipe
Type Flange dimensions Device dimensions
Type of diameter Weight without
Manufacturer’s (mm) (mm)
connection DN (mm) packaging (kg)
designation
d1 d2 d3 d4 f h1
80 Flange
(CF 38) 4-hole 38 75 100 11 10 223 3,5
170
80
d4
h1
R8
0
d1
d2
f
d3
Fig. 1 - Dimensional drawing
Halbzeug / Werkstoff zul. Abw. für Maße

ohne
Toleranzangabe
4 Benennung Maßstab Bl.-Anz. B
1:3 1
Air cell failure ralay
4 Technical data
Parameter Value Notes

Temperature range:
- Ambient temperature - 40 °C to + 55 °C Climatic test acc. to
- 40 °F to + 131 °F DIN EN 60068-2-78: 2002-09
- Operating range
* Temperature of insulating liquid - 40 °C to + 115 °C Others on request
- 40 °F to + 239 °F
Up to + 135 °C design 21 required
* Viscosity of insulating liquid 1 mm2/s to 1100 mm2/s
Insulating liquid Mineral oil Others on request

Resistance to vibration Vibration: 2-200 Hz, 2 g Class 4M6 acc. to
Shock: 25 g, 6 ms DIN EN 60721-3-4
Resistance to pressure 0,25 MPa
Resistance to vacuum < 2,5 kPa
Insensitivity to magnetic fields 25 mT Static magnetic field of any
direction and polarity
Response of switching system to: 200 cm3 / 300 cm3 / 400 cm³ / Others on request,
- Gas accumulation Tolerance ± 15% see under section 11
Cable gland M20x1,5; M25x1,5 Others on request
IP code IP 56 Others on request
Other special designs are specified under section 10. Their codes are given under Ordering data/
type codes.
Other options available on request.
5
5 Switching system design options

Magnet contact tubes are used as switching elements. These are normally-open (NO), normally-
closed (NC) or change-over (CO) contacts. The design of the switching system of the gas relay
can be derived from the last digit of the type code. For coding, see Ordering data/type codes under
section 10.
...1 ...2 ...3 ...4 ...5
1 NO contact and 1
1 NO contact 1 NC contact 2 NO contacts 2 NC contacts
NC contact
13 11 13 23 11 21 13 11
14 12 14 24 12 22 14 12
...6 ...7 ...8 ...9

1 NO contact and 1 CO 1 NC contact
1 CO contact 2 CO contacts
contact and 1 CO contact
1 21 11 23 11 21 11
2 4 22 24 12 14 24 12 14 22 12 14
...A ...B
3 NO contacts 3 NC contacts
Example: Coding „ ...6 “

Explanation of symbols:
Design of magnet contact tube(s)
1
1 CO COntact Switching symbol with terminal marking

2 4
Pin assignment in terminal box
The switching system is shown in its neutral position. The neutral position is the operating
condition when the gas relay is filled completely with insulating liquid.
6
6 Use on open-type transformers
The following description of the installation process is non-binding. Exclusive responsibility is with
the fitter.
6.1 Installation as air cell failure relay for hydro-type compensators
The gas relay (Fig. 2/1) is mounted on top of the conservator (Fig. 2/2) or laterally at top using four
M10 fastening elements.
Caution
Proper operation requires that the gas relay is filled completely with oil.
NOte
The fastening elements and a suitable sealing ring (not included in the scope of supply)
ensure tight seat.
Alternative 1 Alternative 2
Breathing pipe 1
Hydro-type compensator (rubber bag) R>50
Piping to transformer tank
Fig. 2 - Sketch, mounting on conservator
After mounting and before taking into operation, open the bleeder valve to drain gas / air from the interior
of the casing (see section 6.3).
Now the circuit can be tested with the help of the test key (see section 6.6).
7
During installation make sure that:
• gases produced can flow unimpeded into the gas relay,

• the flange is stressed evenly when tightening the screws,
• the gas relay is mounted on or above the conservator,
• the pipe has no elbows and bends are designed preferably with an inside radius R > 50 mm.
caution
Make sure during installation that no dirt, moisture or foreign matter get into the gas relay.
The insulating liquid of the transformer must not contain any conductive substances.
8
6.2 Installation as gas relay
The gas relay (Fig. 3/1) is mounted on the cover (Fig. 3/2) of the transformer using four M10
fastening elements.
caution
Proper operation requires that the gas relay is filled completely with oil.
Make sure that the gas/air produced in the transformer can be collected initially in the gas
dome of the gas relay.
note
The fastening elements and a suitable sealing ring (not included in the scope of supply)
ensure tight seat.
Fig. 3 – Mounting on transformer cover
After mounting and before taking into operation, drain the gas / air from the interior of the casing
(see section 6.3).
Now the circuit can be tested with the help of the test key (see section 6.6)
9
During installation make sure that

• the flange is stressed evenly when tightening the screws.
caution
Make sure during installation that no dirt, moisture or foreign matter get into the relay.The
insulating liquid of the transformer must not contain any conductive substances.
6.3 Filling and bleeding of gas relay
Once the device to be protected is ready for operation and the conservator filled with
insulating liquid, bleed the gas relay completely.
Proceed as follows:
• Remove the small cap nut (Fig. 4/1) from the bleeding valve (Fig. 4/2).
• Open the bleeder valve (turn anticlockwise) and let the gas/air escape from the gas relay.
• Close the bleeder valve as soon as insulating liquid comes out (turn clockwise).
• Fit the small cap nut on the bleeder valve and tighten.
1
open CLOSE
Fig. 4 - Bleeding valve
10
6.4 Removal of transport lock
Proceed as follows:
• Remove the large cap nut (Fig. 5/1) from the test key (Fig. 5/3).
• Remove the transport lock (Fig. 5/2) from the cap nut.
• Fit the large cap nut without the transport lock and tighten.
Fig. 5 – Removal of transport lock
caution
Make sure that the transport lock is removed before taking the gas relay into operation. If the
gas relay has to be transported separately, reinstall the transport lock.
11
6.5 Connection of signal lead
Not more than 2 multicore signal leads can be fitted in the gas relay through cable glands. A
conductor cross section of 1.5 mm2 (copper) is recommended. The maximum cross section that can
be clamped is 4 mm2.
Proceed as follows:
• Remove the screws (Fig. 6/1).
• Remove the cap (Fig. 6/2).
• Insert the lead through the cable gland (Fig. 6/3).
• Connect the lead to the terminal studs (Fig. 6/4) (max. tightening torque: 3 Nm).
• Tighten the cable gland.
• Fit the cap.
• Tighten the screws (Fig. 6/1) (max. tightening torque: 3 Nm).
2 1 5 4 3
Connected load of the switching systems:
Voltage: AC 5 V – max. 250 V

DC 5 V – max. 250 V
Current: AC 0.01 A – max. 6 A cos φ ≥ 0.5

DC 0.01 A – max. 6 A L/R ≤ 40ms
Switching capacity: AC max. 1500 VA

DC max. 1250 W
Fig. 6 – Electrical connection
note
The inner side of the cap accommodates a plate with the

connection diagram and the pin assignment (Fig. 7). The
switching systems are shown in their neutral position. The
neutral position is the operating condition when the gas relay
is filled completely with insulating liquid and the device to be
monitored operates without any fault. Fig. 7 – Inner side of cap
(example)
warning
Connect the protective conductor (green-yellow insulation) to the earth terminal (Fig. 5/6)
(max. tightening torque: 3 Nm).
12
6.6 Functional test
The functional test can be carried out using both the test key (mechanically) and a special test pump
(pneumatically). Make sure that the gas relay is filled completely with insulating liquid.
Functional test by means of the test key:

1
Proceed as follows:
• Remove the large cap nut (Fig. 8/1).

• Press the test key (Fig. 8/2) down to stop position and keep
it depressed. 2
• Obtain verification of correct function from the control room.
• Release the test key.
• Fit and tighten the large cap nut.
Functional test by means of the test pump:

Proceed as follows: Fig. 8 - Test key
• Remove the small cap nut (Fig. 9/1) from the bleeder valve (Fig. 9/2).
• Fit the adapter (Fig. 9/3) of the hose providing the connection to the test pump (Fig. 9/4) on the
valve nozzle (Fig. 9/5).
• Open the bleeder valve (turn anticlockwise).
• Pump air into the gas relay until lowering of the float causes the magnet contact tube to operate.
• Close the bleeder valve (turn clockwise).
• Remove the adapter from the valve nozzle.
• Open the bleeder valve and let the air escape (see section 6.3).
• Close the bleeder valve as soon as insulating liquid comes out.
3
1
5 Open close
Fig. 9 – Functional test by means of test pump
note
Use only test pumps with adapter (ball valve) from EMB (ZG 5.1. or ZG 5.2.).
13
7 Use on hermetically sealed transformers

The following description of the installation process is non-binding. Exclusive responsibility is with
the fitter.
7.1 Installation as gas relay
The gas relay (Fig. 10/1) is mounted on the cover (Fig. 10/2) of the hermetically sealed transformer
without nitrogen cushion using four M10 fastening elements.
caution
Proper operation requires that the gas relay is filled completely with oil. However, to ensure
complete bleeding, the transformer oil level in the filler neck (Fig. 10/3) must be above the
maximum oil level in the gas relay.
note
The fastening element and a suitable sealing ring (not included in the scope of supply)
ensure tight seat.
Fig. 10 – Mounting on the hermetically sealed transformer
After installation and before taking into operation, drain the gas / air from the interior of the casing
(see section 7.2).
Now the circuit can be tested with the help of the test key (see section 7.5).
14
During installation make sure that

• the flange is stressed evenly when tightening the screws.
caution
Make sure during installation that no dirt, moisture or foreign matter gets into the relay.
The insulating liquid of the transformer must not contain any conductive substances.
7.2 Filling and bleeding of gas relay
Once the device to be protected is ready for operation and the transformer has been filled with
insulating liquid, bleed the gas relay completely.
Proceed as follows:
• Remove the small cap nut (Fig. 11/1) from the bleeder valve (Fig. 11/2) and open the bleeder
valve (turn anticlockwise).
• Fill in insulating liquid through the filler neck of the transformer.
• Close the bleeder valve as soon as insulating liquid comes out (turn clockwise).
• Close the filler neck of the transformer.
1
OPEN CLOSE
Fig. 11 - Bleeding vlave
note
Make sure that the maximum oil level in the filler neck of the transformer is above that of
the gas relay. To prevent overflow of oil from the bleeder valve, the EMB reflux lock ZG 4.1
(see p. 27) can be screwed onto the valve.
15
7.3 Removal of transport lock
Proceed as follows:
• Remove the large cap nut (Fig.12/1) from the test key (Fig. 12/3).
• Remove the transport lock (Fig. 12/2) from the cap nut.
• Fit the large cap nut without transport lock and tighten.
Fig. 12 – Removal of transport lock
caution
Remove the transport lock before taking the gas relay into operation. If the gas relay has to
transported separately, reinstall the transport lock.
16
7.4 Connection of signal lead
Not more than 2 multicore signal leads can be fitted in the gas relay through cable glands. A conductor
cross section of 1.5 mm2 (copper) is recommended.
The maximum cross section that can be clamped is 4 mm2.
Proceed as follows:
• Remove the screws (Fig. 13/1).
• Remove the cap (Fig. 13/2).
• Insert the lead through the cable gland (Fig. 13/3).
• Connect the lead to the terminal studs (Fig. 13/4) (max. tightening torque: 3 Nm).
• Tighten the cable gland.
• Fit the cap.
• Tighten the screws (Fig. 13/1) (max. tightening torque: 3 Nm).
2 1 5 4 3
Connected load of the switching systems:
Voltage: AC 5 V – max. 250 V

DC 5 V – max. 250 V
Current: AC 0.01 A – max. 6 A cos φ ≥ 0.5

DC 0.01 A – max. 6 A L/R ≤ 40ms
Switching capacity: AC max. 1500 VA

DC max. 1250 W
Fig. 13 – Electrical connection
note
The inner side of the cap accommodates a plate with the

connection diagram and the pin assignment (Figure 14). The
switching systems are shown in their neutral position. The
neutral position is the operating condition when the gas relay
is filled completely with insulating liquid and the device to be
monitored operates without any fault. Fig. 14 – Inner side of cap
(example)
warning
Connect the protective conductor (green-yellow insulation) to the earth terminal (Fig. 15/5)
(max. tightening torque: 3 Nm).
17
7.5 Functional test
The functional test is carried out with the help of the test key (mechanically). Make sure that the gas
relay is filled completely with insulating liquid.
Testing by means of test key:
Proceed as follows:
• Remove the large cap nut (Fig. 15/1). 1
• Press the test key (Fig. 15/2) down to stop position and
keep it depressed.
• Release the test key.
• Fit and tighten the large cap nut.
Fig. 15 – Test key
note
Functional testing by means of test pumps on hermetically sealed transformers is not

recommended.
18
8 Gas relay with safety seal – explanation of code 14
To prevent unauthorized access to the gas relay, a special version provided with a safety seal can be
supplied on customer’s request. The seal is fastened on the bleeder valve.
Proceed as follows:
• Check if the relay is filled completely with oil and bleed, if necessary (see section 7.2).
• Close the valve handtight.
• Fit and tighten the small cap nut.
• Insert the safety cable as shown in Fig. 16 through the holes in the valve handle (Fig. 16/1) and
the casing (Fig. 16/2).
• Then pull tight both ends of the cable through the seal body (Fig. 16/3).
• Tighten the locking screw of the seal using the attached tool (Fig. 16/4) to secure the tight cable.
• Then break off the tool.
• Write down the seal number in the documentation.
Fig. 16 – Gas relay with seal
note
The gas relay with safety lock – as shown in Fig. 16 – is delivered without hinged lids for
sightglasses.
19
9 Maintenance
Gas relays are insensitive to ambient conditions. Therefore, no special maintenance is required
during operation.
Gas relays should be inspected and tested at specified intervals as described in the maintenance
instructions of the plant operator. Make sure that the functional tests described are carried out.
Unless otherwise specified by the operator, EMB recommends to operate the test key as described
for functional testing during the scheduled maintenance operations.
note
When dismantling the gas relay, make sure that there is no insulating liquid in the device.
On customer’s request EMB GmbH will ensure proper disposal of your old relays.
warning
During operation explosive gases are accumulated in the gas relay. When opening the
device make sure that there are no sparks or open flames in the direct vicinity as they
would cause an explosion risk. Wait for some 10 minutes before starting any other work on
the relay to allow the gases to evaporate.
20
10 Options/Special designs
Cable gland *
Explanation Code
M20x1.5: 1 Cable gland and 1 dummy plug 1
M25x1.5: 1 Cable gland and 1 dummy plug 2
M20x1.5: 2 Cable glands 3
M20x1.5: 2 Cable glands and 1 dummy plug (added loosely) 3B
M25x1,5: 2 Cable glands 4
M25x1.5: 2 Cable glands and 1 dummy plug (added loosely) 4B
M20x1.5: 1 Harting connector and 1 dummy plug 5
1/2“ NPT: 1 Cable gland and 1 dummy plug 6
1/2“ NPT: 2 Cable glands 7
Cable gland: On customer’s request 9
Casing colour *
Casing colour RAL 9006 (white-aluminium) 40
Climate-proof version/IP code
Climate-proof version for extreme frigid open-air conditions below - 40 °C 34
Climate-proof version for Offshore 36
Climate-proof version for aggressive industrial atmosphere 36B
IP code 66 39
Insulating liquid
Insulating liquid based on ester 21
Casing
Sealing of bleeding valve 14
Metal plate 15
Switching system
Switching system with two magnet contact tubes 25
Switching system with three magnet contact tubes 99
Special request
Bleeding valve as mini ball valve A
Large cap nut of test key, metal B
Without hinged lids for sightglasses C
* Mandatory order data, for other mandatory data see section 11.
21
11 Ordering data/type code

For placing orders, please use the following key:
80 X. XX. XX. XX X X
Type 80
(see section 10) in ascending order
Switching point at
01 = 200 cm³ ± 15 %
02 = 300 cm³ ± 15 %
03 = 400 cm³ ± 15 %
04 = 200 and 400 cm³ ± 15 %
05 = 200 and 300 cm³ ± 15 %
06 = 300 and 400 cm³ ± 15 %
07 = 350 and 450 cm³ ± 15 %
Sequence, switching contact

1 = 1 switching point
2 = first switching point contact 1; second switching point contact 2
3 = first switching point contact 2; second switching point contact 1
4 = first switching point contact 1 and contact 2;
second switching point contact 3
5 = first switching point contact 1;
second switching point contact 2 and contact 3
Contact setting of switching system
Contact 1 Contact 2 Contact 3

1 NO contact - -
2 NC contact - -
3 NO contact NO contact -
4 NC contact NC contact -
5 NO contact NC contact -
6 CO contact - -
7 CO contact CO contact -
8 NO contact CO contact -
9 NC contact CO contact -
A NO contact NO contact NO contact
B NC contact NC contact NC contact
22
Ordering example:
A customer needs a gas relay of type 80 (CF 38) with a cable gland M20 x 1.5. The switching system
is to be provided with two switching elements (magnet contact tubes) designed as NO contacts. The
protective device is to operate at two different switching points, namely gas volumes of 200 and 400
cm³. The paint colour of the device should be RAL 7033, and it should be supplied with a miniature
ball valve as bleeder valve and without protective covers for the inspection glasses.
Accordingly, the relay ordered has the following
Type code: 80 – 1.25.29AC.44. – 0423
Explanation: 80 = Gas relay of type 80 (CF 38)
1 = M20x1.5: 1 cable gland and 1 dummy plug
25 = Switching system equipped with 2 magnet contact tubes
29AC = with mini ball valve as bleeding valve and

without hinged lids for sightglasses
04 = Switching point at gas volumes of 200 cm³ and 400 cm³
2 = First switching point = 200 cm³ contact 1

Second switching point = 400 cm³ contact 2
3 = Contact setting of switching system: Contact 1 = NO contact

Contact 2 = NO contact
23
12 Other protective devices for conservators

with hydro-type compensator
EMB Buchholz relays are also used as gas relays (air cell failure relay) for the conservator.
Single-float Buchholz relay with flanged connection
Type 03 (AF 25/10)
Double-float Buchholz relay with flanged connection
Type 05 (BF25/6)
Type 06 (BF 25/10)
Type 23 (BF 25/10 S)
For further information about these devices, please ask for the relevant documents.
24
13 EMB accessories
All below devices can be used both for the Buchholz relay and the gas relay:
Buchholzgas-Sampler BGS
The Buchholz gas sampler provides a safe method of taking and

transporting gas samples from the Buchholz relay, gas relay or the
gas extraction device. Its capacity is 100 ml.
Buchholz gas tester BGT 4.1 and BGT 4.2
The Buchholz gas tester is used to measure and analyse the free
gases in the oil collected in the Buchholz relay.
The BGT 4.1 is used to measure the hydrogen concentration in the

Buchholz gas.
The concentrations of hydrogen carbon dioxide, carbon monoxide as

well as the sum of hydrocarbons and ethyne in the Buchholz gas can
be determined with the help of BGT 4.2.
The scope of supply includes a BGS.
25
The gas testing device ZG 3.1 is used to analyse the gas accumulated
in the Buchholz relay. It can be installed directly on the bleeder valve
of the Buchholz relay or on the gas outlet tap of the gas extraction
device. The gas flows through two different chemical solutions, and
the colour reactions indicate the nature of the fault.
An analysis using the gas testing device is no substitute for a gas

chromatographic analysis.
The gas testing device ZG 3.2. is used to check the gases in the gas
extraction device or the Buchholz relay for the presence of carbon
monoxide and hydrogen. The gases are analysed qualitatively.
The ZG 3.2. is combined with the BGS Buchholz gas sampler of EMB.
Use of the BGS and the introduction of the defined gas volume allows
the use of the residual gas volume in the Buchholz relay or the gas
extraction device for further analyses.
26
Reflux lock ZG 4.1.
The reflux lock prevents insulating liquid from flowing into the gas
testing device. It is installed between the Buchholz relay or the gas
extraction device and the gas testing device.
Test pumps
The test pump serves to check the function of the upper switching
system (alarm) of the Buchholz relay by pumping in air. The test can
be performed directly on the Buchholz relay. For that purpose, the test
pump is connected to the bleeder valve of the Buchholz relay. When
the test is performed via the gas extraction device, the test pump is
connected to the gas outlet tap of the gas extraction device.
- ZG 5.1. manually operated

- ZG 5.2. pedal operated
note
Functional testing using test pumps on hermetically sealed transformers is not

recommended.
For further information about accessories and other products of EMB GmbH, please ask for
the relevant documents.
27
Elektromotoren und
Hamburg
EMB GmbH
Otto-von-Guericke-Allee 12
D-39179 Barleben | Germany Hannover
Barleben Berlin
Magdeburg
Phone: +49 39203 790

Fax: +49 39203 5330 Köln Leipzig
Email: info@emb-online.de
Frankfurt
Website: www.emb-online.de
www.buchholzrelay.com
München
Due to technical improvement of our products the information contained in this technical documentation is subject to change. We further
would like to apologize for any printing errors which have not been found despite intensive proof-reading. We assume no liability for such
errors. Thank you for your understanding.
Edition: Technical Documentation of Gas Relay CF 38 TD 38/01/18/02 English

17. NEUTRAL CT-1 (FOR NEUTRAL)

CA/A11503
P1 Core1 Core 2 P2
Part Core Ratio VA/Class A B C D E ID Wt

1 1000/1 20/5P20
503/42074 245 110 170 230 330 110 20kg
2 1000/1 20/5P20
1 18/ 10 /17 0
CA/A11503
18. NEUTRAL CT-2 (FOR TV)

CA/A11504
P1 Core1 P2
Part Core Ratio VA/Class A B C D E ID Wt

503/42075 1 1000/1 20/5P20 245 60 170 230 330 110 11kg
1 18/ 10 /17 0
CA/A11504
19. FAN
$oIo]lnallll
Betriebsstätte BURSCHEID Betriebsstätte HALTERN Ausgabe: Ol/05/06
BURSCHEID PLANT HALTERN PLANT Edition : Ol/05/06
GriesbergerStr.43-45 Annabergstr.6T
51399Burscheid 45721 Haltem
Telefax+49(O)2174 63O| 5 Telefax +49(0)2364 9385-50
Telefon+49(0)2174 60447 Telefon +49(0)2364 9385-0
Trafo-VentilatorlTransformer-Fan: SHS800
TechnischeDatengeltenfur220-2401380-415 Volt ( 50Hz )

Technicafdata are for 220-240138U415 Volt ( 50 Hz )
Luftmengefreiblasend +- 5'Ä Toleranz
Quantityof air freeoutletblowing+- 5 7oTolerance
Schalldruckpegel Lpa : Meßentfernung Raum
1,5 m seitlichim reflexionsarmen
Toleranz+ 2 dB(A)
SoundpressurelevelLpa : Measuringdistance1,5 m sideways room
in anechoic
Tolerance + 2 dB(A)
Bezeichng. Nennstrom I LeistungsaufnahmeLuftmenge stat.Druck Lpa

Type RatedcurrentI Powerinput Air quantity stat.pressure Lpa
I A l D e l t a / S t a rI lW a t t l Im3/s.] l P aI ldB(A)l
sHS 800-6 I 960 8,50/4,90 2100 7r25 180 75,0

sHS 800-6 ) 960 8,50/4090 1900 6,85 165 74r5
sHS 800-6 3 960 5,60t320 1000 4r95 130 72,,5
sHS 800-8 1 720 7,,9014,50 1600 6,63 100 70,0

sHS 800-8 ) 720 7,8014,50 900 5,70 93,5 68,0
sHS 800-8 3 720 4,3312,50 1000 5,10 90 66,0
sHS800-10 s90 3,50/2,00 750 4,55 65 63,5

sHS800-10 s90 3,50/2,00 600 4,40 62 61,5
sHS800-10 s80 3,50/2,00 500 4,00 60 59,5
SHS 800-12 480 5,20/3,00 600 4,30 50 58,5

SHS 800-12 480 5,20/3,00 370 3,,75 46 56,0
SHS 800-12 480 5,20/3,00 350 3,40 44 54,5
480 5,20/3,00 300 3,10 40 {t{
SHS 800-12
Technical data sheet: Schormann Fan SHS 800-12
Type SHS 800-12 Type 1

Dimensions acc. to drawing 3 SA 060404
Protection class IP 55
Insulation class FP 65
Surface treatment C5-M - RAL7012
Number of poles 12
Voltage / Frequency / RPM Y - 400 V | 50 Hz | 480 1/Min
Weight 65 kg
Sound pressure level (1,5 m) 70 dB(A) +- 2 dB(A)
Air Quantity: 4,3 m³/h
Power input 600 W
Current 3,0 A
Casing and frame made of steel, powder coated C5-M with painting RAL 7012.
Fan guards and screws made of stainless steel A4.
Fan blades are made of glassfibre reinforced polyamide.
Motor protection IP 55, insulation class F. Design and fixing acc. to 3 SA 060404.
20. PUMP
Technical data sheet: Transformer Oil Pumps
Type PR 250/8 (S)

Dimensions acc. to sketch NK 4496/4
Protection class IP 65 IP 65
Surface treatment C3M - 140µm - RAL7032
Medium Transformer Oil Shell Diala D, 60 °C
Density 841 kg/m³
Number of poles 8
Voltage / Frequency / RPM Y - 400 V / 50 Hz
Weight 155 kg
Level of max. sound capacity 70 dB(A)
Capacity 173 m³/h
Delivery head 1,5 m Fl.S
Working input 1,2 kW
Working current 2,4 A
Starting current 12 A
Protective motor switch setting 5,9 A
Delivery Head [m. Fl.S]

2,0
1,5
1,0
0,5
Tolerance +/- 8%
0,0
0 50 100 150 200 250 300 350 400
Working Power [kW]

2,0
1,5
1,0
0,5
Tolerance +/- 8%
0,0
0 50 100 150 200 250 300 350 400
Working current [A]

3,0
2,0
1,0
Tolerance +/- 8%
0,0
0 50 100 150 200 250 300 350 400
Oil flow capacity [m³/h]
Date: 2/8/2024 Kelvion Machine Cooling Systems GmbH
Offer No.: Contact: Till Marx
Phone: +49 6751 9303-254
E-Mail: till.marx@kelvion.com
21. FLEXIBLE COMPENSATOR – 3INCH & 10INCH

2018.06.14 2018.06.14 2018.06.14 2018.06.14
고성현 이장춘 백승조 이동훈
2018.04.13 2018.04.13 2018.04.13 2018.04.13
이장춘 고성현 백승조 이동훈
22. OIL FLOW INDICATOR

23. OIL FLOW CHECK VALVE

(NON RETURN VALVE)
FLOW
FLOW
7 5 A
3
6
4
2
1
A
Transformer Oil Check Valve
MPACO Wafer swing check valve : 150A~300A
(6”, 8”, 10”, 12”)
Feature
1) Zero leak soft seal – long life
2) Seal Opting
VITON (-40℃ ~130 ℃)
NBR (-50℃ ~120 ℃)
3) There’s O-ring underneath cap.
It prevent upstream leak.
4) 100% leak tested before shipment.
COLD & HIGH TEMP GASKET INSPECTION

REPORT FROM KTR
-50/48 Hr -40/24 Hr 특허증

NBR VITON
Copyright 2018 MPACO Co.,Ltd. All rights served MPACO CO.,LTD.

Transformer Oil Shut Off Valve
DIMENSION & PART LIST
(6”, 8”, 10”, 12”)
DIMENSIONS
TYPE A B C D
SC150(6") 220 112 146 20
SC200(8") 270 154 201 25
SC250(10") 330 190 234 30
SC300(12") 380 220 252 34
예) 주문 자재코드 번호: MPA150-SC150-P00 (6”), MPA150-SC200-P00 (8”)

MPA150-SC250-P00 (10”), MPA150-SC300-P00 (12”)
Copyright 2018 MPACO Co.,Ltd. All rights served MPACO CO.,LTD.

24. GATE VALVE – 1 / 2 / 4 INCH

25. RADIATOR VALVE

26. GATE VALVE – 10INCH

27. IMPACT RECORDER-1 (MECHANICAL)

IMPACT-O-GRAPH
“M” SERIES ANALOG RECORDER
Has a long history of accurately measuring shocks that

occur during product transportation. For over 40 years,
manufacturers and the military have used our well
designed and reliable recorders to warn recipients when
mishandling has occured to valuable shipments.
• Well designed, reliable and simple.
• Charts magnitude, direction and time of impact.
• Records continuously for up to 6 months.

• Standard C Cell battery.
• Shocks up to 30 times the force of gravity (30g) can be

identified immediately by examining the chart.
• Deter and detect mishandling.
• Accepted as evidence in legal liability disputes.
• Self-contained, no additional equipment is

needed.
*Chart paper and warning label are available.
How Our Impact Recorders Work

Three mass-spring styluses work independently of each other, each
measuring one axis- X, Y and Z. Each stylus operates by angular vibration
with one degree of freedomin the direction it monitors. The mechanical,
friction-free linkage from each stylus’ inertia mass converts motion
from any of the three directions into the same plane and draws these
forces onto the chart paper for easy reading.
Easy Installation and Operation

lmpact-O-Graph Recorders are delivered
ready to use with paper and battery already
installed (no ink is used). An Operations
Manual is provided with each recorder.
1. Mount the Impact Recorder securely to

the object to be monitored.
2. Remove the stylus guard and set the

chart paper to the starting time.
Impact-O-Graph Devices has a 3. Turn the recorder on. Lock the cover
complete line of products for your if desired. The recorder is ready to
transportation monitoring needs. document impacts on pressure sensitive
paper.
Visit us at: www.impactograph.com Date: 10/24/19
07
IOG Products, LLC | 5 Great Valley Parkway, Suite 330 Malvern, PA 19355 USA | Phone: (1) 610-251-6963 | www.impactograph.com
IMPACT-O-GRAPH Specifications
Impact-O-Graph Models
Model Chart Speed Metric Chart Life Battery Life
M-4 1/2 in/hour 1.27 cm/hour 40 days 6 months
M-3 1/4 in/hour 6.35 cm/hour 80 days 6 months
M-2 3 in/day 7.62 cm/day 160 days 6 months
M-1 2 in/day 5.08 cm/day 240 days 6 months
Specifications Stylus Brackets Available

Model M Recorder Information Gs Natural Critical Pulse Duration
Frequency (milliseconds)
Dimensions 9 1/2 x 5 1/8 x 3 3/4” (fn, cps)
0 to 2* 58.8
Weight 4Ibs 8.5
1.8 Kilo 0 to 4* 50.0
10.0
Shipping Weight 5Ibs 0 to 6 40.0
2.3 Kilo 12.5
0 to 10 31.6
Temperature -20F to + 220F 15.8
-29C to + 104C 0 to 15 25.6
Case Materials Poly Carbonate 19.5
0 to 20 28.4
All recorders come with a rugged housing. A watertight
. 17.6
housing or viewing window are available. Rental 0 to 30 21.8
options are available in North America. 23.0
Stylus Bracket Settings *Special Bracket (added cost)
The three bracket styli can be ordererd with the

same or different g-levels, for example: 2x, 15y,
6z. The appropriate g-level will depend on several
factors including product sensitivities, mode of
transport, and packaging.
g-Rating for Vehicle

Vehicle Suspension "Ride" g-rating g-Rating for lb/kilo
Passenger car - smooth roads 1
Vans - smooth or rough roads 6 Package Weight (Ibs.) Weight (Kilo) g-rating
Truck/ trailer - smooth roads 6 Under 40 Ibs. Under 18 Kilo 70-150
Truck/trailer- rough roads 15 40-100 Ibs. 18-45 Kilo 60-80
Off-road vehicles 15 Over 100Ibs. 45-450 kilo 20-50
Rail freight cars 10
Selection will depend upon the sensitivities of object,
Impact-O-Graph Devices has a packaging and modes of transportation.
complete line of products for your
transportation monitoring needs.
Visit us at: www.impactograph.com Date: 10/24/19

08
IOG Products, LLC | 5 Great Valley Parkway, Suite 330 Malvern, PA 19355 USA | Phone: (1) 610-251-6963 | www.impactograph.com
28. IMPACT RECORDER-2 (ELECTRONIC)

ShockLog® 298 Overview
The ShockLog 298 is the flagship model in the
ShockWatch series of impact recorders, which includes
the ShockLog 248, SpotBot, and g-View impact recorders.
With user-programmable impact scale and frequency
filters, the ShockLog 298 offers the most flexible
option for customers. The ShockLog 298 monitors
impact events, vibration, and internal temperature and
provides peak value (time slot) and summary period
journey profile data. The ShockLog 298 will record the
detailed impact curve of up to 870 events. In addition
to impact recording, optional accessories allow you to
tailor the ShockLog 298 for your requirements. Sensors
can be added to the ShockLog 298 to record external
temperature, humidity, pressure, tilt, and roll conditions.
An optional GPS module allows you to capture the
location of alarms and unit summaries. With the optional
cellular module, it’s possible to receive real-time
notifications when out of tolerance conditions occur. An The ShockLog 298 is a highly durable impact recorder that can
optional satellite module provides connectivity even in be configured to monitor critical parameters, providing an
areas where cellular service does not exist. Know with unmistakable alert that an impact to a shipment or equipment
GPS accuracy, the location of out of tolerance conditions may have compromised its integrity, performance, or safe
and summary positions. operation.
Identify Incidents Before Delivery or Installation

ShockLog 298 delivers alerts that your product has encountered conditions
that might affect its performance or safety, enabling immediate inspection and
remediation at the time shipment is received or before installation in the field.
Protect Your High Value Assets

Customers use the ShockLog 298 impact recorder to:
• Alert recipients and operators to inspect goods and equipment for
potential damage
• Determine baseline damage boundaries
• Detect mishandling during shipping, operation and storage,
enabling you to identify and assign accountability and take
corrective action
• Make adjustments to product packaging, loading process, carriers, or
mode of transport
• Help identify opportunities for improvement through journey profiling
ShockLog® 298 Applications
The ShockLog 298 is designed for applications where a variety of conditions are to be monitored.
Below is a small sampling of applications in which the ShockLog 298 has been used:
• Automotive parts: Motors, pumps, windshields, engines, transmissions
• Transportation: Rail cars, barges, cranes, and trucking fleets
• Energy: Oil and gas drilling tools, power transformers, nuclear materials, solar panels, and
wind turbines
• Defense and aviation: Lasers, missiles, munitions, gyroscopes, aircraft engines, rocket boosters,
and satellites
• Medical and research: Lab equipment, particle accelerator systems, MRI machines,
dental chairs, x-ray equipment
Optional Expanded Capabilities

Extend the value of your ShockLog impact recorder by providing more intelligence about
the conditions affecting your assets.
• Optional Cellular Module (accessory)
• Optional Humidity/Temperature Sensor (built-in)
• Optional Humidity/Pressure/Temperature Sensor (accessory)
• Optional Tilt & Roll Sensor (built-in)
• Optional GPS Coordinate Recorder (built-in)
• Optional Satellite Module (accessory)
Data Transfer
Products damaged in transportation?
The ShockLog 298 allows you to transmit data via
iButton® interface, USB connection, or wireless.
iButtons allow for easy control to setup, download,

start and stop the ShockLog. A full journey report can
be downloaded using an iButton while keeping the unit
secure and tamperproof. Gain complete programming
control and full data access over the USB port.
The cellular module (optional) delivers real-time ShockLog Software

notifications of conditions during transport. The
satellite module (optional) delivers real-time satellite
communication and global position of out of
tolerance conditions. A ZigBee Radio Frequency (RF)
communication module (optional) allows the ShockLog
to be mounted in difficult-to-access locations and
programmed/downloaded over an RF link.
Features
• Records impact events; max peak X, Y, and Z; gRMS;
and internal temperature
• Record up to 870 events
• Sensors record direction, amplitude, and duration of
impact force SpotSee Cloud
• User-definable warning and alarm levels

ShockLog Software Allows For Configuration, Data
• Programmable wake-up values for maximizing
Extraction and Analysis
battery life
• Configure your ShockLog device through a simple
• LED lights for visual notification of alarms and
Windows®-based software program
warnings
• Review post journey data to determine what
• Self-contained unit design, free of cables and wires
events were responsible for damage
• IP67-rated, RF-screened
• Export data into programs such as Excel and
• Option to build temperature/humidity sensor into MatLab for more detailed analysis
unit, or add a temperature/pressure/humidity
accessory sensor
• Real-time notifications of unacceptable conditions
(impact, temperature, humidity, pressure, tilt and
roll) with the cellular module (optional) or satellite
module (optional)
• Cloud-based interface for monitoring journey
conditions in real-time with cellular module
(optional) or satellite module (optional)
• Captures coordinates when event occurs at
summary intervals with GPS (optional)
• Pinpoints the exact GPS location of an event and
summary with GPS (optional)
ShockLog 298 Specifications Factory-Fit Options Specifications
Key Specifications Tilt and Roll Specifications

-22°F to 185°F Tilt Range Monitored: ± 180°
Operating Temperature Range:
-40°C to 85°C
Resolution: 0.1°
4.8in x 3.1in x 2.2in
Size: Transverse Sensitivity: 5%
123mm x 84mm x 55 mm
1.1lbs (without battery) GPS Specifications
Weight:
515g (without battery)
157dBm reacquisition
2 x 3.6V Lithium Thionyl Sensitivity:
148dBm cold starting
Battery Type: Chloride
2 x 1.5V AA alkaline High Accuracy Position: 2.5m CEP Velocity 0.1m/sec
Up to 18 months w/ lithium RF Specifications

Battery Life:
battery
Scale Factor Accuracy at 5G: ± 2% Operating Frequency: 2.4GHz
Additional Error Other Ranges: ± 2% Receiver Sensitivity (Per 1%): Up to -100dBm

Acceleration Range: ± 1G to ± 200G (Dependent on environment)
Transmission Distance:
Cut-off Frequency Options 10Hz, 40Hz, 50Hz, 90Hz, Up to one mile
(Programmable): 120Hz and 250Hz Power Levels: 10mW (10dB)
Wake-up, Warning, and Alarm Data Transmission Rates: 115,200 baud
5 - 95%
Threshold (% of Range):
Satellite Module Specifications
Wake-up Time: 0.25ms
-22°F to 185°F
Operating Temperature:
Humidity/Temperature Specifications -40°C to 85°C
2 x 3.6V AA Lithium
-40°F to 185°F
Temperature Measuring Range: (ShockLog)
-40°C to 85°C
4 x 1.5V AA Lithium
Battery Type:
Temperature Accuracy: ± 4°F / ± 2°C (Satellite Module)
4 x 3.6V C-Sized Lithium
Humidity Measuring Range: 0 - 100% RH (Battery Pack)
Humidity Accuracy ± 3% RH Battery Life: Up to 1 year
-40°F to 185°F Communication Technology: Global Star Satellite network
Dew Point Measuring Range: -40°C to 85°C
0 - 100% RH
Dew Point Accuracy: ± 4°F / ± 2°C
Cellular Module Specifications

-30°C to 85°C
Operating Temperature:
-86°F to 140°C
Battery Type: 6 x 1.5V AA Cells
Up to 75 days (1 hour
Battery Life: summaries)
(Lithium*) Up to 190 days (24 hour
summaries)
Global Cellular 3G, 2G
Communication Technology:
No Roaming Charges
*Lithium recommended for long battery life and lower temperatures.
www.spotsee.io Rev: 9/2018

29. INSULATION OIL

HyVolt III
Electrical Insulating Oil Marketing Specification
This inhibited electrical insulating oil is produced from a severely hydrotreated naphthenic oil to meet the specification requirements
defined in IEC 60296, ed. 4, 2012, special applications.
TEST DESCRIPTION TEST METHOD SPECIFICATIONS TYPICAL VALUES
Function MIN MAX
Viscosity, mm2/s at 40°C ISO 3104 12.0 9.5
Viscosity, mm /s at -30°C
2
ISO 3104 1800 1025
Pour Point, °C ASTM D5950 -40 -63
Water Content, mg/kg IEC 60814 30 5
Breakdown Voltage, kV, Before Treatment, 2.5 mm IEC 60156 30 47
Breakdown Voltage, kV, After Treatment, 2.5 mm IEC 60156 70 73
Density at 20°C, g/ml ISO 12185 0.895 0.878
DDF at 90°C IEC 60247 0.005 0.001
Refining/Stability
Appearance IEC 60296 PASS PASS
Acidity, mg KOH/g IEC 62021-1 0.01 < 0.01
Interfacial Tension, mN/m ASTM D971 40 48
Corrosive Sulfur DIN 51353 Noncorrosive Noncorrosive
Corrosive Sulfur ASTM D1275 Noncorrosive Noncorrosive
Potentially Corrosive Sulfur IEC 62535 Noncorrosive Noncorrosive
DBDS, mg/kg IEC 62697-1 Not detected (< 5) Not detected
Inhibitors, % IEC 60666 0.08 0.40 0.37
Metal Passivator Additives, mg/kg IEC 60666 Not detected (< 5) Not detected
Other Additives IEC 60296 See ª Not detected
Sulfur, wt% ISO 14596 0.05 0.001
Furfural Content, mg/kg IEC 61198 Not detected (< 0.05) Not detected
Performance
Oxidation Stability at 120°C, 500 hours IEC 61125, C
Total Acidity, mg KOH/g 0.30 0.01
Sludge, % 0.05 0.01
DDF at 90°C 0.050 0.009
Health, Safety and Environment

Flash Point, PMCC, °C ISO 2719 135 145
PCA Content, % IP 346 3 <3
PCB Content, mg/kg IEC 61619 Not detected (< 2) Not detected
HyVolt III is a product of Ergon Refining, Inc.
ª As per IEC 60296, ed. 4, 2012, this product contains no undeclared additives.
June 27, 2019
30. WTI CT FOR HV & LV WINDING

Terminals Compansation
Pos Electrical Characteristics ØD1(mm) ØD2(mm) H(mm) S(mm²) L (mm)
(Test Windings) Winding
HV BCT
1000/2 15 CL3 50Hz
Rct<1.4W
345 410 36 6.0 1000
S1-S2
(T1-T2) 
LV BCT
1800/2 15 CL3 50Hz
Rct<2.0W
300 360 40 6.0 1000
S1-S2
(T1-T2) 
DESCRIPTION OF THE MODIFICATION

EXPLANATION:
SIZES WITHOUT TOLERANCE
UAE_DEWA_PJT
ISO 2768-C
DATE 19.04.2024 DEFINITION: SCALE:
DRAW H.ÖZTÜRK NON-ASSEMBLED CURRENT TRANSFOMER
CONTROL E.YARGU
APPROVAL H.TURAN
DRAWING NR:
A
REV DATE NAME SIGNATURE
20200450_UAE_DEWA_PJT A4
31. AUXILIARY CABLES

SPEC. NO. : WIP-C340
REV.NO. : G
P A GE . : 1 OF 8
SPECIFICATION
Type designation :
- 0.6/1kV CU/XLPE/FRLS-PVC/SWA/FR-PVC (Power)

- 0.6/1kV CU/XLPE/FRLS-PVC/SWA/FR-PVC (Control)
- 0.6/1kV CU/XLPE/AMS(OS)/FRLS-PVC/SWA/FR-PVC
G 2022.03.31 Add to size
F 2020.09.02 Add to size
A 2019.06.10 First issue

REV. DATE REVISION DESCRIPTION PREPARED BY REVIEWED BY APPROVED BY
WONIL ELECTRIC WIRE

REV.NO. : G
P A GE . : 2 OF 8
1. SCOPE AND DEFINITIONS
This specification specifies the requirements for XLPE Insulation, PVC inner covering, Round wires
armoured & FR-PVC outer sheathed cables and XLPE Insulation, PVC inner covering, Al-mylar tape
shield ,Round wires armoured & FR-PVC outer sheathed cables under 0.6/1kV condition.
2. REFERENCE STANDARDS
IEC 60228 Conductors of Insulated cables
IEC 60502-1 Power cables with extruded insulation and their accessories for rate
voltages from 1 kV(Um＝1.2 kV) up to 30Kv (Um＝36 kV)
Part 1：Cable for rated voltages of 1
kV(Um＝1.2kV) and 3kV(Um＝3.6 kV)
IEC 60332-1 Tests on electric cables under fire conditions - Part 1: Test on a single
vertical insulated wire or cable
IEC 60332-3-22 Tests on electric cables under fire conditions－Part 3－22

：Test for vertical flame spread of vertically-mounted bunched wires
or cables－Category A
3. DESCRIPTION AND SYMBOL
DESCRIPTION SYMBOL Attached

Table No.
0.6/1kV XLPE Insulation, PVC
inner covering, Round wires
0.6/1kV CU/XLPE/PVC/SWA/FR-PVC 1
armoured & PVC outer
sheathed Power cables
inner covering, Round wires
0.6/1kV CU/XLPE/PVC/SWA/FR-PVC 2
armoured & PVC outer
sheathed Control cables
inner covering, Al-mylar tape
shield, Round wires armoured 0.6/1kV CU/XLPE/AMS(OS)/PVC/SWA/FR-PVC 3
& PVC outer sheathed control
cables
WONIL ELECTRIC WIRE

REV.NO. : G
P A GE . : 3 OF 8
4-1. Attatched Table 1. 0.6/1kV CU/XLPE/PVC/SWA/FR-PVC
0.6/1kV CU/XLPE/PVC/SWA/FR-PVC for power cable

1. CONSTRUCTION DESCRIPTION PARTICULARS
Material Annealed copper
1) Conductor
Shape Circular strand Class 2(IEC 60228)
Material Cross-linked polyethylene, XLPE (IEC 60502-1)

2) Insulation Ave. Nominal value (Table 1)
Thickness
Min. Nominal value (Table 1) X 90% - 0.1mm
Filler Non-hygroscopic filler
3) Assembly
(Multi-core cable) Laid up the required number of cores
Low smoke, Flame retardant, polyvinyl chloride,
Material
4) Bedding ST2(IEC 60502-1)
Thickness Min Nominal value(Table 1) X 80%-0.2mm
5) Armour Material Galvanized steel wire (SWA)

Material
ST2(IEC 60502-1)
6) Outer sheath Color Black
Thickness Min. Nominal value(Table 1) X 80%-0.2mm

Each core shall be identified by the colored insulation
2. IDENTIFICATION 3 cores + Earth : Red,Yellow,Blue + Yellow /Green

5 cores + Earth : Black insulation with number + Yellow /Green
5 cores and above : Black insulation with number
Printed on the surface of the outer sheath at regular interval not greater than one
3. MARKING
meter
Voltage rating, Cable type, No.core & Size, Manufacturer’s name, Year of manufacture
1) Cable
Ex) 0.6/1kV CU/XLPE/PVC/SWA/FR-PVC ○Cx□SQMM WONIL 2022 0001M
2) Length Printed on the surface of the outer sheath per one meter interval
3) Drum Stencil and/or Identification label
According to IEC 60502-1
Routine test Conductor resistance, Voltage test, Appearance

4. TEST
Sample test Flame retardant test (IEC 60332-3-22 Cat.A)
The completed cable shall be placed on wooden drum in such a manner that it will be
protected from damages during transportation.
5. PACKING
The both end of the completed cable be by cap.
Mark the end of cable and direction of rotation on the drum.
WONIL ELECTRIC WIRE

REV.NO. : G
P A GE . : 4 OF 8
ELECTRICAL DATA
DESCRIPTION Unit PARTICULAR
Nominal sectional area ㎟ 1.5 2.5 4
Maximum D.C conductor

Ω/km 12.1 7.41 4.61
resistance at 20℃
A.C Voltage test kV/5min kV/5min 3.5
TABLE 1-1. 0.6/1kV CU/XLPE/PVC/SWA/FR-PVC (Power)
CONDUCTOR
NOMINAL
NOMINAL NOMINAL DIAMETER
NO. THICKNESS APPROX.
THICKNESS THICKNESS OF
OF NOMINAL APPROX. OF OVERALL
CONST- OF OF ARMOR
CORE SECTIONAL OUTER OUTER DIAMETER
RUCTION INSULATION BEDDING WIRE
AREA DIAMETER SHEATH
mm2 mm mm mm mm mm mm mm
3C+E 4.0 7/0.85 2.55 0.7 1.0 1.25 1.8 18.5
5C 4.0 7/0.85 2.55 0.7 1.0 1.25 1.8 20.0
5C+E 4.0 7/0.85 2.55 0.7 1.0 1.25 1.8 21.0
6C 4.0 7/0.85 2.55 0.7 1.0 1.25 1.8 21.0
CABLE SECTION DRAWING
WONIL ELECTRIC WIRE

REV.NO. : G
P A GE . : 5 OF 8
4-2. Attatched Table 2. 0.6/1kV CU/XLPE/PVC/SWA/FR-PVC
0.6/1kV CU/XLPE/PVC/SWA/FR-PVC for control cable

1) Conductor

Thickness
Filler Non-hygroscopic filler(FA-ND)
3) Assembly
Material

Material
ST2(IEC 60502-1)

5 cores : Black insulation with number
2. IDENTIFICATION
3. MARKING
meter
Voltage rating,Cable type, No.core & Size, Manufacturer’s name, Year of manufacture
1) Cable
Ex) 0.6/1kV CU/XLPE/PVC/SWA/FR-PVC ○Cx□SQMM WONIL 2022 0001M

4. TEST
5. PACKING
WONIL ELECTRIC WIRE

REV.NO. : G
P A GE . : 6 OF 8
ELECTRICAL DATA
Nominal sectional area ㎟ 1.5 2.5 4 6
Maximum D.C conductor

Ω/km 12.1 7.41 4.61 3.08
resistance at 20℃
TABLE 2-1. 0.6/1kV CU/XLPE/PVC/SWA/FR-PVC (control)
CONDUCTOR
NOMINAL
CONST- OF OF ARMOR
CORE SECTIONAL OUTER OUTER DIAMETER
4C+E 2.5 7/0.67 2.01 0.7 1.0 1.25 1.8 18.5
6C+E 2.5 7/0.67 2.01 0.7 1.0 1.25 1.8 19.5
8C+E 2.5 7/0.67 2.01 0.7 1.0 1.25 1.8 21.5
10C+E 2.5 7/0.67 2.01 0.7 1.0 1.60 1.8 24.5
5C 6 7/1.04 3.12 0.7 1.0 1.25 1.8 21.5
WONIL ELECTRIC WIRE

REV.NO. : G
P A GE . : 7 OF 8
4-3. Attatched Table 3. 0.6/1kV CU/XLPE/AMS(OS)/PVC/SWA/FR-PVC
0.6/1kV CU/XLPE/AMS(OS)/PVC/SWA/FR-PVC for control cable


1) Conductor

Thickness
Filler Non-hygroscopic filler(FA-ND)
3) Assembly
Material Aluminum-mylar tape
4) Shield Stranded tinned copper 0.5 ㎟ (7/0.3 ㎜)

Drain wire Insert to contact with overall aluminum side for electrical
grounding
Material
Material
ST2(IEC 60502-1)

2. IDENTIFICATION
2 Pair : Red, White with number
3. MARKING
meter
Voltage rating,Cable type, No.core & Size, Manufacturer’s name, Year of manufacture
1) Cable
Ex) 0.6/1kV CU/XLPE/AMS(OS)/PVC/SWA/FR-PVC ○Px□SQMM WONIL 2019 0001M

4. TEST
5. PACKING
WONIL ELECTRIC WIRE

REV.NO. : G
P A GE . : 8 OF 8
ELECTRICAL DATA
Nominal sectional area ㎟ 1.5 2.5
Maximum D.C conductor Multi-

Ω/km 12.34 7.56
resistance at 20℃ pair/triad
TABLE 3-1. 0.6/1kV CU/XLPE/AMS(OS)/PVC/SWA/FR-PVC
CONDUCTOR
NOMINAL
CONST- OF OF ARMOR
PAIR SECTIONAL OUTER OUTER DIAMETER
2P 1.5 7/0.53 1.59 0.7 1.0 1.25 1.8 19.5
WONIL ELECTRIC WIRE

32. CABLE GLAND

E1FW
E1FW
E1FW GLOBALLY APPROVED, EXPLOSIVE ATMOSPHERE
CABLE GLAND
FOR ALL TYPES OF STEEL & ALUMINIUM WIRE ARMOURED

CABLES
etal-to-metal armour clamping
M
Direct & remote installation
Displacement type flameproof inner seal
Controlled outer ‘load retention’ seal
Unique OSTG prevents overtightening
- 60˚C to +130˚C
Globally marked, IECEx, ATEX & cCSAus
+130˚C
Superior EMC performance
Designed to reduce the effects of coldflow, see CMP Technical
-60˚C
Document TS001
TECHNICAL CLASSIFICATION GLOBAL PRODUCT CERTIFICATION

DESIGN SPECIFICATION BS 6121: Part 1:1989, IEC 62444, EN 62444 CML18ATEX1324X, IECEx CML 18.0181X,
ATEX CERTIFICATE IECEx CERTIFICATE
CML18ATEX4316X IECEx SIM 14.0007X
MECHANICAL CLASSIFICATION* Impact = Level 8, Cable Anchorage = Class D
^ II 2G 1D, Ex db IIC Gb,
ENCLOSURE PROTECTION IK10 to IEC 62262 (20 joules) Brass & Stainless Steel only Ex eb IIC Gb, Ex ta IIIC Da, Ex db IIC Gb, Ex eb IIC Gb,
CODE OF PROTECTION ^ II 3G Ex nR IIC Gc, CODE OF PROTECTION Ex nR IIC Gc, Ex ta IIIC Da,
INGRESS PROTECTION RATING** IP66 as standard (IP67, IP68*** available upon request) ^ I M2, Ex db I Mb, Ex db I Mb, Ex eb I Mb
Ex eb I Mb
EXPLOSIVE ATMOSPHERES CABLE GLANDS
DTS01:91 option available on request (white ferrule for

DELUGE PROTECTION COMPLIANCE
identification purposes) COMPLIANCE STANDARDS EN 60079-0,1,7,15,31 COMPLIANCE STANDARDS IEC 60079-0,1,7,31
CABLE GLAND MATERIAL Brass, Electroless Nickel Plated Brass, Aluminium cCSAus CERTIFICATE 1310517
SEAL MATERIAL CMP SOLO LSF Halogen Free Thermoset Elastomer Class II, Div 2, Groups E,F and G, Class III, Enclosure Type 4X,
CSAus CODE OF PROTECTION
Class I, Zone 1, AEx e II, AEx nR II
CABLE TYPE Single Wire Armour (SWA), Aluminium Wire Armour (AWA)
Class I, Div 2, Groups A,B,C and D, Class II, Div 2, Groups E,F and G, Class III, Enclosure
cCSA CODE OF PROTECTION
ARMOUR CLAMPING Detachable Armour Cone & AnyWay Universal Clamping Ring Type 4X, Ex d IIC, Ex e II, Ex nR II
SEALING TECHNIQUE CMP Inner Displacement Seal & Unique CMP ‘LRS’ TM Outer Load Retention Seal CAN/CSA-C22.2 No 0, 18, 25, 30, 94, 174, CAN/CSA-60079-0, 1, 7,
COMPLIANCE STANDARDS
ANSI/UL 514B Ed 5, ANSI/UL 50 Ed 11, ANSI/UL 2225 Ed 4, UL60079-0, 1, 7
SEALING AREA(S) Cable Inner Bedding & Outer Cable Sheath
EAC CERTIFICATE TC RU C-GB.AA87.B.00487 UkrSEPRO CЦ 19.0371X
* Mechanical & Electrical Classifications applied as per IEC 62444 & EN 62444 ** When CMP
installation accessories are used. Refer to www.cmp-products.com for further information. *** IP68 KCs KOSHA CERTIFICATE 14-GA4BO-0257X CCOE / PESO (INDIA) CERTIFICATE P444949
tested to a minimum depth of 30 metres for 12 hours, alternate depths / durations can be provided
upon request NEPSI CERTIFICATE GYJ18.1251X INMETRO APPROVAL TÜV 12.0618X
RETIE APPROVAL NUMBER 03866
MARINE APPROVALS LRS: 01/00172, DNV: TAE000000Y, ABS: 14-LD234401A-4-PDA, BV: 43180 A1 BV
'RXEOH6HDOVIRUFDEOH
EHGGLQJDQGFDEOHRXWHU
VKHDWK
ACROSS ACROSS
COMBINED ORDERING REFERENCE AVAILABLE ENTRY THREADS ‘C’ CABLE BEDDING DIAMETER ‘A’ OVERALL CABLE DIAMETER ‘B’ ARMOUR RANGE CABLE GLAND
FLATS ‘D’ CORNERS ‘D’ PROTRUSION
SHROUD WEIGHT
ORDERING THREAD LENGTH ‘F’
SIZE TYPE METRIC MIN MAX MIN MAX MIN MAX MAX MAX (kgs)
SUFFIX LENGTH ‘E’
20S16 E1FW 1RA5 M20 15.0 3.1 8.6 6.1 13.1 0.8 1.25 24.0 26.4 72.5 PVC04 0.16
20S E1FW 1RA5 M20 15.0 6.1 11.6 9.5 15.9 0.8 1.25 24.0 26.4 70.0 PVC04 0.15
20 E1FW 1RA5 M20 15.0 6.5 13.9 12.5 20.9 0.8 1.25 30.5 33.6 73.0 PVC06 0.21
25S E1FW 1RA5 M25 15.0 11.1 19.9 14.0 22.0 1.25 1.6 37.5 41.3 89.0 PVC09 0.33
25 E1FW 1RA5 M25 15.0 11.1 19.9 18.2 26.2 1.25 1.6 37.5 41.3 89.0 PVC09 0.33
32 E1FW 1RA5 M32 15.0 17.0 26.2 23.7 33.9 1.6 2.0 46.0 50.6 86.0 PVC11 0.43
40 E1FW 1RA5 M40 15.0 22.0 32.1 27.9 40.4 1.6 2.0 55.0 60.5 90.0 PVC15 0.62
50S E1FW 1RA5 M50 15.0 29.5 38.1 35.2 46.7 2.0 2.5 60.0 66.0 91.0 PVC18 0.75
50 E1FW 1RA5 M50 15.0 35.6 44.0 40.4 53.0 2.0 2.5 70.1 77.1 95.0 PVC21 0.95
63S E1FW 1RA5 M63 15.0 40.1 49.9 45.6 59.4 2.0 2.5 75.0 82.5 102.0 PVC23 1.34
63 E1FW 1RA5 M63 15.0 47.2 55.9 54.6 65.8 2.0 2.5 80.0 88.0 104.0 PVC25 1.34
75S E1FW 1RA5 M75 15.0 52.8 61.9 59.0 72.0 2.0 2.5 90.0 99.0 115.0 PVC28 2.11
75 E1FW 1RA5 M75 15.0 59.1 67.9 66.7 78.4 2.5 3.0 100.0 110.0 117.0 PVC30 2.42
90 E1FW 1RA5 M90 24.0 66.6 78.6 76.2 90.3 3.15 4.0 114.3 125.4 147.0 PVC32 4.21
100 E1FW 1RA5 M100 24.0 76.0 90.9 86.1 101.4 3.15 4.0 123.0 135.3 140.0 LSF33 4.45
115 E1FW 1RA5 M115 24.0 86.0 97.9 101.5 110.2 3.15 4.0 133.4 146.7 162.0 LSF34 6.19
130 E1FW 1RA5 M130 24.0 97.0 114.9 110.2 123.2 3.1.5 4.0 152.4 167.6 174.0 LSF35 8.34
*Note : For material options please add the following suffix to change the Ordering Reference ; Brass (no suffix required), Nickel Plated Brass “5”, Copper Free Aluminium “1”
For NPT options add the following digits to the material suffix; ½” = 31; ¾” = 32; 1” = 33; 1 ¼” = 34; 1 ½” = 35; 2” = 36; 2 ½” = 37; 3” = 38; 3 ½” = 39; 4” = 310 (Brass requires prefix ‘0’)
Examples: 32E1FW1RA534 = Nickel Plated Brass 1¼” NPT, 50SE1FW1RA035 = Brass 1½” NPT, 20E1FW1RA5 = Nickel Plated Brass M20
Dimensions are displayed in millimetres unless otherwise stated
Dimensions listed are for metric cable glands only. Dimensions for alternative threads may vary, please see supplementary technical data sheet.
93 TDS547 REV18 03/20 www.cmp-products.com

33. Gaskets
34. HV Neutral Bushing Terminal Connector

AG plated
AG plated
35. Tertiary Bushing Terminal Connector

120 45
THE REPRODUCTION, DISTRIBUTION AND UTILIZATION OF THIS DOCUMENT AS WELL AS THE COMMUNICATION OF ITS CONTENTS TO OTHERS WITHOUT EXPRESS AUTHORIZATION IS Z
PROHIBITED. OFFENDERS WILL BE HELD LIABLE FOR THE PAYMENT OF DAMAGES. ALL RIGHTS RESERVED IN THE EVENT OF THE GRANT OF A PATENT, UTILITY MODEL OR DESIGN.
30 60 30 15 Style VD 04
40 20
2:1 23
120
Ø1
4 M48x3 07
Tightening 16 17
torque
105
11D 150Nm 18
27 33
02 08
14
SILVERPLATED 13
12
Z Pos. Description
CANTILEVER OPERATING LOAD Hollow core insulation
- VERTICAL: 1575 N (Grey color silicone shed on fiber glass
- INCLINED 30°: 945 N 1 tube with integrated alluminum fixation
- OPERATING TEST LOAD: 3150 N
flange)
2 Copper rod
682
Ø172 4 Brass top washer "F"
7 VITON Ring gasket "J"
Ø210 8 Gasket "O"
523
10 VITON Flange gasket "N"

01
11D Brass flag DIN 3150
12 Brass ring "P"
13 Copper ring "S"
Tightening 26 14 Brass nut M48 DIN936
CEDASPE S.r.l. COPYRIGHT RESERVED
torque Fiber gasket

25Nm 27 16
17 Vent/Screw "R"
18 Locking screw
23 Bronze contact ring "U"
A 26 Screws M12x70 AISI316 (NOT SUPPLIED)
27 Washer Ø13 (AISI316)
32 Center ring
10 Ø135 33 Screws M12x60 AISI316
Ø108 51D Brass flag DIN 3150
175
n° 6 fixing steel screws

M12x70 (not supplied with the kit)
1:5
Bolt circle 180/205 mm

Rated voltage: 52kV
500
32 P.F. 1': 105kV

27 33 BIL: 250kV
P7759
Arcing dist: 475 mm

Creepage dist.: 1520 mm
02
51D
95
A 17
4 Rod lenght= 1192
Ø1 16
Castellini S.
Tripepi R.
Tripepi R.
M48x3 Style A1
120
20 40
30 60 30 15
45 ALL EXTERNAL METAL PARTS (POS. 2-4-11D-14-23) SHALL BE SILVERPLATED 6-10 µm
18/04/24
18/04/24
18/04/24
120
DIMENSION SERIAL NUMBER
IN mm SPECIAL SBC BUSHING 52/M48-c(P3)
EXCEPT AS
NOTED
STYLE VD/A1 * VITON * CT300 * SILVERP. * MATERIAL NUMBER SHEET
1/1

DD N 00564 3 02 DDCMS E 02 MTRF 40221 P 01 - Details of Fittings, Accessories and Oil For ICT - R0

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

DD N 00564 3 02 DDCMS E 02 MTRF 40221 P 01 - Details of Fittings, Accessories and Oil For ICT - R0

Uploaded by

Copyright:

Available Formats

A B C D

0 DD-N-00564-3-02-DDCMS-E-02-MTRF-40216-P-01 Detailed Outline & Foundation drawing of ICT

1 DD-N-00564-3-02-DDCMS-E-02-MTRF-40215-P-01 Technical Particular and Guarantees for ICT

0 ISSUED FOR APPROVAL Y.C CHOI 24.04.26 S.R YU 24.04.26

TRANSMISSION POWER DIVISION

DATE NAME SIGNATURE 400kV/132kV SHUROOQ

SUB CONTRACTOR REF. CAD REF. REV. SHEET LAST QTY.OF

PART or Drawing MANUFA COUNTRY PAGE

6 CT terminal box Box TJD-9017, IP66 DTF0500008 2 TAIJIN KOREA 29

Neutral CT-1 T3N-1, T3N-2

Oil Flow Check MPA150-SC250-

01. CORE/FRAME GROUND BUSHING

02. ON LOAD TAP CHANGER (OLTC)

A manual signature is not required.

Shielding rings for

insulation levels 650,

Lower ring not for short version

Only for insulation level 650, 750 and 1050 kV

Only for insulation level 1050 kV

H-2,4..18 Contact 7 at 24-31 pos.

Contact 9 at 32-35 pos.

C/L Tap selector

Contact 16 at 28-31 pos.

71 LEVEL kV 650 380,650

sions B 1192 a)1492 a)972 a) 1272 a)

a) For mounting on active part use A+106,B+106

Praveenkumar B 2014-04-04 PPCO/TK

Martin Johansson 2014-06-24

Håkan Olsson 2014-06-24 XXXX/700-1200/C 82

A manual signature is not required.

ABB reservs all rights regarding Intellectual Property Rights.

Connection Diagrams:See Technical Guide

Mounting on active part: 54920103-1

Prepared Responsible department Title

Praveenkumar B 2014-04-04 PPCO/TK

Martin Johansson 2014-06-24

Håkan Olsson 2014-06-24 XXXX/700-1200/C 82

 Three Hot Dip Galvanizing baths with largest

 Cutting Plates using robust Laser & Plasma

 Manufacturing machined parts using Special

 Automated the critical processes to ensure

 Introduced Sophisticated ROBOTS in

 Developed special purpose machines (SPM)

QUALITY MANAGEMENT SYSTEM ENVIORNMENTAL MANAGEMENT

SAFETY MANAGEMENT SYSTEM : ISO WELDING QUALITY REQUIREMENTS

• SS 304 / 316 / 316L / Special Grade sheet : 1.00mm & 1.20mm

CONTAMINATION FREE RADIATORS :

CORROSION PROOF RADIATORS :

LEAK TIGHT RADIATORS :

Hot Dip Galvanizing

In-house state-of-the-art hot dip galvanizing facility for corrosion protection

Equipped with 3 Hot Dip Galvanizing kettles to ensure completion of

Application of special protective coatings (Painting) as per ISO12944 using

Internal surface of the Radiators are thoroughly cleaned and painted to

Corrosivity LOW (L) Medium (M) High (H) Very High

Paint Coating System on Hot Dip Galvanization for CX environment

04. AIR SEAL CELL RUBBER BAG

05. ANTI-VIBRATION PAD (OUTSIDE)

06. CT TERMINAL BOX

07. FIBER OPTIC SENSORS

The FISO Nortech Transformer Winding Hot Spot Temperature

THE TEMPERATURE SENSOR

 All dielectric materials & complete immunity to EMI