06-Division 2-Section 02205 UPVC Pipelines-Version 4.0-Stamped & Signed

ABU DHABI SEWERAGE SERVICES COMPANY
(ADSSC)
GENERAL SPECIFICATION FOR CIVIL WORKS
DIVISION 2 SITEWORK
SECTION 02205 uPVC PIPELINES.

MATERIALS, INSTALLATION AND TESTING
uPVC Pipelines. Materials.

ADSSC/GSCW Division 02 Section 02205 Rev: 04 Mar. 2017 Page 1 of 17
Installation and Testing
General Specification for Civil Works
Abu Dhabi Sewerage Services Company
(ADSSC)
DOCUMENT CONTROL SHEET
Revision No. Date Revision Description/ Purpose of Issue
01 April 2008 First Issue.
02 Jan. 2011 ADSSC new logo
Subsection No. 3.2.2 – Hydrostatic Testing of Non-

03 Oct. 2014
Pressure Pipelines has been revised.
- Subsection 1.3 – Standard :- ISO 1452-2 with
description (Added)
- Table : 2.1.1 – Design Requirements uPVC (Revised)
- Table : 2.3.1 – uPVC Hydraulic Test (Revised)
04 Mar. 2017
- Subsection 2.2.1 – (g) – replace ISO 4065 with BS EN
ISO 1452 – 2
- Subsection 2.3.2 – Type Tests; Clause (e) Joint Test
(amended)
05
06
07
08
09
10

(ADSSC)
TABLE OF CONTENTS
1 GENERAL ....................................................................................................... 4
1.1 SCOPE ................................................................................................ 4
1.2 RELATED DOCUMENTS ..................................................................... 4
1.3 STANDARDS ....................................................................................... 4
1.4 SUBMITTALS ....................................................................................... 5
1.4.1 PRODUCTS AND MATERIALS APPROVAL. ....................................... 5
1.4.2 METHOD STATEMENTS ..................................................................... 6
1.4.3 DRAWINGS. ........................................................................................ 7
1.5 QUALITY CONTROL............................................................................ 7
2 PRODUCTS ..................................................................................................... 8
2.1 PIPE DESIGN REQUIREMENTS ......................................................... 8
2.2 PIPES AND FITTINGS ......................................................................... 9
2.2.1 uPVC FOR NON-PRESSURE APPLICATION...................................... 9
2.3 QUALITY CONTROL TESTS ............................................................. 10
2.3.1 uPVC PIPES AND FITTINGS. ............................................................ 10
2.3.2 TYPE TESTS ..................................................................................... 10
3 EXECUTION .................................................................................................. 12
3.1 PIPE INSTALLATION ......................................................................... 12
3.2 HYDROSTATIC TESTING OF PIPELINES ........................................ 14
3.2.1 HYDROSTATIC TESTING OF PIPELINES GENERAL. ..................... 14
3.2.2 HYDROSTATIC TESTING OF NON PRESSURE PIPELINES ........... 14
3.2.2.1 TEST PRESSURE ............................................................................. 14
3.2.2.2 CONDITIONING TIME ....................................................................... 15
3.2.2.3 TESTING TIME .................................................................................. 15
3.2.2.4 TEST REQUIREMENTS .................................................................... 15
3.2.2.5 INFILTRATION ................................................................................... 15
3.2.2.6 GENERAL CONDITIONS ................................................................... 16
3.3 DEFLECTION MEASUREMENT OF PIPELINES ............................... 16

(ADSSC)
1 GENERAL
1.1 SCOPE
This section of the specification gives the requirements for unplasticised

Polyvinyl Chloride (uPVC) pipeline materials and the installation and testing
thereof for sewerage systems.
1.2 RELATED DOCUMENTS
The following sections of the specification shall be read in conjunction with

this section.
Section 01000-07 Submittals.

Section 01000-08 Quality control.
Section 01000-09 Materials and equipment.
Section 02120 Utility excavation, surround and backfill.
Section 02300 Sewage works.
1.3 STANDARDS
All activities relating to this section of the standard specification shall comply
with the following or approved equal standards.
ASTM D2665 Standard Specification for PVC plastic drain, waste and
vent pipe and fittings
BS EN 681 Elastomeric seals. Material requirements for pipe joint
seals used in water and drainage applications.
BS EN 1092-2 Circular flanges for pipes, valves and fittings (PN
designated). Steel, cast iron and copper alloy flanges.
Specification for cast iron flanges.
BS EN 1401-1 Plastics, piping system for not pressure underground
drainage and sewerage. Unplasticized polyvinylchloride
(PVC-U). Specification for pipes fittings and the system
BS EN ISO 1452-2 Plastics piping systems for water supply and for buried
and above-ground drainage and sewerage under
pressure - Unplasticized poly(vinyl chloride) (PVC-U) -
Part 2: Pipes
ISO 1167 Thermoplastic pipes for the transport of fluids.
Resistance to internal pressure. Test method.
ISO 2045 Single sockets for unplasticised polyvinyl chloride
(PVC-U) and chlorinated polyvinyl chloride (PVC-c)
pressure pipes with elastic sealing ring type joints.
Minimum depths of engagement.
ISO 2048 Double socket fittings for unplasticised polyvinyl
chloride (PVC-U) pressure pipes with elastic sealing
ring type joints. Minimum depths of engagement.
ISO 2505-1 Thermoplastic pipes. Longitudinal reversion.
Determination methods.
ISO 2505-2 Thermoplastic pipes. Longitudinal reversion.
Determination parameters.

(ADSSC)
ISO 2507 Unplasticised polyvinyl chloride (PVC-U) pipes and

fittings. Vicat softening temperature. Test methods
and specification.
ISO 3126 Plastic pipes. Measurement of dimensions.
ISO 3127 Thermoplastic pipes. Determination of resistance to
external blows. Round the clock method.
ISO 4065 Thermoplastic pipes. Universal wall thickness table.
ISO 9000 Quality management systems.
ISO 11922-1 Thermoplastic pipes for the conveyance of fluids.
Dimensions and tolerances.
1.4 SUBMITTALS
1.4.1 PRODUCTS AND MATERIALS APPROVAL.
a) In order to verify compliance with the specification the Contractor shall

submit information for all products and materials used in the Works to
the Engineer for approval sufficiently in advance of their use in
accordance with the Contract programme allowing for ordering and
approval times. Reference shall also be made to Section 01000-09 of
the specification on products and materials approval. Information to be
submitted shall comprise but not necessarily be limited to:
i. The manufacturer's complete and detailed specification and test

results of the proposed uPVC pipes and fittings required for the
Works including Manufacturer’s Certifications of compliance with
this section of the standard specification. Information on all items
listed in Table 1.4.1 shall be given.
ii. Should any details of the pipes and fittings be altered in any way
during manufacture from those proposed and approved by the
Engineer, submit for the Engineer's approval the revised details and
test results.
iii. Submit to the Engineer the results of all quality control tests carried
out on the manufactured pipes and fittings as soon as practicable
after testing and in any case not later than the time of delivery of
the relevant pipes and fittings to the site.

(ADSSC)
Table 1.4.1 – Product Information For uPVC Pipe and Fittings
Product Information Units
Manufacturing Details
Name of manufacturer -
Manufacturing process for pipes -
Manufacturing process for bends and fittings -
Joint type -
Details of all additives used in the manufacture -
Summary of Design Criteria
Minimum depth of cover m
Maximum depth of cover m
Maximum working pressure KN/m2
Design test pressure KN/m2
Internal vacuum pressure KN/m2
Pipe Details
Class of pipe -
Nominal external diameter mm
Wall thickness mm
Standard pipe length m
Notes to Table 1.4.1

1) Pipe data to be provided for every diameter in each class of pipe.
1.4.2 METHOD STATEMENTS
a) The Contractor shall submit method statements to the Engineer for

approval 4 weeks in advance of commencing the site activity in
accordance with Section 01000-07 of the specification. These shall
comprise but not necessarily be limited to.
i. Procedures for handling, storage and installation of pipes.

(ADSSC)
ii. Hydrostatic testing procedures for uPVC non pressure pipelines..

iii. Deflection measurement procedures for uPVC pipelines.
1.4.3 DRAWINGS.
a) The Contractor shall submit drawings to the Engineer for approval in

advance of commencing the site activity in accordance with Section
01000-07 of the specification. These shall comprise but not necessarily
be limited to:
i. Drawings of the pipes, fittings, joints, pipe specials and the

assembly thereof.
ii. Pipe laying diagram and schedule showing location, length, design
designation and designation by number of each pipe section and
pipe special to be furnished and installed.
iii. All data on curve and bends for both horizontal and vertical
alignment.
1.5 QUALITY CONTROL
a) Prior to dispatch of any product and/or material from source the

Contractor shall notify the Engineer in writing in sufficient time to allow
the Engineer the opportunity to inspect and test the product and/or
material prior to delivery in accordance with Section 01000-08 of the
specification.
b) Products and materials shall be from a manufacturer/supplier who

operates a quality control system which is registered to ISO 9000 series
or approved equal.
c) To allow the Engineer to inspect the Works the Contractor shall give the
Engineer a minimum of 24 hours notice of carrying out the following
activities on site.
i. Installation of pipeline.
ii. Hydrostatic testing of pipeline.
iii. Deflection measurement of pipeline.
1.6 DELIVERY, STORAGE AND HANDLING
a) Delivery, storage and handling of products and materials shall be in

accordance with the manufacturer’s recommendations, Section 01000-
09 of the specification and the following provisions:
i. Delivery storage and handling shall at all times be performed in a

manner to avoid product damage.
ii. Pipes and fittings shall not come in contact with any sharp
projections that may cause damage to the pipes and fittings during
transportation loading and unloading. Ensure that pipes and fittings
are well secured during transit and adequately supported along
their length. Cover pipes and fittings of plastic materials during

(ADSSC)
transportation. Do not allow pipe to overhang the end of a vehicle

during transportation.
iii. Ensure that pipes and fittings are lifted using nylon or large
diameter rope slings positioned at a quarter of the pipe length from
each end. Do not allow the use of wire rope chains or unpadded
forks or clamps on forklifts to lift pipes.
iv. Store pipes and fittings on a flat level area as recommended by the
pipe manufacturer. Ensure that pipes and fittings supplied either on
pallets or crated, remain on the pallets or in their crates until
required.
v. Stack non-crated pipes to the approval of the Engineer.
 Stack spigot and socket pipes so that successive pipe layers

have sockets protruding at opposite ends of the stack.
 Stack pipes of different sizes and thickness separately.
 Do not allow stacked pipes to exceed 2m in height or as
recommended by the supplier whichever is the lesser.
 Store uPVC pipes and fittings under opaque cover and out of
direct sunlight at all times. Maintain a free flow of air around the
pipes at all times.
 Store rubber joint rings in a well ventilated place free from
exposure to sunlight and in their original packings until they are
needed.
 The Contractor shall visually inspect all products upon delivery
to site and report any damage to the Engineer.
 Any products damaged during delivery, storage and handling
shall be marked by the Contractor and set aside.
 Proposals for repair of any damaged products shall be
submitted in writing to the Engineer for approval.
 Any damaged products deemed unsuitable for repair by the
Engineer shall be removed from site and replaced.
2 PRODUCTS
2.1 PIPE DESIGN REQUIREMENTS
The design requirements for uPVC pipes shall be as given in Table 2.1.1
below unless otherwise indicated on the drawings.

(ADSSC)
Table 2.1.1 – Design Requirements uPVC
Nominal Outside Diameter Pipeline Classification (Nominal Pressure)

(mm) Cover ≤ 4m 4 m < Cover ≤ 6m
160 uPVC (PN 10) uPVC (PN 16)
2.2 PIPES AND FITTINGS
2.2.1 uPVC FOR NON-PRESSURE APPLICATION.
a) All uPVC components shall be designed and fabricated by one

manufacturer.
b) Use polyvinyl chloride, together with those additives that are needed for
the manufacture and performance of pipe to this section of the standard
specification. Pigments may be added to achieve the manufacturer's
nominal pipe colour.
c) Provide uPVC pipes and fittings capable of withstanding the working

pressure, test pressure, and the loading specified.
d) For sewage applications pipes and fittings shall be suitable for carrying
domestic sewage at temperatures up to 40oC and having a maximum
sulphide concentration of 50 mg/liter.
e) Recycled material shall not be used.
f) Supply pipes in straight lengths of not greater than 6 metres excluding

the depth of any socket.
g) Determine the nominal pipe wall thicknesses from the table in

BS EN ISO 1452-2
h) Comply with the limits specified in ISO 11922 when measuring the
nominal outside diameters and wall thicknesses in accordance with ISO
3126.
i) All bends shall be long radius bends unless otherwise approved by the
Engineer.
j) All buried joints shall be spigot and socket type with EPDM rubber
sealing rings in accordance with BS EN 681. The sealing rings shall be
supplied by the pipe manufacturer.

(ADSSC)
i. Joints shall be capable of withstanding a "draw" of 13mm over and

above the initial jointing allowance and remaining watertight. The
initial jointing allowance is the gap between the spigot and the
shoulder of the socket measured parallel to the centre line of the
pipeline and must not be less than 6mm or greater than 13mm or
as recommended by the pipe manufacturer.
ii. Joints shall be capable of withstanding a deflection of not less than
one and a half degrees in any direction and remaining watertight.
iii. The pipe joints shall be capable of withstanding an external
pressure equivalent to 10m head of water without leakage in both
the straight and deflected positions.
iv. Single sockets shall be in accordance with ISO 2045.
v. Double sockets shall be in accordance with ISO 2048 may be used
adjacent to structures or special fittings.
vi. The ends of cut pipes shall be suitably chamfered prior to making
the joint.
vii. Solvent welded joints shall not be permitted for buried pipelines.
k) Ensure that all pipes including cut lengths and all fittings before dispatch
from the pipe manufacturer's works are indelibly marked as follows.
i. The letters uPVC.

ii. The manufacturer's name initials or identification mark.
iii. The nominal external diameter in millimeters.
iv. The pressure classification in bars.
v. The date of manufacture and batch number.
vi. A stamp to show that they meet the required inspection
requirements and hydraulic tests at the point of manufacture.
vii. Stencil on each end of the pipe in legible letters the pipe
identification number. Ensure that the same number appears on all
record sheets and documents relating to the manufacture delivery
and testing of that pipe.
viii. The manufacturing standard.
ix. The project or contract number.
2.3 QUALITY CONTROL TESTS
2.3.1 uPVC PIPES AND FITTINGS.
Use the results of appropriate type tests for the proposed pipes and fittings
to determine the properties of the pipes. Carry out each type test on
representative samples of the pipes and fittings to be used. If the
manufacturer does not have appropriate results of these tests available or if
alterations are proposed to the method of manufacture, pipe design or pipe
composition, carry out all the type tests required by the Engineer to prove
the adequacy of the proposed pipes.
2.3.2 TYPE TESTS
a) Vicat Softening Point. Ensure that the deformation temperature of each

tested sample is not lower than 79oC, when two random samples taken

(ADSSC)
from the pipe are tested in accordance with ISO 2507.
b) Impact Resistance. Ensure that the pipe sample when tested to ISO
3127, have a true impact rate (TIR) below 10% at a confidence level of
90%.
c) Heat Reversion. Ensure that at no position around the pipe the length
changes by more than 5% when three samples of each pipe size are
tested to ISO 2505. Samples shall not show faults such as cracks,
cavities or blisters during or after the tests.
d) Hydraulic Test. Test specimens of pipe of each pipe size in accordance

with ISO 1167, three specimens at 20oC and a further three specimens
at 60oC. Ensure that samples of pipe will sustain the stresses without
failure for the times and temperatures given in table 2.3.1 below.
Table 2.3.1 – uPVC Hydraulic Test
Test Temperature 0C Minimum Time to Failure Hrs Induced Stress N/mm2
20 1 42.0
60 1000 12.5
e) Joint Tests. Two jointed pipes of each pipe size to be tested to

determine the integrity of the joint against leak tightness.
 Joint shall be tested for leak tightness under internal pressure and
with angular deflection of ≥ 2o in accordance with the requirements of
ISO 13845. Pressure shall be gradually increase up to 2 bar in
control manner as specified in the ISO 13845 and withstand for 5
minutes then gradually decrease to hold at 1.7 bar for the duration
for 60 minutes and complete the rest of test as specified in the
standard.
 Joint shall be tested for leak tightness under negative pressure with
angular deflection of ≥ 2o in accordance with the requirements of ISO
13844 by applying the a negative pressure of – 0.1 bar and monitor
for 15 minutes and record for any change in the negative pressure ,if
the change in negative pressure exceeds 0.05 bar then stop the test
otherwise apply a further negative pressure until a constant gauge
pressure of - 0.8 bar reach and withstand for 15 minutes as specified
in the standard.
i. The Engineer may require fittings to undergo similar type tests to

those specified above. Carry out such tests in accordance with the
appropriate ISO standard. Use fittings of similar quality to those of
the pipes being tested.
ii. Quality Control Tests. Carry out the quality control tests listed
below at the frequency stated. Records of all tests and inspections

(ADSSC)
to be maintained by the manufacturer. Forward two copies of all

test certificates and reports to the Engineer. Ensure that the raw
materials are checked for compliance with the relevant standard.
 Superficial appearance. Ensure that the internal and external

surfaces of every pipe are visually inspected both before
shipment and after off loading at site and that they are free from
defects.
 Impact Resistance. Perform a programme of testing to ensure
that the pipe complies with the type tests.
 Heat Reversion. Test at least one specimen during every
8hours production run from each machine. Test in accordance
with ISO 2505. Ensure that the length does not change by more
than 5% at any point around the sample. The tested samples
should not show faults, such as cracks, cavities or blisters.
 Hydraulic Test. Test at least one specimen during every 8hours
production run from each machine to comply with the
requirements of the type test at 20oC.
 Joint Test. Perform a programme of testing to demonstrate that
the pipe joints continue to comply with the type tests.
vi. Reject any pipe or fitting which fails any of the quality control tests
stipulated in this specification. In the event that the pipe fails any of
the tests outlined above, repeat the relevant test on a further ten
pipes of that class and diameter as follows.
 Carry out the relevant test on five of these pipes produced

immediately and sequentially prior to and five immediately
following the failed pipe. If any of the ten pipes fail, cease the
fabrication of pipes of that class and diameter. Discussions will
be held between the Contractor and the Engineer to establish
the significance of the failures. The suitability of manufactured
pipes for the proposed installation will be determined and the
Engineer reserves the right to reject all the pipes of that class
and diameter.
3 EXECUTION
3.1 PIPE INSTALLATION
a) Trench excavation shall be carried out in accordance with Section 02120

of the specification.
b) Install pipe, fittings, and accessories in accordance with BS 8010 and

manufacturer's instructions.
i. Provide qualification details of the manufacturer's technical expert

to be assigned to the Contract. The technical expert shall have
expertise, experience and skills necessary for advising and
monitoring all aspects of transport, storage, handling and
installation of pipes as appropriate.

(ADSSC)
ii. The technical expert shall provide comprehensive technical

assistance to the Contractor throughout the Contract and regularly
monitor the Contractor's activities and report on shortcomings.
iii. The Contractor shall provide the Engineer and ADSSC copies of all
instructions advice or reports given by the manufacturer's technical
expert to him. The technical expert shall immediately inform the
Engineer and ADSSC of any omission, variations and detractions
from the approved handling and installation specification.
c) Install bedding, surround and backfill as specified in Section 02120 of

the specification and shown on the drawings.
d) Lay pipes from downstream to upstream with the socket end at the
upstream end of each pipe.
e) The pipeline shall be within 20mm of the specified line and the invert
level shall be within 6mm of the specified value and shall be such that
there is no back fall at any point on a gravity pipeline.
f) Obtain satisfactory initial deflection test results for sections of pipeline

laid between consecutive manholes or chambers prior to
commencement of pipe laying in further sections.
g) When cut pipe is required, ensure that the cutting is done by a machine,
leaving a smooth cut at right angles to the axis of the pipe.
h) When installing pipes, ensure that the joint is cleaned and lubricated and
the rubber gasket is inserted in the groove of the socket end of the pipe.
Align the spigot and insert home in the socket end. Use a metal feeler to
check that the rubber gasket is correctly located. Spigot and socket
flexible joints shall have the annular space between the pipe and socket
sealed with an approved joint sealant to prevent the ingress of loose
material or concrete. This sealing shall be carried out immediately on
completion of a satisfactory initial hydraulic test prior to concreting or
backfilling but not prior to the test.
i) Ensure that all pipes and fittings are sound and clean before laying.
When pipe laying is not in progress, ensure that the pipe ends are at all
times fitted with watertight plugs or caps. The plugs or caps shall only
be removed for the purposes of making a connection of the pipe end or
testing the pipeline. The plugs or cap shall be replaced immediately on
completion of the test.
j) Excavation for or laying of uPVC pipes shall not proceed until an

approved device for gauging pipe deflections is on site.
k) Use a suitable mechanized device to the approval of the Engineer for

gauging pipe deflections. Maintain devices for gauging pipe deflections
in good working order. Submit calibration certificates before every
period of use. Diametric dimensional measurement of the pipe, both

(ADSSC)
vertically and horizontally shall be made and recorded. Each deflection

measurement taken along the length of the pipeline shall be identified
and recorded. Provide a continuous print out or a visual display of the
measurements on a remote monitor. The device shall be calibrated
before each pipe length is tested.
3.2 HYDROSTATIC TESTING OF PIPELINES
3.2.1 HYDROSTATIC TESTING OF PIPELINES GENERAL.
a) Submit for the Engineer's approval details of the proposed methods and
program for testing, including details of test equipment. Arrange for all
tests to be witnessed by the Engineer or other person appointed by the
Engineer. Provide everything necessary for carrying out testing and
cleaning including water, pumps, gauges, piped connections, stop ends
and all other temporary works. Ensure that pipelines are properly
constructed and supported before being put under test.
b) Use potable water for hydrostatic testing and pipeline cleaning.
c) Test the pipeline in lengths between manholes.
d) Use properly designed fittings for the purpose of temporarily closing the
openings in pipelines to be tested. Use fittings adequately strutted to
withstand the pressure specified.
e) Ensure that the arrangement for testing a pipeline includes provision for
the purging of air from the pipeline prior to a water test.
f) The Contractor must make his own arrangement for the supply and
disposal of water used for testing which must be obtained from a source
accepted by the Engineer.
g) The Contractor must complete the pipelines between the ends of laid
and tested lengths of pipeline by tie-in sections of the shortest practical
length.
3.2.2 HYDROSTATIC TESTING OF NON PRESSURE PIPELINES
3.2.2.1 TEST PRESSURE
a) Test all non-pressure pipelines after completion of concrete or granular

bedding up to the soffit of the pipeline. Clear the bedding around pipe
joints to allow for visual inspection for leaks. Ensure that the trench is
kept dry and completely free from any water, any visual sign of water
presence is not acceptable.
b) The water filling shall be done in a controlled manner to allow the

release of all the air from the pipeline section.
c) The test pressure is the pressure that’s resulting from the filling the test

(ADSSC)
section up to the ground level of the downstream or upstream manhole

in way to maintain a static pressure of minimum of 5.0m of water head at
the lowest section of the pipeline, care shall be taken that no section of
pipeline shall be left with the pressure less than 4.0 m of head of water
otherwise the pipeline sections shall be regrouped for the testing to
comply with the requirement.
d) With groundwater present, the test pressure per meter groundwater

above the pipe sole is to be increased by 10 kPa per meter of
groundwater.
e) Higher test pressures may be specified for pipelines which are designed
to operate under temporary surcharge, reference is to be made to BS
EN 805 as appropriate .
3.2.2.2 CONDITIONING TIME
a) After the pipelines are filled and the required test pressure applied, the
conditioning of the system under the testing shall need to be maintained
for the duration of one (01) hour, this pressure shall be maintained within
1 kPa of the test pressure of the applied pressure by topping up with the
water.
Note : The added water is an allowance to cover the effects of the test
head forcing the small quantities of entrapped air into solution. Therefore,
the Contractor should have to checked when there is water to be added,
if it is due to leakage or other causes such as evaporation or the
entrapped air.
3.2.2.3 TESTING TIME
a) The testing time shall be (30 ± 1) min.
3.2.2.4 TEST REQUIREMENTS
a) The test requirement is satisfied if the water head is maintained over a

period of 30 minutes without adding any extra amount of water and there
are no signs of leakage from the pipeline joints.
b) Water after the completion of the testing shall be disposed in an

approved manner in compliance with the local regulations.
3.2.2.5 INFILTRATION
a) All the pipelines shall be subject to an infiltration test prior to handing

over as directed by the Engineer.
b) Any dewatering shall have been discontinued for at least 3 days prior to
the testing

(ADSSC)
c) For final acceptance, the line shall be tested for any infiltration after
backfilling and removal of any sheeting.
d) Test the pipeline in lengths between manholes or shorter lengths as the

Engineer may direct or permit.
e) Prior to testing for infiltration, the pipeline shall be cleaned for any traces
of water and the ends of the sewer pipe section shall be capped or
plugged to prevent the entrance of any water from the external sources.
f) The pipeline shall be observed for any infiltrations for over a period of 24
hours or as directed by the Engineer.
g) The cause of any infiltration is to be located and shall be repaired in a

manner approved by the Engineer to eliminate the cause of the
infiltration, failure to that the contractor may be required to replace the
defected pipeline as directed by the Engineer.
h) On completion of any repair / replacement; the same section of the

pipeline shall subject to hydro-testing as mentioned above and shall be
subject to a test for infiltration.
i) The section shall be considered as acceptable where no infiltration is

observed over 24 hours test period
3.2.2.6 GENERAL CONDITIONS
a. Keep a record of all tests and make them available for inspection. Hand
over test records to the Engineer for approval.
b. If the result of any test or inspection does not comply with the
requirements of the specification, the Contractor shall investigate the
reason and carry out remedial work to the approval of the Engineer at no
cost to ADSSC. The pipeline shall then be re-tested. This process shall
be repeated until the requirements of the specification are satisfied.
c. The Contractor may be required to incorporate a 100mm tee on property

connection laterals near the junction of the main sewer and this tee may
be used to insert an expanding stopper in the lateral for testing purposes.
On the satisfactory completion of such tests, remove all temporary
fittings from the lateral. Provide the tee with a watertight cap or plug.
3.3 DEFLECTION MEASUREMENT OF PIPELINES
a) As soon as possible after a line of uPVC pipes has been installed,

hydrostatically tested and the trench backfilled, but before the
dewatering is removed, draw a pig or ball through the pipeline, so sized

(ADSSC)
that it will not pass any point in the pipeline which has deflected to a
greater degree than that permitted after initial installation.
b) Immediately prior to the issue of a Provisional Acceptance Certificate,

draw a pig or ball through the pipeline, so sized that it will not pass any
point in the pipeline which has deflected to a greater degree than that
permitted in the long term.
i. If any of these tests indicate that the deflection may exceed the
permitted values, replace the pipe or the pipes. Remove from site
any pipe or pipes which fail the deflection checks. Do not
incorporate in the permanent works.
c) Apply the deflection checks on all replaced pipes. Carry out deflection
checks also on adjacent pipes for 20m either side of the removed pipes.
d) The positive or negative deflections on the pipeline must not exceed the
following values. (A reduction in diameter is considered to be a negative
deflection)
i. 3% after initial installation.

ii. 5% long term.
END OF SECTION


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ABU DHABI SEWERAGE SERVICES COMPANY

GENERAL SPECIFICATION FOR CIVIL WORKS

SECTION 02205 uPVC PIPELINES.

uPVC Pipelines. Materials.

DOCUMENT CONTROL SHEET

Revision No. Date Revision Description/ Purpose of Issue

01 April 2008 First Issue.

02 Jan. 2011 ADSSC new logo

Subsection No. 3.2.2 – Hydrostatic Testing of Non-

uPVC Pipelines. Materials.

uPVC Pipelines. Materials.

This section of the specification gives the requirements for unplasticised

1.2 RELATED DOCUMENTS

The following sections of the specification shall be read in conjunction with

Section 01000-07 Submittals.

uPVC Pipelines. Materials.

ISO 2507 Unplasticised polyvinyl chloride (PVC-U) pipes and

1.4.1 PRODUCTS AND MATERIALS APPROVAL.

a) In order to verify compliance with the specification the Contractor shall

i. The manufacturer's complete and detailed specification and test

uPVC Pipelines. Materials.

Table 1.4.1 – Product Information For uPVC Pipe and Fittings

Product Information Units

Manufacturing process for pipes -

Manufacturing process for bends and fittings -

Details of all additives used in the manufacture -

Summary of Design Criteria

Minimum depth of cover m

Maximum depth of cover m

Maximum working pressure KN/m2

Design test pressure KN/m2

Internal vacuum pressure KN/m2

Nominal external diameter mm

Standard pipe length m

Notes to Table 1.4.1

1.4.2 METHOD STATEMENTS

a) The Contractor shall submit method statements to the Engineer for

i. Procedures for handling, storage and installation of pipes.

uPVC Pipelines. Materials.

ii. Hydrostatic testing procedures for uPVC non pressure pipelines..

a) The Contractor shall submit drawings to the Engineer for approval in

i. Drawings of the pipes, fittings, joints, pipe specials and the

1.5 QUALITY CONTROL

a) Prior to dispatch of any product and/or material from source the

b) Products and materials shall be from a manufacturer/supplier who

1.6 DELIVERY, STORAGE AND HANDLING

a) Delivery, storage and handling of products and materials shall be in

i. Delivery storage and handling shall at all times be performed in a

uPVC Pipelines. Materials.

transportation. Do not allow pipe to overhang the end of a vehicle

 Stack spigot and socket pipes so that successive pipe layers

2.1 PIPE DESIGN REQUIREMENTS

uPVC Pipelines. Materials.

Table 2.1.1 – Design Requirements uPVC

Nominal Outside Diameter Pipeline Classification (Nominal Pressure)

2.2 PIPES AND FITTINGS

2.2.1 uPVC FOR NON-PRESSURE APPLICATION.

a) All uPVC components shall be designed and fabricated by one

c) Provide uPVC pipes and fittings capable of withstanding the working

e) Recycled material shall not be used.

f) Supply pipes in straight lengths of not greater than 6 metres excluding

g) Determine the nominal pipe wall thicknesses from the table in

uPVC Pipelines. Materials.